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Form-1 For Prior Environment Clearance [Application submitted for obtaining Terms of Reference] Project Proposal: Expansion of Cement Plant capacity from 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh Project Proponent: M/s KJS Cement Pvt Limited NH-7, Rewa Road, Village: Amilia-Lakhwar, PO: Maihar, Dist: Satna Environmental Consultants: Bhagavathi Ana Labs Pvt. Limited (A Bureau Veritas Group Company) Plot No. 7-2-C14, Industrial Estate, Sanath Nagar, Hyderabad-500018. Telangana, India NABET Certificate No NABET/EIA/1316/RA008 August, 2016

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Page 1: Form-1 For Prior Environment Clearanceenvironmentclearance.nic.in/writereaddata/Online/... · Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a

Form-1 For Prior Environment Clearance

[Application submitted for obtaining Terms of Reference]

Project Proposal:

Expansion of Cement Plant capacity from 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement

at

Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh

Project Proponent:

M/s KJS Cement Pvt Limited

NH-7, Rewa Road, Village: Amilia-Lakhwar, PO: Maihar, Dist: Satna

Environmental Consultants:

Bhagavathi Ana Labs Pvt. Limited (A Bureau Veritas Group Company)

Plot No. 7-2-C14, Industrial Estate, Sanath Nagar, Hyderabad-500018. Telangana, India

NABET Certificate No NABET/EIA/1316/RA008

August, 2016

Page 2: Form-1 For Prior Environment Clearanceenvironmentclearance.nic.in/writereaddata/Online/... · Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a

Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 2

APPLICATION FORM 1 (Submitted as per EIA Notification 2006 and Amendments thereof)

I Basic Information

S.No. Item Details

1 Name of the project Cement Plant Expansion with a capacity of 1.5 to 2.2 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

2 S.No. in the schedule 3(b)

3 Proposed capacity/ area /length/tonnage to be handled/command area/lease area/number of well to be drilled.

Clinker : 1.5 to 2.2 MTPA Cement : 2.25 to 3.55 MTPA Project Cost: Rs 320 Crores Project area: 91 ha (existing plant, no additional area proposed)

4 New/Expansion/Modernization Expansion

5 Existing Capacity /Area etc. Existing Capacity :

• Clinker Production : 1.5 MTPA

• Cement Production : 2.25 MTPA (OPC/PPC)

• CPP Capacity : 27 MW Existing Area: 91 ha

6 Category of the project i.e. ‘A’ or ‘B’ ‘A’

7 Does it attract the general condition? If yes, please specify.

No

8 Does it attract the specific condition? If yes, please specify.

No

9 Location Project location maps provided in Annexure-1.

Plot/Survey/Khasara No. List of Survey Nos. enclosed as Annexure-2.

Village Amilia

Tehsil Maihar

District Satna

State Madhya Pradesh

10 Nearest railway station / airport along with distance in kms

Maihar (2 km, W) Airport: Khajuraho (110 km, NW), Jabalpur (155 km, SW)

11 Nearest Town, city, District Headquarters along with distance in kms.

Town: Maihar (2 km, W) District Headquarters: Satna (39 km, N)

12 Village Panchayats, Zilla Parishad, Municipal corporation, Local body (complete postal addresses with telephone nos. to be given)

Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh, Pin Code- 485771

13 Name of the applicant M/s KJS Cement Pvt Ltd

14 Registered address M/s KJS Cement Pvt Ltd NH-7, Rewa Road, Village: Amilia-Lakhwar, PO: Maihar, Dist: Satna – 485771 Madhya Pradesh

15 Address of correspondence: M/s KJS Cement Pvt Ltd

Page 3: Form-1 For Prior Environment Clearanceenvironmentclearance.nic.in/writereaddata/Online/... · Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a

Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 3

S.No. Item Details

NH-7, Rewa Road, Village: Amilia-Lakhwar, PO: Maihar, Dist: Satna- 485771 Madhya Pradesh

Name D K Singh

Designation (owner/partner/CEO) (DGM) Environment

Address KJS Cement, Village Amilia, Post Maihar, District Satna, Madhya Pradesh

Pin code 485771

e-mail [email protected]

Telephone No. +91-7389945320

Fax No. -

16 Details of alternative sites examined, if any. Location of these sites should be shown on topo-sheet.

Not Applicable, expansion project Project site, marked on topo-sheet, also showing the 10 km radius study area is shown in Figure-2 and Plant Coordinates are shown in google map in Figure-3 in Annexure-1.

17 Interlinked projects Amilia limestone mines in vicinity

18 Weather separate application of interlinked project has been submitted?

Not Applicable

19 If yes, date of submission Not Applicable

20 If no, reason Not Applicable; EC already obtained

21 Weather the proposal involves approval/clearance under: If yes, details of the same and their status to be given.

(a) The Forest (conservation) Act, 1980?

(b) The Wildlife (Protection) Act, 1972?

(c) The C.R.Z Notification, 1991?

No

22 Weather there is any government order/policy relevant/ relating to the site?

No

23 Forest land involved (hectares) No

24 Weather there is any litigation pending against the project and /or landing which the project is proposed to be set up?

(a) Name of the court (b) Case No. (c) Order/direction of the court, if

any and its relevance with the proposed project

No

Page 4: Form-1 For Prior Environment Clearanceenvironmentclearance.nic.in/writereaddata/Online/... · Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a

Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 4

II Activity 1. Construction, operation or decommissioning of the Project involving actions, which

will cause physical changes in the locality (topography, land use, changes in water bodies, etc.)

S. No Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

1.1 Permanent or temporary change in land use, land cover or topography including increase in intensity of land use (with respect to local land use plan)

No

Project site is already under industrial use. The project involves process optimization and installation of new ball mill and railway siding. The intensity of land use will increase.

1.2 Clearance of existing land, vegetation and buildings?

No Not applicable. Existing project going for capacity expansion

1.3 Creation of new land uses? No The site is already under industrial use

1.4 Pre-construction investigations e.g. bore houses, soil testing?

No Not applicable

1.5 Construction works? Yes The proposed expansion project mainly involves optimization of existing equipment usage. However, construction of few new facilities will be involved, like installation of new ball mill, railway siding and other allied industrial structures.

1.6 Demolition works? No No

1.7 Temporary sites used for construction works or housing of construction workers? Yes

All the works will be executed through contractors. During construction labour camps will be established by the contractors.

1.8 Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations

Yes Erection of few industrial structures like ball mill, railway siding and other allied industrial structures.

1.9 Underground works including mining or tunneling?

No Not Applicable

1.10 Reclamation works? No Not Applicable

1.11 Dredging? No Not Applicable

1.12 Offshore structures? No Not Applicable

1.13 Production and manufacturing processes?

Yes

The cement plant has adopted dry process technology for cement manufacturing with pre heating and pre calciner technology.

1.14 Facilities for storage of goods or materials?

Yes During construction phase all the material will be stored within the project area in temporary sheds. During operation phase storage systems like silos / bins / closed sheds are used to store raw material and product.

1.15 Facilities for treatment or disposal of Yes Solid waste:

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 5

S. No Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

solid waste or liquid effluents? The biodegradable solid waste will be composed and used as manure. The non-biodegradable solid waste will be processed into pellets and fired in the kilns. Liquid effluents: The wastewater generated will be recycled back and used in the system.

1.16 Facilities for long term housing of operational workers?

Yes Existing colony

1.17 New road, rail or sea traffic during construction or operation?

No Existing road/rail route will be used.

1.18 New road, rail, air waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc?

No Not Applicable

1.19 Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements?

No Not Applicable

1.20 New or diverted transmission lines or pipelines?

No Not Applicable

1.21 Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers?

No Not Applicable

1.22 Stream crossings? No Not Applicable

1.23 Abstraction or transfers of water from ground or surface waters?

Yes The additional water required for the proposed expansion project will be obtained from the existing water source, i.e., form existing bore wells as well as from the rainwater harvested in the captive mine pits, located adjacent to the plant area.

1.24 Changes in water bodies or the land surface affecting drainage or run-off?

No No

1.25 Transport of personnel or materials for construction, operation or decommissioning?

Yes Personnel transportation will be by private or public transport. Construction Material will be transported during construction stage of the cement plant through the access road. During operation phase, the imported coal will be transported from South Eastern Coalfields by rail and HSD/LDO will be transported to the

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 6

S. No Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

plant by road.

1.26 Long-term dismantling or decommissioning or restoration works?

No Not envisaged

1.27 Ongoing activity during decommissioning which could have an impact on the environment?

No Not envisaged

1.28 Influx of people to an area in either temporarily or permanently?

Yes During construction phase labourers will be employed by the contractors, temporarily.

1.29 Introduction of alien species? No Not envisaged

1.30 Loss of native species or genetic diversity?

No Not envisaged

1.31 Any other actions? No Not envisaged

III Activity 2. Use of Natural resources for construction or operation of the Project (such as

land, water, materials or energy, especially any resources which are non-renewable or in short supply):

S. No Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

2.1 Land especially undeveloped or agricultural land (ha)

No No additional land requirement.

2.2 Water (expected source & competing users) unit: KLD

Yes 500 m3/day from existing borewells, & rain water harvested in mining pit near to the plant area

2.3 Minerals (MT) Yes The total quantity of existing and proposed mineral requirement for proposed cement plant expansion are given below:

• Limestone: 2.4 to 3.2 MTPA from captive mines

• Iron ore: 0.06 to 0.08 MTPA from private mines in Katni, Shahdol area

• Coal/Pet coke: 0.5 to 0.6 MTPA from South Eastern Coalfields

• Gypsum: 0.1 to 0.2 MTPA from Mineral Gypsum from mines in Nagpur/ Bikaner districts

• Fly ash: 0.1 to 1.2 MTPA from Recycled from CPP, power plants in the vicinity

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 7

S. No Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

2.4 Construction material – stone, aggregates, sand / soil (expected source – MT)

Yes The proposed expansion involves erection of few industrial structures like ball mill, railway siding and other allied industrial structures. The construction material for proposed cement plant expansion will be mainly obtained from local suppliers.

2.5 Forests and timber (source – MT) No Not envisaged

2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (MT), energy (MW)

Yes Construction Power will be met from the existing 27 MW CPP HSD/LDO - 2500 l for kiln light up from local suppliers Additional coal & pet coke : 0.1 MTPA from South Eastern Coalfields & nearby petroleum refineries

2.7 Any other natural resources (use appropriate standard units)

No Not envisaged

3. Use, storage, transport, handling or production of substances or materials, which

could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.

S. No Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

3.1 Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies)

Yes HSD/LDO requirement is envisaged; All the necessary safety precautions will be taken as per the guidelines of Madhya Pradesh Pollution Control Board (MPPCB)/ Central Pollution Control Board (CPCB).

3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases)

No Not envisaged

3.3 Affect the welfare of people e.g. by changing living conditions?

Yes Standard of living and quality of life will improve due to proposed welfare activities by KJS as well as employment generation.

3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc.

No None

3.5 Any other causes No Not envisaged

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 8

4. Production of solid wastes during construction or operation or decommissioning (MT/month)

S. No Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities/ rates,

wherever possible) with source of information data

4.1 Spoil, overburden or mine wastes No The project site is almost flat and hence no major earthwork is involved.

4.2 Municipal waste (domestic and or commercial wastes)

Yes

All measures towards health and sanitation of the construction labourers will be ensured. Municipal waste will be generated from the facilities like administrative building, warehouse etc., which will be disposed-off as per the existing practice as per guidelines given in Municipal Solid Waste (Management & Handling) Rules, 2000.

4.3 Hazardous wastes (as per Hazardous Waste Management Rules)

Yes Hazardous waste will be generated from the proposed project in the form of waste oil, empty oil barrels, grease, lubricating and insulating oils from Transformer. Waste oil will be collected in dedicated drums and stored on impervious concrete floor. The same will be sold to the vendors authorized by Ministry of Environment Forests, & Climate Change (MoEF&CC)/ MPPCB for recycling.

4.4 Other industrial process wastes No Not envisaged

4.5 Surplus product No Not envisaged

4.6 Sewage sludge or other sludge from effluent treatment

Yes about 1 tpa sludge generation from STP

4.7 Construction or demolition wastes Yes Construction waste will be minimized as much as possible. Excavated earth will be utilized for embankment etc., within the project site to the extent possible.

4.8 Redundant machinery or equipment No Not envisaged

4.9 Contaminated soils or other materials No Not envisaged

4.10 Agricultural wastes No Not envisaged

4.11 Other solid wastes No Not envisaged

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 9

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

S. No

Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

5.1 Emissions from combustion of fossil fuels from stationary or mobile sources

Yes Particulate matter, SO2 and NOx will be emitted from the captive power plant.

5.2 Emissions from production processes Yes Particulate emissions from Venting Stacks will be below 30 mg/Nm3. Bag filter dust collectors will be installed for venting stacks and also for transfer points.

5.3 Emissions from materials handling including storage or transport

Yes Fugitive emissions from coal handling area anticipated. Coal stack yard and conveyors for transporting coal from yard to silos, limestone crusher, raw material storage cum blending silo, raw coal handling and crushing, clinker stock pile, clinker transport to cement mill, clinker hopper at cement mill section, cement silo and packing machines will generate fugitive emissions and will be largely suppressed by suitable suppression systems.

5.4 Emissions from construction activities including plant and equipment

Yes Fugitive emissions during construction phase in the form of dust from the construction activities.

5.5 Dust or odours from handling of materials including construction materials, sewage and waste

Yes Dust will be generated from coal handling, loading and unloading, material storage and transport and due to civil work during construction activities.

5.6 Emissions from incineration of waste No Not envisaged

5.7 Emissions from burning of waste in open air (e.g. slash materials, construction debris)

No Not envisaged

5.8 Emissions from any other sources No Not envisaged

6. Generation of Noise and Vibration, and Emissions of Light and Heat

S. No

Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

6.1 From operation of equipment e.g. engines, ventilation plant, crushers

Yes During construction phase noise will be generated from various construction machineries such as

Page 10: Form-1 For Prior Environment Clearanceenvironmentclearance.nic.in/writereaddata/Online/... · Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a

Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 10

S. No

Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

Heavy Earth Moving Equipment, material handlers, concrete mixers, concrete pumps, cranes, vehicular traffic, construction material & plant machinery. During operation phase noise will be generated from coal crushers, coal mill, kiln/ raw mill, packers of cement plant, pumps, DG Sets, air compressors, etc.

6.2 From industrial or similar processes Yes

The noise is generated from coal mill/ raw mill, cement mills, packers of cement plant

6.3 From construction or demolition

Yes

Noise generation is expected from construction activities. However, necessary measures will be taken to minimize any disturbance caused during construction.

6.4 From blasting or piling No Not envisaged

6.5 From construction or operational traffic Yes

During construction & operational phase maintenance of vehicles will be ensured to minimize the emissions.

6.6 From lighting or cooling systems No Not envisaged

6.7 From any other sources No Not envisaged

7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea

S. No

Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

7.1 From handling, storage, use or spillage of hazardous materials

No Not envisaged

7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge)

No Sewage water and other effluent will be treated and 100% reused.

7.3 By deposition of pollutants emitted to air into the land or into water

No

The main pollutants from the proposed project will be particulate matter, SO2 and NOx from the stack attached. Necessary pollution control system will be installed. Waste water will be recycled. Hence there will not be any possibility of contamination of land and water by deposition of

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 11

S. No

Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

pollutants.

7.4 From any other sources No Not envisaged

7.5 Is there a risk of long term build-up of pollutants in the environment from these sources?

No Not envisaged

8. Risk of accidents during construction or operation of the Project, which could affect

human health or the environment

S. No

Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

8.1 From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances

No All necessary precautionary measures will be taken to avoid any accidents.

8.2 From any other causes No Not envisaged

8.3 Could the project be affected by natural disasters causing environmental damage (e.g. floods, earthquakes, landslides, cloudburst etc)?

No Not envisaged

9. Factors which should be considered (such as consequential development) which

could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality

S. No

Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

9.1 Lead to development of supporting facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.:

• Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.)

• Housing development

• Extractive industries

• Supply industries

• Other

Yes

The project will lead to the development of additional infrastructure in the area which will contribute to the development to the area. Access road to the plant will be developed to enable the transportation of men and materials. A treatment plant will be constructed for treatment of effluent. The treated effluent will be used for the secondary use like cleaning in the plant area and development of greenbelt. No housing development envisaged. Limestone shall be sourced from captive mines.

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 12

S. No

Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

9.2 Lead to after-use of the site, which could have an impact on the environment

No Not envisaged

9.3 Set a precedent for later developments No Socio economic development

9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects

No There are other mining activities and cement plants in the vicinity

III Environmental Sensitivity

S. No

Areas Name/ Identity

Aerial distance (within 15 km.) Proposed project

location boundary

1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

No Nil

2 Areas which are important or sensitive for ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

Ghutehi PF Kaimur RF Tamas River Maihar Dham

6.02 km W 5.4 km S 0.5 km E 9.0 km W

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

No Nil

4 Inland, coastal, marine or underground waters

Tamas river Seranji Nallah Lilji Nallah Ghusra Nallah Gadha Nallah Pathna Nallah

0.5 km E 1.6 km NE 6.3 km N 3.5 km WNW 6.2 km NE 6.6 km N

5 State, National boundaries No Nil

6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas

No Nil

7 Defense installations No Nil

8 Densely populated or built-up area Maihar 2 km, W

9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities)

Maihar Sharda Mata temple

2 km, W 8.5 km W

10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

Yes Limestone deposits in vicinity in the study area

11 Areas already subjected to pollution No Nil

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 13

S. No

Areas Name/ Identity

Aerial distance (within 15 km.) Proposed project

location boundary

or environmental damage. (those where existing legal environmental standards are exceeded)

12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

No The project area has not experienced any natural hazard like earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions till date.

(IV) Proposed Terms of Reference for EIA studies Standard Terms of Reference (TOR) For EIA/EMP Report for projects / activities requiring Environment Clearance, MoEF&CC, April, 2015: A. TERMS OF REFERENCE

1) Executive Summary

2) Introduction

i) Details of the EIA Consultant including NABET accreditation ii) Information about the project proponent iii) Importance and benefits of the project

3) Project Description

i) Cost of project and time of completion. ii) Products with capacities for the proposed project. iii) If expansion project, details of existing products with capacities and whether adequate

land is available for expansion, reference of earlier EC if any. iv) List of raw materials required and their source along with mode of transportation. v) Other chemicals and materials required with quantities and storage capacities vi) Details of Emission, effluents, hazardous waste generation and their management. vii) Requirement of water, power, with source of supply, status of approval, water balance

diagram, man-power requirement (regular and contract) viii) Process description along with major equipments and machineries, process flow sheet

(quantative) from raw material to products to be provided ix) Hazard identification and details of proposed safety systems. x) Expansion/modernization proposals:

a. Copy of all the Environmental Clearance(s) including Amendments thereto obtained for the project from MOEF/SEIAA shall be attached as an Annexure. A certified copy of the latest Monitoring Report of the Regional Office of the Ministry of Environment and Forests as per circular dated 30

th May, 2012 on the status of compliance of conditions stipulated in all the existing

environmental clearances including Amendments shall be provided. In addition, status of compliance of Consent to Operate for the ongoing /existing operation of the project from SPCB shall be attached with the EIA-EMP report. b. In case the existing project has not obtained environmental clearance, reasons for not taking EC under the provisions of the EIA Notification 1994 and/or EIA Notification 2006 shall be provided. Copies of Consent to Establish/No Objection Certificate and Consent to Operate (in case of units operating prior to EIA Notification 2006, CTE and CTO of FY 2005-2006) obtained from the SPCB shall be submitted. Further, compliance report to the conditions of consents from the SPCB shall be submitted.

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 14

4) Site Details i) Location of the project site covering village, Taluka/Tehsil, District and State,

Justification for selecting the site, whether other sites were considered. ii) A toposheet of the study area of radius of 10km and site location on 1:50,000/1:25,000

scale on an A3/A2 sheet. (including all eco-sensitive areas and environmentally sensitive places)

iii) Details w.r.t. option analysis for selection of site iv) Co-ordinates (lat-long) of all four corners of the site. v) Google map-Earth downloaded of the project site. vi) Layout maps indicating existing unit as well as proposed unit indicating storage area,

plant area, greenbelt area, utilities etc. If located within an Industrial area/Estate/Complex, layout of Industrial Area indicating location of unit within the Industrial area/Estate.

vii) Photographs of the proposed and existing (if applicable) plant site. If existing, show photographs of plantation/greenbelt, in particular.

viii) Land use break-up of total land of the project site (identified and acquired), government/ private - agricultural, forest, wasteland, water bodies, settlements, etc shall be included. (not required for industrial area)

ix) A list of major industries with name and type within study area (10km radius) shall be incorporated. Land use details of the study area

x) Geological features and Geo-hydrological status of the study area shall be included. xi) Details of Drainage of the project upto 5km radius of study area. If the site is within 1

km radius of any major river, peak and lean season river discharge as well as flood occurrence frequency based on peak rainfall data of the past 30 years. Details of Flood Level of the project site and maximum Flood Level of the river shall also be provided. (mega green field projects)

xii) Status of acquisition of land. If acquisition is not complete, stage of the acquisition process and expected time of complete possession of the land.

xiii) R&R details in respect of land in line with state Government policy

5) Forest and wildlife related issues (if applicable): i) Permission and approval for the use of forest land (forestry clearance), if any, and

recommendations of the State Forest Department. (if applicable) ii) Land use map based on High resolution satellite imagery (GPS) of the proposed site

delineating the forestland (in case of projects involving forest land more than 40 ha) iii) Status of Application submitted for obtaining the stage I forestry clearance along with

latest status shall be submitted. iv) The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere

Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map duly authenticated by Chief Wildlife Warden showing these features vis-à-vis the project location and the recommendations or comments of the Chief Wildlife Warden-thereon.

v) Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the State Government for conservation of Schedule I fauna, if any exists in the study area

vi) Copy of application submitted for clearance under the Wildlife (Protection) Act, 1972, to the Standing Committee of the National Board for Wildlife

6) Environmental Status i) Determination of atmospheric inversion level at the project site and site-specific

micrometeorological data using temperature, relative humidity, hourly wind speed and direction and rainfall.

ii) AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOX, CO and other parameters relevant to the project shall be collected. The monitoring stations shall be based

iii) CPCB guidelines and take into account the pre-dominant wind direction, population zone and sensitive receptors including reserved forests.

iv) Raw data of all AAQ measurement for 12 weeks of all stations as per frequency given in the

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 15

v) NAQQM Notification of Nov. 2009 along with - min., max., average and 98% values for each of the AAQ parameters from data of all AAQ stations should be provided as an annexure to the EIA Report.

vi) Surface water quality of nearby River (100m upstream and downstream of discharge point) and other surface drains at eight locations as per CPCB/MoEF&CC guidelines.

vii) Whether the site falls near to polluted stretch of river identified by the CPCB/MoEF&CC, if yes give details.

viii) Ground water monitoring at minimum at 8 locations shall be included. ix) Noise levels monitoring at 8 locations within the study area. x) Soil Characteristic as per CPCB guidelines. xi) Traffic study of the area, type of vehicles, frequency of vehicles for transportation of

materials, additional traffic due to proposed project, parking arrangement etc. xii) Detailed description of flora and fauna (terrestrial and aquatic) existing in the study area

shall be given with special reference to rare, endemic and endangered species. If Schedule-I fauna are found within the study area, a Wildlife Conservation Plan shall be prepared and furnished.

xiii) Socio-economic status of the study area.

7) Impact and Environment Management Plan i) Assessment of ground level concentration of pollutants from the stack emission based

on site-specific meteorological features. In case the project is located on a hilly terrain, the AQIP Modelling shall be done using inputs of the specific terrain characteristics for determining the potential impacts of the project on the AAQ. Cumulative impact of all sources of emissions (including transportation) on the AAQ of the area shall be assessed. Details of the model used and the input data used for modelling shall also be provided. The air quality contours shall be plotted on a location map showing the location of project site, habitation nearby, sensitive receptors, if any.

ii) Water Quality modelling - in case of discharge in water body iii) Impact of the transport of the raw materials and end products on the surrounding

environment shall be assessed and provided. In this regard, options for transport of raw materials and finished products and wastes (large quantities) by rail or rail-cum road transport or conveyor cum-rail transport shall be examined.

iv) A note on treatment of wastewater from different plant operations, extent recycled and reused for different purposes shall be included. Complete scheme of effluent treatment. Characteristics of untreated and treated effluent to meet the prescribed standards of discharge under E(P) Rules.

v) Details of stack emission and action plan for control of emissions to meet standards. vi) Measures for fugitive emission control vii) Details of hazardous waste generation and their storage, utilization and management.

Copies of MOU regarding utilization of solid and hazardous waste in cement plant shall also be included. EMP shall include the concept of waste-minimization, recycle/reuse/recover techniques, Energy conservation, and natural resource conservation.

viii) Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A detailed plan of action shall be provided.

ix) Action plan for the green belt development plan in 33 % area i.e. land with not less than 1,500 trees per ha. Giving details of species, width of plantation, planning schedule etc. shall be included. The green belt shall be around the project boundary and a scheme for greening of the roads used for the project shall also be incorporated.

x) Action plan for rainwater harvesting measures at plant site shall be submitted to harvest rainwater from the roof tops and storm water drains to recharge the ground water and also to use for the various activities at the project site to conserve fresh water and reduce the water requirement from other sources.

xi) Total capital cost and recurring cost/annum for environmental pollution control measures shall be included.

xii) Action plan for post-project environmental monitoring shall be submitted. xiii) Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency

Management Plan including Risk Assessment and damage control. Disaster management plan should be linked with District Disaster Management Plan.

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 16

8) Occupational health

i) Plan and fund allocation to ensure the occupational health & safety of all contract and casual workers

ii) Details of exposure specific health status evaluation of worker. If the workers' health is being evaluated by pre designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far & Near vision, colour vision and any other ocular defect) ECG, during pre placement and periodical examinations give the details of the same. Details regarding last month analysed data of above mentioned parameters as per age, sex, duration of exposure and department wise.

iii) Details of existing Occupational & Safety Hazards. What are the exposure levels of hazards and whether they are within Permissible Exposure level (PEL). If these are not within PEL, what measures the company has adopted to keep them within PEL so that health of the workers can be preserved,

iv) Annual report of health status of workers with special reference to Occupational Health and Safety.

9) Corporate Environment Policy i) Does the company have a well laid down Environment Policy approved by its Board of

Directors? If so, it may be detailed in the EIA report. ii) Does the Environment Policy prescribe for standard operating process / procedures to

bring into focus any infringement / deviation / violation of the environmental or forest norms / conditions? If so, it may be detailed in the EIA.

iii) What is the hierarchical system or Administrative order of the company to deal with the environmental issues and for ensuring compliance with the environmental clearance conditions? Details of this system may be given.

iv) Does the company have system of reporting of non-compliances / violations of environmental norms to the Board of Directors of the company and / or shareholders or stakeholders at large? This reporting mechanism shall be detailed in the EIA report

10) Details regarding infrastructure facilities such as sanitation, fuel, restroom etc. to be provided to the labour force during construction as well as to the casual workers including truck drivers during operation phase. 11) Enterprise Social Commitment (ESC)

i) Adequate funds (at least 2.5 % of the project cost) shall be earmarked towards the Enterprise Social Commitment based on Public Hearing issues and item-wise details along with time bound action plan shall be included. Socio-economic development activities need to be elaborated upon.

12) Any litigation pending against the project and/or any direction/order passed by any Court of Law against the project, if so, details thereof shall also be included. Has the unit received any notice under the Section 5 of Environment (Protection) Act, 1986 or relevant Sections of Air and Water Acts? If so, details thereof and compliance/ATR to the notice(s) and present status of the case. 13) A tabular chart with index for point wise compliance of above TOR. B. SPECIFIC TERMS OF REFERENCE FOR EIA STUDIES FOR CEMENT PLANTS

1. Limestone and coal linkage documents along with the status of environmental clearance of limestone and coal mines

2. Quantum of production of coal and limestone from coal & limestone mines and the projects they cater to;

3. For large Cement Units, a 3-D view i.e. DEM (Digital Elevation Model) for the area in 10 km radius from the proposal site.

4. Present land use shall be prepared based on satellite imagery. High-resolution satellite image data having 1m-5m spatial resolution like quickbird, Ikonos, IRS P-6 pan sharpened

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 01 17

etc. for the 10 Km radius area from proposed site. The same shall be used for land used/land-cover mapping of the area.

5. If the raw materials used have trace elements, an environment management plan shall also be included.

6. Plan for the implementation of the recommendations made for the cement plants in the CREP guidelines must be prepared.

7. Energy consumption per ton of clinker and cement grinding 8. Provision of waste heat recovery boiler 9. Arrangement for use of hazardous waste

Declaration of the Project Proponent I hereby given undertaking that the data and information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance give, if any to the project will be revoked at our risk and cost.

Date: 04.08.2016 Place: Maihar

Authorised Signatory:

Name: D K Singh

Designation: Dy.GM (Env)

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 00 18

Figure 1: Index Map

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 00 19

Figure 2: Study Area Map

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 00 20

Figure 3: Google Map

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 00 21

Annexure-2: List of Survey Nos

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 00 22

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Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 00 23

Page 24: Form-1 For Prior Environment Clearanceenvironmentclearance.nic.in/writereaddata/Online/... · Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a

Form-1 for prior Environment Clearance for the Proposed Cement Plant Expansion with a capacity of 1.5 to 2.20 MTPA of Clinker and 2.25 to 3.55 MTPA of Cement at Amilia Village, Maihar Tehsil, Satna District, Madhya Pradesh of M/s KJS Cement Pvt Ltd

M/s KJS Cement Pvt Ltd Rev 00 24

Figure 4: Plant Layout Map