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Subsea Developments Status and Trends Tore Halvorsen Senior Vice President

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Page 1: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Subsea Developments Status and Trends 

Tore Halvorsen 

Senior Vice President

Page 2: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

•  Citrus Extractors 

•  Freezing Systems 

•  Food Processing Systems 

•  Loaders 

•  Deicers 

•  Boarding Bridges 

•  RampSnake 

•  Subsea Trees 

•  Surface  Wellheads 

•  Manifolds 

•  Control Systems 

•  Floating Production Systems 

•  Separation Systems 

•  Fluid Control 

•  Loading Systems 

•  Measurement Solutions 

FMC Technologies at a Glance 2005 Revenue: $3.2 Billion 

FoodTech 17 % 

Airport Systems 10 % 

Energy Systems 73 %

Page 3: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Subsea Production Systems FTI’s Largest And Fastest Growing Business 

Subsea 

200 

400 

600 

800 

1 000 

1 200 

1 400 

1 600 

2001  2002  2003  2004  2005 

$M 

2005 Revenues  Subsea Revenue 

26 %

Page 4: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Houston Houston 

Kongsberg Kongsberg 

Singapore Singapore 

Dunfermline Dunfermline 

Rio De Janeiro Rio De Janeiro 

FMC Global Presence – Subsea Plants

Page 5: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Market Share of Subsea Trees Total 756 Trees 

Global Aggregate Market Shares % 2005 ­ Q3 2006 

14 % 

26 % 

3 % 36 % 

20 % 1 % 

Aker Kvaerner Subsea Cameron Dril­Quip FMC Technologies Vetco Gray (blank) 

Source: Quest November 2006

Page 6: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

A changing world….. 

1979 

Main Avenue in Beijing 

2006

Page 7: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Forecasting

Page 8: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Global XT Market Estimate by Region 

Source: Quest November 2006 

Global Forecast From Quest Base Case Nov 2006 

100 

200 

300 

400 

500 

600 

2006  2007  2008  2009 

Award year 

# XT

 

W ­ S. America W ­ N. America E ­ N. Sea E ­ Asia/Pacific E ­ Africa/Medit.

Page 9: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Market Effects ­ Cost 

100 

150 

200 

250 

300 

350 

100 

120 

140 

160 

180 

200 MEPS EU Structural Index ­ Actual 

Actual Forgings & Machined Parts Cost Increase (FMC SAP) 

MEP

S EU

 Carbo

n Steel Ind

ex 

2003  2004  2005  2006 

Actual Machined Pa

rts Cost Increase

Page 10: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Market Effects – Lead Times (Months) 

17 

17 

Q3­2005 

23 15 Manifold 

22 14 Xmas Trees 

Q3 2006 Q3­2004 Equipment

Page 11: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Market Effect 

Local Establishment  ­ Example Angola 20 M$ Invested in Base 

18% of BP’s Block 18 manufactured in Angola 

100 Angolans hired and trained

Page 12: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

•  Smaller discoveries, on average 

•  In deeper water 

•  In deeper geological formations 

•  Further from infrastructure 

•  More difficult to produce and transport (heavier oil, more gas and water, less natural drive mechanisms) 

•  More difficult to recover the reserves 

•  Acceptance for full field developments based on Subsea Systems 

Subsea Trends – in general

Page 13: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Subsea Advances in all Segments 

Drilling  Field Developments  Fields in Operation

Page 14: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Subsea Product Lines – Well Established

Page 15: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Long Distance – Subsea to Beach 

Paris  London 

600 km

Page 16: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Control System Advances 

Current 

Communication Speed: 

2400 bps 

Distance: 

150km 

Protocol: 

Proprietary 

Future 

Communication Speed: 

1,000,000,000 bps 

Distance: 

600+ km 

Protocol: 

Open

Page 17: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

All­Electric Control System Comparison with Electro­Hydraulic 

Electro­Hydraulic Controls  All­Electric Controls 

•  No Topside Hydraulics 

•  Smaller Umbilical 

•  No Subsea Umbilical Distribution 

•  No Hydraulics Subsea 

•  Chemical Injection Line still required

Page 18: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Production Controls – Future Scenarios 

Electro­Hydraulic Control System 

Umbilical with Electrical and Hydraulic Power and Communications 

Functions 

Wired Electrical Control System 

Umbilical with Electrical Power and Communications Functions only 

Independent Subsea System 

No Umbilical Acoustic Communications Subsea Power Generation

Page 19: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Subsea Processing – A Game Changer

Page 20: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Subsea Gas Compression – Another Game Changer

Page 21: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Subsea Gas Compression ­ ”Subsea to Pipeline” next?

Page 22: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Under­Ice Developments Drilling 

Production – Sub Mudline Templates 

Well Intervention

Page 23: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Development in Environmental Sensitive Areas 

2 5 

4  2.  Subsea Processing 

1.  Subsea Production System – overtrawlable 

3.  Re­injection of produced water 

4.  Electric Control – no hydraulics 

5.  Autonomous  ROV for maintenance – from shore 

6.  Flowline / Pipeline tunnel 

7.  Control and monitoring from shore

Page 24: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Fields in Operation – Technology Advances 

•  Riserless Light Well Intervention (RLWI) 

•  Through­Tubing Rotary Drilling (TTRD) 

•  Integrated Flow Management Capability 

•  Condition and Performance Monitoring (CPM)

Page 25: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Well Intervention Key to Enhanced Recovery 

World Oil Production by Source (million barrels per day)

Page 26: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Well Intervention 

Subsea Wells > 5yrs Old in 2012 

375 

165 380 

530 

1210

Page 28: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Through Tubing Rotary Drilling (TTRD) 

Production tubing 

Through Tubing Sidetrack 

Established Method from Platforms 

Cost Efficient Subsea Implementation ­ TTRD 

Traditional Subsea Drilling w/BOP 

Marine Riser 

BOP 

Horizontal XT 

Workover Riser 7” 

EDP LRP HXT

Page 29: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Increased Oil Recovery 

Light Well Intervention

Page 30: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Typical Flow Issues 

Wax / Asphaltene  Gas Hydrates 

Scale 

Emulsion / Foam 

Sand/Erosion  Liquid Slugging

Page 31: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

CPM Monitoring the Health of Subsea Fields 

Field Management Information

Page 32: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Closing Remarks 

•  Subsea Field Developments well established and accepted 

•  Continuous strong future for Subsea Production Systems 

•  Challenging new geographic regions 

•  Strong technology focus – expansion of traditional SPS 

•  North Sea still ”First Mover” in the majority of the technology advances

Page 33: FMC Technologies at a Glance - Championing the UK subsea · PDF file · 2015-02-24Electro­ Hydraulic Controls All­Electric Controls ... Established Method ... Workover Riser 7”

Thank you for your attention!