formation capital corporation, u.s. ecobalt solutions … · suite 900 - 390 bay street, toronto...
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SUITE 900 - 390 BAY STREET, TORONTO ONTARIO, CANADA M5H 2Y2 Telephone (1) (416) 362-5135 Fax (1) (416) 362 5763
FORMATION CAPITAL CORPORATION, U.S.
eCOBALT SOLUTIONS INC.
NI 43-101 F1 TECHNICAL REPORT
FEASIBILITY STUDY
FOR THE
IDAHO COBALT PROJECT
IDAHO, USA
Report Date: November 10, 2017
Effective Date: September 27, 2017
Report by
Barnard Foo, P.Eng., MBA
Charley Murahwi, M.Sc., P.Geo., FAusIMM
Christopher Jacobs, CEng, MIMMM
David Makepeace, M.Eng., P.Eng.
Richard Gowans, B.Sc., P.Eng.
Jane Spooner, M.Sc., P.Geo.
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Table of Contents
1.0 SUMMARY ................................................................................................................. 1 1.1 AUTHORIZATION AND PURPOSE ................................................................................. 1 1.2 PROPERTY DESCRIPTION AND OWNERSHIP ................................................................ 1 1.3 GEOLOGY AND MINERALIZATION .............................................................................. 1 1.4 STATUS OF EXPLORATION .......................................................................................... 2
1.5 MINERAL PROCESSING/METALLURGICAL TESTING ................................................... 2 1.6 MINERAL RESOURCE ESTIMATE ................................................................................ 3 1.7 MINERAL RESERVE ESTIMATE ................................................................................... 3 1.8 MINING METHODS ..................................................................................................... 4 1.9 PROCESSING ............................................................................................................... 5
1.9.1 Mill/Concentrator ......................................................................................................... 5 1.9.2 Cobalt Processing Facility (CPF) ................................................................................. 6
1.10 INFRASTRUCTURE ...................................................................................................... 6 1.10.1 Mill/Concentrator ......................................................................................................... 6 1.10.2 CPF Infrastructure ........................................................................................................ 7
1.11 MARKET STUDIES AND CONTRACTS .......................................................................... 7 1.11.1 Market Studies .............................................................................................................. 7 1.11.2 Contracts ....................................................................................................................... 8
1.12 ENVIRONMENT STUDIES, PERMITTING AND SOCIAL/COMMUNITY IMPACT ................ 8
1.13 CAPITAL AND OPERATING COSTS .............................................................................. 9 1.14 ECONOMIC ANALYSIS .............................................................................................. 10
1.14.1 Global Assumptions ................................................................................................... 10 1.14.2 Technical Assumptions .............................................................................................. 11 1.14.3 Discounted Cash Flow Evaluation ............................................................................. 15 1.14.4 Sensitivity ................................................................................................................... 15 1.14.5 Conclusion .................................................................................................................. 16
1.15 CONCLUSION AND RECOMMENDATIONS .................................................................. 16 1.15.1 Geology and Resources .............................................................................................. 16 1.15.2 Mining ........................................................................................................................ 17 1.15.3 Processing – Future Testwork .................................................................................... 18
2.0 INTRODUCTION ..................................................................................................... 20 2.1 AUTHORIZATION AND PURPOSE ............................................................................... 20 2.2 SOURCES OF INFORMATION ...................................................................................... 20
2.3 SCOPE OF PERSONAL INSPECTION ............................................................................ 21
2.4 LIST OF ABBREVIATIONS .......................................................................................... 21
3.0 RELIANCE ON OTHER EXPERTS ...................................................................... 25
4.0 PROPERTY DESCRIPTION AND LOCATION ................................................. 26 4.1 LOCATION AND GENERAL DESCRIPTION .................................................................. 26 4.2 LAND TENURE ......................................................................................................... 27 4.3 TENURE RIGHTS AND RISK FACTORS ....................................................................... 30
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5.0 ACCESSIBILITY, CLIMATE, LOCAL RESOURCES, INFRASTRUCTURE
AND PHYSIOGRAPHY .......................................................................................... 31 5.1 ACCESSIBILITY ........................................................................................................ 31 5.2 CLIMATE .................................................................................................................. 32 5.3 LOCAL RESOURCES AND INFRASTRUCTURE ............................................................. 32 5.4 PHYSIOGRAPHY ........................................................................................................ 32
6.0 HISTORY .................................................................................................................. 34 6.1 DISCOVERY HISTORY ............................................................................................... 34 6.2 HISTORICAL STUDY AND EVALUATION WORK ........................................................ 34 6.3 HISTORICAL MINERAL RESOURCE ESTIMATES ........................................................ 37
6.3.1 1981 and 1997 ICP Mineral Resource Estimates ....................................................... 38 6.3.2 1998 ICP Mineral Resource Estimate ........................................................................ 38 6.3.3 MDA 2001 Resource Estimate ................................................................................... 38 6.3.4 MDA 2005 Resource Estimate ................................................................................... 39 6.3.5 MDA 2006 Resource Estimate ................................................................................... 39
6.4 PRODUCTION HISTORY ............................................................................................ 40
7.0 GEOLOGICAL SETTING AND MINERALIZATION ....................................... 41 7.1 OVERVIEW ............................................................................................................... 41
7.2 REGIONAL GEOLOGY ............................................................................................... 41 7.3 LOCAL GEOLOGY ..................................................................................................... 43
7.3.1 Lithology and Stratigraphy ......................................................................................... 44 7.3.2 Structural Geology of the Deposits ............................................................................ 44 7.3.3 Ram Deposit Stratigraphy .......................................................................................... 45 7.3.4 Sunshine Deposit Stratigraphy ................................................................................... 47 7.3.5 Alteration .................................................................................................................... 48
7.4 MINERALIZATION .................................................................................................... 49 7.4.1 Global Overview ........................................................................................................ 49 7.4.2 ICP Mineralization ..................................................................................................... 49
8.0 DEPOSIT TYPES ..................................................................................................... 51 8.1 PRE-2005 CONCEPTIONS .......................................................................................... 51 8.2 POST-2005 CONCEPTIONS ........................................................................................ 51
9.0 EXPLORATION ....................................................................................................... 52 9.1 PROGRAMS ............................................................................................................... 52
9.1.1 1995-1996 Campaign ................................................................................................. 52 9.1.2 1997 Campaign........................................................................................................... 52 9.1.3 1998-2001 Campaign ................................................................................................. 52 9.1.4 2002-2006 Campaign ................................................................................................. 53 9.1.5 2007-2016 Campaign ................................................................................................. 53
9.2 EXPLORATION RESULTS ........................................................................................... 53
10.0 DRILLING ................................................................................................................ 54 10.1 DRILLING CAMPAIGNS ............................................................................................. 54 10.2 FCC DRILLING PROCEDURES ................................................................................... 56
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10.3 MICON OBSERVATIONS DURING SITE VISIT/COMMENTS ......................................... 56
10.4 DRILLING RESULTS .................................................................................................. 57 10.5 MICON COMMENTS .................................................................................................. 58
11.0 SAMPLE PREPARATION, ANALYSES AND SECURITY ............................... 60 11.1 SAMPLE PREPARATION ............................................................................................ 60
11.1.1 Sample Preparation at Site ......................................................................................... 60 11.1.2 Laboratory Sample Preparation .................................................................................. 60
11.2 ANALYSES ............................................................................................................... 60
11.3 SECURITY................................................................................................................. 61 11.4 QUALITY CONTROL/ASSURANCE (QA/QC) ............................................................. 62
11.4.1 MDA Verification ...................................................................................................... 62 11.4.2 Micon Verification ..................................................................................................... 63
11.5 SUMMARY STATEMENT/COMMENTS ........................................................................ 67
12.0 DATA VERIFICATION .......................................................................................... 68 12.1 SITE VISITS .............................................................................................................. 68
12.1.1 Discussions on Geological Attributes ........................................................................ 68 12.1.2 Discussions on Mine Planning Parameters ................................................................. 68 12.1.3 Field Examination of Out Crops................................................................................. 69 12.1.4 Examination of Drill Cores ........................................................................................ 69 12.1.5 Data Collection Techniques/Sampling ....................................................................... 69 12.1.6 Down-hole Surveys .................................................................................................... 69 12.1.7 Analysis of QA/QC Monitoring Charts ...................................................................... 70 12.1.8 Specific Gravity .......................................................................................................... 70
12.2 REVIEW OF MDA DATA VERIFICATION ................................................................... 71 12.2.1 Database Audit for the 2006 Resource ....................................................................... 71 12.2.2 Database Audit for the 2015 ....................................................................................... 71 12.2.3 QA/QC for the 2006/2015 Resources......................................................................... 71
12.3 DATABASE VALIDATION .......................................................................................... 71
12.4 DATA VERIFICATION CONCLUSIONS ........................................................................ 72
13.0 MINERAL PROCESSING AND METALLURGICAL TESTING .................... 73 13.1 METALLURGICAL TESTWORK PROGRAMS ................................................................ 73 13.2 METALLURGICAL SAMPLES ..................................................................................... 74 13.3 MINERALOGY .......................................................................................................... 75
13.4 COMMINUTION ......................................................................................................... 76 13.5 FLOTATION .............................................................................................................. 76
13.5.1 Bulk Concentrate Flotation ........................................................................................ 77 13.5.2 Copper Scalping Flotation .......................................................................................... 79 13.5.3 Concentrate Characteristics ........................................................................................ 81 13.5.4 Concentrator Flotation Recoveries ............................................................................. 82
13.6 SOLID-LIQUID SEPARATION ..................................................................................... 84 13.6.1 Tailings ....................................................................................................................... 84 13.6.2 Concentrate ................................................................................................................. 85
13.7 HYDROMETALLURGICAL PROCESS ........................................................................... 85 13.7.1 Leaching Circuit ......................................................................................................... 86 13.7.2 Leach Residue Thickening and Filtration................................................................... 90
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13.7.3 Iron Removal (Fe Precipitation and Thickening) ....................................................... 91 13.7.4 Cobalt Precipitation and Re-dissolution ..................................................................... 92 13.7.5 Cobalt Solvent Extraction .......................................................................................... 94 13.7.6 Cobalt Sulphate Crystallization .................................................................................. 94 13.7.7 Copper Solvent Extraction ......................................................................................... 96 13.7.8 Copper Sulphate Crystallization ................................................................................. 97 13.7.10 Gold Recovery Circuit ................................................................................................ 97
13.8 RECOMMENDATIONS FOR FUTURE TESTWORK ......................................................... 98 13.8.1 Copper Flotation ......................................................................................................... 98 13.8.2 Cobalt Solvent Extraction .......................................................................................... 98 13.8.3 Copper Solvent Extraction ......................................................................................... 98 13.8.4 Crystallization ............................................................................................................ 98 13.8.5 Gold Recovery Circuit ................................................................................................ 99 13.8.6 CPF Pilot Plant ........................................................................................................... 99 13.8.7 Process Modelling and Simulation ............................................................................. 99 13.8.8 HAZOP Studies .......................................................................................................... 99
14.0 MINERAL RESOURCE ESTIMATES ................................................................ 100 14.1 DATABASE DESCRIPTION ....................................................................................... 100 14.2 OVERVIEW OF MDA’S ESTIMATION METHODOLOGY ............................................ 100 14.3 GLOBAL/GENERAL STATISTICS .............................................................................. 102 14.4 GEOLOGIC AND DOMAIN MODEL ........................................................................... 104
14.4.1 MDA Modelling ....................................................................................................... 104 14.4.2 Micon Review and Wireframing .............................................................................. 106
14.5 GRADE CAPPING, COMPOSITING AND DOMAIN STATISTICS ................................... 107
14.6 GEOSTATISTICS ...................................................................................................... 111 14.6.1 Density ..................................................................................................................... 114
14.7 ESTIMATION ........................................................................................................... 114 14.7.1 Block Model Definition ............................................................................................ 114 14.7.2 Estimation/Search Parameters .................................................................................. 115 14.7.3 Grade Interpolation ................................................................................................... 115 14.7.4 Block Grades Validation .......................................................................................... 117 14.7.5 Mineral Resource Parameters and Categorization.................................................... 120 14.7.6 Mineral Resource Statement..................................................................................... 121 14.7.7 Risks/Uncertainties ................................................................................................... 123
15.0 MINERAL RESERVE ESTIMATES ................................................................... 124 15.1 RESOURCE MODEL ................................................................................................. 124
15.2 CUT-OFF GRADE (COG) CRITERIA AND ESTIMATE ................................................ 124 15.3 STOPE OUTLINE ..................................................................................................... 125
15.4 DILUTION AND LOSSES .......................................................................................... 125 15.5 MINING RECOVERY................................................................................................ 126 15.6 MINERAL RESERVE ESTIMATE ............................................................................... 127
16.0 MINING METHODS ............................................................................................. 128 16.1 MINING METHODS ................................................................................................. 128 16.2 MINE DESIGN PARAMETERS .................................................................................. 129 16.3 GEOTECHNICAL CONSIDERATIONS ......................................................................... 129
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16.3.1 Principal Rock Type ................................................................................................. 129 16.3.2 Rock Quality Designation (RQD) ............................................................................ 131 16.3.3 Joint Data .................................................................................................................. 131 16.3.4 Rock Mass Rating .................................................................................................... 132
16.4 GROUND SUPPORT RECOMMENDATIONS ................................................................ 133 16.4.1 Background .............................................................................................................. 133 16.4.2 Underground Geotechnical Design Parameters Ram/Sunshine Deposits (Minefill,
2006) ........................................................................................................................ 133 16.4.3 Updated ‘Preliminary’ Ground Support Recommendations .................................... 134 16.4.4 Conclusion – Geotechnical Consideration ............................................................... 136
16.5 MINING CUT-OFF GRADE AND SPECIFICATIONS .................................................... 138 16.6 SELECTIVITY, DILUTION AND RECOVERY .............................................................. 139
16.6.1 Mining Selectivity .................................................................................................... 139 16.6.2 Dilution ..................................................................................................................... 139 16.6.3 Mining Recovery ...................................................................................................... 139
16.7 MINE DESIGN ......................................................................................................... 140 16.7.1 Underground Excavation Dimensions ...................................................................... 140 16.7.2 Mine Access ............................................................................................................. 140 16.7.3 Underground Mine Layout ....................................................................................... 141
16.8 MINE DEVELOPMENT AND PRODUCTION SCHEDULE .............................................. 142 16.8.1 Mine Development ................................................................................................... 143 16.8.2 Production Schedule ................................................................................................. 146
16.9 MANPOWER REQUIREMENTS ................................................................................. 149 16.10 EQUIPMENT SELECTION ......................................................................................... 152
16.11 UTILITIES, SERVICES FOR UNDERGROUND ............................................................. 152 16.11.1 Temporary Mine Area Building ............................................................................... 152 16.11.2 Explosive Storage ..................................................................................................... 153 16.11.3 Underground Communication System ..................................................................... 153
16.12 VENTILATION ......................................................................................................... 153 16.13 BACKFILL SYSTEM ................................................................................................. 154
16.13.1 Backfill Reticulation and Pumping System .............................................................. 155 16.13.2 Backfill Material Testing .......................................................................................... 156 16.13.3 Design Criteria ......................................................................................................... 158
16.14 MINE DEWATERING ............................................................................................... 159 16.15 COMPRESSED AIR .................................................................................................. 160 16.16 POWER REQUIREMENTS AND DISTRIBUTION .......................................................... 160
17.0 RECOVERY METHODS ...................................................................................... 161 17.1 MINE SITE PROCESS PLANT DESIGN ...................................................................... 161
17.1.1 Process Description .................................................................................................. 161 17.2 COBALT PROCESSING FACILITY (CPF) .................................................................. 163
17.2.1 Process Description .................................................................................................. 163 17.2.2 Acidulation ............................................................................................................... 166 17.2.3 Pressure Oxidation Acid Leaching ........................................................................... 166 17.2.4 Cu-SX and Crystallization ........................................................................................ 168 17.2.5 Leach Filtration ........................................................................................................ 169 17.2.6 Sulphur Flotation ...................................................................................................... 169 17.2.7 Gold Recovery .......................................................................................................... 169
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17.2.8 Secondary Belt Filter/Cyanide Destruction .............................................................. 170 17.2.9 Cu-Fe Removal......................................................................................................... 170 17.2.10 Cobalt Precipitation .................................................................................................. 171 17.2.11 Cobalt SX ................................................................................................................. 171 17.2.12 Crud Treatment......................................................................................................... 172 17.2.13 Cobalt Sulphate Crystallization ................................................................................ 172 17.2.14 Trace Metal Precipitation ......................................................................................... 173 17.2.15 Magnesium Sulphate Crystallization ........................................................................ 173
18.0 PROJECT INFRASTRUCTURE .......................................................................... 175 18.1 MINE AND MILL SITE ............................................................................................. 175
18.1.1 Site Layout ............................................................................................................... 175 18.1.2 Work Completed to Date .......................................................................................... 176 18.1.3 Mine Site Access Roads ........................................................................................... 177 18.1.4 Buildings .................................................................................................................. 178 18.1.5 Electrical Power Supply and Distribution ................................................................ 178 18.1.6 Surface Facilities Fire Protection ............................................................................. 179 18.1.7 Mine and Concentrator Communications ................................................................. 179 18.1.8 Water Supply, Treatment and Discharge .................................................................. 179 18.1.9 Tailings and Waste Rock Storage (TWSF) .............................................................. 181 18.1.10 Explosives Storage and Transport ............................................................................ 183
18.2 CPF INFRASTRUCTURE .......................................................................................... 183 18.2.1 CPF Site Access ....................................................................................................... 183 18.2.2 Process Plant Layout ................................................................................................ 184 18.2.3 Buildings .................................................................................................................. 184 18.2.4 Crystallizer Pads ....................................................................................................... 185 18.2.5 Administration Complex .......................................................................................... 186 18.2.6 Rail Spur Line and Loading Area ............................................................................. 186 18.2.7 Hydrometallurgical Facility Fire Protection ............................................................. 186 18.2.8 Power Supply and Distribution ................................................................................ 186 18.2.9 Process Control System ............................................................................................ 187 18.2.10 Communications ....................................................................................................... 187 18.2.11 Water Supply ............................................................................................................ 187 18.2.12 Waste Disposal ......................................................................................................... 188
19.0 MARKET STUDIES AND CONTRACTS ........................................................... 189 19.1 INTRODUCTION ...................................................................................................... 189 19.2 COBALT ................................................................................................................. 189
19.2.1 Cobalt Sulphate ........................................................................................................ 190 19.3 COPPER SULPHATE................................................................................................. 192 19.4 MAGNESIUM SULPHATE ......................................................................................... 192 19.5 GOLD ..................................................................................................................... 192
19.6 COPPER CONCENTRATE ......................................................................................... 193 19.7 PROJECTED REVENUE AND MARKET POSITION ...................................................... 193 19.8 CONTRACTS ........................................................................................................... 194
20.0 ENVIRONMENTAL STUDIES, PERMITTING AND SOCIAL OR
COMMUNITY IMPACT ....................................................................................... 195
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20.1 ENVIRONMENTAL BASELINE STUDIES AND IMPACT ASSESSMENTS........................ 195 20.1.1 Mine and Mill ........................................................................................................... 195 20.1.2 CPF ........................................................................................................................... 201
20.2 SOCIAL COMMUNITY RELATIONS .......................................................................... 201 20.2.1 Mine and Mill ........................................................................................................... 201 20.2.2 CPF ........................................................................................................................... 201
20.3 PLAN OF OPERATIONS ............................................................................................ 201 20.3.1 Tailings and Waste Rock Storage Facility ............................................................... 202 20.3.2 Water Management .................................................................................................. 203 20.3.3 Reclamation – Closure ............................................................................................. 206 20.3.4 Closure Considerations ............................................................................................. 207
20.4 CPF OPERATIONS .................................................................................................. 207
20.5 PERMITS ................................................................................................................. 208 20.5.1 Mine/Mill ................................................................................................................. 208 20.5.2 CPF ........................................................................................................................... 209
21.0 CAPITAL AND OPERATING COSTS................................................................ 210 21.1 CAPITAL COST ESTIMATE ...................................................................................... 210
21.1.1 Mining Capital Cost ................................................................................................. 210 21.1.2 Mill/Concentrator and Infrastructure - Direct Capital Cost ...................................... 211 21.1.3 Indirect Capital Costs ............................................................................................... 212 21.1.4 Contingency – Mine and Mill................................................................................... 212 21.1.5 Cobalt Production Facility – Direct Capital Cost ..................................................... 212 21.1.6 Cobalt Production Facility – Indirect Capital Cost .................................................. 213 21.1.7 Contingency – CPF .................................................................................................. 213 21.1.8 Closure Costs ............................................................................................................ 214
21.2 OPERATING COST ESTIMATE.................................................................................. 214 21.2.1 Mining Operating Cost ............................................................................................. 215 21.2.2 Mill/Concentrator Operating Cost ............................................................................ 215 21.2.3 Cobalt Production Facility Operating Cost .............................................................. 216 21.2.4 Residue Disposal ...................................................................................................... 216 21.2.5 General and Administrative Operating Costs ........................................................... 216 21.2.6 Selling Costs and Royalty ........................................................................................ 217
22.0 ECONOMIC ANALYSIS ...................................................................................... 218 22.1 BASIS OF EVALUATION .......................................................................................... 218 22.2 MACRO-ECONOMIC ASSUMPTIONS ........................................................................ 218
22.2.1 Exchange Rate and Inflation .................................................................................... 218 22.2.2 Weighted Average Cost of Capital ........................................................................... 218 22.2.3 Expected Metal Prices .............................................................................................. 219 22.2.4 Taxation Regime ...................................................................................................... 219 22.2.5 Royalty ..................................................................................................................... 219 22.2.6 Selling Expenses....................................................................................................... 220
22.3 TECHNICAL ASSUMPTIONS ..................................................................................... 220 22.3.1 Mine Production Schedule ....................................................................................... 220 22.3.2 Operating Costs ........................................................................................................ 222 22.3.3 Capital Costs............................................................................................................. 222
22.4 BASE CASE CASH FLOW ........................................................................................ 223
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22.5 DISCOUNTED CASH FLOW EVALUATION ................................................................ 224
22.6 SENSITIVITY STUDY ............................................................................................... 226 22.7 CONCLUSION.......................................................................................................... 226
23.0 ADJACENT PROPERTIES .................................................................................. 227
24.0 OTHER RELEVANT DATA AND INFORMATION ........................................ 228
25.0 INTERPRETATION AND CONCLUSIONS ...................................................... 229 25.1 GEOLOGY AND MINERAL RESOURCES ................................................................... 229 25.2 MINING AND MINERAL RESERVES ......................................................................... 229 25.3 ECONOMIC EVALUATION ....................................................................................... 230
26.0 RECOMMENDATIONS ........................................................................................ 232 26.1 GEOLOGY/MINERAL RESOURCES ........................................................................... 232 26.2 MINING .................................................................................................................. 232
26.3 PROCESSING – FUTURE TESTWORK ........................................................................ 233
27.0 DATE AND SIGNATURE PAGE ......................................................................... 235
28.0 REFERENCES ........................................................................................................ 236
29.0 CERTIFICATES ..................................................................................................... 242
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List of Tables
Table 1.1 ICP RAM Deposit at 0.20% Co Cut-off Grade as at 10 March 2015 ............... 3
Table 1.2 Mineral Reserve for ICP at 0.25% Co Cut-off Grade ....................................... 4
Table 1.3 LOM Capital Estimate ....................................................................................... 9
Table 1.4 Summary of LOM Operating Costs ................................................................. 10
Table 1.5 Life-of-Mine Cash Flow Summary ................................................................. 14
Table 2.1 List of Abbreviations ....................................................................................... 22
Table 4.1 ICP Mining Claims .......................................................................................... 28
Table 6.1 FCC’s 1998 ICP Mineral Resources at 0.20% Co Cut-off .............................. 38
Table 6.2 MDA 2001 Ram Deposit Mineral Resource Estimate @ 0.30% Co Cut-off .. 39
Table 6.3 MDA 2005 Resource Estimate (Ram & Sunshine Deposits) at 0.20% Co &
0.30% Co Cut-off ............................................................................................. 39
Table 6.4 MDA 2006 Resource Estimate at 0.30% Co Cut-off ...................................... 40
Table 7.1 Summary of the Stratigraphy of the Ram Deposit .......................................... 46
Table 10.1 ICP Drilling Campaigns .................................................................................. 54
Table 11.1 Summary of Certified Values for Standards used at the ICP .......................... 64
Table 13.1 Summary of Metallurgical Samples ................................................................ 74
Table 13.2 Comparison of Metallurgical Sample Head Grades ........................................ 75
Table 13.3 Comminution Test Results .............................................................................. 76
Table 13.4 Summary of Bulk Concentrate Flotation LCT Results ................................... 78
Table 13.5 Summary of Bulk Concentrate Flotation Variability Results .......................... 79
Table 13.6 Summary of the Differential Flotation LCT Results ....................................... 81
Table 13.7 Multi-Element Bulk Concentrate Analyses ..................................................... 81
Table 13.8 Mintek TCLP Test Results on Leach Residue................................................. 88
Table 13.9 SGS 2017 Leach Test Results ......................................................................... 89
Table 13.10 Mintek 2007 Pilot Plant Average Cobalt Precipitate Analysis ........................ 93
Table 13.11 2005 Mintek Mini Pilot Plant Average Copper Solvent Extraction Results ... 96
Table 14.1 Descriptive Statistics of the Assay Database ................................................. 102
Table 14.2 List of Mineralized and Dilutionary Domain Codes ..................................... 105
Table 14.3 Statistics of Uncapped Composites ............................................................... 110
Table 14.4 Statistics of Capped Composites ................................................................... 110
Table 14.5 Comparison of MDA and Micon Average Values of Composites ................ 110
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Table 14.6 Details of Assay Capping Values by Horizon ............................................... 111
Table 14.7 Summary of Variography Results for Horizon 3023..................................... 113
Table 14.8 Summary Statistics on Specific Gravity Samples ......................................... 114
Table 14.9 Ram Deposit Block Model Attributes ........................................................... 115
Table 14.10 Estimation Parameters for Co, Cu and Au .................................................... 115
Table 14.11 Ram Deposit Mineral Resources at 0.2% Co Cut-off ................................... 121
Table 15.1 Cut-off Grade Criteria ................................................................................... 125
Table 15.2 Mineral Reserve for ICP at 0.25% Co Cut-off Grade ................................... 127
Table 16.1 Principal Structural Trends from 6930 Level Adit ........................................ 130
Table 16.2 Rock Strength for the Ram Deposit ............................................................... 130
Table 16.3 Average RQD Data from 2000 and 2004 for Ram Deposit .......................... 131
Table 16.4 2004 Drilling Longest Stick Measurement .................................................... 132
Table 16.5 Rock Mass Rating Estimate for Ram Deposit from year 2000 drilling ......... 132
Table 16.6 Recommended Ground Support Requirements for Ram Deposit (Minefill,
2006) ............................................................................................................... 134
Table 16.7 Summary of Rock Mass Classification for Mineralized Zones and MFQ at
ICP .................................................................................................................. 135
Table 16.8 Updated ‘Preliminary’ Ground Support Recommendations for Permanent
Openings for ICP ............................................................................................ 136
Table 16.9 Estimated Mine Development Distance ........................................................ 140
Table 16.10 Estimated Mine Development Summary (Footage) ...................................... 144
Table 16.11 Estimated Mine Development Summary (Tonnage) ..................................... 145
Table 16.12 Mining Production Schedule ......................................................................... 147
Table 16.13 Mine Staff ...................................................................................................... 150
Table 16.14 Underground Mine Labour ............................................................................ 151
Table 16.15 Mining Equipment List .................................................................................. 152
Table 16.16 2008 UCS Testing Results ............................................................................. 157
Table 16.17 2017 UCS Testing Results ............................................................................. 157
Table 16.18 Summary of Estimate Binder Addition ......................................................... 159
Table 18.1 Total CPF Make up Water ............................................................................. 187
Table 20.1 Water Treatment Concentrations and Limits................................................. 204
Table 20.2 Water Treatment Systems Comparison ......................................................... 205
Table 20.3 ICP Permits .................................................................................................... 208
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Table 20.4 CPF Permits ................................................................................................... 209
Table 21.1 LOM Capital Estimate ................................................................................... 210
Table 21.2 LOM Mining Capital Estimate ...................................................................... 210
Table 21.3 Mill/Concentrator Capital Estimate ............................................................... 211
Table 21.4 Mine + Mill Indirect Capital Estimate ........................................................... 212
Table 21.5 CPF- Direct Capital Estimate ........................................................................ 212
Table 21.6 CPF Indirect Capital Estimate ....................................................................... 213
Table 21.7 Summary of LOM Operating Costs ............................................................... 214
Table 21.8 LOM Mine Operating Cost Estimate............................................................. 215
Table 21.9 LOM Mill/Concentrator Operating Cost Estimate ........................................ 215
Table 21.10 LOM CPF Operating Cost Estimate .............................................................. 216
Table 21.11 LOM G&A Operating Cost Estimate ............................................................ 216
Table 22.1 Operating Cost Estimate ................................................................................ 222
Table 22.2 Life-of-Mine Cash Flow Summary ............................................................... 223
Table 22.3 Base Case Life of Mine Annual Cash Flow .................................................. 225
Table 25.1 Summary of the Ram Deposit Mineral Resources at 0.2% Co Cut-off ......... 229
Table 25.2 Mineral Reserve for the ICP at 0.25% Co Cut-off ........................................ 229
Table 25.3 Life-of-Mine Cash Flow Summary ............................................................... 230
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List of Figures
Figure 1.1 Cobalt Price and Cobalt Sulphate Premium (Recent and Forecast) ................ 11
Figure 1.2 Annual Mining Schedule ................................................................................. 12
Figure 1.3 Annual Processing Schedule ........................................................................... 12
Figure 1.4 Annual Sales Revenues by Product ................................................................. 13
Figure 1.5 LOM Cash Operating Costs ............................................................................ 13
Figure 1.6 Life-of-Mine Cash Flows ................................................................................ 15
Figure 1.7 NPV Sensitivity Diagram ................................................................................ 16
Figure 4.1 Location Map of the Idaho Cobalt Project ...................................................... 26
Figure 4.2 Plan Showing Layout of the ICP Claims ......................................................... 27
Figure 5.1 Idaho Project Site Access Roads ..................................................................... 31
Figure 6.1 Image of ICP Showing Mill Site and Completed Earthworks after Completion
of Stages I and II Construction ......................................................................... 36
Figure 7.1 Regional Geology of the ICP........................................................................... 42
Figure 7.2 Local Geology of the ICP ................................................................................ 43
Figure 10.1 Ram Deposit Drill Hole Locations .................................................................. 55
Figure 10.2 FCC’s Resident Geologist Displaying 1996 Drill Cores/Sampling Records
during Micon Visit............................................................................................ 57
Figure 10.3 Typical Cross Section through the Ram Deposit ............................................. 58
Figure 11.1 FCC Core Storage Facility in Salmon ............................................................. 62
Figure 11.2 Summary of Blank Samples Results: 1997 to 2006 Drilling........................... 63
Figure 11.3 Control Chart for Co: Standard 1 .................................................................... 64
Figure 11.4 Control Chart for Co: Standard 2 .................................................................... 65
Figure 11.5 Control Chart for Cu: Standard 1 .................................................................... 65
Figure 11.6 Control Chart for Cu: Standard 2 .................................................................... 66
Figure 11.7 Control Chart for Au: Standard 1 .................................................................... 66
Figure 11.8 Control Chart for Au: Standard 2 .................................................................... 67
Figure 12.1 Example of the Ram Deposit Drill Core Photograph ...................................... 69
Figure 12.2 Section Showing the 2016 Metallurgical Drill Hole ....................................... 70
Figure 13.1 SGS-L 2005 LCT Flowsheet ........................................................................... 78
Figure 13.2 SGS-L 2016/17 Differential Flotation LCT Flowsheet ................................... 80
Figure 13.3 Bulk Concentrate Cobalt Recovery Test Results ............................................ 83
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Figure 13.4 Bulk Concentrate Copper Recovery Test Results ........................................... 83
Figure 13.5 Flotation Test Results – Cobalt Recovery vs Cu:Co Ratio ............................. 84
Figure 13.6 Cobalt Sulphate Crystallization Test Process Flowsheet ................................ 95
Figure 14.1 Quantile-Quantile Plot of Co, Cu and Au ...................................................... 101
Figure 14.2 Ram Deposit Global Log Probability Plot for Co ......................................... 102
Figure 14.3 Ram Deposit Global Log Probability Plot for Cu ......................................... 103
Figure 14.4 Ram Deposit Global Log Probability Plot for Au ......................................... 103
Figure 14.5 Section Showing Interpreted Mineral Domains ............................................ 106
Figure 14.6 Ram Deposit Isometric Projection Showing Wireframes Honouring the 5 ft.
Level Plans ..................................................................................................... 107
Figure 14.7 Cobalt Log-probability Plot for Horizon 3021 .............................................. 108
Figure 14.8 Cobalt Log-probability Plot for Horizon 3022 .............................................. 109
Figure 14.9 Cobalt Log-probability Plot for Horizon 3023 .............................................. 109
Figure 14.10 Co Variogram along the Major Axis (Strike Direction) for Horizon 3023 ... 112
Figure 14.11 Cu Variogram along the Major Axis (Strike Direction) for Horizon 3023 ... 112
Figure 14.12 Au Variogram along the Major Axis (Strike Direction) For Horizon 3023 .. 113
Figure 14.13 Long Section Distribution of Co Grades in Horizon 3021 ............................ 116
Figure 14.14 Long Section Distribution of Co Grades in Horizon 3022 ............................ 116
Figure 14.15 Long Section Distribution of Co Grades in Horizon 3023 ............................ 117
Figure 14.16 Section Through the Ram Block Model for Horizon 3023 ........................... 118
Figure 14.17 Cobalt Swath Plot for the Main Domain Horizon 3021 of the Ram Deposit 119
Figure 14.18 Cobalt Swath Plot for Domain 3022 of the Ram Deposit ............................. 119
Figure 14.19 Cobalt Swath Plot for Domain 3023 of the Ram Deposit ............................. 120
Figure 14.20 Long Section of Horizon 3023 Showing Resource Categories ..................... 122
Figure 14.21 Long Section of Horizon 3022 Showing Resource Categories ..................... 122
Figure 14.22 Long Section of Horizon 3021 Showing Resource Categories ..................... 123
Figure 16.1 Estimated Ground Support for ICP ............................................................... 136
Figure 16.2 Weak Rock Mass Design Span Curve for Man Entry (Ouchi and Brady,
2004) ............................................................................................................... 137
Figure 16.3 Stability Graph (Unsupported Stopes) ........................................................... 138
Figure 16.4 ICP Mine Development Layout ..................................................................... 141
Figure 16.5 ICP Stope Layout........................................................................................... 142
Page
xiv
Figure 16.6 Schematic of the Mine and Stope Layout ...................................................... 148
Figure 16.7 Schematic of ICP Ventilation Layout ............................................................ 154
Figure 16.8 Backfill Schedule and Material Source. ........................................................ 155
Figure 17.1 Mine Site Block Flow Diagram ..................................................................... 161
Figure 17.2 CPF Refinery Block Flow Diagram – Concentrate Feed Circuit .................. 164
Figure 17.3 CPF Refinery Block Flow Diagram – Cobalt Simplified Circuit .................. 165
Figure 18.1 Site Facility Map ........................................................................................... 176
Figure 18.2 General Mine Site Area Map ......................................................................... 177
Figure 18.3 Water Treatment Block Flow Diagram ......................................................... 181
Figure 18.4 TWSF Plan View ........................................................................................... 182
Figure 18.5 CPF Site Location .......................................................................................... 184
Figure 19.1 ICP Breakdown of Projected Revenue .......................................................... 194
Figure 20.1 Groundwater Sampling Locations ................................................................. 198
Figure 20.2 Mine and Mill - Surface Water and Spring Monitoring Network ................. 199
Figure 20.3 Mine and Mill - Tailings and Waste Storage Facility ................................... 200
Figure 20.4 Mine/Mill Water Balance .............................................................................. 205
Figure 20.5 Cobalt Processing Facility, Blackfoot, Idaho ................................................ 208
Figure 21.1 LOM Annual Mining Capital Expenditure .................................................... 211
Figure 22.1 Cobalt Price and Cobalt Sulphate Premium (Recent and Forecast) .............. 219
Figure 22.2 Annual Mining Schedule ............................................................................... 220
Figure 22.3 Annual Processing Schedule ......................................................................... 221
Figure 22.4 Annual Sales Revenues by Product ............................................................... 221
Figure 22.5 LOM Cash Operating Costs .......................................................................... 222
Figure 22.6 Life-of-Mine Cash Flows .............................................................................. 224
Figure 22.7 NPV Sensitivity Diagram .............................................................................. 226
1
1.0 SUMMARY
1.1 AUTHORIZATION AND PURPOSE
In June, 2016, Formation Capital Corporation, U.S. (FCC), a wholly-owned subsidiary of
eCobalt Solutions Inc., commissioned Micon International Limited (Micon) and its sub-
consultants, SNC Lavalin Inc. (SLI), to prepare a Feasibility Study (FS) for the production of
battery-grade cobalt sulphate along with copper, magnesium sulphate and gold in by-products
from its Idaho Cobalt Project (ICP) in east central Idaho, USA, and to summarise the results
of that study in this Technical Report prepared in accordance with the reporting requirements
of Canadian National Instrument (NI) 43-101. The purpose of this report is to support the
public disclosure of the ICP mineral resources, reserves and the economic results of the FS.
1.2 PROPERTY DESCRIPTION AND OWNERSHIP
The ICP property is 100% owned by FCC and consists of 243 contiguous unpatented lode
mining claims located in east central Idaho, approximately 25.8 miles west of the town of
Salmon. The property covers 4,475 acres centered on 45°07’50” north latitude and 114°21’42”
west longitude.
Presently, the ICP property is not subject to any royalties, other agreements or encumbrances.
1.3 GEOLOGY AND MINERALIZATION
The ICP is hosted in Proterozoic age meta-sediments found on the east side of the central Idaho
Batholith comprising granitic-to-granodioritic rocks. The host sedimentary rocks are believed
to have been part of a large fault-bounded marine sedimentary basin in which dominantly
clastic sediments were deposited. The basin is now part of a supergroup of dominantly quartzite
and argillite metasedimentary rock, the base of which is referred to as the Apple Creek
Formation. All significant copper-cobalt deposits and occurrences are found in the Apple
Creek Formation in a 30 to 35-mile-long linear belt known as the Idaho Cobalt Belt. The
deposits are tabular/stratiform, strike north-northwest, with dips of between 50° and 60° to the
west. Aside from the Ram deposit, which is the focus of this report, there are two other sub-
parallel deposits, namely the Sunshine and East Sunshine which are located about a mile to the
south of the Ram.
Mineralization at the ICP is closely associated with the mafic sequences of the middle unit of
the Apple Creek Formation. Dominant ore minerals include cobaltite (CoAsS) and
chalcopyrite (CuFeS2), with lesser, variable occurrences of gold. Other minerals present in
small quantities are pyrite (FeS2), pyrrhotite (FeS), arsenopyrite (FeAsS), linnaeite ((Co
Ni)3S4), loellingite (FeAs2), safflorite (CoFeAs2), enargite (Cu3AsS4) and marcasite (FeS2).
The nature of the cobalt mineralization suggests that high purity cobalt (>99.9% Co) can be
produced from the deposit. The current study is focussed on producing battery-grade cobalt
2
sulphate heptahydrate. By-products include copper sulphate, magnesium sulphate, copper
concentrate and gold.
1.4 STATUS OF EXPLORATION
There are no current exploration activities. However, the Ram deposit resource remains open
at depth and along strike offering opportunities for expansion. The Sunshine and East Sunshine
deposits are within a mile trucking distance of the Ram and represent additional potential to
the mineral resources of the ICP.
1.5 MINERAL PROCESSING/METALLURGICAL TESTING
A number of metallurgical testwork programs comprising batch and continuous tests have been
completed using representative samples of the RAM deposit mineralization that support the
Feasibility Study process flowsheet. The main testwork programs completed to date include
the following:
Initial milling and flotation testwork on bulk samples and drill composites performed
by Noranda’s nearby Blackbird Mining Company (BMC) in the 1980’s. BMC
reportedly was successful in producing separate copper and cobalt concentrates using
a differential flotation flowsheet.
Early work by The Center for Advanced Mineral and Metallurgical Processing
(CAMP) in 2001 used approximately 1 ton of large diameter drill core from the RAM
deposit. This testwork included a comprehensive milling and flotation test program and
nitrogen species-catalyzed (NSC) leaching of the batch flotation concentrate.
In 2005 SGS Lakefield (SGS-L) conducted a number of flowsheet development
testwork programs including detailed comminution and flotation testing as well as
preliminary leach testing that confirmed CAMP’s NSC test result.
The initial hydrometallurgical tests completed by SGS-L in 2005 provided the design
criteria used for a Mini Pilot Plant testwork campaign undertaken in 2005 by Mintek,
South Africa. This program was directed by Hatch and was successful in developing a
basic hydrometallurgical process.
Pocock Industrial Inc. conducted solids-liquid separation tests in 2005, including
settling/thickening and filtration studies on samples of cleaner concentrate and rougher
flotation tailings.
A pilot plant was operated at Mintek in 2007. This work resulted in improved Fe/Cu
removal, solution purification steps, consistently high grade cobalt product (>99.9%
Co) and introduced of flash cooling technology.
In 2015 Hazen Research completed further flotation and hydrometallurgical testwork
under the direction of Samuel Engineering Inc. (Samuel).
CYTEC Solvay Group (Cytec), conducted bench scale and continuous pilot plant scale
cobalt solvent extraction testwork in 2015 using pregnant leach solution (PLS)
3
generated by Hazen. The objective of this work was to produce a clean cobalt sulphate
solution that could be fed to the crystallizers.
GE Water & Process Technologies (GE) performed crystallizer bench tests in 2015
with the objective of gathering adequate design data in order to confidently size and
estimate the cost of a commercial cobalt sulphate crystallizer. GE also prepared a
capital cost estimates for the magnesium sulphate and copper sulphate crystallizer
packages for the feasibility study.
In 2016 and 2017 SGS-L completed a program of bench scale testwork to confirm the
Feasibility Study design. This work included differential flotation, copper/iron
removal, NSC leaching, leach residue elemental sulphur recovery and gold leaching.
In 2017 SGS-L completed a series of tests to produce copper and cobalt sulphate
crystals.
1.6 MINERAL RESOURCE ESTIMATE
The mineral resource estimate was prepared by Mining Development Associates (MDA) and
was incorporated into the Samuel Engineering Inc. technical report titled “Preliminary
Economic Assessment NI 43-101 Technical Report, Idaho Cobalt Project, Salmon, Idaho,
USA” dated 29 April 2015. Micon has audited and validated the MDA estimation procedures
and mineral resources as detailed in Sections 12 and 14 of this report and summarizes the ICP
mineral resources for the Ram deposit as presented in Table 1.1 below. The mineral resources
are reported at a cut-off grade of 0.20% Co; the copper and gold resources are those resources
carried within the resource blocks which attain the cobalt cut-off grade.
Table 1.1
Ram Deposit Mineral Resources at 0.2% Co Cut-off
Category Zone Co%
Cut-off
Resource
(Tons)
Co
(%)
Co
(000 lbs)
Au
(oz/t)
Au
(oz)
Cu
(%)
Cu
(000 lbs)
Measured All Zones 0.2 1,725,000 0.54 18,590 0.014 24,300 0.76 26,325
Indicated All Zones 0.2 1,711,000 0.64 21,988 0.017 29,900 0.71 24,111
M+I All Zones 0.2 3,436,000 0.59 40,578 0.016 54,200 0.73 50,436
Inferred All Zones 0.2 1,543,000 0.51 15,594 0.012 18,700 0.68 21,032
i. CIM Definition Standards (2014) were followed for mineral resource estimation.
ii. The effective date of this resource estimate is 27 September, 2017.
iii. The mineral resource is estimated at a cut-off grade of 0.20% Co.
iv. The Mineral Resources are estimated using an average long-term cobalt price of USD 14.50 per lb.
v. Totals may not add correctly due to rounding.
1.7 MINERAL RESERVE ESTIMATE
For the ICP, the Measured and Indicated mineral resources from horizons 3021, 3022 and 3023
were considered in the mine plan for conversion into a mineral reserve. The considered
Measured and Indicated mineral resource from these horizons comprise approximately 87% of
the total mineral resource at ICP.
4
Conversion of the mineral resource estimates to mineral reserve was inclusive of the modifying
factors, diluting material and allowances for losses which are to be expected when the material
is mined or extracted.
Stope outlines were generated from 10 ft. vertical level interval shells, honoring the cut-off
grade of 0.25% Co. The resulting shells were transformed into solids and sectioned into
individual stopes of approximately 70 ft. H by 300 ft. L.
Table 1.2 summarizes the mineral reserve estimate for the Idaho Cobalt Project.
Table 1.2
Mineral Reserve for ICP at 0.25% Co Cut-off Grade
Mineral Reserve Class Unit Total or Average
Proven Reserve t’000 1,987
Cobalt Grade % Co 0.43
Copper Grade % Cu 0.69
Gold Grade oz/t 0.013
Cobalt content 000 lb 17,107
Copper content 000 lb 27,384
Gold content oz 25,276
Probable Reserve t’000 1,675
Cobalt Grade % Co 0.52
Copper Grade % Cu 0.67
Gold Grade oz/t 0.017
Cobalt content 000 lb 17,410
Copper content 000 lb 22,372
Gold content oz 28,009
Proven + Probable Reserve t’000 3,662
Cobalt Grade % Co 0.47
Copper Grade % Cu 0.68
Gold Grade oz/t 0.015
Cobalt content 000 lb 34,517
Copper content 000 lb 49,756
Gold content oz 53,286
1.8 MINING METHODS
The mining methods proposed for the Ram deposit are longitudinal longhole stoping and
overhand cut and fill. The selection of these mining methods for the deposit was determined
primarily by the geometry of the mineralized horizons, including factors such as its continuity,
dip and width, and the geotechnical parameters of the rock mass.
The Ram deposit is composed of numerous parallel mineralized horizons, with thickness
ranging from one foot to more than 20 ft., at an average dip of 55° (Samuel, 2015). Three
horizons (3021, 3022 and 3023) contain the majority of the mineralization and only these zones
are considered in the mine design, plan and mineral reserve.
5
Cut and fill mining will be applied to areas dipping less than 50°, or in stopes having widths
ranging from 6 to 10 ft. Conventional cut and fill mining, using hand-held pneumatic drills,
will be carried out in areas having economic mineralized width ranging from 6 to 8 ft. Areas
having widths ranging from 8 to 10 ft. will be mined by mechanized cut and fill. Horizons
wider and steeper than 10 ft. and 50° will be mined with longitudinal longhole stoping. Small
and mid-sized mining equipment was selected to provide a higher selectivity for the proposed
mining methods.
Longhole stoping and cut and fill mining methods will be used to extract 70% and 30% of the
mineral reserve, respectively. In combination, these two mining methods provide a production
capacity in the underground mine that is approximately 10% higher than the nominal mill
capacity (800 t/d). The mine has the capacity to supply approximately 323,000 t/y of ore to the
mill during steady state operation, equivalent to approximately 880 t/d for 365 d/y.
Conservatively, the mine operating cost estimates have been based on achieving this higher
rate of production, whereas in practice it is anticipated that production would keep pace with
milling, and so mining expenditures that are projected over a period of 12 years would in fact
be spread over the whole of the mill operating life of approximately 12.5 years.
Paste prepared from mill tailings will be utilised as backfill material in combination with waste
rock fill arising from mine development
Excavated material will be hauled by 22-t payload low profile trucks to the tram loading area
located at the mine portal, and then loaded into an aerial tramway for final transportation to
the processing plant or waste storage facility, as appropriate.
1.9 PROCESSING
1.9.1 Mill/Concentrator
The recovery of all products is completed in a two-step process in separate locations. Initially,
a concentrate is produced at the mine site near Salmon, Idaho and is then transported for
processing at the proposed Cobalt Processing Facility (CPF) near Blackfoot, Idaho.
The primary facilities at the mine site include the concentrator, paste backfill plant and the
water treatment plant.
Material from the tram is discharged onto separate ore and waste stockpiles located near the
concentrator building. Each stockpile has a live capacity of 800 tons which is sufficient for one
day’s operation in the event of a shutdown for maintenance or repair of the tram. A front end
loader will transfer material from the stockpiles to the hopper of the primary crusher.
Primary and secondary crushing is performed via a jaw crusher, and cone crusher, respectively.
Ore from the crushing circuit is transported via the mill feed conveyor into the ball mill feed
chute and is milled at the rate of 36.2 t/h. Milled slurry is pumped to the flotation circuit,
6
comprising a conditioning tank, rougher flotation and cleaner flotation. The cleaner
concentrate is pumped to the concentrate thickener, where flocculant is added to increase the
density of the slurry in the thickener underflow. The thickened concentrate is pumped to the
concentrate stock tank for storage prior to final dewatering in the concentrate filter press. The
filtered concentrate is trucked to the CPF refinery for final processing.
Tailings are thickened and used in the underground mine as pastefill, or dry-stacked on surface
in the tailings and waste rock storage facility (TWSF).
1.9.2 Cobalt Processing Facility (CPF)
The proposed CPF is a hydrometallurgical plant located near Blackfoot Idaho. It is a
sophisticated processing facility that uses a complex series of processes including pressure
leaching in autoclaves, solvent extraction, crystallization, precipitation, thickening and
filtration to produce a number of products. The products are primarily cobalt sulphate, with
by-product copper sulphate, magnesium sulphate and gold, the latter being produced as loaded
carbon that is sold a third party for elution and gold-winning to conventional doré bullion.
The residual tailings produced in the refinery is shipped via rail using side dump cars to an
offsite waste facility. Waste effluent from the site is disposed of in the municipal sewer line
for treatment in Blackfoot Idaho.
1.10 INFRASTRUCTURE
1.10.1 Mill/Concentrator
Infrastructure at the ICP mine/mill site was partly constructed during an earlier stage of project
development, including:
Completion of the access road from highway 93 to the mine site.
Security/Gate House has been purchased and installed at entrance to the mine site.
Site preparation including stripping and grading.
Earthworks for the first cell of the Tailings Waste Storage Facility (TWSF) was nearly
completed during the 2011 construction phase. Subject to testing and repair, liner
material on site may still be suitable for use.
Some footings have been installed for the crusher building and the mill and
concentrator building.
The administration building has been purchased and installed at site. No utilities have
been installed to the building.
The incoming power supply line was completed during the last phase of construction.
Tie-ins to the supply line and the site distribution system will be made during the next
phase of construction.
7
The road to the portal location and portal bench have also been completed. A Hilkfiker
wall will be constructed during final construction prior to mine development.
A small warehouse and yard south of Salmon Idaho has been purchased. The Salmon
Depot is currently used for storage of the purchased equipment. In future, this site will
be used as a mustering point for construction and operations employees who will be
bussed to site. It will also serve as temporary storage of concentrate prior to shipment
to the CPF and incoming shipments bound for the mine site.
In addition, the following structures will be required:
Crusher Building – has been purchased and is stored at the Salmon Depot.
Concentrator Building – has been purchased and is stored at the Salmon Depot.
o Control Room (enclosure within the Concentrator Building).
o Sample Prep Room (enclosure within the Concentrator Building).
Dry/Change House.
Facilities are also planned for water supply, storage, treatment and discharge.
The tailings and waste rock storage facility (TWSF) is a single surface disposal facility is used
to store both the tailings from the concentrator and the waste rock material. This facility serves
to minimize the area of disturbance by sharing containment and drainage collection facilities
while providing storage for these materials.
1.10.2 CPF Infrastructure
Owing to its location within the Blackfoot municipal area, many of the infrastructural
requirements at the CPF are already in place or relatively simple to complete. These include:
Power supply, from utility connection point adjacent to the Blackfoot site.
Municipal water supply and waste water disposal.
Rail spur and connection to the adjoining rail line.
Communications
1.11 MARKET STUDIES AND CONTRACTS
1.11.1 Market Studies
The feasibility study is based on the recovery of battery grade cobalt sulphate heptahydrate,
together with copper sulphate, magnesium sulphate and gold, and a minor volume of copper
concentrate as saleable by-products.
CRU Consulting (CRU) provided a report, Market Study for the Idaho Cobalt Project (ICP),
dated September, 2017, and which includes the following:
8
An assessment of the battery market and the technologies in use and under development
to support electric vehicles and other rechargeable battery applications.
Analysis of the market for cobalt, with particular emphasis on the use of cobalt sulphate
in the battery market.
Analysis of the current and future supply of cobalt sulphate and accessibility of that
market to the ICP.
An assessment of the market for the associated by-products of the ICP (i.e., copper
sulphate, magnesium sulphate, gold and copper concentrate).
Micon has reviewed the CRU report and supports its rationale for projections of unit revenues
for cobalt, copper and magnesium sulphates, gold and copper in concentrate.
1.11.1.1 Cobalt Sulphate
CRU estimates global cobalt sulphate consumption at 14,544 t contained metal in 2016, a
25.3% y/y increase. It is driven by strong growth in the electric vehicles (EV) sector; in
particular, 23.7% y/y increase in EV, plug-in hybrid electric vehicles (PHEV) and hybrid
electric vehicles (HEV) production.
As a result of its analysis, CRU concludes that the ICP has the opportunity to become a reliable
source of cobalt sulphate to markets within the United States and internationally.
1.11.1.2 By-products
Copper sulphate and magnesium sulphate are used in a wide variety of applications. CRU’s
analysis of trade data indicates that the United States is a net importer of both commodities
and indicates that material from ICP will have the opportunity to displace imported material in
market regions where there is a freight advantage.
1.11.2 Contracts
FCC has not entered into any material contracts relating to development of the ICP.
1.12 ENVIRONMENT STUDIES, PERMITTING AND SOCIAL/COMMUNITY IMPACT
The mine and mill are located on National Forest lands managed by the Salmon-Challis
National Forest. As such it is subject to the National Environmental Policy Act (NEPA). This
requires a thorough series of environmental baseline studies and an Environmental Impact
Statement that provides the Company and state and federal government agencies a complete
property description, identification of all environmental impacts both positive and negative and
the development of mitigation methods to reduce or eliminate negative impacts utilizing best
practices.
9
The Final Environmental Impact Statement (FEIS, June, 2008) discussed the project,
alternatives to the project, environment effects (direct, indirect and cumulative) and
consultation with aboriginal groups, communities and other stakeholders. No issues were
identified that could not be mitigated using best practices.
An extensive environmental monitoring plan has been developed that covers the following:
Water Quality Monitoring
Biological Monitoring
Wetlands Monitoring
Storm Water Monitoring
Weather Monitoring
Air Quality Monitoring
Geochemical Monitoring
A list of permits and authorizations required for the project and their current status is given in
Section 20.0 of this report.
1.13 CAPITAL AND OPERATING COSTS
The capital cost estimate for this project presented herein is considered to be at a feasibility
study level with an accuracy of +15%/-15% and carrying contingencies totaling approximately
12% on initial capital and 9% on LOM capital expenditures.
The LOM capital cost estimate is summarised in Table 1.3. The estimate is given in US dollars
($), with a base date of third quarter, 2017. Owing to rounding of the estimates, some totals
may not agree.
Table 1.3
LOM Capital Estimate
Area Initial Capital
$'000
Sustaining Capital
$'000
LOM Total Capital
$'000
Mining 22,463 70,661 93,124
Processing + Infrastructure 26,355 5,000 31,355
Indirect costs 8,764 0 8,764
Contingency 5,165 3,207 8,373
Sub-total Mine/Mill/Concentrator 62,748 78,869 141,616
Direct - CPF 88,861 5,000 93,861
Indirect - CPF 20,495 0 20,495
Contingency 14,644 0 14,644
Sub-total Cobalt Production Facility 124,000 5,000 129,000
Rehabilitation and Mine Closure 588 16,942 17,530
TOTAL 187,336 100,810 288,146
10
The estimated life-of-mine total project operating costs are summarized in Table 1.4.
Table 1.4
Summary of LOM Operating Costs
Area
LOM total
Operating Costs
($’000)
Unit cost $/tonne
milled
$/lb Contained
Co in sulphate
Mining 196,692 53.71 6.19
Mill/Concentrator 52,494 14.34 1.65
Transport (residue disposal) 5,199 1.42 0.16
Hydromet Plant (CPF) 149,121 40.72 4.69
G&A 37,309 10.19 1.17
Sub-total Direct Operating Costs 440,815 120.38 13.88
Selling Costs 2,117 0.58 0.07
Total Cash Operating Costs before
by-product credits
442,932 120.96 13.94
Less By-product credits (282,510) (77.15) (8.89)
Cash Operating Costs (net) 160,422 43.81 5.05
1.14 ECONOMIC ANALYSIS
1.14.1 Global Assumptions
Micon has prepared its assessment of the project on the basis of a discounted cash flow model,
from which Net Present Value (NPV), Internal Rate of Return (IRR), payback and other
measures of project viability can be determined. Assessments of NPV are generally accepted
within the mining industry as representing the economic value of a project after allowing for
the cost of capital invested. Micon has applied a real discount rate of 7.5% as its base case.
Price assumptions for each product and by-product are given in United States dollar ($) terms
and, unless otherwise stated, all financial results are also expressed in U.S. dollars. All material
capital and operating cost estimates and other inputs to the cash flow model for the project
have been prepared using constant, third quarter 2017 money terms, i.e., without provision for
escalation or inflation. Since these costs are estimated in U.S. dollars, no exchange rate
assumptions are relevant.
The base case cash flow projection assumes a variable price of cobalt metal, with cobalt
sulphate heptahydrate (with a minimum grade of 20.5% Co) trading at a premium of around
2% on a 100% cobalt basis. The basis for these price assumptions are discussed in Section 19
of this report. Figure 1.1 shows the annual prices and premium applied for cobalt in sulphate.
11
Figure 1.1
Cobalt Price and Cobalt Sulphate Premium (Recent and Forecast)
Copper sulphate sales are forecast at a constant price of $2.60/lb Cu, with a premium of 54%
for the sulphate resulting in gross revenue of $4.00/lb Cu. Copper concentrate sales are forecast
with payability of 98%, treatment charges of $185/t including transport, and $0.10/lb Cu
refining. Gold revenue and credits are based on a price of $1,200/oz Au, and magnesium
sulphate sales are forecast on a price averaging $250/t MgSO4.
Idaho state and U.S. federal income taxes payable on the project have been provided for in the
cash flow forecast after deductions for relevant depreciation allowances.
The net taxes payable on the forecast project cash flow has been estimated by an independent
third party with specialist expertise in this area, and Micon has relied on this analysis in its
economic evaluation of the project.
No royalty has been provided for in the cash flow model.
1.14.2 Technical Assumptions
Figure 1.2 shows the annual tonnage of mill-feed material mined from underground, as well as
the mill head grades for cobalt, copper and gold content.
0.0%
1.0%
2.0%
3.0%
4.0%
5.0%
6.0%
-
5.00
10.00
15.00
20.00
25.00
30.00
35.00
Pre
miu
m (
%)
$/l
b
Co (99.3%) Premium for Sulphate (%)
12
Figure 1.2
Annual Mining Schedule
As shown in the figure, the grade of the mill feed demonstrates the focus on higher cobalt
grades in the early part of the production period. Material with a relatively high copper/cobalt
ratio of 2.0 or more is extracted later in the mine life. Treatment of this material necessitates
the commissioning of a copper scalping circuit, the construction of which is provided for in
the sustaining capital estimate.
Annual production of cobalt and by-products over the LOM period is shown in Figure 1.3.
Figure 1.3
Annual Processing Schedule
Annual sales value of cobalt and by-products over the LOM period is shown in Figure 1.4.
0.000
0.200
0.400
0.600
0.800
1.000
1.200
0.0
50.0
100.0
150.0
200.0
250.0
300.0
350.0
1 2 3 4 5 6 7 8 9 10 11 12 13
Gra
de
(p
pm
Au
, % C
o, C
u)
Mill
ed
(0
00
t)
Mill feed (ROM) Cobalt Grade Copper Grade Gold Grade
0
5,000
10,000
15,000
20,000
25,000
30,000
0
2
4
6
8
10
12
Yr1 Yr2 Yr3 Yr4 Yr5 Yr6 Yr7 Yr8 Yr9 Yr10 Yr11 Yr12 Yr13
MgS
O4
.7H
2O
(t)
Co
SO4
.7H
2O
, Cu
SO4
.5H
2O
, C
u-C
on
c (t
),G
old
(o
z)
Cobalt Sulphate Copper Sulphate Gold in doré Copper Conc. Magnesium Sulphate
13
Figure 1.4
Annual Sales Revenues by Product
Over the LOM period, cobalt sulphate sales account for 75% of total revenue. Copper sulphate
contributes a further 15%, magnesium sulphate 5%, gold 4%, and copper concentrates 1%.
Figure 1.5 shows cash operating expenditures over the LOM period.
Figure 1.5
LOM Cash Operating Costs
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
160,000
Yr1 Yr2 Yr3 Yr4 Yr5 Yr6 Yr7 Yr8 Yr9 Yr10 Yr11 Yr12 Yr13
Rev
enu
e ($
'00
0)
Cobalt Sulphate Copper Sulphate Magnesium Sulphate Gold in doré Copper Conc.
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
45,000
50,000
Yr1 Yr2 Yr3 Yr4 Yr5 Yr6 Yr7 Yr8 Yr9 Yr10 Yr11 Yr12 Yr13
Rev
enu
e ($
'00
0)
Selling Costs (Cu-conc, gold) Mining Mill/Concentrator Transport CPF G&A
14
Pre-production capital expenditures are estimated to total $186.75 million. This sum includes
$22.46 million for mining, $26.36 million in the milling/concentrator plant, $88.86 million in
the hydrometallurgical plant (CPF), $29.26 million indirect costs and owner’s costs, and
contingencies totalling $19.81 million.
Sustaining capital is estimated at $83.87 million over the LOM period, mainly for underground
development but including $10 million for retro-fitting a copper sulphide scalping circuit. A
further $17.53 million is required to cover mine closure and associated bonding costs.
Working capital has been estimated to include 30 days allowance for product inventory on site,
in transit, and accounts receivable on concentrates delivered. Stores provision is for 30 days of
consumables and spares inventory, less 60 days accounts payable. On this basis, an average of
$4.92 million of working capital is required during the mine/mill operating period.
The LOM base case project cash flow is presented in Table 1.5. Annual cash flows are
summarized in Figure 1.6 (following page).
Table 1.5
Life-of-Mine Cash Flow Summary
Item LOM total
($ 000) $/t milled $/lb Cobalt
Cobalt Sales 846,837 231.26 26.66
Selling Costs 2,117 0.58 0.07
Mining 196,692 53.71 6.19
Mill/Concentrator 52,494 14.34 1.65
Transport 5,199 1.42 0.16
CPF 149,121 40.72 4.69
G&A 37,309 10.19 1.17
Total Operating Costs 442,932 120.96 13.94
By-product credits (282,510) (77.15) (8.89)
Net Operating Costs 160,422 43.81 5.05
EBITDA 686,415 187.45 21.61
Capital Costs 288,146 78.69 9.07
Net cash flow before tax 398,269 108.76 12.54
Tax 66,814 18.25 2.10
Net cash flow after tax 331,454 90.51 10.43
15
Figure 1.6
Life-of-Mine Cash Flows
The project demonstrates an undiscounted pay back of 3.3 years, or approximately 4.0 years
when discounted at 7.5%, leaving a tail of over 8 years of production.
1.14.3 Discounted Cash Flow Evaluation
The base case evaluates to an IRR of 25.1% before taxes and 21.3% after tax. At a discount
rate of 7.5%, the net present value (NPV7.5) of the cash flow is $177 million before tax and
$136 million after tax.
1.14.4 Sensitivity
The sensitivity of project returns to changes in all revenue factors (including grades, recoveries,
prices and exchange rate assumptions) and also to capital and operating costs was tested over
a range of 30% above and below base case values. See Figure 1.7, showing net present values
on an after-tax basis.
The chart suggests that the project is most sensitive to revenue drivers, moderately sensitive to
operating costs and least sensitive to changes in capital cost. Within a range of 30% above and
below base case values, operating and capital costs both maintain a positive NPV outcome.
16
Figure 1.7
NPV Sensitivity Diagram
1.14.5 Conclusion
Micon concludes that this study demonstrates the potential viability of the project within the
range of accuracy of the estimated capital and operating costs, production forecast, and price
assumptions.
Micon and SLI have concluded that the study contains adequate detail and information to
support this positive outcome. Standard industry practices, equipment and design methods
were used in the study. Micon and SLI further conclude that the ICP contains a viable cobalt
and base metal resource that can be mined by underground methods and recovered with a
combination of both conventional and state of the art processing technologies. Using the
assumptions described herein, the project is economic and further development is warranted.
1.15 CONCLUSION AND RECOMMENDATIONS
1.15.1 Geology and Resources
The Ram deposit consists of a Hanging-wall Zone with 3 primary and 4 minor horizons, a
Main Zone comprising 3 horizons, and a Footwall Zone with 3 horizons. These sub-parallel
horizons generally strike N15oW and dip 50o-60o to the northeast.
The Main Zone (horizons 3021, 3022 and 3023) of the Ram deposit contribute about 87% of
the Measured and Indicated resource. The exact extents and significance of the Hanging-wall
and Foot-wall Zones horizons of the deposit remain to be fully investigated and could have
material effect in terms of increasing the resource and life of mine.
(50,000)
0
50,000
100,000
150,000
200,000
250,000
300,000
70 75 80 85 90 95 100 105 110 115 120 125 130
$'0
00
Percentage of Base Case
Prices Operating Costs Capital Expenditure
17
The mineralization of the Ram deposit remains open at depth (down-dip) and along strike. The
geological corridor/structure controlling the mineralization is persistent for the entire strike
length of FCC’s ICP area and beyond. The already known Sunshine deposit is within easy
reach (i.e. only a mile south) from the infrastructure at the Ram. Hence, the outlook in terms
of increasing the resource is favourable.
It should also be noted that previous drill-testing by earlier operators in the greater region
identified additional areas of mineralization near the ICP deposits. These mineralized zones
represent promising targets for future drilling.
In Micon’s view, the critical issues pertaining to the successful development of the ICP are
precision in predicting the grade and geometry of the various components of the deposit and
availability of additional resources to sustain the operations. To address these issues, Micon
makes the following recommendations:
While the block size of 6 ft. by 2 ft. by 5 ft. is an appropriate size for the narrow deposit
widths encountered at the RAM deposit and the envisaged SMU, the ability to estimate
grades and geometry with precision to this resolution requires a much closer drill
spacing. Accordingly, infill development drilling and/or development drifting is
recommended prior to commercial underground mining production and before final
stope design. The suggested infill drill hole spacing is 30 to 35 ft.
Concurrently with infill development drilling, a drilling program to upgrade the
Inferred mineral resources should be initiated to increase the life of mine.
Additional exploration in the form of systematic step-out drilling should be conducted
following the main trend of mineralization in the north-westerly and south easterly
direction along strike and down dip.
A review and mineral resource update of the Sunshine and East Sunshine deposits is
recommended together with economic studies on trucking ore from these deposits to
the facilities at the Ram.
1.15.2 Mining
The following summarizes the recommendations observed during the preparation of the current
feasibility, even though “all drill-hole information, geotechnical data, and hydrological data
have been developed to a feasibility level” (PEA, 2015) in previous studies:
Backfill testing – Results from the 2017 pastefill material testing indicates that the
strength of the pastefill is not dependent of the type of cement or binder types but rather
on the water:cement ratio (P&C, 2017). It is recommended that additional material
testing to be carried out with increased binder addition to the current testing matrix
(50% cement: 50% slag) to potentially reduce the cement costs.
Backfill plant – Currently the backfill plant has only one silo for the cement storage. A
trade-off study to identify the technical and cost benefit for an additional binder storage
18
system will be advantageous to the project. Micon agrees with P&C that a re-evaluation
“of the paste delivery pipeline system design completed in 2008 to ensure that the
expected pumping pressures are appropriate given the change in tailings properties
from 2008 to 2017” (P&C, 2017) and to ensure these are compatible to the purchased
backfill equipment.
Geotechnical – Minefill indicated that the available geotechnical data is limited, and
additional data collection is warranted, including laboratory uniaxial compressive
strength testing. To date, there have been no geotechnical drillholes completed at the
Ram and no oriented core measurements collected from this deposit. Adit mapping
from the neighbouring Black Bird mine was carried out at adjacent adits near the Ram
portal, however the mapping of those adits encountered none of the principal units
expected in the Ram deposit (Minefill, 2006). Additional classification of the rock mass
in relation to it spatial location will assist in stope dimension and overall mine design.
The current mine design is very similar to the mine design in which the mine ventilation
study was performed. An updated mine ventilation study is recommended in the next
phase of engineering study before construction when a finalized mine design is
available.
Optimization – Additional optimization of the mine design, plan and especially the
production schedule can potentially improve the economics of the project.
1.15.3 Processing – Future Testwork
Copper Flotation – Additional tests are recommended to verify the copper scalping and
cleaning flotation performance using fresh samples that represent the relatively high
Cu:Co ratio mineralization planned to be mined and processed in the later years of the
mine life.
Cobalt Solvent Extraction – Pilot plant cobalt solvent extraction testwork needs to be
completed in order to provide design details for the process. The objective of this
additional testwork will be to confirm extraction kinetics, determine optimum percent
solids MgO vs. cobalt recovery, confirm Co/Mg selectivity, determine strip liquor
impurities and confirm the overall circuit mass balance. The cobalt and zinc stripping
conditions also need to be confirmed.
Copper Solvent Extraction – The design of the copper solvent extraction circuit is based
on the 2005 mini pilot plant test program, the object of which was to produce cathode
copper not copper sulphate crystals. There may be a benefit of reviewing this circuit as
the differences in the optimal PLS specifications for these two applications
(electrowinning vs crystallization) could result in a simpler system and lower capital
costs.
Crystallization – Although adequate bench scale testwork has been completed to
provide a design for the cobalt crystallizer circuit, additional detailed work needs to be
completed to establish the actual maximum recovery rate per pass and the critical
impurity concentration prior to the finalized design and procurement of the system. It
is recommended that extended continuous operations be performed using a high purity
19
feed electrolyte to produce additional cobalt sulphate crystals and investigate the
impact of impurity build-up of the product over a more prolonged period of operation.
A process to treat the bleed stream and recycle cobalt will also need to be developed.
Successful production of cobalt crystals from project representative concentrate based
solutions rather than synthetically prepared solutions should also be demonstrated.
Testwork needs to be completed using representative solution samples to provide
detailed design details of the magnesium sulphate crystallizer circuit.
Based on the recent copper crystallization testwork at SGS-L, it is recommended to
perform additional neutralization tests on both the feed solution and the copper raffinate
with the objective to (i) minimize cobalt and copper losses in the primary precipitate
stage and (ii) reduce the copper concentration in the feed to cobalt recovery, without
losing cobalt to the copper precipitate. This work should also include an evaluation of
a two stage precipitation process at two target pH levels for both processes.
Gold Recovery Circuit – Additional testwork is required to optimize the elemental
sulphur flotation and the cyanide leaching circuit circuits. Testwork also needs to be
completed in order to model the CIL circuit and gold/silver carbon loading as well as
the cyanide destruction circuit.
CPF Pilot Plant – Much of the CPF processing circuits have been designed using batch
tests or continuous pilot tests using synthetic solutions. It is therefore recommended
that the complete CPF process be tested using a continuous pilot plant using composite
samples of flotation concentrate.
During the pilot plant testwork program it is suggested that solid/liquid separation and
washing of precipitates should be evaluated using pressure filtration and/or
centrifuging to develop an industrially robust methodology for removing the
precipitates produced within the process flowsheet.
Process Modelling and Simulation – As part of the feasibility study process engineering
completed by SLI, a MetSim model was developed for the CPF. This model needs to
be developed to a higher level of detail using the results from the additional testwork
recommended above. The more robust model will be available to stress test the final
detailed design of the CPF.
HAZOP Studies – During the detailed design phase it is important to complete a hazard
and operability study (HAZOP) in order to identify and evaluate potential risks to
personnel or equipment so that the design can mitigate these risks.
20
2.0 INTRODUCTION
2.1 AUTHORIZATION AND PURPOSE
In June, 2016, Formation Capital Corporation, U.S. (FCC), a wholly-owned subsidiary of
eCobalt Solutions Inc. (eCobalt), commissioned Micon International Limited (Micon) and its
sub-consultants, SNC Lavalin Inc. (SLI), to prepare a Feasibility Study (FS) for the production
of battery-grade cobalt sulphate along with copper and gold in by-products from its Idaho
Cobalt Project (ICP) in east central Idaho, USA, and to summarise the results of that study in
this Technical Report prepared in accordance with the reporting requirements of Canadian
National Instrument (NI) 43-101. The purpose of this report is to support the public disclosure
of the ICP mineral resources, reserves and the economic results of the FS.
This report is intended to be used by FCC subject to the terms and conditions of its agreement
with Micon. That agreement permits eCobalt to file this report as an NI 43-101 Technical
Report with the Canadian Securities Administrators (CSA) pursuant to provincial securities
legislation. Except for the purposes legislated under provincial securities laws, any other use
of this report, by any third party, is at that party’s sole risk.
The requirements of electronic document filing on SEDAR (System for Electronic Document
Analysis and Retrieval, www.sedar.com) necessitate the submission of this report as an
unlocked, editable pdf (portable document format) file. Micon accepts no responsibility for
any changes made to the file after it leaves its control.
The conclusions and recommendations in this report reflect the authors’ best judgment in light
of the information available to them at the time of writing. The authors and Micon reserve the
right, but will not be obliged, to revise this report and conclusions if additional information
becomes known to them subsequent to the date of this report. Use of this report acknowledges
acceptance of the foregoing conditions.
Micon does not have nor has it previously had any material interest in FCC or related entities.
The relationship with FCC is solely a professional association between the client and the
independent consultant. This report is prepared in return for fees based upon agreed
commercial rates and the payment of these fees is in no way contingent on the results of this
report.
This report includes technical information, which requires subsequent calculations or estimates
to derive sub-totals, totals and weighted averages. Such calculations or estimations inherently
involve a degree of rounding and consequently introduce a margin of error. Where these occur,
Micon does not consider them material.
2.2 SOURCES OF INFORMATION
The principal sources of information for this report are:
21
Previous NI 43-101 Technical Reports on the ICP filed on SEDAR, as noted and
referenced in Sections 6 and 27, respectively.
Drill hole databases supplied by FCC.
ICP Ram deposit block model supplied by Mining Development Associates (MDA).
Observations made during the site visits by Micon.
Discussions/meetings with FCC management/staff/consultants familiar with the
property.
Data/reports supplied by FCC and its consultants.
Metallurgical Reports by SGS (2015, 2016 and 2017).
Experience gained while working on similar deposits.
Micon is pleased to acknowledge the helpful cooperation of FCC’s
management/staff/consultants who made all data requested available and responded openly
and helpfully to all questions, queries and requests for material.
All units of length in this report are reported in the imperial system. For rock and base metals,
mass units are in pounds avoirdupois (lb) and short tons (T, each of 2,000 lb). Precious metal
values are typically given in troy ounces (oz) and grades as oz. per short ton. Currency values
are expressed in United States dollars ($ or USD), unless otherwise indicated.
2.3 SCOPE OF PERSONAL INSPECTION
Micon conducted a site visit to the ICP from 13 to 14 July 2016. During the visit, Micon
discussed the geologic model, examined drill cores, reviewed drill hole logs, reviewed
mineralization types and discussed the quality assurance/quality control (QA/QC) protocols
used by FCC. Micon also inspected the existing infrastructure/facilities and materials already
purchased in anticipation of future mining activities.
Previously, Micon visited the ICP on 9 December 2010 whilst undertaking a due diligence
study of the property on behalf of a financial institution.
2.4 LIST OF ABBREVIATIONS
All currency amounts in this report are stated in US dollars ($), unless otherwise stated.
Quantities are generally stated in imperial units, following US conventional practice, including
pounds avoirdupois (lb), short tons (T) of 2,000 lbs each; feet, yards and miles for distance;
acres for area; weight percent (%) for cobalt (Co) and copper (Cu) grades and troy ounces per
short ton (oz/t Au) for gold grades. Precious metal grades may be expressed in parts per billion
(ppb) or parts per million (ppm) and their quantities may also be reported in troy ounces (oz).
Abbreviations used in this report are listed in Table 2.1.
22
Table 2.1
List of Abbreviations
Abbreviation Term o Degree(s) oC Degree(s) Centigrade o C-days Degree Centigrade days oF Degree(s) Fahrenheit
< Less than
> Greater than
μg/L Micrograms per litre
μm Micrometre(s) (micron = 0.001 mm)
% Percent, percentage
’ Minutes of latitude and longitude
3D Three dimensional
A Ampere(s)
AAS Atomic absorption spectroscopy
acfm Actual cubic feet per minute
Ag Silver
Al Aluminum
amsl Above mean see level
ANFO Ammonium nitrate-fuel oil
ARD/ML Acid Rock Drainage /Metal Leaching
As Arsenic
Au Gold
B Billion
C Carbon
Ca Calcium
cfm Cubic feet per minute
cm Centimetre(s)
CPF Cobalt Processing Facility
Co Cobalt
Cu Copper
CV Coefficient of variation
d Day(s)
dB(A) Decibel(s) (adjusted)
EPCM Engineering, procurement and construction management
F Fluorine
Fe Iron
FOB Free on board
ft Foot, feet
FW Footwall
g Gram(s)
g Acceleration due to gravity
g/L Grams per litre
g/t Grams per tonne
Ga Billion years (old, ago)
GA General arrangement
gal Gallon(s) (US)
GHG Green House Gas (emissions)
gpm Gallons per minute
GPS Global positioning system
23
Abbreviation Term
GWh Gigawatt-hour
H Hydrogen
h Hour(s)
h/d Hours per day
h/w Hours per week
ha Hectare(s)
HAZOP Hazard and operability study
HDPE High density polyethylene
HP horsepower
HQ Diamond drill core size 63.5 mm (inside diameter of core tube)
Hz Hertz
ICP Idaho Cobalt Project
in Inch(es)
IRR Internal Rate of Return
J Joule(s)
K Potassium
k Kilo (thousand)
kcfm Thousand cubic feet per minute
kg Kilogram(s)
kg/h Kilograms per hour
kg/m3 Kilograms per cubic metre
km Kilometre(s)
km/h Kilometres per hour
kPa Kilopascal(s)
kV Kilovolt(s)
kVA Kilovolt-ampere(s)
kW Kilowatt(s)
kWh Kilowatt hour
kWh/t Kilowatt hours per tonne
L Litre(s)
lb Pound(s)
LCT Locked cycle test
LHD Load-haul-dump
LME London Metal Exchange
LOM Life of mine
M mega (million)
m Metre(s)
m3/h Cubic metres per hour
m/min Metres per minute
Ma Million years (old, ago)
masl Metres above sea level
MCC Motor control centre
min Minute(s)
ML Million litres
mL Millilitres
mm Millimetre(s)
mg/L Milligrams per litre
Mg Magnesium
MPa Megapascal(s)
MW Megawatt(s)
Na Sodium
24
Abbreviation Term
NAG Net acid generating
NI 43-101 Canadian National Instrument 43-101
NO2 Nitrous oxide
NPV Net present value
NSR Net smelter return
NWT Northwest Territories
oz Ounce(s), troy ounces
oz/ton Ounces per ton (short ton, 2,000 pounds)
P&ID Process and instrumentation diagram
Pa Pascal(s)
Pa.s Pascal-second
Pb Lead
ppb Parts per billion
ppm Parts per million
P3 Public private partnerships
QA Quality assurance
QA/QC Quality assurance/quality control
QC Quality control
RBC Rotating biological contactor
RMB Chinese Renminbi
ROM Run-of-mine
rpm Revolutions per minute
RQD Rock quality designation
s Second(s)
S Sulphur
SAG Semi-autogenous grinding
Sb Antimony
SEM Scanning electron microscope
SG Specific gravity
SI International system of units
Si Silicon
SO2 Sulphur dioxide
T Ton(s) – short (2,000 lb)
t/h Short Tons per hour
t/y Short Ton per year
t/d Short Tons per day
TWSF Tailings and Waste Rock Storage Facility
UCS Unconfined compressive strength
US$ United States dollar(s)
V Volt(s)
XRF Energy-dispersive x-ray fluorescence
y Year(s)
yd3 Cubic yard(s)
Zn Zinc
25
3.0 RELIANCE ON OTHER EXPERTS
Micon has reviewed and analyzed data provided by FCC, and has drawn its own conclusions
therefrom, augmented by its direct field examination. Micon has not carried out any
independent exploration work, drilled any holes or carried out any sampling or assaying on the
property, other than examining/verifying mineralization in drill cores and reviewing analytical
and QA/QC procedures/results. While exercising all reasonable diligence in checking,
confirming and testing it, the authors of this report have relied upon FCC’s presentation of data
for the ICP and the findings of its consultants in formulating their opinion.
The various agreements under which FCC holds title to the mineral lands for this project have
not been thoroughly investigated or confirmed by the authors and no opinion is offered as to
the validity of the mineral title claimed. The descriptions were provided by FCC.
The description of the property is presented here for general information purposes only, as
required by NI 43-101. The authors are not qualified to provide professional opinion on issues
related to mining and exploration lands title or tenure, royalties, permitting and legal and
environmental matters. Accordingly, the authors have relied upon the representations of the
issuer, FCC, for Section 4.0 of this report, and have not verified the information presented
therein.
Those portions of the report that relate to the location, property description, infrastructure,
history, deposit types, exploration, drilling, sampling and assaying (Sections 4.0 to 11.0) are
taken, at least in part, from current and previous texts prepared by Formation Capital staff, the
2015 Preliminary Economic Assessment Technical Report by Samuel Engineering Inc. and
other updated information provided by FCC. Micon has relied on these data, supplemented by
its own observations at site.
Some of the figures and tables for this report were reproduced or derived from reports written
for FCC, but the majority of the photographs were taken by Micon during the site visit. Where
the figures and tables are derived from sources other than Micon, the source is acknowledged
below the figure or table.
26
4.0 PROPERTY DESCRIPTION AND LOCATION
The following description is largely excerpted from the 2015 PEA Technical Report by Samuel
Engineering Inc., with minor edits and additions.
4.1 LOCATION AND GENERAL DESCRIPTION
The ICP Property consists of 243 contiguous unpatented lode mining claims located in east
central Idaho, approximately 25.8 miles (41.5 km) west of the town of Salmon, as shown on
the location map provided in Figure 4.1.
Figure 4.1
Location Map of the Idaho Cobalt Project
Source: Map supplied by FCC, 2016
The property covers approximately 4,475 acres centered on 45°07’50” north latitude and
114°21’42” west longitude. It is within the Gant Mountain 7.5-minute quadrangle of the USGS
Topographic Map Series. More specifically, the ICP unpatented mining claims are located in
27
Sections 8, 9, 15, 16, 17, 18, 20, 21, 22, 23, 26, 27, 28, 29, 33, 34 and 35, Township 21 North,
Range 18 East (Figure 4.2). The claim block is within the Salmon-Cobalt Ranger District of
the Salmon-Challis National Forest (Prenn, 2005), lands under surface use administration by
the United States Forest Service (USFS). The mine portal is located at an elevation of
approximately 7,060 ft above sea level, and the processing plant and most of the site
infrastructure is located on Big Flat, which is approximately 930 ft above the mine.
4.2 LAND TENURE
The layout of the claims that comprise the ICP is shown in Figure 4.2 and the claims are listed
in Table 4.1. All claims are owned by Formation Capital Corporation, U.S.
Figure 4.2
Plan Showing Layout of the ICP Claims
Source: Map supplied by FCC, 2017
28
Table 4.1
ICP Mining Claims
Claim Name County # IMC # Claim Name County # IMC # Claim Name County # IMC #
Chelan No. 1 (A) 248345 175861 HZ 22 224194 174660 NFX 49 307262 218717
Chip 1 248956 184883 HZ 23 224195 174661 NFX 50 307263 218718
Chip 2 248957 184884 HZ 24 224196 174662 NFX 56 307269 218724
Chip 3 (A) 277465 196402 HZ 25 224197 174663 NFX 57 307270 218725
Chip 4 (A) 277466 196403 HZ 26 224198 174664 NFX 58 307271 218726
Chip 5 (A) 277467 196404 HZ 27 224199 174665 NFX 59 307272 218727
Chip 6 (A) 277468 196405 HZ 28 224200 174666 NFX 60 307273 218728
Chip 7 (A) 277469 196406 HZ 29 224201 174667 NFX 61 307274 218729
Chip 8 (A) 277470 196407 HZ 30 224202 174668 NFX 62 307275 218730
Chip 9 (A) 277471 196408 HZ 31 224203 174669 NFX 63 307276 218731
Chip 10 (A) 277472 196409 HZ 32 224204 174670 NFX 64 307277 218732
Chip 11 (A) 277473 196410 HZ Frac. 228967 177254 Powder 1 269506 190491
Chip 12 (A) 277474 196411 JC 1 224165 174631 Powder 2 269505 190492
Chip 13 (A) 277475 196412 JC 2 224166 174632 Ram 1 228501 176757
Chip 14 (A) 277476 196413 JC 3 224167 174633 Ram 2 228502 176758
Chip 15 (A) 277477 196414 JC 4 224168 174634 Ram 3 228503 176759
Chip 16 (A) 277478 196415 JC 5 (A) 245689 174635 Ram 4 228504 176760
Chip 17 (A) 277479 196416 JC 6 224170 174636 Ram 5 228505 176761
Chip 18 (A) 277480 196417 JC 7 Frac. 224171 174637 Ram 6 228506 176762
Chip 21 Frac. 306059 218113 JC 8 Frac. 224172 174638 Ram 7 228507 176763
Chip 22 Frac. 306060 218114 JC 9 228054 176750 Ram 8 228508 176764
Chip 23 306025 218115 JC 10 228055 176751 Ram 9 228509 176765
Chip 24 306026 218116 JC 11 228056 176752 Ram 10 228510 176766
Chip 25 306027 218117 JC-12 228057 176753 Ram 11 228511 176767
Chip 26 306028 218118 JC-13 228058 176754 Ram 12 228512 176768
Chip 27 306029 218119 JC 14 228971 177250 Ram 13 (A) 245700 181276
Chip 28 306030 218120 JC 15 228970 177251 Ram 14 (A) 245699 181277
Chip 29 306031 218121 JC 16 228969 177252 Ram 15 (A) 245698 181278
Chip 30 306032 218122 JC 17 259006 187091 Ram 16 (A) 245697 181279
Chip 31 306033 218123 JC 18 259007 187092 Ram Frac.1 (A) 245696 178081
Chip 32 306034 218124 JC 19 259008 187093 Ram Frac.2 (A) 245695 178082
Chip 33 306035 218125 JC 20 259009 187094 Ram Frac.3 (A) 245694 178083
Chip 34 306036 218126 JC 21 259010 187095 Ram Frac.4 (A) 245693 178084
Chip 35 306037 218127 JC 22 259011 187096 South ID 1 (A) 248725 175874
Chip 36 306038 218128 LDC Frac.1 (A) 248720 175880 South ID 2 (A) 248726 175875
Chip 37 306039 218129 LDC Frac.2 (A) 248721 175881 South ID 3 (A) 248727 175876
Chip 38 306040 218130 LDC Frac.3 (A) 248722 175882 South ID 4 (A) 248717 175877
Chip 39 306041 218131 LDC Frac.4 (A) 248723 175883 South ID 5 (A) 248715 176743
DEWEY Frac.(A) 248739 177253 LDC Frac.5 (A) 248724 175884 South ID 6 (A) 248716 176744
Goose 2 (A) 259554 175863 LDC-1 224140 174579 South ID 7 306433 218216
Goose 3 227285 175864 LDC-2 224141 174580 South ID 8 306434 218217
Goose 4 (A) 259553 175865 LDC-3 224142 174581 South ID 9 306435 218218
Goose 6 227282 175867 LDC-5 224144 174583 South ID 10 306436 218219
29
Claim Name County # IMC # Claim Name County # IMC # Claim Name County # IMC #
Goose 7 (A) 259552 175868 LDC-6 224145 174584 South ID 11 306437 218220
Goose 8 (A) 259551 175869 LDC-7 224146 174585 South ID 12 306438 218221
Goose 10 (A) 259550 175871 LDC-8 224147 174586 South ID 13 306439 218222
Goose 11 (A) 259549 175872 LDC-9 224148 174587 South ID 14 306440 218223
Goose 12 (A) 259548 175873 LDC-10 224149 174588 Sun 1 222991 174156
Goose 13 228028 176729 LDC-11 224150 174589 Sun 2 222992 174157
Goose 14 (A) 259547 176730 LDC-12 224151 174590 Sun 3 (A) 245690 174158
Goose 15 228030 176731 LDC-13 (A) 248718 174591 Sun 4 222994 174159
Goose 16 228031 176732 LDC-14 (A) 248719 174592 Sun 5 222995 174160
Goose 17 228032 176733 LDC-16 224155 174594 Sun 6 222996 174161
Goose 18 (A) 259546 176734 LDC-18 224157 174596 Sun 7 224162 174628
Goose 19 (A) 259545 176735 LDC-20 224159 174598 Sun 8 224163 174629
Goose 20 228035 176736 LDC-22 224161 174600 Sun 9 224164 174630
Goose 21 228036 176737 NFX 17 307230 218685 Sun 16 (A) 245691 177247
Goose 22 228037 176738 NFX 18 307231 218686 Sun 18 (A) 245692 177249
Goose 23 228038 176739 NFX 19 307232 218687 Sun 19 277457 196394
Goose 24 228039 176740 NFX 20 307233 218688 Sun 20 306042 218133
Goose 25 228040 176741 NFX 21 307234 218689 Sun 21 306043 218134
HZ 1 224173 174639 NFX 22 307235 218690 Sun 22 306044 218135
HZ 2 224174 174640 NFX 23 307236 218691 Sun 23 306045 218136
HZ 3 224175 174641 NFX 24 307237 218692 Sun 24 306046 218137
HZ 4 224176 174642 NFX 25 307238 218693 Sun 25 306047 218138
HZ 5 224413 174643 NFX 30 307243 218698 Sun 26 306048 218139
HZ 6 224414 174644 NFX 31 307244 218699 Sun 27 306049 218140
HZ 7 224415 174645 NFX 32 307245 218700 Sun 28 306050 218141
HZ 8 224416 174646 NFX 33 307246 218701 Sun 29 306051 218142
HZ 9 224417 174647 NFX 34 307247 218702 Sun 30 306052 218143
HZ 10 224418 174648 NFX 35 307248 218703 Sun 31 306053 218144
HZ 11 224419 174649 NFX 36 307249 218704 Sun 32 306054 218145
HZ 12 224420 174650 NFX 37 307250 218705 Sun 33 306055 218146
HZ 13 224421 174651 NFX 38 307251 218706 Sun 34 306056 218147
HZ 14 224422 174652 NFX 42 307255 218710 Sun 35 306057 218148
HZ 15 231338 178085 NFX 43 307256 218711 Sun 36 306058 218149
HZ 16 231339 178086 NFX 44 307257 218712 Sun Frac.1 228059 176755
HZ 18 231340 178087 NFX 45 307258 218713 Sun Frac.2 228060 176756
HZ 19 224427 174657 NFX 46 307259 218714 Togo 1 228049 176769
HZ 20 224428 174658 NFX 47 307260 218715 Togo 2 228050 176770
HZ 21 224193 174659 NFX 48 307261 218716 Togo 3 228051 176771
Note: ‘(A)’ = Amended; ‘Frac.’=Fractional
Ownership of unpatented mining claims in the U.S. is in the name of the holder (locator), with
ownership of the minerals belonging to the United States of America, under the administration
of the U.S. Bureau of Land Management (BLM). Under the Mining Law of 1872, which
governs the location of unpatented mining claims on federal lands, the locator has the right to
explore, develop and mine minerals on unpatented mining claims without payments of
30
production royalties to the federal government. It should also be noted that in recent years there
have been U.S. Congressional efforts to change the 1872 mining law to include the provision
of federal production royalties. Currently, however, annual claim maintenance and filing fees
are the only federal encumbrances to unpatented mining claims.
The mining claims covering the northwest end of the property which includes the Ram deposit,
mill site and the tailings and waste rock storage facility were surveyed by Taylor Mountain
Survey; fractional claims were located to cover all fractions.
4.3 TENURE RIGHTS AND RISK FACTORS
To maintain the claims in good standing, FCC must pay annual claim maintenance and filing
fees to the BLM before September 1 of each calendar year. Other than maintenance and filing
fees, Micon is not aware of any other significant factors and risks that may affect access, title,
or the right or ability to perform work on the ICP property.
Presently, the ICP property is not subject to any royalties, other agreements and encumbrances.
Information relating to mineral claims was supplied by FCC. Micon has not carried out an
independent verification of land title and ownership for any of the above-mentioned claims.
31
5.0 ACCESSIBILITY, CLIMATE, LOCAL RESOURCES, INFRASTRUCTURE
AND PHYSIOGRAPHY
The following description is excerpted from the March 2015 PEA Technical Report by Samuel
Engineering Inc. with minor edits and additions.
5.1 ACCESSIBILITY
Vehicle access to the ICP is via a series of well-maintained, public-access gravel roads that
lead west from a point on paved Highway 93, approximately 6 miles south of Salmon, Idaho,
as shown in Figure 5.1. This gravel road leads to the Blackbird Mine, which is currently not
operating; however, the road is kept open year-round and a potential mining operation can
operate year-round. The total driving distance from Salmon to the ICP proposed mill site is
approximately 48 miles.
Figure 5.1
Idaho Project Site Access Roads
Source: Map supplied by FCC, 2016.
32
5.2 CLIMATE
The Natural Resources Conservation Service (NRCS) Morgan Creek SnoTel station is located
approximately 20 air miles south-southeast of the ICP at an elevation of 7,600-feet (NRCS,
2004). Based on 12 years of data (1991-2003), the average annual temperature at the station is
34.8 degrees Fahrenheit (ºF), with a low of –34.6ºF and a high of 89.4ºF. Based on 23 years of
data (1981-2004), annual precipitation is 24.4inches. About 60 percent of the precipitation
occurs as snow during the winter months (14.7 inches).
5.3 LOCAL RESOURCES AND INFRASTRUCTURE
Salmon, Idaho, is the nearest town and is located about 26 miles east of the property. The 2000
Census reported a population of about 3,120 people (www.city-data.com, 2005). Salmon is a
local supply and transportation center, with an airport paved with a 5,510 x 75-ft. airstrip at an
elevation of 4,044 ft. The nearest railroad is at Dubois, a smaller town 100 miles southeast of
Salmon. A 4 MW power line extends from Salmon to BMC’s Blackbird Mine site.
Although Salmon currently does not provide services for mining activities, it has functioned
in this manner for past mining activities at Noranda’s former Blackbird mine, and at Meridian
Gold’s former Beartrack gold mine. Salmon has, and can again, serve as a location for
personnel housing and a staging point for mine support services.
The area covered by the Idaho claims is sufficiently large to accommodate open pit and
underground operations, including ancillary installations.
5.4 PHYSIOGRAPHY
The ICP is located in the Salmon River Mountains of central Idaho, within the Northern Rocky
Mountain physiographic province. Major waterways in the area include the Salmon River and
Panther Creek. These waterways are located in the upper reaches of the Snake River Basin,
which drains to the Columbia River. The ICP is within the Panther Creek sub-basin of the
Salmon River. The project area contains flat-topped mountains and moderate to steep V-shaped
canyons, and covers an area ranging in elevation from 6,100 ft. to 8,100 ft. The area that may
potentially be affected by mining and mill operations is bounded by the divides of the streams
that generally drain the project area which are Bucktail Creek and Big Flat Creek. Bucktail
Creek drains into the South Fork of Big Deer Creek, which drains to Big Deer Creek, which
then drains to Panther Creek. Big Flat Creek drains directly into Panther Creek, which reports
to the Salmon River.
The terrain in the mine area is made up of slopes approaching 35% and cut by narrow valleys.
The mineralized material outcrops between elevations of 7,400 ft. and 7,800 ft., with most
facilities located at 6850 feet. Soils in the area are generally comprised of sandy loam averaging
5 ft. in depth, with frequent rock outcroppings. Bedrock exposure amounts to only about 1%
to 3% of the property area. Large boulder fields are found in many areas along the higher
mountain ridges.
33
During the summer of 2000 the Clear Creek Fire burned over 200,000 acres, including the area
of the ICP. The severity of the fire was high over most of the area, with all of the canopy cover
and most of the litter and duff burned off. A preliminary assessment indicates that the degree
of change that occurred was influenced by the various fuel loads, species, ladder fuels, canopy
closures, slope and aspect components interacting with fire weather conditions at the site. As
a consequence, typical mosaic patterns now prevail that are consistent with large fire behavior
in this type of ecosystem. Post-fire vegetation establishment in the project area in 2004 was
variable, with vegetation cover ranging from 30% to 80% depending on slope, aspect, fire
intensity and severity, soil type and post- fire seeding.
34
6.0 HISTORY
Sections 6.1 and 6.2 of this chapter have been excerpted from the March 2015 PEA Technical
Report by report by Samuel Engineering Inc. with some minor edits and additions.
6.1 DISCOVERY HISTORY
Copper mineralization in the Blackbird Creek area was discovered in 1892, and the area was
soon explored as both a copper and gold prospect. The area was first mined by Union Carbide
at the Haynes-Stellite Mine located south of the present FCC claim block, during World War
I. Union Carbide mined approximately 4,000 tons of cobalt-bearing ore before ceasing
operations, reportedly due to excessive mining costs. From 1938 to 1941, the Uncle Sam
Mining and Milling Company operated a mine at the south end of the present Blackbird mine
and reportedly mined about 3,600 tons of ore.
Calera Mining Company, a division of Howe Sound Company, developed and mined the
Blackbird deposit between 1943 and 1959 under a contract to supply cobalt to the U.S.
government. Calera mined approximately 1.74 M tons of ore grading 0.63% Co, 1.65% Cu,
and 0.03 oz. Au/ton during this period, accounting for the majority of production from the
district. Calera stopped mining when the government contract was terminated in 1960.
Reportedly, poor payment for cobalt from smelters hindered continued development of the
district, with minor exceptions.
Machinery Center Inc. mined 343,000 tons grading 0.36% Co and 0.64% Cu from the district
between 1963 and 1966, when Idaho Mining Company (owned by Hanna Mining Company)
purchased the property. Noranda optioned the property from Hanna in 1977 and carried out
extensive exploration, mine rehabilitation and metallurgical testing. In 1979 Noranda and
Hanna formed the Blackbird Mining Company (BMC) to develop the property. BMC
completed an internal feasibility study of their property at the time, including material from
the Sunshine deposit in 1982. BMC allowed perimeter claims to lapse in 1994, and FCC
restaked much of that ground. From 1995 to the present, FCC has completed surface
geochemical sampling and drilled 158 diamond drill holes on their ground.
6.2 HISTORICAL STUDY AND EVALUATION WORK
A prefeasibility-level Technical Report on the ICP property was prepared by MDA and filed
with SEDAR on October 31, 2006. Following this report, FCC decided to push forward with
further development work, drilling, a new resource model and metallurgical testwork.
In September 2007, a technical report on the ICP (the 2007 Technical Report), describing a
feasibility study, was filed on SEDAR (www.sedar.com). The 2007 Technical Report was
subsequently amended and refiled on SEDAR filed in May 2008. In August 2014, a Technical
Disclosure Review of Formation Metals Inc. by the British Columbia Securities Commission
determined that certain information in the 2007 Technical Report was deemed to be out of date
with respect to, among other things, commodity prices, capital cost estimates and operating
35
cost estimates and as such, was not to be relied upon. Subsequently, a new technical report
describing a PEA on the ICP was filed in March, 2015.
The United States Department of Agriculture Salmon Challis National Forest (the Forest
Service) issued a revised Record of Decision (the ROD) for the ICP in January 2009. The ROD
described the decision to approve a Mine Plan of Operations (MPO) for mining, milling and
concentrating mineralized material from the ICP. The ROD was subsequently affirmed by the
Forest Service in April 2009. As there are no significant changes to the mining methods,
milling and concentrating procedures from the previously filed Technical Report in
comparison to this 2015 PEA, this Plan of Operations at the ICP mine and mill remained
unchanged and the ROD remains in place. In December 2009, the Forest Service approved the
FCC’s MPO allowing for the commencement of ICP construction.
Construction on the ICP was planned in three stages; the first two have been completed. Stage
I construction commenced in January 2010 and concluded in April 2010. Stage I consisted of
timber clearing operations for the tailings waste storage facility (TWSF), topsoil stock pile
area, roads around the mill site and concentrator pads. Stage II construction comprised
primarily of earthworks preparation of all surface structures including mill and concentrator
pads, access and haul roads, TWSF and portal bench preparation, was dependent on securing
additional financing discussed below.
In October 2010, the FCC concluded a 5,727.5-ft. diamond drill program drilled in six holes
in a previously untested area on the project along the southern extension of the Ram deposit.
Data from this drill program was used for subsequent mine plan optimization studies. This
drilling extended the previously defined strike length of the Ram deposit an additional 14%
from 2,800 to 3,200 ft. The results of this drill program were incorporated into an updated
resource estimate for the ICP and form a part of the 2015 PEA report.
In March 2011, FCC announced that it had concluded an equity financing for gross proceeds
of CDN$80M. Proceeds of the financing were used to fund the continuation of engineering,
procurement and construction at the ICP (Stage II), for reclamation bonding requirements and
for general corporate purposes. Stage II construction commenced in July 2011 and concluded
in late 2012. Stage II construction also included mine site portal bench development,
geotechnical core drilling comprised of three HQ sized oriented core holes totaling 575 feet.
Drilling was completed in December 2011.
A Google Earth Image from September 2013 outlines the earthworks completed to date in
Figure 6.1 below.
36
Figure 6.1
Image of ICP Showing Mill Site and Completed Earthworks after Completion of Stages I and II
Construction
Source: Google Earth September 2013
The decision was made to defer Stage III construction of the ICP in May 2013. This final stage
of construction was to include the commencement of the underground development of mine
workings and the construction of all surface buildings including the mill, concentrator and
water treatment plant. The decision to defer construction was made in response to weakened
commodity prices and the enhanced adversity to risk by potential financiers in the prevailing
turbulent financial and commodity markets.
Falling commodity prices also affected Formation Metal Inc.’s ability to operate its Sunshine
Precious Metals refinery at a profit and in October 2013, the refinery was sold. The sale of the
refinery included land adjacent to the refinery building that was originally intended to house
the Cobalt Production Facility (CPF). As a consequence, a tradeoff study was undertaken to
determine the optimal location of the new CPF which is to be located along a railhead in
southern Idaho. Blackfoot, Idaho Falls, and Pocatello were all considered to be potential future
locations of the CPF.
Positive developments in the cobalt sector were realized in early 2014, fueled largely by
expansion projects for the development of electric vehicles, grid storage and the associated
projected explosive growth in the demand for rechargeable batteries requiring cobalt. In
August 2014, the price of cobalt metal attained a twenty-nine-month high of $16.00 per lb. In
response to these developments, in early 2014, FCC undertook a review of the cobalt chemicals
37
utilized in this sector and determined that pursuing the viability of producing cobalt chemicals
for the rechargeable battery sector was warranted. This developed into an in-house economic
analysis returning positive results and by August 2014, Requests for Proposals by independent
engineering firms to review the in-house engineering work was initiated and awarded to
Samuel Engineering, Inc. The results of these efforts culminated in the completion of the 2015
PEA and the initiation of feasibility level metallurgical testwork by Hazen Research Inc. of
Golden, CO, on ICP core and rejects. This metallurgical testwork was completed in Q2 2015.
A number of changes from the Technical Report were proposed, primarily at the CPF, with the
goal of maximizing the economic viability of producing cobalt chemicals for the rechargeable
battery sector. These changes included:
Increase in resources by including data from the 2010 drilling.
Inclusion of inferred material in resources in the 2015 PEA.
Re-estimated the resource and created a block model.
Redesign of a block mine model and mine schedule using the block model.
Reduction of development workings on the north end of the Ram deposit where
narrower, lower grade and isolated mineralization occurs.
Attention to dilution factors by utilizing slusher mining as opposed to LHD’s in smaller
width stopes.
Relocation of the CPF on a railhead.
Scalping of copper at the CPF.
The use of Cyanex 272 solvent extraction reagent at the CPF.
The production of battery grade cobalt sulphate heptahydrate chemicals at the CPF
resulting in the removal of numerous circuits required for high purity cobalt metal
production.
The production of copper sulphate as opposed to copper metal at the CPF.
The use of MgO instead of lime for neutralization resulting in less residue disposal at
the CPF.
The production of saleable MgSO4.
Inclusion of gold revenues (at 85% recovery).
6.3 HISTORICAL MINERAL RESOURCE ESTIMATES
Several mineral resource estimates have been prepared for the ICP prior to the 2016 estimate
of mineral resources presented herein. The reader is cautioned that these mineral resource
estimates are being treated as historical in nature and therefore are not confirmed to be NI 43-
101 compliant. They were prepared prior to the involvement of Micon and a Qualified Person
(QP) from Micon has not verified them as current. The relevance and reliability of the estimates
38
are not known. The 2005 and 2006 ICP estimates are classified using the categories set out in
the then current versions of the Canadian Institute of Mining, Metallurgy and Petroleum's CIM
Standards on Mineral Resources and Reserves, Definitions and Guidelines as required by NI
43-101. It is not known what reporting codes were used for the earlier estimates. It should also
be noted that all existing mineral resource estimates prepared prior to this report have since
been superseded by the 2016 Micon validated mineral resource estimate for the ICP, as
described in Sections 12 and 14.0 of this report.
6.3.1 1981 and 1997 ICP Mineral Resource Estimates
The resource estimates conducted in 1981 and 1997 pertain to the Sunshine and Sunshine East
deposits and not the Ram deposit which is the subject of this Technical Report.
6.3.2 1998 ICP Mineral Resource Estimate
The 1998 mineral resource estimate was conducted by FCC for the Ram, Sunshine and East
Sunshine deposits utilizing data from 92 drill holes, including historic and FCC’s drill
campaigns in 1995, 1996, and 1997. FCC performed the estimation by means of long-sectional
polygonal methods for the various stratiform mineralized horizons in each target area. The
resources are summarized in Table 6.1 at a cut-off grade of 0.20% Co.
Table 6.1
FCC’s 1998 ICP Mineral Resources at 0.20% Co Cut-off
Deposit Tons %Co %Cu Oz Au/t
Measured & Indicated (M & I)
Ram (I) 770,921 0.496 0.68 0.015
Sunshine (M & I) 245,554 0.965 0.47 0.022
East Sunshine (I) 100,466 0.422 0.94 0.014
Project Total (M & I) 1,116,941 0.592 0.657 0.016
Inferred
Ram 1,722,822 0.463 0.47 0.012
Sunshine 96,830 0.624 1.29 0.027
East Sunshine 430,748 0.404 1.06 0.017
Project Total (Inferred) 2,250,400 0.459 0.618 0.014
Caution: This resource is historical. It does not conform to NI 43-101 and the
CIM Definition Standards (2014); it is superseded by Micon’s resource estimate
presented in Section 14 of this report.
FCC’s resource estimates were independently audited by MDA in 1998, 1999, and again as
part of the 2001 MDA pre-feasibility study.
6.3.3 MDA 2001 Resource Estimate
FCC conducted additional drilling on the Ram deposit in 1999 and 2000 and this drilling was
included in the 2001 MDA resource estimate. Resource estimates for the Sunshine and East
Sunshine deposits remained unchanged from the 1998 estimate (see Table 6.1). The updated
39
Ram deposit resources were reported at a cut-off of 0.30% Co and are summarized in Table
6.2.
Table 6.2
MDA 2001 Ram Deposit Mineral Resource Estimate @ 0.30% Co Cut-off
Deposit Tons %Co %Cu Oz Au/t Lbs Co Lbs Cu Oz Au
Measured & Indicated (M & I) (000’s) (000’s)
Ram (M & I) 945,00 0.690 0.57 0.018 13,043 10,824 16,700
Inferred
Ram 1,807,000 0.644 0.47 0.021 23,298 17,128 38,560
Caution: This resource does not follow the CIM Definition Standards (2014) and is superseded by Micon’s resource
estimate presented in Section 14 of this report.
6.3.4 MDA 2005 Resource Estimate
MDA updated the ICP mineral resources during 2005. For the Ram deposit, correlation of
horizons between drill holes and between cross sections were made based on a combination of
lithology, structure, style of mineralization, and grade.
The 2005 resource estimates for the Ram and Sunshine deposit were based on a long-section
polygonal method.
The 2005 combined Measured and Indicated Resources for the Sunshine and Ram deposits are
summarized in Table 6.3.
Table 6.3
MDA 2005 Resource Estimate (Ram & Sunshine Deposits) at 0.20% Co & 0.30% Co Cut-off
Ram & Sunshine Deposits Cut-off % Co Tons %Co %Cu Oz Au/t Avg TH Ft
Measured & Indicated (M & I) 0.30 1,895,400 0.667 0.598 0.016 7.7
Measured & Indicated (M & I) 0.20 2,282,300 0.596 0.561 0.014 6.1
Caution: This resource does not follow the CIM Definition Standards (2014) and is superseded by Micon’s
resource estimate presented in Section 14 of this report.
6.3.5 MDA 2006 Resource Estimate
The MDA 2006 resource estimate was disclosed in the May 2008 Technical Report and
Feasibility Study prepared by Samuel Engineering Inc. (Kunter and Prenn, 2008). The
estimated resources are summarized in Table 6.4.
40
Table 6.4
MDA 2006 Resource Estimate at 0.30% Co Cut-off
Deposit Category Tons %Co %Cu Oz Au/t Avg TH Ft
Ram Measured & Indicated 2,393,700 0.631 0.651 0.016 8.2
Sunshine Measured & Indicated 260,700 0.604 0.327 0.013 3.8
Total Measured & Indicated 2,654,400 0.628 0.619 0.016 7.8
Caution: This resource does not follow the CIM Definition Standards (2014) and is superseded by
Micon’s resource estimate presented in Section 14 of this report.
6.4 PRODUCTION HISTORY
There has been no prior production from the ICP project and there are no historical mineral
reserve estimates.
41
7.0 GEOLOGICAL SETTING AND MINERALIZATION
Section 7.0 of this report relies heavily upon material contained in the March 2015 PEA
Technical Report by Samuel Engineering Inc. and MDA with minor edits/additions.
7.1 OVERVIEW
The ICP is located on the east side of the central Idaho Batholith Cretaceous-age granitic to
granodioritic rocks, hosted in Proterozoic-age sedimentary rock. The host sedimentary rocks
are on the southern flank of, and perhaps were part of, a large Proterozoic-age marine
sedimentary basin in which dominantly clastic sediments were deposited; now these
metamorphosed rocks are known as the Belt Supergroup and consist of dominantly quartzite
and argillite.
Unique to the Proterozoic rocks in this region, are cobalt-copper (Co-Cu) occurrences in the
Proterozoic age Apple Creek Formation of east-central Idaho. The Co-Cu mineralization at the
Blackbird Mine has been described as a type locality for this occurrence of stratiform Co-Cu
mineralization. The ICP is located adjacent to the former Co-Cu producing Blackbird Mine.
Work by the USGS published in Tysdal (2000), correlating the rocks of the Lemhi Range with
the rocks of the Salmon River Range, led to the recommended nomenclature of Apple Creek
Formation for the middle Yellow Jacket Formation, which includes the cobalt-bearing strata.
7.2 REGIONAL GEOLOGY
The regional geology is summarized in Figure 7.1. The ICP is situated in the Idaho Cobalt Belt,
a 30- to 35-mile long metallogenic district characterized by stratiform/tabular copper-cobalt
deposits. The deposits are hosted by a thick, dominantly clastic sequence of Middle Proterozoic
age sandwiched between late Proterozoic quartz monzonitic intrusions. The clastic sediments
were deposited in a large fault-bounded basin, probably as large submarine fan complexes
and/or deltaic aprons that were frequently “drowned” by continuing subsidence within the
basin. All significant copper-cobalt deposits and occurrences are found in the Proterozoic
Apple Creek Formation, which constitutes the base of this sequence. This formation was
originally correlated with Pritchard Formation metasediments of the Belt supergroup to the
north, its age being constrained by dates of 1.37 Ga for adamellites intruding the sequence and
1.7 Ga from mafic dykes and sills emplaced along the basin margin faults (Hughes, 1983).
The structure of the Apple Creek Formation is dominated by the regional rift structure. Cobalt-
copper-gold mineralization occurs along a northwest-southeast trending structure parallel to
and west of the central axis of the rift.
There is a series of northerly trending faults that are considered to represent initial growth
faults, reactivated by Laramide and younger events. The district has also been affected by
north-easterly structures of the Trans-Challis Fault Zone (Gow, 1995).
42
Figure 7.1
Regional Geology of the ICP
Source: Map supplied by FCC, 2016.
43
7.3 LOCAL GEOLOGY
The ICP is hosted in Proterozoic age meta-sediments found on the east side of the central Idaho
Batholith comprising granitic-to-granodioritic rocks. The local geology is summarized in
Figure 7.2. Figure 7.2
Local Geology of the ICP
Source: Map supplied by FCC, 2016.
Most of the following geologic discussion (except where otherwise indicated) is summarized
from an internal report dated April 1998 and entitled “Report on the Reserve/Resource
Estimates for Sunshine Lode, East Sunshine, and Ram Prospects, Sunshine Property, Idaho,
USA” by FCC field staff.
44
7.3.1 Lithology and Stratigraphy
The Idaho Cobalt Belt represents a distinct district dominated by stratabound cobalt + copper
± gold mineralization, with a remobilized constituent. The district is underlain by strata of the
middle Proterozoic-age Apple Creek Formation, which is an upward-thickening, upward-
coarsening clastic sequence at least 49,000 feet thick (Nash, 1989) that represents a major
basin-filling episode (Connor, 1990) and was formerly considered part of the Yellow Jacket
Formation.
Detailed work by Noranda geologists and the USGS showed that the Apple Creek can be
divided into three units. The lower unit of the Apple Creek Formation is over 15,000 feet thick
and consists mainly of argillite and siltite, with lesser occurrences of fine-grained quartzite and
carbonates. Graded bedding and planar to wavy laminae are common in the lower unit, which
is locally metamorphosed to phyllite. The middle unit of the Apple Creek Formation is up to
3,600 feet thick and comprises several upward-coarsening sequences of argillite, siltite, and
quartzite, with distinctive biotite-rich interbeds (Nash, 1989) that generally have a direct
correlation to mineralization. The middle unit hosts the majority of the known cobalt, copper
and gold occurrences in the Idaho Cobalt Belt. The upper unit exceeds 9,800 feet in thickness
and is predominantly composed of thin- to thick bedded, very fine- to fine-grained quartzite
(Connor, 1990).
Mafic tuffs within the Apple Creek Formation are the oldest igneous rocks exposed in the
Sunshine-Blackpine district. They are accompanied by felsic tuffs and carbonatitic tuffs. Some
mafic dikes and sills intrude the Apple Creek Formation and may be comagmatic with the
mafic tuff beds. Several small lamproitic diatremes may also be coeval with mafic volcanism
(Gow, 1995).
The Apple Creek Formation has undergone varying degrees of regional metamorphism,
ranging from greenschist facies in the southern part of the district to amphibolite grade facies
in the northern part of the district. Several types of mafic dikes and sills, ranging from 3 ft. to
100 ft. thick, intrude the Apple Creek Formation and are interpreted as feeders to the exhalative
mafic tuffs, which are most abundant in areas of intrusive activity.
7.3.2 Structural Geology of the Deposits
The dominant structures in the area are steep, north- to northwest-trending normal faults and
shear zones. The prominent White Ledge Shear, which displays substantial apparent strike-slip
movement, marks the western extent of the mafic strata and associated stratiform
mineralization in the project area (Nash, 1989).
Noranda Exploration Inc. interpreted the Sunshine stratigraphy as having been folded into a
tight syncline about a northerly-plunging axis (Daggett and Baer, 1981). Small-scale fold
hinges and transposed bedding visible in the Sunshine Trench indicate parasitic folding and
locally severe deformation. Large-scale transposition faults roughly parallel the axial plane of
the Sunshine syncline.
45
7.3.3 Ram Deposit Stratigraphy
Stratigraphy in the Ram deposit area is predominantly medium- to fine-grained quartzite
metamorphosed to upper greenschist to amphibolite facies. Stratigraphically, the Ram deposit
is subdivided into three zones: Hanging-wall, Main and Footwall zones, with each zone
containing distinct mineralized horizons. Typical cross sections are provided in Section 10 that
deals with drilling results.
7.3.3.1 Hanging-wall Zone
FCC subdivided the Ram Hanging-wall zone into three lithologic packages. The upper hanging
wall contains medium- to coarse-grained, locally poorly bedded to well-bedded quartzite.
Occurrences of biotitic tuffaceous exhalite (BTE) are generally restricted to discontinuous,
irregular coarse-grained garnetiferous pods (interpreted locally as diapirs). The middle hanging
wall is dominated by medium grained, generally well-bedded quartzite that is locally
conformably interbedded with chloritic/biotitic cobaltiferous tuffaceous exhalites. The lower
hanging wall includes medium- to coarse-grained quartzite with poorly defined, chaotic
bedding. BTE material is restricted to sporadic, irregular diapirs.
The current resource model described in Section 14.0 contains four additional hanging wall
horizons that occur above or between and often coalesce with the primary three hanging wall
horizons. Each of the four is limited in spatial extent.
7.3.3.2 Main Zone
The Main zone is dominated by fine- to medium-grained, thin- to medium-bedded quartzites
that are interbedded with biotitic and chloritic tuffaceous exhalites and local siliceous
tuffaceous exhalites (STE). Mineralization in the Ram Main zone is generally found within a
confined stratigraphic package containing three, closely spaced, stratiform horizons, of
variable thickness and continuity, which strike between 340° and 355° and dip between 50°
and 55° to the northeast. The three mineralized horizons have been coded from upper to lower
in the geologic model as 3021, 3022 and 3023 horizons. The 3023 horizon is the lowest
member of the main zone and is the thickest and most continuous horizon. The main zone is
up to 21 feet in true thickness.
The Main zone horizons contain fine- to coarse-grained disseminations, bands, blebs, and
stringers of cobaltite, chalcopyrite, and minor pyrite. This mineralization is dominantly
concordant with bedding, but locally has been remobilized into thin quartz veins (i.e., ‘sweat
veins’) and/or crosscutting structures. The main zone represents the bulk of the potentially
economic mineralization identified in the Ram deposit to date.
7.3.3.3 Footwall Zone
The Footwall zone was subdivided into two rock packages. The upper footwall is characterized
by poorly to well-bedded silty quartzite, often intercalated with chloritic and biotitic tuffaceous
46
exhalite. Frequently distorted bedding (soft sediment deformation) and a lack of tuffaceous
exhalite differentiate the lower footwall from the upper.
Table 7.1 summarizes the stratigraphy of the Ram Deposit.
Table 7.1
Summary of the Stratigraphy of the Ram Deposit
Component Description
Upper Hanging
Wall Medium to coarse grained quartzites, locally poorly bedded to well bedded
BTE is restricted to irregular, coarsely garnetiferous diapirs
Middle Hanging
Wall Medium grained quartzites interbedded with locally conformable cobaltiferous
chloritic/biotitic exhalites, generally well bedded
Lower Hanging
Wall Medium to coarse grained quartzite, poorly defined locally chaotic bedding
Local clastics
Sporadic, irregular diapirs of biotitic exhalite, often cobaltiferous
Main Zone
Mineralization Fine to medium grained, poorly bedded but with locally well-developed thin to
medium bedding • generally three conformable cobaltiferous horizons, best developed
down dip
3021 horizon Not always well defined • often comprised of clastic horizon with biotitic matrix and
considerable chalcopyrite and minor pyrite, on section 0+00 comprised of fine grained
cobaltite fracture fill associated with minor chloritic to biotitic BTE in STE matrix. •
biotite becomes dominant down dip • not well developed up dip on northern sections
3022 horizon Not always well defined
Often comprised of disseminated cobaltite in biotitic gangue
Best developed down dip
3023 horizon Variably comprised of disseminated and/or banded cobaltite in chloritic BTE, or
fracture filling cobaltite in STE with attendant chloritic or biotitic BTE
In general, chloritic component increases up dip and biotite increases down dip
STE increases down dip
Chalcopyrite and pyrite appear to increase down dip • foot wall contact is best
developed down dip
A distinct, black, biotitic MDS is encountered near the lower horizon in all
intersections
Upper Footwall Silty quartzite, intercalated with BTE, thin to medium bedded, poorly to well-defined •
Chloritic BTE component absent or restricted to horizons down dip
Footwall
horizons Commonly characterized by biotitic matrix with chloritic overprint
Locally contains STE
Commonly contains chalcopyrite and locally pyrite and minor pyrrhotite
In general, chloritic component increase up dip
In general, biotitic component and sulphides increase down dip and to the north
Lower Footwall Silty quartzite, thin to medium bedded, poorly to well defined, often distorted
Frequently soft sediment textures
Locally abundant MDS, frequently calcareous • occasional biotitic garnetiferous bands
Note: MDS = Mafic dyke/sill
7.3.3.4 Faulting
A north-trending vertical to steeply east dipping normal fault is evident in drill core. The fault
cuts the main mineralized zone in the south on section 2+00 north and diverges to the north.
47
The mineralized horizons were found in drill holes R97-02 and R97-03 west of the fault. The
down dropped side of the fault appears to be around 40 feet lower. Shearing is locally common
in the footwall as well as in the upper hanging wall. Small-scale folds are evident in drill core
(FCC 1998 resource report).
7.3.4 Sunshine Deposit Stratigraphy
Stratigraphy, including the BTE horizons, strikes north northwest and dips moderately to
steeply to the east-northeast. Individual sulphide-bearing beds may not be continuous over a
distance of a few hundred feet, but generally, the overall mineralized zones within the BTE
horizons can be traced along strike for over 1,500 feet.
The description that follows is copied from the 1998 resource report that was completed by
FCC:
The Sunshine Lode’s Main Zone is comprised of fine- to medium-grained metaquartzite
interbedded with siltite and mafic sequences. The mafic sequences, comprised of green biotite
and lesser chlorite, have been interpreted to be metamorphosed tuffs or exhalites (BTE) (Clark,
L.A., 1995). Portions of the mafic sequence contain significant amounts of chert of exhalative
origin (STE) (Clark, L.A., 1995).
The hanging-wall stratigraphy is dominated by upward-coarsening and thickening quartzite.
In the lower hanging wall, quartzite is intercalated with local siltite and minor mafic sequences
(BTE), while in the upper hanging wall quartzite contains little siltite and no mafic sequences.
The footwall stratigraphy is dominated by a thick sequence of monotonous siltite or pelite with
minor interbedded sandy units. Mafic sequences are rare and cannot be correlated except
locally. Shearing is prevalent within this package.
The boundary between the footwall and the main zone is defined by a sedimentary interface
based on grain size, indicating a change between shallow and deeper water.
Concordant to sub-concordant discontinuous quartz veins are found throughout the Sunshine
Lode’s stratigraphy. These are diagenetic in origin, and while they occasionally carry grade,
they are not traceable for any appreciable distance along strike or down dip.
Folding, at least locally and on the bedding scale, has been noted within the (drill) core from
changes in bedding attitudes and fold noses. This may lend support to the idea that the horizons
are folded repetitions. However, no definitive evidence of overturning could be documented
in the core.
The Sunshine Lode mineralization appears to be cut by a number of discontinuous, shallow to
moderate, west-dipping, dip-slip faults/shears. In addition, drilling has revealed a number of
discontinuous, crosscutting tectonic breccias, which may affect the continuity of the Sunshine
Lode, at least locally.
48
The north-trending, steeply west-dipping, Green Dyke fault, which parallels the Sunshine Lode
for much of its strike length, may truncate the mineralization down dip and to the south.
Drilling below the fault has been limited, and some of the holes may not have reached the
mineralized horizons. Two Noranda drill holes, 80-03A and 80-13A, which do penetrate below
the fault, intersected a core length of 2.30 ft. of 0.320% cobalt, 0.08% copper and 0.003 oz
gold/ton and 4.00 ft. of 0.217% cobalt, 0.21% copper 0.003 oz gold/ton respectively. These
holes suggest that higher-grade pods of mineralization may remain undiscovered below the
fault. Neither a sense of movement nor a displacement has been determined for this fault.
The Sunshine Lode’s mineralized zone is found within a confined stratigraphic section that
contains a main mineralized horizon (1003), a lower footwall horizon (1001) and an upper
hanging-wall horizon (1007). Although the mineralized zone is continuous along strike, the
individual horizons do not always display good continuity along strike or down dip. The
footwall and hanging-wall horizons attenuate rapidly both along strike and down dip.
However, within the main horizon and hanging-wall horizon, tabular deposits of mineralization
with sufficient grade and size exist, which should be mineable. These deposits appear to have
their long axis down plunge towards north.
The stratabound mineralization revealed by the drilling consists of fine- to medium-grained
disseminations, blebs and stringers of cobaltite and minor chalcopyrite and pyrite. Two types
of (mineralization) occur within the Sunshine Lode, fine- to coarse-grained cobaltite within
siliceous gangue and fine-grained cobaltite within micaceous gangue. The micas are black
biotite, green biotite and chlorite. The horizons are typically composed of both mineralized
material types and are hosted by medium grained biotite rich quartzites.
7.3.5 Alteration
The Apple Creek Formation has been subjected to varying degrees of regional metamorphism
resulting in the southern part of the district displaying greenschist facies while the northern
part is dominated by amphibolite grade facies. On a broad scale, alteration related to
mineralizing events is manifested by the presence of tourmaline and ankerite in the middle unit
that hosts the mineralized zones. However, these alteration minerals can be found up to several
thousands of feet from the nearest known sulphide occurrences, and thus, do not provide any
reliable indications of proximity to ore targets. In places, ankerite changes to disseminated
siderite. Silicification and chloritization have been noted within the mineralized zones but
chlorite-rich rocks may be found as much as several hundreds of feet from known
mineralization. Alteration at the Idaho Cobalt Project has been likened by FCC personnel to
that found at the nearby Blackbird deposits which has been described as being strata-bound
and coincident with biotite and intercalated rocks with the alteration zoning consisting of
pyrite-siderite-quartz-muscovite in the core zone and grading outward into quartz-muscovite-
lesser pyrite. Potassic alteration has enhanced biotite crystallization across the entire ore zone.
49
7.4 MINERALIZATION
7.4.1 Global Overview
A number of significant stratiform/tabular cobalt-copper-gold deposits and prospects define
the Idaho Cobalt belt. As far as can be determined at this point, they are associated with two
or more distinctive, regional stratigraphic horizons within the Apple Creek Formation that are
distinguished by diagnostic Fe minerals. In the Blackbird area, the mineralized sequence is
characterized by the presence of biotite-rich beds often referred to as “biotitic” within a
sequence of up to 3,000 feet of interbedded quartzite, siltite and argillite. Approximately 10
miles to the southeast, probably within the same stratigraphic sequence, FCC has been
exploring stratiform copper-cobalt mineralization at their Blackpine project.
Three types of cobalt-copper-gold occurrences have been reported in the Idaho Cobalt Belt
(Nash, 1989, reported in Pegg, 1997):
Type 1: Cobalt-copper-arsenic rich deposits of the Blackbird Mine type. Generally, these
contain approximately equal amounts of cobalt and copper, with variable amounts of gold and
pyrite. The dominant minerals include cobaltite (CoAsS) and chalcopyrite (CuFeS2). The
cobaltite accounts for nearly all of the arsenic content in these occurrences. This syngenetic
and stratabound mineralization is closely associated with mafic sequences of the Apple Creek
Formation. The deposits are found in tabular form. Examples of these types of deposits include
the Blackbird Mine and the mineralized zones found within FCC’s Sunshine and Ram deposits.
Type 2: Cobaltiferous-pyrite-magnetite deposits with a variable chalcopyrite and low arsenic
content. These occurrences are hosted by fine-grained metasediments from the lower unit of
the Apple Creek Formation. Mineralization is stratabound, locally stratiform and is found
within syn-sedimentary soft sediment structures. The deposits are found in the area of Iron
Creek, approximately 17 miles southeast of the Blackbird Mine.
Type 3: Cobaltiferous, tourmaline-cemented breccias. These are relatively common in the
lower unit of the Apple Creek Formation, especially south and east of the Blackbird Mine.
Only a few of these, apparently, contain in excess of 0.1% cobalt.
7.4.2 ICP Mineralization
Mineralization at the ICP is Type 1 characterized as syngenetic, stratiform/tabular exhalative
deposits within, or closely associated with, the mafic sequences of the Apple Creek Formation.
This mineralization is dominantly bedding concordant and the deposits range from nearly
massive to disseminated. Some crosscutting mineralization is present that may be in feeder
zones to the stratiform mineralization or may be due to remobilization locally into fracture
quartz veins and/or crosscutting structures.
Dominant minerals include cobaltite (CoAsS) and chalcopyrite (CuFeS2), with lesser, variable
occurrences of gold. Other minerals present in small quantities are pyrite (FeS2), pyrrhotite
50
(FeS), arsenopyrite (FeAsS), linnaeite ((Co Ni)3S4), loellingite (FeAs2), safflorite (CoFeAs2),
enargite (Cu3AsS4) and marcasite (FeS2).
Recently, rare-earth minerals have been identified in samples from the deposit as monazite,
xenotime and allanite. At this time, these minerals have not been considered for potential
recovery as by-products of the Co-(Cu-Au).
The Ram is the largest and best-known deposit in the ICP area. It consists of a Hanging-wall
Zone with 3 primary and 4 minor horizons, a Main Zone comprising 3 horizons, and a Footwall
Zone with 3 horizons (Figure 10.3). These sub-parallel horizons generally strike N15oW and
dip 50o – 60o to the northeast. Most of the significant Co mineralization is associated with
exhalative lithologies i.e. biotitic tuffaceous exhalate (BTE), siliceous tuffaceous exhalate
(STE), and quartzite with impregnations of biotitic tuffaceous exhalate (QTZ/BTE) or siliceous
tuffaceous exhalate (QTZ/STE).
The Sunshine/East Sunshine deposit is FCC’s second best known deposit within the ICP area
and is located about a mile south of the Ram deposit. Mineralized zones are typically multiple,
stacked sulphide-bearing beds. Individual mineralized beds or horizons are intimately
associated with biotite-rich tuffaceous exhalative (BTE) horizons. An increase in silica content
generally indicates an increase in cobalt, copper and gold grades.
51
8.0 DEPOSIT TYPES
8.1 PRE-2005 CONCEPTIONS
Geoscientific work/observations prior to 2005 suggested a sedimentary exhalative deposit
class for the ICP deposits as reflected in the following descriptions excerpted from the March
2015 PEA Technical Report by report by Samuel Engineering Inc.:
The deposits comprising the ICP belong to a class of deposits variably described as “Blackbird
Co-Cu” (Evans et. al., 1986) or “Blackbird Sediment-hosted Cu-Co” (Hõy, 1995). The ICP
lies in the type locality for these deposits and includes some of the type deposits.
According to Evans et. al. (1986), “These deposits are stratabound iron-, cobalt-, copper-, and
arsenic-rich sulphide mineral accumulations in nearly carbonate-free argillite/siltite couplets
and quartzites”.
Hoy (1995) suggested the following “associated deposit types: Possibly Besshi volcanogenic
massive sulphide deposits, Fe formations, base metal veins, tourmaline breccias.”
8.2 POST-2005 CONCEPTIONS
Recent geoscientific work and observations suggests an iron oxide-copper-gold (IOCG)
deposit class with a magmatic-hydrothermal origin for the ICP deposits. The following is an
excerpt from the abstract of a paper by Slack J. F. (2006) – see references under Section 28.
“Analysis of 11 samples of strata-bound Co-Cu-Au ore from the Blackbird district in Idaho
shows previously unknown high concentrations of rare earth elements (REE) and Y, averaging
0.53 wt percent ∑REE + Y oxides. Scanning electron microscopy indicates REE and Y
residence in monazite, xenotime, and allanite that form complex intergrowths with cobaltite,
suggesting coeval Co and REE + Y mineralization during the Mesoproterozoic. Occurrence of
high REE and Y concentrations in the Blackbird ores, together with previously documented
saline-rich fluid inclusions and Cl-rich biotite, suggest that these are not volcanogenic massive
sulphide or sedimentary exhalative deposits but instead are iron oxide-copper-gold (IOCG)
deposits”.
52
9.0 EXPLORATION
Most of the exploration work on the ICP was conducted between 1995 and 1998. This work is
described in detail in the FCC field staff report of 1998 and is summarized below.
9.1 PROGRAMS
9.1.1 1995-1996 Campaign
In 1995, soil sampling of selected areas was conducted on lines spaced 200 ft. and 400 ft. apart,
with samples collected at intervals of 100 ft. along the lines. This program discovered the
southern end of the previously unknown Ram target.
In 1996, the soil grid was extended north and soil samples were collected on lines spaced 200
ft. apart with samples collected at 25 ft. intervals along the lines. Some infill samples were
collected from the 1995 soil grid. Other parts of the grid were also extended and sampled on
25 ft. intervals where it was deemed warranted.
A total of 8,427 soil samples were collected during the 1995/1996 campaign.
Other exploration activities conducted during 1995/1996 include surface geological mapping
at a scale of 1 in. to 100 ft., mapping of old trenches and prospect pits, and collection of 979
surface rock samples including those from trenches.
9.1.2 1997 Campaign
The Ram soil grid was extended northward, with the collection of an additional 95 soil samples;
concurrently, the north and south extensions of the Ram prospect were geologically mapped.
In the same year, FCC built 3,100 ft. of benched drill road into the Ram zone; the road was
laid out to cross the Ram soil geochemical anomaly, in order to facilitate trenching. Three
trenches, 623 ft. long in aggregate, were excavated within the “prism” of the road; the trenches
were mapped and 83 rock samples were collected. The newly opened 6930 drift was mapped,
and 163 rock samples were collected.
For a topographic base, FCC had a five-foot contour map of the project area, produced
photogrammetrically, using aerial photography.
9.1.3 1998-2001 Campaign
Permitting baseline studies were initiated.
53
9.1.4 2002-2006 Campaign
Various baseline studies were completed in support of project activities. The Plan of
Operations (POO) and the United States (USFS) Environmental Impact Statement (EIS) were
also completed. An updated POO was submitted in April 2006;
9.1.5 2007-2016 Campaign
No exploration work other than drilling was carried out.
9.2 EXPLORATION RESULTS
The surface geological and geochemical work were important contributors to the discovery
and expansion of the Ram deposit both in the northerly and southerly directions. Whilst both
soil and rock chip samples are not representative, they serve primarily to detect mineralization
for further investigation by trenching and ultimately drilling.
54
10.0 DRILLING
10.1 DRILLING CAMPAIGNS
The ICP drilling campaigns are summarized in Table 10.1. Total drilling by FCC is 158 holes
for 103,185.5 ft. completed between 1995 and 2010.
Table 10.1
ICP Drilling Campaigns
Year Drilled Operator Deposit Number Feet
1959 Calera Mininig Company Sunshine 3 982
1979 – 1981 Blackbird Mining Company Sunshine 29 17,826.0
Noranda
1995 – 1996 Formation Capital Sunshine 48 29,144.0
1995 – 1996 Formation Capital East Sunshine 24 14,723.5
1997 Formation Capital Ram 20 12,045.0
1999 Formation Capital Ram 11 5,211.0
2000* Formation Capital Ram 8 2,613.0
2004 Formation Capital Ram 28 24,869.0
2005 Formation Capital Ram 9 5,302.5
2006 Formation Capital Ram 4 4,532.0
2010 Formation Capital Ram 6 5,727.5
Totals 104 62,675.5
Totals 86 60,300.0
Grand Total Ram+Sunshine 190 121,993.5
*Metallurgical Test holes – Not used in Grade Model
The Ram deposit has been tested by 86 diamond drill holes totalling 60,300 ft. drilled in 1997
through 2010 by FCC. Although drilling has been intermittent over the years, there has been
continuity over the campaigns. The Ram deposit comprises several sub-parallel horizons which
generally strike N15°W and dip 50°-60° to the northeast and were drill tested to depths of
1,200 ft. vertically. The Main Zone horizons, which are the most extensive, were drill tested
over 3,000 ft. in strike extent, 500 ft.-1,200 ft. in vertical extent, and have true thicknesses that
average about 8 ft. (true thicknesses range from less than 3 ft. to greater than 20 ft. for horizon
3023). Figure 10.1 shows locations of the drill collars, the surface projection of drill-hole traces
(azimuths), and the current resource outline for the Ram deposit.
The Sunshine deposit is located about a mile (1.6 km) due south of the Ram deposit (Figure
7.2). It consists of multiple, stacked sulphide-bearing beds of limited strike length. Individual
mineralized beds or horizons range in thickness from inches to several feet and are associated
with biotite-rich tuffaceous exhalative (BTE) horizons. The deposit horizons strike north-
northwest and dip moderately to steeply to the east-northeast.
The resources considered in the current Technical Report are those of the Ram deposit only.
The Sunshine and other deposits within the property represent additional potential for the ICP
resources. All holes drilled on the Ram deposit are diamond core holes.
55
Figure 10.1
Ram Deposit Drill Hole Locations
Source: Map supplied by FCC, 2016; modified by Micon, 2017.
56
10.2 FCC DRILLING PROCEDURES
The following description has been excerpted from the March 2015 PEA Technical Report by
Samuel Engineering Inc. and is based on MDA’s observations from 1998 to 2010.
All drill data was obtained by core drilling, with the exception of reverse circulation pre-collars
for the holes completed by FCC in 2000 to obtain metallurgical samples. Exploration holes
were drilled with either NQ- or HQ-size core; the metallurgical holes were drilled with PQ-
size core. NQ, HQ and PQ core have diameters of 1.875 inches (47.6mm), 2.500 inches
(63.5mm) and 3.345 inches (85.0mm), respectively.
FCC routinely logged the drill core in considerable detail, with particular emphasis placed on
mineralized intervals.
The collars of all drill holes were located using tight chain and compass from the nearest known
point. Most of the pre-1998 drill-hole collar locations were resurveyed by Harper-Leavitt
Engineering Inc., using a transit (1998 report by FCC Staff). Collar locations for the 2010 drill
holes were professionally surveyed by Taylor Mountain Surveying, of Salmon, Idaho, using a
combination of Global Positioning Systems and conventional survey methods.
A single-shot, Sperry Sun instrument was used for down-hole surveys to check the drill-hole
orientations. Down-hole surveys were done every 150 feet in the hole.
Drilling was conducted as angle holes oriented approximately normal to the strike of the
mineralized horizons, and crosscutting mineralized horizons at appropriate angles that allowed
true thicknesses of mineralization to be determined.
It is MDA’s opinion that FCC’s drilling methods used at the Ram Deposit follow industry
standard procedures, and are appropriate methods to adequately interpret the geology and
mineralized zones used in the resource model.
10.3 MICON OBSERVATIONS DURING SITE VISIT/COMMENTS
Micon’s site visit was made long after FCC’s drilling campaigns. However, detailed
inspection of stored drill cores, drill core logs, reports and transcripts prepared by FCC and
MDA confirm that all the drill holes were either NQ- or HQ-size core with diameters of 1.875
inches (47.6 mm) and 2,5 inches (63.5 mm), respectively. All drill cores and records of
drilling/sampling (Figure 10.2) are kept in a neat condition.
57
Figure 10.2
FCC’s Resident Geologist Displaying 1996 Drill Cores/Sampling Records during Micon Visit
Source: Photo taken by Micon, July 2016
10.4 DRILLING RESULTS
Drill hole logging, sampling and assay results have confirmed the following:
The Ram deposit consists of a Hanging-wall Zone with 3 primary and 4 minor horizons,
a Main Zone comprising 3 horizons, and a Footwall Zone with 3 horizons (Figure 10.3).
These sub-parallel horizons generally strike N15oW and dip 50o – 60o to the northeast.
The mineralized zones are tabular/stratiform as shown in Figure 10.3.
Most of the significant Co mineralization is associated with exhalative lithologies i.e.
biotitic tuffaceous exhalate (BTE), siliceous tuffaceous exhalate (STE), and quartzite
with impregnations of biotitic tuffaceous exhalate (QTZ/BTE) or siliceous tuffaceous
exhalate (QTZ/STE).
True thickness of the mineralized horizons averages is about 8 ft.; the range is from
less than 2 ft. to over 20 ft.
There is a weak to fair correlation between Co and Au but none between Co and Cu.
58
Figure 10.3
Typical Cross Section through the Ram Deposit
Source: Micon 2017 – Generated from resource database
10.5 MICON COMMENTS
Micon notes that all the drilling on the Ram deposit has been conducted by FCC and thus
protocols pertaining to the exploration history of the deposit and database build-up have
progressive continuity. The core sizes used yield representative samples and also minimize
core loss in bad ground. However, in a few mineralized areas affected by faults and shears, up
to 10% of core was lost. The frequency of such losses is insignificant to have a material impact
on the assay database.
Drill hole logs produced by FCC are very detailed and include all essential information, i.e.,
drill hole survey information, core losses, rock quality designation, lithology, structure,
alteration, and sampling.
59
FCC’s drilling protocols appear to have been in line with the best practice guidelines of the
prevailing CIM Standards over the drill campaign periods.
There are no drilling, sampling or recovery factors that could materially impact the accuracy
and reliability of the assay results.
60
11.0 SAMPLE PREPARATION, ANALYSES AND SECURITY
11.1 SAMPLE PREPARATION
11.1.1 Sample Preparation at Site
Sample lengths/intervals were delineated based on lithological, alteration and mineralogical
changes. FCC’s sample lengths ranged from 0.50 ft. to 5 ft. throughout all its drilling
campaigns. Typically, several sample intervals define the mineralization for any single
intercept of the various mineralized horizons. Prospective/anomalous zones were bracketed by
taking two or more samples on the margins.
Once the logging was complete, the drill core selected for sampling was sawn lengthwise into
symmetrical halves resulting in two equally representative samples. One-half of the drill core
was placed in a plastic sample bag with a sample identification tag before being sealed. The
other half of the drill core was returned to its original position in the core box and the
corresponding tag for each sample interval was placed at the end of the sample position in the
core box.
Quality control is achieved by inserting one barren control sample (blank) and certified
reference materials (CRMs) at regular intervals into the sample stream for each batch of core
samples.
Other than the insertion of control samples, there is no other action taken at site.
Sample reference sheets summarizing all the samples taken from each hole are provided during
the core cutting process. The sheets are used to follow along for quality control samples and
for preparing for the assay requisition and shipment forms. When a standard is encountered,
the sticker is removed from the standard packet and placed on the sample sheet with its
associated sample.
11.1.2 Laboratory Sample Preparation
Once at the laboratory, the samples are entered into the internal system. Samples are prepared
by drying, if necessary, then the entire sample is crushed in its entirety to ≥70% at <2 mm,
riffle split to obtain a 250 g sub-sample, which was pulverized to ≥ 85% at < 75 microns.
11.2 ANALYSES
FCC included cobalt, copper and gold assaying as part of their routine analytical procedure. In
addition, multi-element geochemical analyses were completed on nearly all of FCC’s drill
holes at the ICP.
FCC’s sample analyses through 2006 were performed by Chemex Labs, Inc., of Sparks,
Nevada, and Vancouver, British Columbia, and by Bondar Clegg Laboratories, Inc. (USA), of
61
Reno, Nevada, and Bondar Clegg Laboratories, Inc. (Canada), of Vancouver, British
Columbia. EcoTech Laboratories Ltd. of Kamloops, British Columbia, completed additional
check-sample analyses in 1996.
Cobalt and copper analyses for drill samples up through the 2000 drilling were done by 4-acid
(HNO3- HClO4-HF-HCl) digestion and an atomic absorption (AA) finish; gold was analyzed
by 30-gram fire assay followed by an AA finish. Cobalt and copper analyses for the 2004
through 2006 drill samples were done by aqua regia digestion and an atomic absorption (AA)
finish; gold was again analyzed by 30-gram fire assay followed by an AA finish. Multi-element
geochemical analyses for all drill campaigns were performed using aqua regia digestion
followed by induction-coupled plasma atomic-emission spectrometry (ICP-AES). These are
all industry standard analytical techniques appropriate for the types of rocks and mineralization
at the ICP.
Chemex Labs, Inc., which became ALS Chemex and subsequently ALS Global, holds ISO
9002:1994 certification at its North American and Peruvian laboratories and ISO 9001:2000
certification in North America. ALS Global is the successor to Chemex and Bondar Clegg, the
laboratories that did most of FCC’s analyses. Neither Micon nor MDA has determined the date
that ALS Global or its predecessors first obtained ISO 9002 certification, but it is probable that
much of the work for FCC was done before that date.
FCC’s sample analyses in 2010 were performed by ALS Minerals, a division of ALS Global.
Samples were crushed in their entirety to ≥70% at <2mm, riffle split to obtain a 250g sub-
sample, which was pulverized to ≥ 85% at < 75 microns. Analytical techniques similar to those
used prior to 2010 were employed, including aqua regia digestion and AA or ICP-AES finish
for cobalt and copper, and 30-gram fire assay with AA finish for gold. Multi-element
geochemical analyses were performed using lithium metaborate fusion, acid digest and ICP-
AES-Mass Spectrometry. Duplicate samples for verification purposes were analyzed at ACT
Labs of Ontario, Canada and were analyzed for cobalt and copper by sodium peroxide fusion
and ICP-AES finish, and for gold by 30-gram fire assay with AA finish.
All the laboratories involved in the analyses of FCC’s samples are independent of the issuer.
11.3 SECURITY
All activities pertaining to data collection, i.e. sampling, insertion of control samples,
packaging and transportation, were/are conducted under the direct supervision of the project
manager.
FCC’s core and sample security measures were typical for exploration projects in North
America at the time the work was done. The core was received at the drill by an employee of
FCC, and taken to the company’s facility in Salmon for processing.
That facility is a warehouse-like building (Figure 11.1) with lockable doors. Sawed core was
placed in labeled sample bags that were closed with wire ties. An employee of the analytical
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laboratory picked up the samples at FCC’s facility. Thus, the core has been under FCC’s
control from receipt at the drill, and the parts of core not used for the analytical samples
remained under FCC’s control. The samples were under FCC’s control from the drill to the
core sawing facility, and under the laboratory’s control after leaving FCC’s facility.
Figure 11.1
FCC Core Storage Facility in Salmon
Source: Photo taken by Micon, 2016.
11.4 QUALITY CONTROL/ASSURANCE (QA/QC)
11.4.1 MDA Verification
MDA examined FCC’s data related to QA/QC in 1998 and established that the assays of the
check samples, blanks and standards were in good agreement with the expected values. MDA
also examined the 1999 Ram drilling QA/QC and a further check on assay QA/QC data was
completed in 2004. MDA’s conclusion was “Overall, FCC has demonstrated diligence in
monitoring check assays and standards and blanks results, which is critical to the maintenance
of an accurate database”. In addition to these checks, MDA independently selected 10 samples
from the 2005-2006 drilling program and sent them to ACME laboratories for check assaying
from which they obtained a good agreement between the original assays and the check assays.
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11.4.2 Micon Verification
Micon has noted that FCC used both blanks and standards in its QA/QC protocols but did not
compile control charts. A blank sample was inserted in the sample batch sequence immediately
after a highly-mineralized sample expected to return high values of cobalt and/or copper. A
standard or certified reference material (CRM) was inserted at the rate of 1 in every 20 samples.
Warning limits were set at +/-2 standard deviations, and control limits were set at +/-3 standard
deviations. When a quality control sample fell outside the control limits, the cause was
thoroughly investigated, and if need be, the entire sample batch was automatically re-assayed
and all the initial test results are rejected.
11.4.2.1 Blanks
FCC used a barren Apple Creek meta-siltite as a blank to monitor and control contamination
between samples. The assay was considered a failure if the value was higher than three times
the detection limit (DL). Micon was provided with the results of the blank samples and
compiled a control chart (Figure 11.2) incorporating cobalt, copper and gold. Except for only
two samples, the control chart demonstrates that there was no contamination between samples;
if any, then it was insignificant. It has been suggested that the two failures indicated in Figure
11.2 are most likely due to typographic errors.
Figure 11.2
Summary of Blank Samples Results: 1997 to 2006 Drilling
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11.4.2.2 Standards/CRMs
FCC used three varieties of CRMs i.e. low grade, medium grade and high grade. All CRMS
were prepared at Chemex Laboratories Inc. from mineralized material obtained from the ICP
area. The certified values summarized in Table 11.1 below are based on the averages of assays
obtained from several different reputable laboratories.
Table 11.1
Summary of Certified Values for Standards used at the ICP
Item Cobalt % Copper % Gold oz/t
Standard 1 0.814 0.08 0.060
Standard 2 0.251 0.03 0.030
Standard 3 2.732 0.19 0.139
Any results falling outside the failure limit of +/-3 SD (standard deviation) were rejected
pending investigation into the source of error. FCC’s general practice was to use standards 1
and 2. Micon has summarized the QA/QC results by compiling control charts for the drilling
periods from 1997 to 2006 for standards 1 and 2 (see Figure 11.3 to Figure 11.8).
Figure 11.3
Control Chart for Co: Standard 1
65
Figure 11.4
Control Chart for Co: Standard 2
Figure 11.5
Control Chart for Cu: Standard 1
66
Figure 11.6
Control Chart for Cu: Standard 2
Figure 11.7
Control Chart for Au: Standard 1
67
Figure 11.8
Control Chart for Au: Standard 2
For Standard 1, Figure 11.3 shows only one significant failure plus three borderline failures
for Cobalt; Figure 11.5 shows three borderline failures for copper and Figure 11.7 shows two
borderline failures for gold. For Standard 2, there is only one failure (Figure 11.8) for gold.
There were no blanks/standards failures for the 2010 drill campaign. Thus, overall, the number
of failures/borderline failures is very insignificant to have material impact on the assay
database.
11.5 SUMMARY STATEMENT/COMMENTS
Micon considers the sample preparation, security and analytical procedures to have been
adequate to ensure the integrity and credibility of the analytical results used in the mineral
resource estimation.
Micon believes that the QA/QC aspects of the project have been adequately addressed.
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12.0 DATA VERIFICATION
The steps undertaken by Micon to verify the data in this Technical Report include a site visit
to the project area, analyzing monitoring reports on the performance of control samples,
reviewing previous verification work conducted by MDA (i.e. co-authors of the March 2015
PEA Technical Report) and conducting a resource database validation.
12.1 SITE VISITS
Micon representatives Chris Jacobs, C. Eng., MIMMM., Barnard Foo, P.Eng., David
Makepeace, P.Eng. and Charley Murahwi, P.Geo., FAusIMM accompanied by SLI staff Scott
Baliski, P. Eng, and Luc Coussement, P. Eng. conducted a site visit to the ICP from 13 to 14
July, 2016. The FCC staff in attendance were George King, P.Geo., William Scales, Preston
Rufe’ and Mike Irish, P.Eng.
On 13 July, 2017, Barnard Foo visited the 6930L adit of the nearby Blackbird mine with FCC
personnel Floyd Varley, Rick Honsinger, George King, Mike Lee, Matt Bender from Samuel
Engineering, Keith Jones and Jimmy Green of Small Mine Development, L.L.C., and a
representative from Blackbird mine.
The data verification activities and results achieved are summarized as follows.
12.1.1 Discussions on Geological Attributes
Discussions held with FCC’s resident geologist centred on the geological model/attributes of
the Ram-Sunshine Deposits including/encompassing the genetic model, mineralization trends,
and the role of structures and lithology. Micon concurs with FCC’s current interpretation as
far as the following deposit attributes are concerned:
Continuity of the mineralization in distinct stratiform/tabular zones.
Consanguineous mineralization events despite the separation into individual zones.
The strong association of BTE/mafic sequences of the Apple Creek Formation with the
mineralization.
Micon has utilized these attributes in verifying the modelling of the deposit.
12.1.2 Discussions on Mine Planning Parameters
During the July 2017 visit, some accessible mine openings at the nearby Blackbird mine were
inspected in order to validate planning assumptions regarding the expected requirements for
geotechnical support and in-fill drilling during underground mine development and production
at the Ram deposit.
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12.1.3 Field Examination of Out Crops
The surface expression of the deposit is not discernible. The project area is hilly/rugged and
this necessitates the need for a detailed digital terrain model (DTM) for modelling of the
deposit.
12.1.4 Examination of Drill Cores
Examination of drill cores from several drill holes confirms the strong association of
BTE/mafic sequences with the mineralization. All the drilling on the Ram deposit has been
conducted by FCC and thus, protocols pertaining to the exploration history of the deposit and
database build-up, have progressive continuity. The core sizes used generally yield good core
recovery and minimize core loss in bad ground.
12.1.5 Data Collection Techniques/Sampling
Drill cores were photographed prior to logging and sampling. An example is shown in Figure
12.1. Drill hole logs produced by FCC are very detailed and include all essential information,
i.e., drill hole survey information, core losses, rock quality designation, lithology, structure,
alteration, mineralization and sampling.
Sample intervals which varied from <1 ft. to 6.0 ft. were determined based on geologic,
mineralogic and alteration features. This is in line with standard industry practice.
Figure 12.1
Example of the Ram Deposit Drill Core Photograph
Photo supplied by FCC geologist George King, 2016
12.1.6 Down-hole Surveys
Down-hole surveys were done at 150 ft. intervals. The reliability of down-hole surveys is
difficult to confirm, particularly for the deep drill holes. However, the most recent
metallurgical drill hole (RMH-16-06) drilled in 2016, intersected mineralization above the
modelled/estimated position of the mineralized envelope resulting in about a third of the
mineralized intercept being left outside the resource block model (see Figure 12.2). It is partly
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for this reason that Micon has assigned most of the resource areas covered by deep holes into
the Indicated and Inferred categories.
12.1.7 Analysis of QA/QC Monitoring Charts
Monitoring charts on quality control samples have already been discussed in Section 11 of this
report. The use of quality control samples appears to have been in line with prevailing industry
standards over the drill campaign periods.
Overall, Micon considers the sample preparation, security and analytical procedures to have
been adequate over the different drill campaigns to ensure the integrity and credibility of the
analytical results used for mineral resource estimation. Independent QPs from MDA who have
been associated with the ICP since 1995 to date arrived at the same conclusion.
Figure 12.2
Section Showing the 2016 Metallurgical Drill Hole
12.1.8 Specific Gravity
Specific gravity was measured and averaged from 813 samples as detailed in Section 14.5.3.
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12.2 REVIEW OF MDA DATA VERIFICATION
MDA has been an Independent consultant on the Idaho project for several years dating back to
1995 and have been involved in all FCC’s previous independent mineral resource estimates
and Independent Technical Reports. The two major database audits conducted by MDA are
summarized as follow.
12.2.1 Database Audit for the 2006 Resource
In 2005 MDA made numerous site visits to the Idaho project area during which time they
reviewed and checked original assays, check assays and QA/QC procedures and results;
reviewed and audited the digital database; examined geologic data and interpretations; and
reviewed and re-sampled representative core intervals. Spot re-sampling produced comparable
results to the original assays.
For drill data prior to the 1999 Ram drilling program, MDA checked about five percent of the
sample intervals in the project database for data entry errors. No errors were found for entries
of cobalt, copper, or gold values; however, the footage for one interval was entered incorrectly.
Approximately 10 percent of the 1999 Ram drill data was audited, and no errors were found.
12.2.2 Database Audit for the 2015
Edwin Peralta of MDA visited the ICP site on December 10 to 12, 2014. Data verification of
the 2010 drill data was completed to bring the 2012 resource estimate and block model to status
as current and compliant with NI 43-101. Collar and downhole surveys were checked against
original data supplied by a third-party surveyor while the assay data was digitally checked
against the original assay lab data. No errors or missing data were encountered and no changes
were made to the database.
12.2.3 QA/QC for the 2006/2015 Resources
MDA reports that “FCC’s QA/QC analytical procedures including assays of check samples,
standard reference material samples, and blanks, all show that the ICP assay data is reliable
and verifiable, and is adequate for estimating the ICP mineral resource”.
Micon Comments: Overall, MDA appear to have been diligent in their data verification.
12.3 DATABASE VALIDATION
Micon verified the database using GEMS mining software to ascertain that it contained all the
essential elements required in the estimation of mineral resources. Checks were also made to
ensure that down-the-hole surveys were making sense and that all drill hole collars conformed
to the DTM.
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No further data entry from assay certificates checks were deemed necessary having noted the
thoroughness of the data entry checks conducted by MDA who have been associated with the
project over an extended period of over 20 years.
12.4 DATA VERIFICATION CONCLUSIONS
Based on the verification procedures described above, Micon considers the database of the
Ram deposit to have been generated in a credible manner and therefore suitable for use in
mineral resource estimation.
Lack of sampling beyond mineralized zones is a notable weakness in the database. It does not
allow for the proper determination dilution grades. Notwithstanding this shortfall, FCC’s
exploration databases were professionally constructed and are sufficiently error‐free to support
mineral resource estimates.
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13.0 MINERAL PROCESSING AND METALLURGICAL TESTING
13.1 METALLURGICAL TESTWORK PROGRAMS
A number of metallurgical testwork programs comprising batch and continuous tests have been
completed using representative samples of the RAM deposit mineralization that support the
Feasibility Study process flowsheet. The Feasibility Study process includes grinding and
flotation at the mine site Concentrator with subsequent leaching of the flotation concentrate at
the Cobalt Processing Facility (CPF) and ultimately production of cobalt sulphate, copper
sulphate, and magnesium sulphate crystals. A gold recovery circuit is also included at the CPF
to produce a gold doré.
The main testwork programs completed to date include the following:
Initial milling and flotation testwork on bulk samples and drill composites performed
by Noranda’s nearby Blackbird Mining Company (BMC) in the 1980’s. BMC
reportedly was successful in producing separate copper and cobalt concentrates using
a differential flotation flowsheet.
Early work by The Center for Advanced Mineral and Metallurgical Processing
(CAMP) in 2001 used approximately 1 ton of large diameter drill core from the RAM
deposit. This testwork included a comprehensive milling and flotation test program and
nitrogen species-catalyzed (NSC) leaching of the batch flotation concentrate.
In 2005 SGS Lakefield (SGS-L) conducted a number of flowsheet development
testwork programs including detailed comminution and flotation testing as well as
preliminary leach testing that confirmed CAMP’s NSC test result.
The initial hydrometallurgical tests completed by SGS-L in 2005 provided the design
criteria used for a Mini Pilot Plant testwork campaign undertaken in 2005 by Mintek,
South Africa. This program was directed by Hatch and was successful in developing a
basic hydrometallurgical process.
Pocock Industrial Inc. conducted solids-liquid separation tests in 2005, including
settling/thickening and filtration studies on samples of cleaner concentrate and rougher
flotation tailings.
Following batch desktop scale tests a full scale pilot plant was operated at Mintek in
2007. This work was directed by Grenvil Dunn of Hydromet (Pty) Ltd. (Hydromet) and
resulted in improved Fe/Cu removal, solution purification steps, consistently high
grade cobalt product (>99.9% Co) and introduced of flash cooling technology. The data
derived from this test program was used to finalize the process design criteria for the
2007 Feasibility Study that was completed by Samuel Engineering (Samuel). The 2007
study produced high-purity cobalt metal, copper cathodes and by-product streams
nickel hydroxide, and magnesium sulphate.
In 2015 Hazen Research completed further flotation and hydrometallurgical testwork
under the direction of Samuel. The objective of this work was to investigate differential
flotation to produce separate copper and cobalt concentrates and review the iron
74
removal, acidulation steps, NSC leach conditions, copper solvent extraction and gold
leach processes. It was noted that the sample used for this program of work was
relatively old and tarnished and although the work was useful, the results were tainted
and could not be used to support the Feasibility Study.
CYTEC Solvay Group (Cytec), conducted bench scale and continuous pilot plant scale
cobalt solvent extraction testwork in 2015 using pregnant leach solution (PLS)
generated by Hazen. The objective of this work was to produce a clean cobalt sulphate
solution that could be fed to the crystallizers.
GE Water & Process Technologies (GE) performed crystallizer bench tests in 2015
with the objective of gathering adequate design data in order to confidently size and
estimate the cost of a commercial cobalt sulphate crystallizer. GE also prepared a
capital cost estimates for the magnesium sulphate and copper sulphate crystallizer
packages for the feasibility study.
In 2016 and 2017 SGS-L completed a program of bench scale testwork to confirm the
Feasibility Study design. This work included differential flotation, copper/iron
removal, NSC leaching, leach residue elemental sulphur recovery and gold leaching.
In 2017 SGS-L completed a series of tests to produce copper and cobalt sulphate
crystals.
13.2 METALLURGICAL SAMPLES
The samples used for the major metallurgical development programs are listed in Table 13.1.
Table 13.1
Summary of Metallurgical Samples
Test Laboratory Quantity Sample Description
CAMP (2001) About 1,000 kg Bulk composite
combining 13 samples
PQ Core from 1999/2000
drilling, main zones 3021, 3022
and 3023
SGS-L (April 2005) Head Sample 778 kg Not specified Not specified
SGS-L (April 2005) Core Composite 275 kg Not specified Not specified SGS-L (April 2005) Reject Composite 155 kg Not specified Not specified SGS-L (April 2005) Reject Composite 2 90 kg Not specified Not specified SGS-L (May 2005) – Composite 1 54 kg Assay rejects Not specified SGS-L (May 2005) – Composite 2 65 kg Assay rejects Not specified SGS-L (May 2005) – Composite 3 47 kg Assay rejects Not specified SGS-L (May 2005) – Sample S 54 kg ¼ core samples Siliceous material from a trench
SGS-L (May 2005) – Sample M 65 kg ¼ core samples Micaceous material
SGS-L (May 2005) – Sample Q 47 kg ¼ core samples Quartzite material
Hazen (2015) 228 kg ¼ core samples Four composites with varying
Cu:Co ratios from 1:1 to 4:1.
SGS-L (2016/17) – Composite 1 and 2 277 kg Met hole RMH-16-06,
½ core samples
Drill targeting high Cu:Co ratio
material
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Table 13.2 provides a summary comparison between the total proven and probable reserves
stated in the Feasibility Study, the process design criteria and the various metallurgical
composite samples used to develop the process.
Table 13.2
Comparison of Metallurgical Sample Head Grades
Estimate/Sample Co (%) Cu (%) Cu/Co
Ratio Au (g/t) As (%) S (%)
M&I Resources (FS 2017) 0.59 0.73 1.24 0.55
P&P Reserves (FS 2017) 0.47 0.68 1.45 0.55 - -
Design Criteria - Concentrator 0.56 0.60 1.07 0.48 - -
CAMP (2001) - Composite 0.57 0.29 0.51 0.68 - -
SGS-L (April 2005) – Head sample 0.36 0.35 0.97 - 0.59 0.44
SGS-L (April 2005) – Core Comp. 0.49 0.45 0.92 - 0.63 0.94
SGS-L (April 2005) – Reject Comp. 1.69 0.68 0.40 - 0.91 1.22
SGS-L (April 2005) – Reject Comp 2 0.42 0.43 1.02 - 0.61 0.93
SGS-L (May 2005) – Composite 1 0.59 0.44 0.75 0.35 0.75 0.99
SGS-L (May 2005) – Composite 2 0.72 1.10 1.53 0.69 0.98 2.07
SGS-L (May 2005) – Composite 3 1.20 0.45 0.38 0.67 1.48 1.24
SGS-L (May 2005) – Sample S 1.14 1.20 1.05 1.57 2.46 2.09
SGS-L (May 2005) – Sample M 0.92 0.33 0.36 0.64 1.25 0.73
SGS-L (May 2005) – Sample Q 0.41 0.70 1.71 0.60 0.57 1.40
Hazen (2015) – Composite C 0.51 1.89 3.71 0.8 0.68 2.91
Hazen (2015) – Composite A 0.44 0.46 1.05 0.6 0.74 0.90
Hazen (2015) – Composite B 0.51 0.9 1.76 0.8 0.68 1.66
Hazen (2015) – Composite D 0.58 1.2 2.07 1.0 0.87 2.03
SGS-L (2016/17) – Composite 1 1.00 1.61 1.61 0.74 1.30 3.29
SGS-L (2016/17) – Composite 2 0.49 2.05 4.18 1.03 0.60 3.17
The samples used for the metallurgical testwork programs were representative of the RAM
deposit mineralization.
13.3 MINERALOGY
The main cobalt and copper minerals occurring within the RAM deposit mineral resources are
cobaltite (CoAsS) and chalcopyrite (CuFeS2), respectively. The mineralization is typically low
in sulphides and oxidation is prevalent near the surface of the deposit, especially in the areas
where pyrite is present. Gold and silver are present in most of the mineralization in the area.
Characterization studies were undertaken by SGS-L in 2005 on six variability composite
samples. The samples were crushed to 100% -48 mesh and representative portions were
analysed using X-ray diffraction (XRD) and optical microscopy using polished sections and
polished thin sections. The overall mineralogy of the six samples was similar in nature with
some variation in mineral proportions. The samples mainly consisted of quartz/feldspar, micas
(including phlogopite and trace muscovite and sericite), chlorite, amphiboles (hornblende),
garnet (almandine), cobaltite, chalcopyrite, marcasite/pyrite, and lesser amounts of other
opaque minerals including arsenopyrite, pyrrhotite, magnetite, ilmenite, spinel (hercynite) and
iron oxy-hydroxide.
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The majority of the cobaltite and chalcopyrite grains were within the size-range of 10 to 300
μm and 20 to 400 μm, respectively. For most samples, a bimodal distribution of cobaltite was
noted where the majority of the finer cobaltite grains (5-50μm) occurring as fine inclusions
disseminated within non-opaque minerals (mainly chlorite and micas). Liberation
characteristics of the samples indicated that most of the coarse cobaltite (>100 μm) and coarse
chalcopyrite (>75 μm) grains were liberated.
13.4 COMMINUTION
The abrasion and standard grinding work index test results from a number of test campaigns
are presented in Table 13.3
Table 13.3
Comminution Test Results
Test Program Sample Abrasion Index
(g)
Bond Rod Mill
Index (kWh/t)1
Bond Ball Mill
Index (kWh/t)1
SGS-L (April 2005) Head sample - 5.0 9.0
SGS-L (May 2005) Composite 1 - - 11.4
SGS-L (May 2005) Composite 2 - - 10.7
SGS-L (May 2005) Composite 3 - - 12.8
SGS-L (May 2005) Sample S 0.1578 - 9.4
SGS-L (May 2005) Sample M 0.0222 - 9.9
SGS-L (May 2005) Sample Q 0.0985 - 10.1
Hazen (2015) Composite B 0.0618 9.1
Average 0.0851 5.0 10.3
Study design criteria Not specified Not specified 12.7 1 Metric
The comminution test results suggest that the mineralization is not abrasive, and the grinding
work indices are relatively low compared with the industry database.
13.5 FLOTATION
A series of flotation tests have been completed in order to develop and optimise the flotation
conditions to produce a bulk concentrate containing both cobalt and copper and a copper
scalping followed by bulk concentrate flotation, which will be used when the copper to cobalt
ratio of the feed material is above the criteria set by the CPF.
Batch rough, cleaner and locked cycle testwork was completed by CAMP, SGS-L and Hazen.
The parameters investigated during the flowsheet development programs were:
Primary grind size and flotation kinetics.
Optimum reagent suite and reagent addition rates.
Effect of copper sulphate.
Effect of regrinding the concentrate.
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13.5.1 Bulk Concentrate Flotation
The conclusions from the metallurgical flotation testwork programs were as follows:
Flotation kinetics generally increased with finer grind sizes although the effect tended
to be less pronounced as the cobalt and copper grades increased. The metal recoveries
were not significantly different with P80 grind sizes between 67 and 90 µm but there
tended to be a drop in cobalt recovery with a coarser grind of 105 µm. There was
negligible drop in copper recovery with a coarser grind. The Feasibility Study primary
grind design P80 is 75 µm.
The reagent additions used in the early CAMP studies were relatively high and the 2005
SGS-L work substantially reduced the dosage rates without adversely affecting cobalt
and copper recoveries. The addition of copper sulphate was also eliminated. The
reagents and associated dosage rates used in the Feasibility Study are based on the 2005
SGS-L locked cycle tests.
The 2005 SGS-L series of tests indicated that only minor upgrading took place with
regrinding the rougher concentrate prior to cleaning, it also showed lower cobalt
recoveries while the copper recoveries remained the same. Regrinding was therefore
not included in the Feasibility Study design.
Following development phase batch rougher testwork the metallurgical response of the
samples to the newly developed test conditions was evaluated by locked cycle flotation tests.
Three tests were completed using each of the three composites. A schematic showing the 2005
locked cycle test (LCT) flowsheet is provided in Figure 13.1.
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Figure 13.1
SGS-L 2005 LCT Flowsheet
The results of these as well as the early CAMP locked cycle tests are summarized in Table
13.4. This table also shows the average Feasibility Study estimated results.
Table 13.4
Summary of Bulk Concentrate Flotation LCT Results
LCT Tests Feed Grades (calc.) Conc. Grades Recoveries
Co (%) Cu (%) Au (g/t) Co (%) Cu (%) Au (g/t) Co (%) Cu (%) Au (g/t)
CAMP (2001) 0.57 0.29 0.69 14.4 7.4 13.6 92.7 92.8 72.9
SGS-L (2005) Comp.1 0.60 0.42 0.33 13.3 9.7 7.0 93.0 96.0 90.3
SGS-L (2005) Comp.2 0.73 1.07 0.64 8.3 12.9 6.8 90.7 96.5 84.5
SGS-L (2005) Comp.3 1.10 0.43 0.64 17.9 7.1 10.0 95.1 97.1 92.0
Average 0.75 0.55 0.57 13.5 9.3 9.3 92.9 95.6 84.9
Average SGS-L (2005) 0.81 0.64 0.54 13.2 9.9 7.9 92.9 96.5 88.9
Feasibility Study LOM 0.47 0.68 0.55 10.0 14.9 9.9 93.4 96.5 88.9
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Following the 2005 LCT, SGS-L completed a series of rougher and cleaner flotation tests using
the standard test conditions using the S, M and Q composites. A summary of these variability
test results is provided in Table 13.5.
Table 13.5
Summary of Bulk Concentrate Flotation Variability Results
Variability Tests
(SGS-L 2005)
Feed Grades (calc.) Conc. Grades Recoveries
Co (%) Cu (%) S (%) Co (%) Cu (%) S (%) Co (%) Cu (%) S (%)
Comp.1 (Test F30) 0.57 0.42 0.99 13.8 10.5 25.0 93.7 96.7 95.5
Comp.2 (Test F31) 0.74 1.06 2.16 8.78 13.3 27.6 89.9 95.5 95.5
Comp.3 (Test 32) 1.08 0.41 1.20 16.9 6.56 19.3 93.9 95.5 94.6
Comp. S (Test V4) 1.14 1.20 .2.08 12.5 13.4 24.5 89.4 92.0 93.3
Comp. M (Test V5) 0.92 0.33 0.77 20.9 5.7 21.5 87.9 78.5 91.6
Comp. Q (Test V6) 0.40 0.72 1.39 7.39 14.2 28.7 91.7 96.5 93.8
Apart from Composite M (relatively high micaceous sample), batch bulk concentrate cobalt
recoveries ranged from around 90% to 94% and the copper recoveries were between 92% and
97%.
13.5.2 Copper Scalping Flotation
The Cobalt Processing Facility (CPF) has been designed to be able to handle a concentrate feed
containing a minimum and maximum quantity of copper. This equates to approximately a
minimum Cu to Co ratio of 0.6, below which iron will need to be added to the leach process to
ensure complete arsenic removal as scorodite, (FeAsO4.2H2O), and a maximum Cu:Co ratio
of around 2.0, above which the capacity of the unit processes within the CPF would be limited.
Initial scoping work was undertaken by Noranda in the 1980s and by SGS-L in 2005 that
demonstrated the viability of differential flotation to produce both a copper concentrate and a
cobalt concentrate by taking advantage of the different flotation kinetics of the chalcopyrite
and cobaltite minerals. More recent work by Hazen in 2015 suggested that a copper scalping
flotation circuit using starvation quantities of collector (PAX) prior to a bulk sulphide circuit
should be capable of producing a copper concentrate with low cobalt values and a bulk sulphide
concentrate containing cobalt and the remaining copper and arsenic.
In 2016, SGS-L commenced a bench scale batch and LCT flotation program using freshly
drilled mineralized core with the objective of providing a Feasibility Study design for the
circuit, which would be used during periods within the life-of-mine (LOM) plan that produced
relatively high copper mineralization. This work at SGS-L was undertaken using two
composite samples which were selected from 25 individual samples to provide a relatively
high (Composite 1) and very high (Composite 2) Cu to Co ratio (see Table 13.6 for the head
grade analyses of these composites).
The 2016/17 differential program was based on the copper scalping rougher flotation and
Co/Cu bulk flotation circuits being undertaken at the concentrator site then separate copper
cleaning at the CPF. The tailings from the copper cleaning circuit would be combined with the
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bulk concentrate and fed to the CPF. The copper scalping rougher concentrate was therefore
filtered and re-pulped using fresh water prior to cleaning.
A schematic of the LCT test flowsheet, which is the differential flotation circuit proposed for
the concentrator site is provided in Figure 13.2.
Figure 13.2
SGS-L 2016/17 Differential Flotation LCT Flowsheet
A summary of the LCT tests and subsequent batch copper cleaning test results is provided in
Table 13.6. The copper cleaning circuit included the re-grinding of the copper rougher
concentrate to a P80 of approximately 20 µm.
The results from the differential flotation and copper cleaning tests show that a very high grade
copper and low grade cobalt concentrate can be produced containing around 33% Co, 0.4% Co
and 0.5% As.
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Table 13.6
Summary of the Differential Flotation LCT Results
LCT Tests Feed Grades (calc) Conc Grade Recoveries
Co (%) Cu (%) As (%) Co (%) Cu (%) As (%) Co (%) Cu (%) As (%)
SGS-L (2016/17) Composite 1 – Cu:Co Ratio = 1.62
Cu Rougher Con 1.00 1.62 1.29 2.61 28.00 3.53 13.5 89.5 14.1
Bulk Concentrate - - - 12.90 2.60 16.80 80.3 10.0 80.5
Cu Cleaner Con - - - 0.40 33.00 0.56 0.8 36.8 0.8
Bulk + Cu Cl. Tails1 - - - 9.67 10.66 12.66 93.0 62.7 93.8
SGS-L (2016/17) Composite 2 – Cu:Co Ratio 4.40
Cu Rougher Con 0.45 1.98 0.54 1.27 28.30 1.54 16.9 84.4 16.8
Bulk Concentrate - - - 7.92 7.51 10.30 70.3 15.0 74.6
Cu Cleaner Con - - - 0.41 33.50 0.45 4.2 62.0 3.5
Bulk + Cu Cl. Tails1 - - - 6.14 11.49 7.92 83.0 37.4 87.9 1 The combination of the bulk concentrate and copper cleaner tailings is the feed to the CPF
13.5.3 Concentrate Characteristics
During the 2005 testwork undertaken by SGS-L a bulk flotation concentrate sample grading
15.5% Co, 10.8% Cu and 22.3% S was submitted for mineralogical examination. The primary
focus of the study was to determine the modal abundance and mineral textural associations
with emphasis on the nature and mode of occurrence of the gangue mineralogy (diluting the
concentrate). The mineralogical examinations included XRD, optical microscopy using a
polarizing light microscope, and scanning electron microscopy (SEM) equipped with an
energy dispersive spectrometer (EDS).
The results indicated that the major opaque minerals were cobaltite (41 wt.%), chalcopyrite
(28 wt.%), and pyrite (7 wt.%). Non-opaque minerals consisted primarily of quartz (12 wt.%)
and phyllosilicates (4.5 wt.%).
The results from the SGS-L 2005 multi element chemical analyses of LCT concentrates from Composite 1
through 3 and batch concentrates of Comps S, M and Q are presented in Table 13.7.
The final copper concentrates produced from the batch copper cleaning tests during the
2016/17 differential flotation test program at SGS-L produced a copper concentrate containing
33% Cu, 0.4% Co, 0.5% As, 31% Fe and 33% S.
Table 13.7
Multi-Element Bulk Concentrate Analyses
Element Units Composite Sample and Test Reference
1 2 3 S M Q
LCT 1 LCT 2 LCT 3 V-4 V-5 V-6
Ag g/t 13 18 9 22 19 23
Al g/t 12,000 11,000 15,000 2,700 12,000 6,600
As g/t 76,000 38,000 55,000 110,000 52,000 40,000
Ba g/t 27 38 28 9 28 31
Be g/t 0 0 0 0 0 0
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Element Units Composite Sample and Test Reference
1 2 3 S M Q
LCT 1 LCT 2 LCT 3 V-4 V-5 V-6
Bi g/t 350 2,000 720 1,400 890 470
Ca g/t 910 1,400 1,800 370 880 330
Cd g/t <25 <25 <25 <25 <25 <25
Co g/t 140,000 81,000 190,000 140,000 210,000 79,000
Cr g/t 180 150 140 1,000 160 140
Cu g/t 97,000 130,000 71,000 140,000 56,000 150,000
Fe g/t 180,000 220,000 130,000 190,000 110,000 250,000
K g/t 3,100 3,000 3,600 840 2,500 3,000
Li g/t <5 <5 <5 <5 <5 <5
Mg g/t 4,900 3,600 6,200 600 5,200 1,400
Mn g/t 180 190 150 90 140 82
Mo g/t 11 10 25 8 32 17
Na g/t 56 84 70 30 45 55
Ni g/t 520 320 1,100 1,400 1,300 480
P g/t 300 300 400 <200 310 <200
Pb g/t <100 <100 <100 <100 <100 <100
Sb g/t <60 <60 <60 <60 <60 <60
Se g/t 75 83 120 100 170 68
Sn g/t 60 71 64 77 37 84
Sr g/t 5 6 9 4 5 3
Ti g/t 900 850 1,600 110 1,500 410
Tl g/t <60 <60 <60 <60 <60 <60
V g/t <20 <20 <20 <20 <20 <20
Y g/t 230 210 370 120 260 42
Zn g/t 300 400 180 1,100 2,100 640
13.5.4 Concentrator Flotation Recoveries
The Feasibility Study mine plan suggests that the copper scalping scenario may only be
required during the latter production years of the mine when the Cu to Co ratio of the
concentrator feed raises above two. Therefore, the bulk concentrate scenario will be the option
used for the majority of the projected operating life of the mine.
Figure 13.3 and Figure 13.4 present the LCT and variability test results for cobalt and copper
recovery into a bulk concentrate. The figures show the metal recovery verses the upgrading
ratio (concentrate grade / feed grade [c/f]). Also plotted on these figures are the recoveries and
c/f ratios for the process design criteria (PDC) used for the Feasibility Study and the PDC used
for the 2007 study.
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Figure 13.3
Bulk Concentrate Cobalt Recovery Test Results
Figure 13.4
Bulk Concentrate Copper Recovery Test Results
These results show that both cobalt and copper recoveries were typically above 90% for a
variety of feed mineralization. The copper recoveries were consistently between 95% and 97%
while the cobalt recoveries were more variable with no obvious grade or upgrade to recovery
relationship. The variability test results shown in these figure were from batch tests and
therefore the recoveries are lower than would be expected for a full scale re-cycle or LCT
environment.
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Averaging the SGS locked-cycle test results indicate recoveries of 92.9% Co, 96.5% Cu and
88.9% Au and it is these recoveries that are recommended to be used for the Feasibility Study.
If the copper scalping circuit is required to reduce the copper loading in the CPF then a the
project will produce a high grade copper concentrate containing approximately 33% Cu and
less than 0.5% Co and As. In removing a portion of the copper the feed to the CPF
hydrometallurgical circuit will have a Cu to Co ratio of less than two.
As shown with the 2016/17 testwork at SGS-L, the combined copper recovery into the high
grade copper concentrate and CPF feed bulk concentrate will be greater than 98%. However,
the testwork using various mineralized feed samples has shown that the cobalt recovery into
the CPF feed concentrate tends to reduce with a higher Cu to Co ratio of the concentrator feed.
Figure 13.5 presents the Co recoveries verses Cu:Co ratios for the LCT and variability tests
undertaken by SGS-L in 2005 and 2016/17. These results suggest that a Co recovery of 88.7%
would be a reasonable estimate, which is based on a Cu:Co ratio of two. However, as can been
seen in Figure 13.5, there is only one data point for a feed sample with Cu:Co ratio greater than
2 and therefore more work will be required to more accurately predict the Co and Cu recoveries
when higher Cu:Co ore will be mined during the latter years of the mine life.
Figure 13.5
Flotation Test Results – Cobalt Recovery vs Cu:Co Ratio
13.6 SOLID-LIQUID SEPARATION
13.6.1 Tailings
The pertinent testwork used to design the tailings dewatering system was completed by Pocock
Industrial, Inc. (Pocock) and FLSmidth Minerals (FLS).
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Pocock completed both Kynch-type static thickener tests and dynamic (high rate) tests using a
sample of flotation tailings. Pocock also completed viscosity tests and slump tests as well as
vacuum and pressure filtration tests.
Testwork performed by FLS showed that tailings feed from the flotation circuit should be fed
to a paste thickener for consolidation of up to 70% solids. The tailings thickener was sized
based upon the unit area recommendation from FLS. A series of filtration tests undertaken by
FLS on the paste thickener underflow sample revealed that vacuum filtration was the best
method and could achieve a dewatered tails of approximately 80% solids, which is suitable for
stacking and loadout to the TWSF.
13.6.2 Concentrate
The concentrate dewatering design is based upon test work performed by Pocock. Pocock
completed Kynch-type static thickener tests, vacuum filter tests and pressure filter tests, using
a sample of bulk cleaner flotation concentrate.
In 2011, from discussions between Samuel Engineering and filter vendors during the detailed
design of the concentrator plant, it was recognized that value could be added by removing the
concentrate thickener and directly feeding the filter with the 25% solids slurry from the cleaner
flotation circuit.
13.7 HYDROMETALLURGICAL PROCESS
Current plans call for the initial production of one bulk sulphide concentrate that contains
cobalt, copper, and gold. Further processing for recovery of the individual metals is via a
hydrometallurgical treatment plant known as the cobalt processing facility (CPF). During the
latter period of the mine life when the Cu to Co ratio is above two, the process flowsheet will
include copper scalping flotation in order to limit the copper feed to the CPF. This comprises
copper rougher flotation at the mine site concentrator then copper cleaning at the CPF with the
production of a copper flotation concentrate, which will be shipped directly to a copper smelter.
The copper cleaner tailings will be added to the cobalt rich bulk concentrate and fed to the
CPF.
The hydrometallurgical treatment plant consists of the following unit processes:
Concentrate preparation and regrinding.
Acidulation.
Pressure Leaching.
Neutralization.
Copper recovery and sulphate crystallization.
Iron removal.
Cobalt recovery and sulphate crystallization.
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Magnesium recovery and sulphate crystallization.
Gold recovery.
Residue disposal.
13.7.1 Leaching Circuit
Nitrogen species leaching testwork has been undertaken by a number of testwork facilities,
including CAMP in 2001, SGS in 2005 and 2017, Hazen in 2015, Mintek in 2005 and
Hydromet in 2006/2007. This work has demonstrated that nitrogen species-catalyzed (NSC)
leaching is effective and that high cobalt and copper extractions can be achieved.
The leaching circuit has been tested in a number batch tests (CAMP, SGS and Hazen) as well
as a continuous basis at Mintek in 2005 and 2007.
SGS – 2005
A series of 12 batch leach tests were completed by SGS in 2005 on a sample of flotation
concentrate containing 12.3% Co, 9.1% Cu, 15.8% As, 14.7% Fe, 22.0% S, 13.1 g/t Au and
26.9 g/t Ag. The best results gave Co extraction of 99.1%, Cu extraction of 93.4% and a PLS
containing 16 g/L Co, 7.1 g/L Cu, 3.7 g/L As, 8.1 g/L Fe, 46 g/l FAT.
For each test it was noted that sulphur pellets were formed representing approximately 9% of
the initial weight of concentrate and assaying round 9% Cu, 0.2% Co, 0.6% As, 22% Fe, 7 g/t
Au and 50 g/t Ag.
A standard toxicity characteristic leaching procedure (TCLP) test was conducted on the leach
residue and the results indicated that the arsenic in the solid product was stable.
It was noted that there was a direct positive correlation between residual arsenic in solution
and residual free acid. Acid addition therefore has to be minimized but not as much as to
interfere with copper and cobalt extractions.
Mintek Mini Pilot Plant – 2005
In 2005, Mintek in South Africa, under the guidance of Hatch, completed short mini plant
campaign for the recovery of copper and cobalt from 43 kg of flotation concentrate containing
about 10.6% Co, 9.5% Cu, 13.9% As and 17.3% Fe. The unit processes tested during the mini
plant campaign included the following:
Re-grinding to P80 of 10 microns.
Pre-leaching (acidulation).
NSC Leaching.
Leach residue filtration.
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Copper neutralization (and filtration).
Copper solvent extraction.
Iron and arsenic removal (and filtration).
Copper and aluminium removal (and filtration).
Copper and zinc ion exchange.
Nickel ion exchange.
Cobalt precipitation and redissolution (purification).
Cobalt electrowinning.
Leaching conditions were as follows:
Slurry volume 21.3 L in 45 L autoclave (53% freeboard).
NaNO3 concentration of 6 g/L.
Leaching temperature 155°C.
Acid addition 40 g/L H2SO4.
Pre-treatment 1-hour preleach at 90°C to get rid of volatiles (acidulation).
Leaching retention time of 2 hours at 8.5 bar, using oxygen to maintain the pressure.
The average leaching efficiencies for the test program for Co and Cu were 98% and 95%
respectively. Average leaching efficiencies for Fe and As were 20% and 50%, respectively,
and sulphuric acid consumption in the leach was 92 kg/t of dry concentrate. The average
oxygen consumption was 350 kg/t of dry concentrate and a weight loss of around 20%
(including mass of sulphur balls with residue mass) were experienced during the leach.
Hydromet (2006/7)
In 2006/7 Hydromet conducted a series of NSC batch leach tests to examine whether:
The nitrogen species leach can be operated on a continuous basis.
Any sodium that enters the circuit can be immobilised with the leach-end residue.
The aluminium and silicon that leach are rejected ultimately to the leach-end residue.
Arsenic concentrations can be reduced in the continuously fed autoclave discharge
liquors.
The filterability and thickening characteristics of the leach discharge slurry can be
improved over what was achieved in an earlier test work program.
A standard base case open circuit test using similar conditions applied by Mintek in 2005 gave
Co and Cu leach extractions of 95.2% and 92.6%, respectively.
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Tests simulating flash thickener recycle (FTR), which is an autoclave cooling step that permits
a capacity increase by depleting the aqueous fraction from an exothermic autoclave circuit
thereby increasing the retention time of the solids in the autoclave, gave leach extractions of
approximately 97% for Co and 95% for Cu.
Test including simulating FTR and neutralization to reduce the autoclave discharge acid tenor
from around 30 g/L to 7 g/L using lime to the flashed slurry gave leach extractions of
approximately 97% for Co and 93% for Cu and reduced the soluble As in the leach liquor to
87 mg/L. These tests also confirmed that a large component of the added soluble aluminium
and sodium reported to the residue.
Two residues samples from these batch tests were submitted to Mintek for standard pH 4.5
Acetate TCLP tests, the results from these tests are summarized in Table 13.8.
Table 13.8
Mintek TCLP Test Results on Leach Residue
Test
No.
Elemental Analysis (mg/L)
Mn Co Ni Zn As Sr Pb F Cl Ti
5 1.1 0.32 0.34 0.16 0.52 1.75 0.14 1.16 3.6 <0.01
6 0.57 0.21 0.23 0.04 1.76 3.71 0.18 1.16 1.8 <0.01
The conclusions from batch leach tests simulating heat removal and acid neutralisation test
program were as follows:
Good copper and cobalt recoveries can be achieved.
The minimum free acid in the leach for acceptable copper and cobalt recoveries is
above 5 g/L.
The NSC leach could be operated continuously provided that the significant quantity
of the NOX in the vapor and liquid phase can be recovered and returned to the process
as a catalyst.
Partial neutralisation of the acid in the leachate with lime improved the filtration
process.
The proprietary flash cooling step followed by a solids thickener and recycle of the
thickened solids to the autoclave (FTR) provided a means of removing heat from the
autoclave as well as increasing the capacity of the existing circuit for operation in a
cascade of three reactions in series. Normally three vessels in series in a continuous
operation are insufficient to prevent “by passing”. However, the additional capacity
from the FTR should allow for near completion of the reaction within the three vessels
in series.
Reasonable thickening and filtration fluxes can be expected for the separation of the
leach liquors from the leach residue.
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Sodium and aluminium can be precipitated in the leach residue to the point that these
elements should not build up to high concentrations in a continuous mode.
Hazen 2015
Using the flotation concentrates generated during the flotation testwork by Hazen, a series of
batch leach tests were completed. The best test from this non-optimized program of work
resulted in Co and Cu extractions of 98% and 86%, respectively. Arsenic extraction was 19%
and the final acid in solution was 14 g/L H2SO4. Lower Cu extractions than previously achieved
were attributed to the formation of elemental sulphur particles which tended to encapsulate
sulphides and significantly reduce the sulphide oxidation kinetics.
SGS-2017
In 2016, fresh drill core samples were selected, prepared and transported to SGS in Lakefield,
Canada by eCobalt. These samples were prepared into two composites with different Cu to Co
ratios and used for the copper scalping and cleaning tests discussed in Section 13.5.2. The
concentrates from the locked cycle flotation tests were blended to produce samples with 1:1,
1.5:1, and 2:1 approximate Cu:Co mass ratios. Each concentrate was then reground in a
ceramic pebble mill to a particle size P80 of approximately 15 µm and leached in a 2 L capacity
titanium batch autoclave. The leaching protocol used for these batch tests was as follows:
Sulphuric acid addition of 15 g/L.
Pre-acidification for 1 hour at 90°C and atmospheric pressure.
Nitric acid addition to achieve 4 g/L N in solution.
Oxygen added to achieve initial pressure of 621 kPag (90 psig) at a temperature of
155°C.
Two hours leaching time.
The test results from these tests are presented in Table 13.9.
Table 13.9
SGS 2017 Leach Test Results
Units Test P2 Test P3 Test P4 Test P5
Cu:Co ratio - 1.5:1 2:1 1:1 1.5:1
Feed Co assay % 10.6 12.7 7.5 10.6
Feed Cu assay % 6.9 6.3 7.9 6.9
Grind size - P80 µm 15.2 15.7 15.0 15.2
PLS free acid g/L 25 14 26 13
Acid consumption kg/t 66 150 27 130
Final pressure kPag 758 1048 1014 1048
Sulphide oxidation % 97 97 94 99
Weight loss % 54 56 64 71
Co extraction % 99.1 99.6 99.5 99.7
Cu extraction % 94 95 91 99
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Units Test P2 Test P3 Test P4 Test P5
As extraction % 33 49 81 75
Fe extraction % 53 57 77 76
Co in filtrate g/L 30.7 32.6 30.3 32.9
Cu in filtrate g/L 10.2 14.5 7.1 10.8
As in filtrate g/L 4.4 7.0 11.4 10.6
Fe in filtrate g/L 15.6 19.7 21.9 23.4
SO4 in filtrate g/L 250 260 260 300
Co residue grade % 0.45 0.2 0.4 0.22
Cu residue grade % 0.92 1.16 1.74 0.34
As residue grade % 13.6 10.7 5.98 8.50
Fe residue grade % 21.3 22.3 15.0 18.6
STOT residue grade % 6.76 8.34 14.4 5.35
S0 residue grade % 3.02 4.33 9.70 1.89
13.7.1.1 Feasibility study Leach Extractions
The overall cobalt and copper recoveries used in the Feasibility Study economic model are
98.6% and 93.1% respectively.
13.7.2 Leach Residue Thickening and Filtration
Hydromet 2006/07
Thickening and filtration tests were completed by MacOne Agencies using leach samples from
the 2006/07 Hydromet batch leach test program. The thickening tests were made to quantify
the settling flux of the flash thickener residue. This was found to be approximately 12.5 m2/t.h
for a 6 to 8% feed well density. The flocculant dose was 35 to 45 g/tonne and the test results
suggested that a 40% thickener underflow density could be achieved.
The filtration test data suggested filtration and washing design parameters for a vacuum unit
to be 126 kg/m2.h to achieve a washed product containing 50% solids by weight.
Hazen, 2015
Kynch settling tests were performed by Hazen on NSC discharge slurry at 55°C. The best
thickened solids density achieved was 29% solids, unit area calculated at 0.083 to 0.153
m2/(t/d) and an initial settling rate of 15 to 18 m/h.
Standard modified TCLP tests using two final residue samples suggested that the arsenic would
fail the test and therefore the residue would be classified as hazardous wastes. The test leachate
As analyses for the two tests were 13 mg/L and 23 mg/L, which compares to the US
Environmental Protection Agency limits of 5 mg/L.
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13.7.3 Iron Removal (Fe Precipitation and Thickening)
Prior to feeding the cobalt recovery circuit, raffinate from the copper solvent extraction circuit
is fed to the iron removal circuit, which also removes any remaining arsenic and copper from
the circuit. The thickened solids from this step, containing the precipitated iron, arsenic and
copper are recycled to the pressure leaching circuit for stabilization of the arsenic as scorodite
and re-leaching of any co-precipitated Cu and Co.
Mintek Mini Pilot Plant - 2005
As part of the mini pilot plant, Mintek operated a four-stage Fe removal circuit, with an
increasing pH profile by the across the stages with the addition of lime. Both the Fe and As
removal efficiencies was generally greater than 90%.
Pilot Plant Test – Mintek – 2007 and Hydromet (2007)
Following batch laboratory test work performed by Mintek to determine preliminary process
conditions for the pilot plant, a pilot campaign was launched by Mintek during October 2007
using a synthetic solution representative of the expected process solution as specified by
Hydromet.
At the beginning of the pilot campaign, approximately 300 L of the synthetic solution was
treated by Hydromet for iron and arsenic removal. Hydromet reported that significant iron
removal could be achieved from synthetic liquors containing the typical elemental assays of a
Copper SX raffinate. Near complete removal of iron was achieved (residual ± 15 mg/L) and
this occurred at a pH of 5.2. Arsenic co-removal with the iron was not quantitative and the best
achieved result was approximately 56 mg/L at a pH of 5.0.
Hazen 2015
The copper solvent extraction raffinate from the batch testwork program undertaken by Hazen
in 2015 was used to prepare cobalt solvent extraction feed liquor. The combined raffinate
contained 356 mg/L Cu, 9.51 g/L Co, 2.08 g/L Fe, and 10.4 g/L free acid, with a density of
1.134 g/mL. Although this raffinate had a higher copper concentration than the target, it was
deemed acceptable to prepare the cobalt SX liquor.
The best result at pH 5.18 resulted in greater than 98% Fe and 99% As precipitation with only
7% co-precipitation of Co. The resultant filtrates from this series of experiments were
combined and shipped to Solvay for cobalt SX development work.
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SGS-2017
During the confirmation test program undertaken by SGS in 2016/17, neutralization tests were
performed on a synthetic liquor sample representing Cu SX raffinate using specifications
provided by Mike Irish, an independent consultant employed by FCC. The solution contained
0.37 g/L Cu, 22 g/L Co, 1.1 g/L Fe, 28 g/L Mg, 18 g/L H2SO4 and 0.01 g/L As, and had a pH
of 1.1.
This series of neutralization tests were undertaken at 80 °C with the staged addition of
powdered MgO with a reaction time of between 24 and 48 hours. The tests resulted in the
removal of primary impurity elements to below detection limits (< 3 mg/L As, < 0.1 mg/L Cu,
and < 4 mg/L Fe). The co-precipitation of cobalt of only 2.4% was achieved with 91% copper
precipitation.
SGS also completed a series of static settling tests to confirm the iron removal thickener design
criteria. However, this test was unsuccessful, and SGS-L concluded that additional work needs
to be completed on representative non-synthetic solutions in order to provide adequate support
for the detailed design.
13.7.4 Cobalt Precipitation and Re-dissolution
Mintek Mini Pilot Plant – 2005
Following concentrate leaching, copper neutralization using lime, copper solvent extraction,
iron and arsenic removal using lime, copper and zinc removal using ion exchange and nickel
removal using ion exchange, the cobalt was precipitated at pH 8.5 using lime then re-dissolved
using sulphuric acid prior to cobalt electrowinning. At pH of 8.5 and a temperature of 50°C,
more than 99% of the cobalt reported to the cobalt hydroxide precipitate.
The precipitation and re-dissolution tests showed the following”:
Approximately 20 to 30% of the Mg but 100% of the Mn co-precipitated with Co and
re-dissolved in the re-dissolution stage.
All remaining Ni, Cu, Zn, Al and most of the As were carried over to the re-dissolution
section and reported to the Co electrolyte. Some of the Fe also reported to the
electrolyte.
Micon notes that the proposed precipitation circuit in the feasibility study is not designed to
produce an electrowinning feed solution and uses MgO rather than lime for pH control.
Pilot Plant Test – Mintek – 2007
There were six main unit operations piloted by Mintek, these included:
Cobalt precipitation.
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Magnesium leach.
Cobalt re-dissolution.
Solvent extraction.
Nickel ion-exchange.
Cobalt electrowinning.
The synthetic solution prepared by Hydromet, following the iron removal step, was used for
the Mintek pilot plant. The first processing step was cobalt precipitation using MgO powder
followed by magnesium leaching from the Co precipitate then re-dissolution of a pure cobalt
sulphate solution.
The pilot campaign was conducted from the 15th of October 2007 to the 8th of November
2007. The cobalt precipitation unit operation was run for a continuous period of approximately
23 days during this time.
From a feed solution containing approximately 69 g/L cobalt, on average 99.6 % of the cobalt
in the feed was precipitated, with a magnesia consumption of 1.45 kg MgO/ kg cobalt in the
feed solution. The final cobalt tenor of the filtrate was approximately 50 mg/L.
Mintek’s estimate of the cobalt precipitate species was approximately 46% basic cobalt
sulphate (CoOH(SO4)½ ) and 54% cobalt hydroxide (Co(OH)2). The average analyses of the
precipitate from the pilot plant operation is presented in Table 13.10.
Table 13.10
Mintek 2007 Pilot Plant Average Cobalt Precipitate Analysis
Element % Element %
Co 28.22 Cr 0.05
S 5.76 Mn 0.21
Mg 6.06 Fe 0.25
Al 0.05 Ni 0.20
Si 0.20 Cu 0.05
Ca 0.48 Zn 0.05
Ti 0.05 Pb 0.05
V 0.05 As 0.05
Sulphuric acid was used to leach un-reacted magnesia from the metal hydroxide precipitate
during the majority of the pilot plant campaign. This process was termed the “Magnesium
Leach” and has been substituted by the introduction of a hydrocyclone which will separate the
coarse unreacted/cores of MgO from the very fine cobalt precipitate.
Cobalt re-dissolution was the third unit operation tested in the pilot plant as part of the cobalt
purification circuit of the cobalt solvent extraction circuit feed solution. The two-stage cobalt
re-dissolution unit operation was successful at removing iron, copper, aluminum and a large
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portion of manganese from the leach liquor. Cobalt re-dissolution was 55% over the first stage
and in excess of 98% at the end of the second stage with a solution pH of 2.
13.7.5 Cobalt Solvent Extraction
The cobalt solvent extraction process design is mainly based on bench scale and continuous
pilot plant scale testwork undertaken by CYTEC Solvay Group (Cytec) in 2015 using a
pregnant leach solution (PLS) generated by Hazen.
The objective of the Cytec work was to prepare a clean cobalt sulphate solution suitable to feed
to the cobalt sulphate crystallizers.
The Cytec work recommended 1 extraction stage, 4 scrubbing stages to remove Mg and 1
stripping stage.
An additional phase of cobalt solvent extraction testwork to support the feasibility study was
planned for 2016/2017. The results from this optimization testwork will be required for the
project detailed design phase.
13.7.6 Cobalt Sulphate Crystallization
GE – 2015
In 2015, GE Water & Process Technologies (GE) was contracted to perform crystallizer bench
tests.
The objective of the initial phase of testing by GE was to find an operating temperature which
could achieve a separation between magnesium and cobalt. Synthetic solutions for this phase
of work were prepared using technical grade cobalt and magnesium sulphate.
The second phase of testwork was designed to investigate the potential impact of trace
impurities expected in the commercial operation on crystal quality, shape and size. These tests
used solvent extraction PLS provided by FCC.
The results from the testwork determined that cobalt sulphate crystals of proper purity can be
obtained provided that feed concentrations of minor constituents are maintained below at the
specific level. It was also determined that there is no significant favorable partitioning of
magnesium during the crystallization process and that feed to the crystallizer must have
concentration of <20 ppm magnesium to meet the product purity requirement for that
constituent.
Crystals produced at 45ºC and 65ºC were adequately large and well formed to utilize standard
dewatering and drying equipment. The Co analyses of the crystal products varied between
19.7% and 21.7%, which suggested that the products were a mixture of 6 and 7 hydrates.
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GE noted that adequate information was obtained during this program of bench testwork to
provide a design for a crystallizer. However more detailed work was needed to be completed
prior to the finalized design of the system.
SGS-L – 2017
In 2017, SGS-L were engaged by FCC to run a cobalt crystallization testwork program. The
objective of this work was to produce samples that could be used for marketing. Initial testing,
both batch and continuous, was conducted on synthetic solutions prepared using reagent grade
chemicals because limited quantities of high purity cobalt sulphate liquor from Co SX testing
(conducted by Cytec) was available.
The overall test circuit design comprising two evaporation reactors and three crystallization
reactors is shown in (see Figure 13.6).
Figure 13.6
Cobalt Sulphate Crystallization Test Process Flowsheet
Two campaigns of continuous crystallization were completed by SGS-L. The initial 25.5 hour
campaign used synthetic solution with a Co tenor of 103 g/L (average impurity content 0.18
g/L) produced over 2 kg of crystals at a calculated Co purity of 99.980% (based on impurity
content detected). The second continuous test campaign used Co SX PLS from Cytec with a
Co tenor of 95 g/L, consisted of 23 hours of continuous operations and produced almost 1.7
kg of crystals at a calculated purity of 99.998% Co.
96
Semi-quantitative X-Ray diffraction analysis of acetone washed PP2 crystals suggested that
65% of the cobalt sulphate was present as the heptahydrate state and the remaining 35% was
as the hexahydrate state. The Co assay of the crystals was 21.1%.
13.7.7 Copper Solvent Extraction
The design of the copper solvent (SX) extraction is based on the initial work undertaken by
Mintek in 2005 and copper extraction tests by Hazen in 2015. The Cytec Solvay Group
(Solvay) was also engaged by FCC to provide copper SX recovery modeling and laboratory
support.
In 2017, SGS-L completed a bench scale Cu SX test using concentrate leach liquor as part of
preparing copper sulphate solution for crystallization trials.
Mintek Mini Pilot Plant – 2005
Copper solvent extraction from a sulphate solution is a well-established technology for the
recovery of copper. The pilot plant consisted of three extraction units and two stripping units.
The plant operated for 56 hours on synthetic solution then a further 349 hours using pregnant
leach solution (PLS). The average feed and raffinate metal concentrations, when using the
leach solutions, are presented in Table 13.11.
Table 13.11
2005 Mintek Mini Pilot Plant Average Copper Solvent Extraction Results
Description Cu Co Fe As Al Zn Ni
Feed (PLS) 6.0 12.6 0.8 2.6 0.24 0.044 0.12
Raffinate 0.044 13.1 0.9 2.6 0.25 0.048 0.10
It was noted that the copper SX process is extremely selective for Cu, so very few impurities
were transferred to the loaded strip solution.
Hazen 2015
Hazen conducted tests to recover copper from the NSC liquor using solvent extraction.
Standard shake out tests were completed to generate an extraction isotherm and a McCabe-
Thiele diagram in order to determine conditions of the continuous copper SX operation. The
McCabe-Thiele diagram indicated that two stages at an organic/aqueous volumetric ratio of 1
would give a raffinate containing less than 200 mg/L Cu. No organic stripping tests were
conducted by Hazen.
The feasibility study copper SX process comprises three extraction stages and two stripping
stages which corresponds to the 2005 mini pilot plant testwork. Although no stripping was
undertaken by Hazen, the extraction isotherm and testing suggest that less stages may be
97
adequate to produce a copper sulphate solution suitable for the production of good quality
copper sulphate crystals.
13.7.8 Copper Sulphate Crystallization
The design of the feasibility study copper sulphate crystallization circuit is based on the models
and experience of GE, who provided a quote of the equipment.
A batch scale crystallization testwork program using was undertaken by SGS in Lakefield,
Ontario in 2017. A composite of liquor samples from nitrogen species catalyst (NSC) leach
tests that were performed by SGS-L in 2017 was used for the test program. The feed solution
was subjected to primary neutralization, locked cycle copper solvent extraction (loading,
stripping, and crystallization) and finally raffinate neutralization testing.
A five stage locked cycle copper solvent extraction test was performed and the aqueous strip
solution was subjected to copper crystallization by chilling and the spent mother liquor from
crystallization was then used to strip the next stage of loaded organic solution. The acidity of
the mother liquor was adjusted as required with concentrated sulphuric acid. SGS-L noted that
there were no signs of decreased extraction or stripping rates throughout the locked cycle test.
The purity of the copper sulphate crystals produced ranged from 99.9% to 99.99%. SGS-L
noted that the concentrations of cobalt and magnesium in the crystals increased through the
five cycles of the test, from 4 g/t Co and 5 g/t Mg in the first cycle to 85 g/t Co and 92 g/t Mg
in the fifth cycle.
Neutralization of the copper raffinate samples with MgO resulted in 8% co-precipitation of
cobalt. This precipitate will be recycled internally in the process to recover the cobalt. The
copper raffinate contained a residual amount of 190 mg/L copper after precipitation, and
additional testing was recommended by SGS-L in order to reduce this.
13.7.9 Magnesium Sulphate Crystallization
No testwork using representative samples has been undertaken on the magnesium sulphate
crystallization circuit.
13.7.10 Gold Recovery Circuit
Gold is recovered from the leach circuit residue. The circuit comprises flotation to
recover/remove any elemental sulphur balls followed by conditioning with MgO (or lime) to
raise the pH to above 9, then carbon-in-leach (CIL) cyanidation to recover gold and silver. The
most recent testwork completed on this circuit was completed by SGS in 2017 using residue
samples from the batch leach tests.
The leach residue sample used for the testwork graded 7.4 % Sº, 10% As, 1.8% Cu, 0.30% Co,
19 g/t Au and 399 g/t Ag, based on the test calculated head.
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The single rougher sulphur flotation test consisted resulted in a mass pull to the sulphur
concentrate of 15% with 27% of the elemental sulphur reporting to the concentrate along with
31% Au and 20% Ag.
The CIL test achieved recoveries of 88% Au and 16% Ag. Cyanide consumptions was 8.9 kg/t
of NaCN and the MgO addition was 87 kg/t. Carbon loading was 191 g/t Au and 986 g/t Ag,
although this is likely to be significantly higher for the continuous process. Due to the
excessively high MgO addition, the project will use lime for pH control as this reagent is less
expensive and more suited to the control of pH around the CIL target of 10.
13.8 RECOMMENDATIONS FOR FUTURE TESTWORK
13.8.1 Copper Flotation
Additional tests are recommended to verify the copper scalping and cleaning flotation
performance using fresh samples that represent the relatively high Cu:Co ratio mineralization
planned to be mined and processed in the later years of the mine life.
13.8.2 Cobalt Solvent Extraction
Pilot plant cobalt solvent extraction testwork needs to be completed in order to provide design
details for the process. The objective of this additional testwork will be to confirm extraction
kinetics, determine optimum percent solids MgO vs. cobalt recovery, confirm Co/Mg
selectivity, determine strip liquor impurities and confirm the overall circuit mass balance. The
cobalt and zinc stripping conditions also need to be confirmed.
13.8.3 Copper Solvent Extraction
The design of the copper solvent extraction circuit is based on the 2005 mini pilot plant test
program, the object of which was to produce cathode copper not copper sulphate crystals.
There may be a benefit of reviewing this circuit as the differences in the optimal PLS
specifications for these two applications (electrowinning vs crystallization) could result in a
simpler system and lower capital costs.
13.8.4 Crystallization
Although adequate bench scale testwork has been completed to provide a design for the cobalt
crystallizer circuit, additional detailed work needs to be completed to establish the actual
maximum recovery rate per pass and the critical impurity concentration prior to the finalized
design and procurement of the system. It is recommended that extended continuous operations
be performed using a high purity feed electrolyte to produce additional cobalt sulphate crystals
and investigate the impact of impurity buildup of the product over a more prolonged period of
operation. A process to treat the bleed stream and recycle cobalt will also need to be developed.
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Successful production of cobalt crystals from project representative concentrate based
solutions rather than synthetically prepared solutions should also be demonstrated.
Testwork needs to be completed using representative solution samples to provide detailed
design details of the magnesium sulphate crystallizer circuit.
Based on the recent copper crystallization testwork at SGS-L, it is recommended to perform
additional neutralization tests on both the feed solution and the copper raffinate with the
objective to (i) minimize cobalt and copper losses in the primary precipitate stage and (ii)
reduce the copper concentration in the feed to cobalt recovery, without losing cobalt to the
copper precipitate. This work should also include an evaluation of a two stage precipitation
process at two target pH levels for both processes.
13.8.5 Gold Recovery Circuit
Additional testwork is required to optimize the elemental sulphur flotation and the cyanide
leaching circuit circuits. Testwork also needs to be completed in order to model the CIL circuit
and gold/silver carbon loading as well as the cyanide destruction circuit.
13.8.6 CPF Pilot Plant
Much of the CPF processing circuits have been designed using batch tests or continuous pilot
tests using synthetic solutions. It is therefore recommended that the complete CPF process be
tested using a continuous pilot plant using composite samples of flotation concentrate.
During the pilot plant testwork program it is suggested that solid/liquid separation and washing
of precipitates should be evaluated using pressure filtration and/or centrifuging to develop an
industrially robust methodology for removing the precipitates produced within the process
flowsheet.
13.8.7 Process Modelling and Simulation
As part of the feasibility study process engineering completed by SLI, a MetSim model was
developed for the CPF. This model needs to be developed to a higher level of detail using the
results from the additional testwork recommended above. The more robust model will be
available to stress test the final detailed design of the CPF.
13.8.8 HAZOP Studies
During the detailed design phase it is important to complete a hazard and operability study
(HAZOP) in order to identify and evaluate potential risks to personnel or equipment so that
the design can mitigate these risks.
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14.0 MINERAL RESOURCE ESTIMATES
The estimation of the mineral resources for the ICP’s Ram deposit was conducted by MDA in
2012 and updated in 2015 (Samuel Engineering, 2015). Following the completion of data
verification as outlined in Section 12, Micon reviewed/audited the resource in 2016 as detailed
hereafter and re-categorized it to ensure compliance with the CIM Definition Standards for
Mineral Resources and Mineral Reserves.
14.1 DATABASE DESCRIPTION
The database for the Ram deposit is well structured and contains all the essential elements
required in the estimation of mineral resources; it comprises collar, survey, assay, lithology
tables, density information and a DTM. The database has 4,302 assays derived from 78
diamond drill holes all of which were utilized in the resource estimation. In addition, there are
9 metallurgical drill holes in the database that were used qualitatively for guiding geological
interpretation, but they were not used in the actual grade interpolations and are not included in
the sample statistics/variography.
Drill spacing in the largest and best understood Main Zone (domain-horizon code 3023) is on
average about 230 ft. (70 m). Excluding the poorly drilled peripheral parts of the model,
average drill spacing drops to about 200 ft. (61 m). The closest spacing of 65 ft. to 121 ft. (i.e.
20 m to 36 m) is restricted to the central part and close to surface.
Micon verified the database using GEMS mining software. Assay data, down hole interval data
and grid coordinates are expressed in imperial units. The effective date of the resource database
is March 22, 2012. Since then, no additional drilling has been conducted on the property save
for 1 metallurgical hole drilled in 2016.
14.2 OVERVIEW OF MDA’S ESTIMATION METHODOLOGY
The following summary of procedures is excerpted from the March 2015 PEA Technical
Report by MDA and Samuel Engineering Inc. Micon has included some edits where warranted.
In 2012, MDA received FCC’s database and performed checks on reasonableness. Improbable
data were sent to FCC, who resolved the issues to their satisfaction. Data verification, sample
integrity and quality assurance studies, were completed in 2015 in order to bring the 2012
resource estimate and block model to status as current and compliant with NI 43-101.
Statistics were run on the analytical data in the database to evaluate metal-grade distributions
and to support metal-domain modeling. Figure 14.1 shows the distributions of the three metals.
Deviations in distributions suggest the need for multiple domains in modeling the metals.
In 2012 MDA completed the current estimate using cross-sectional geologic interpretations to
construct geologic and metal domains that were used to control the estimation of grades into
the three-dimensional blocks. New geological sections were made and the geology was
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interpreted by MDA. FCC reviewed the geology and requested some modifications that were
made by MDA.
Figure 14.1
Quantile-Quantile Plot of Co, Cu and Au
A sectional model of cobalt mineralization and related dilutionary zones (a shell around the
metal domains, described in more detail later) was made and passed on to FCC to review. After
making changes requested by FCC, MDA used this cobalt model to guide the definition of the
copper and gold sectional models, which were also sent to FCC for review and comment.
After FCC accepted the sectional model, the planar sections were snapped to the drill holes to
more accurately reflect three-dimensional spatial locations. The geology, cobalt, copper, and
gold domains were then further refined three-dimensionally on level plans.
Assay data were evaluated statistically by domain for each metal. Capping was done on each
domain and each metal separately, and the capped assays were composited to 5 ft., honoring
the domain and dilutionary zone boundaries. Multiple estimation runs were completed.
During the entire process, an objective of MDA was to maintain continuity with the previous
estimates in most aspects of modeling.
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14.3 GLOBAL/GENERAL STATISTICS
Micon conducted statistics on the raw assay data. The results are summarized in Table 14.1
and are comparable to MDA’s statistics.
Table 14.1
Descriptive Statistics of the Assay Database
Description Cobalt (%) Copper (%) Gold (oz/ton)
Count 4302 4302 4302
Minimum 0.000 0.000 0.0000
Maximum 10.650 10.200 0.5730
Median 0.025 0.060 0.0007
Mean 0.149 0.244 0.0048
Std Dev 0.474 0.649 0.0162
CV 3.191 2.655 3.367
The histograms for all three elements (i.e. Co, Cu and Au) are lognormal with positive
skewness. Accordingly, Micon generated log-probability plots (Figure 14.5) to determine the
recommended mineralization envelope cut-off grade for modelling/wireframing.
Figure 14.2
Ram Deposit Global Log Probability Plot for Co
103
Figure 14.3
Ram Deposit Global Log Probability Plot for Cu
Figure 14.4
Ram Deposit Global Log Probability Plot for Au
As demonstrated in Figure 14.2 to Figure 14.4, the suggested cut-off grades for
modelling/wireframing are 0.03%, 0.06% and 0.004 oz/t for Co, Cu and Au domains,
respectively.
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14.4 GEOLOGIC AND DOMAIN MODEL
14.4.1 MDA Modelling
The following description is excerpted from the March 2015 PEA Technical Report written by
MDA and Samuel Engineering Inc., with minor edits/additions by Micon.
Cross sections were plotted on 200-ft. intervals and oriented at an azimuth of 63.5° (looking
333.5°). FCC’s lithology codes were plotted on the drill-hole traces. The lithologic codes, core
photos, and drill logs were used to define the geologic model, which differentiated the
exhalative rocks from quartzite. About a dozen beds of exhalative rocks were defined
throughout the deposit, with many of the exhalative beds being interpreted to coalesce and
bifurcate.
The geological model formed the basis of the estimate. The model is based on logged data,
which in some rare instances contradicts itself. However, for the most part, particularly in the
Main Zone (horizons 3021, 3022 and 3023), continuity and confidence in the interpretation is
high.
Once the lithology was interpreted, the sections were used to guide the cobalt, copper, and gold
mineral domain modeling. In general, these mineral domains represent the Hanging wall,
Main, and Footwall zones of the Ram deposit discussed in Section 7.3.3, though the current
resource model contains four additional hanging wall horizons that are limited in spatial extent.
Also, included within the model are weakly-mineralized materials that are modeled as volumes
of “dilutionary” zones around the metal domains. These are the areas around the mineralized
horizons, in which partial assay data are available and mineralization is weak to non-existent.
These volumes were defined and modeled to provide dilution in the block model. They are not
natural domains, as drill-hole sampling and assaying are incomplete for defining them. This
means the dilutionary volumes cannot be good predictors of grade. In some cases, the sampling
ends in mineralized material of one or any combination of the metals. The sampling is often
done in a very small rind around the mineralized domains. Other times the sampling around
the mineral domains is extensive. MDA was compelled to use the margins of the sampling to
define the boundary of the dilutionary volumes.
The horizon domains followed the geologic model, which is based on the interpretation that
the mineralization follows stratigraphy. MDA understands that some remobilization has
occurred, particularly with copper, but the apparent remobilized metal is not a significant
portion of the deposit. Contacts were defined based on grade and geologic continuity, and in
some cases by referring to the geologic logs. The modelled domains encompass grades above
~0.03%Co, ~0.1%Cu, and ~0.01oz Au/ton for cobalt, copper, and gold, respectively. These
grade cut-offs were not used as absolutes and the grades were not contoured; they defined the
boundaries between dominantly higher-grade and dominantly lower-grade areas of the deposit.
Once the domains were defined on section and digitized, they were used to code the assay
database.
105
Dilutionary volumes can have exhalative rocks within them and can be mineralized, but the
mineralization is non-continuous. If continuity exists, the definition of a unique mineral
domain would have been mandated.
The geology, cobalt, copper, and gold domains were then refined three-dimensionally on level
plans, one for each bench level of five feet, corresponding to the mid-bench of each level of
blocks in the block model. A total of 319 level plans were interpreted.
These level plans were used to define individual mineral-domain and dilutionary zone
percentages, as well as the horizon domain codes into the block model. Each block was
assigned the total percent of mineralized domain volumes in the block, and the block’s domain
code was assigned to be that of the largest volume of mineralized domain in it. This same
method was applied for the dilutionary zone percentages and horizon coding. These
percentages and codes were calculated independently for cobalt, copper, and gold.
The geologic level plans were used to code blocks within an exhalative bed, where the entire
block is exhalative if it intersects the level plan interpretation. The level plans were also used
to code blocks as being within or external to a post-mineral quartz vein, using the same method.
A list of mineralized and dilutionary horizon codes is presented in Table 14.2. They follow the
same general numbering method for location as existed in the previous string models.
Table 14.2
List of Mineralized and Dilutionary Domain Codes
Dilutionary Domain Cobalt Domain Copper Domain Gold Domain
2950 2951 - 2951
2952 - -
2960 2961 - -
2970 2971 2971 2971
2972 2972 2972
2980 2981 2981 2981
2982 2982 2982
2990 2991 2991 2991
2992 2992 2992
2993 2993 2993
3000 3001 3001 3001
3002 3002 3002
3010 3011 3011 3011
3012 3012 3012
3020 3021 3021 3021
3022 3022 3022
3023 3023 3023
3025 3025 3025
3030 3031 3031 3031
3032 3032 3032
3033 3033 3033
3034 3034 3034
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Internal to these cobalt, copper, and gold domains are distinct sample populations that probably
reflect assorted styles of mineralization, represented by intensity of sulphides. With a drill
spacing of over 200 ft., they cannot be explicitly modeled, and this estimate assumes that these
internal sample populations have similar continuity. This is a risk imparted into the estimate
by the wide-spaced drilling. Capping assays has mitigated some of this risk. In many cases,
mineralization is controlled by stratigraphy at sample-size scale (feet or less). In other words,
there is high variability in grades within a single domain and across stratigraphy. Sample
compositing masks this variability and may provide a sense of security statistically, but it also
imparts some risk in the estimate.
Figure 14.5 shows a cross section of the geologic/mineralization interpretations.
Figure 14.5
Section Showing Interpreted Mineral Domains
Source: Generated by Micon from the Ram deposit wireframes, 2016.
14.4.2 Micon Review and Wireframing
Micon reviewed the MDA modelling and established that it is sensible and acceptable;
however, it does not allow for volume checks and hence, resource tonnage verification. It is
107
also evident that MDA calculated the percentage of block inside mineralized rock using the
level plans (i.e. 2D method), while Micon’s preference is to use 3D wireframes.
To overcome the shortfalls highlighted above, Micon used MDA’s 5 ft. interval cobalt level
plans to construct wireframes for each horizon. The wireframes were constructed using Surpac
and Gems mining softwares. The procedure simply involved connecting the level plans every
5 ft. with 3D triangles, making sure all details of bifurcations and/or splays were triangulated
properly. The relationship between MDA’s 5 ft. level plans and Micon’s wireframes is
demonstrated in Figure 14.6.
Figure 14.6
Ram Deposit Isometric Projection Showing Wireframes Honouring the 5 ft. Level Plans
The geometry/shapes originally interpreted by FCC and MDA were maintained in the
conversion of level plans into solids. The interpretation of the domains honours both the
geology and assays.
14.5 GRADE CAPPING, COMPOSITING AND DOMAIN STATISTICS
Sample lengths in the database vary from less than 5 in. to 6 ft. The mode of the sample lengths
is 2 ft. A detailed analysis of sample lengths versus assays reveals that the majority of the
‘super high grades’ are being influenced by short sample lengths of 1 ft. or less. Thus, grade
108
capping was conducted after compositing. The composite length selected is 2 ft. and is based
on the mode of the sample lengths.
Following compositing, Micon used log-probability plots to determine grade capping values
for Co, Cu and Au. Log-probability curves were used because the histograms of the of the
composite samples show log-normal populations. The Co probability plots for the three most
important horizons are presented in Figure 14.7, Figure 14.8 and Figure 14.9. Similar log-
probability curves were generated for Cu and Au.
Figure 14.7
Cobalt Log-probability Plot for Horizon 3021
109
Figure 14.8
Cobalt Log-probability Plot for Horizon 3022
Figure 14.9
Cobalt Log-probability Plot for Horizon 3023
110
The statistics of the uncapped composites and the capped composites are summarized in Table
14.3 and Table 14.4, respectively. Note that the maximum values in Table 14.4 equate to the
capping levels.
Table 14.3
Statistics of Uncapped Composites
Element Cobalt Copper Gold
Zone 3021 3022 3023 3021 3022 3023 3021 3022 3023
Number of samples 62 108 324 72 78 332 33 46 189
Minimum value 0.010 0.012 0.030 0.020 0.018 0.010 0.004 0.006 0.003
Maximum value 2.222 3.800 6.110 9.040 5.062 9.640 0.065 0.091 0.573
Mean 0.315 0.547 0.624 0.834 0.655 1.153 0.023 0.028 0.033
Median 0.245 0.263 0.349 0.475 0.468 0.691 0.019 0.023 0.018
Geometric Mean 0.216 0.315 0.377 0.465 0.389 0.727 0.018 0.022 0.020
Variance 0.105 0.436 0.555 1.906 0.540 1.659 0.000 0.000 0.003
Standard Deviation 0.325 0.661 0.745 1.381 0.735 1.288 0.016 0.018 0.053
Coefficient of variation 1.032 1.207 1.194 1.656 1.122 1.117 0.701 0.666 1.605
Table 14.4
Statistics of Capped Composites
Element Cobalt Copper Gold
Zone 3021 3022 3023 3021 3022 3023 3021 3022 3023
Number of samples 62 108 324 72 78 332 33 46 189
Minimum value 0.010 0.012 0.030 0.020 0.018 0.010 0.004 0.006 0.003
Maximum value 1.000 3.800 3.000 2.000 2.500 5.000 0.065 0.091 0.250
Mean 0.295 0.547 0.602 0.634 0.622 1.114 0.023 0.028 0.031
Median 0.245 0.263 0.349 0.475 0.468 0.691 0.019 0.023 0.018
Geometric Mean 0.214 0.315 0.375 0.442 0.385 0.723 0.018 0.022 0.020
Variance 0.054 0.436 0.395 0.304 0.333 1.223 0.000 0.000 0.001
Standard Deviation 0.232 0.661 0.628 0.551 0.577 1.106 0.016 0.018 0.039
Coefficient of variation 0.788 1.207 1.043 0.870 0.928 0.992 0.701 0.666 1.240
Capped Composites 1 0 4 5 1 6 0 0 1
Micon notes that MDA used a different approach by capping assays before compositing and
selected a composite length of 5 ft. The global end result is comparable as revealed in Table
14.5 but interpolated grades will vary slightly.
Table 14.5
Comparison of MDA and Micon Average Values of Composites
Element Cobalt Copper Gold
Zone 3021 3022 3023 3021 3022 3023 3021 3022 3023
MDA capped samples 9 2 3 8 2 5 0 2 1
MDA capping values 1 4 4 2.5 3 6 - 0.1 0.25
MDA Mean 0.27 0.541 0.614 0.630 0.600 1.100 0.023 0.026 0.031
Micon capped composites 1 0 4 5 1 6 0 0 1
Micon capping values 1 3.8 3 2 2.5 5 0.065 0.091 0.250
Micon Mean 0.295 0.547 0.602 0.634 0.622 1.114 0.023 0.028 0.031
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Based on the above results, Micon accepted the rest of the MDA capping grades applied to the
rest of the Ram deposit horizons/domains as summarized in Table 14.6.
Table 14.6
Details of Assay Capping Values by Horizon
Domain Cobalt Copper Gold
Top Cut %Co No. Capped Top Cut %Cu No. Capped Top Cut No Capped
2951 0 0
2952 0 - -
2961 0 - -
2971 2 4 2 2 0.05 1
2972 1 4 0 0.03 1
2981 0 0 0
2982 1.5 2 2 2 0
2991 1 3 3 1 0.05 2
2992 1 1 2 2 0
2993 1 1 2 1 0
3001 0 2 1 0
3002 1 1 2 2 0
3011 0 0 0
3012 0 0 0
3021 1 9 2.5 8 0
3022 4 2 3 2 0.1 2
3023 4 3 6 5 0.25 1
3025 0 1.5 1 0
3031 1 1 0 0
3032 0 1 1 0
3033 1.5 3 1 4 0
3034 1 1 1 2 0
2950 0 0 0
2960 0 0 0
2970 0 0.3 7 0
2980 0 0.3 4 0.01 2
2990 0 0.4 3 0
3000 0 0.5 1 0
3010 0 0.4 2 0
3020 0.2 4 0.4 26 0
3030 0 0.4 9 0
14.6 GEOSTATISTICS
Horizon 3023 is the largest and best drilled horizon of the Ram deposit; it carries about 70%
of the Measured and Indicated resource. The rest of the horizons/domains have inadequate data
to support variograpghy/spatial analysis. Micon conducted variography for horizon 3023 using
the 2 ft. composite samples to determine the optimum distance over which samples could be
correlated, and the parameters/dimensions for the search ellipsoid.
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Initially, a down-hole variogram was computed to establish the nugget effect; thereafter,
variograms covering all the principal geometrical directions were computed and modelled
using the nugget effect established from the down-hole variogram. The principal results are
presented in Figure 14.10 to Figure 14.12; the remainder are summarized in Table 14.7.
Figure 14.10
Co Variogram along the Major Axis (Strike Direction) for Horizon 3023
Notes: Nugget = 0.3; Anisotropy factors: Major/Semi-major = 1.773; Major/Minor = 28.924
Figure 14.11
Cu Variogram along the Major Axis (Strike Direction) for Horizon 3023
Notes: Nugget = 0.3; Anisotropy factors: Major/Semi-major = 2.540; Major/Minor = 10.854
113
Figure 14.12
Au Variogram along the Major Axis (Strike Direction) For Horizon 3023
Notes: Nugget = 0; Anisotropy factors: Major/Semi-major = 1; Major/Minor = 13.093
Table 14.7
Summary of Variography Results for Horizon 3023
Description Cobalt Copper Gold
Bearing 171.466 171.466 171.466
Plunge 0 0 0
Dip -50 -50 -50
Downhole variogram range 7 8 8
Major axis range (Along strike) 700 500 670
Semi-major axis range (Down dip) 350 150 150
Minor axis range (Across width) 50 50 50
The long ranges of influence along the major axis are indicative of good geological and
mineralization continuity on a global scale as observed in drill intercepts continuously over a
strike distance of 3,500 ft. These ranges are not unusual for IOCG deposits. However, there
could also be an artefact of drill hole spacing which averages about 200 ft. and does not allow
for the determination of spatial variability on a local scale. The downhole variogram ranges
reflect limited continuity on a local scale as expected. Overall, these results support the
dimensions of the search ellipsoids that were used by MDA in the resource estimation. The
estimation parameters are discussed in Section 14.7.2.
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14.6.1 Density
Data provided by FCC in 2012 contains 625 specific-gravity samples from the Ram deposit.
The data were collected by FCC using the water immersion method.
After statistically evaluating those 625 samples in the context of the coded geology, i.e.,
exhalative (BTE) and non-exhalative material, MDA applied a tonnage factor of 10.8 ft.3/ton
for exhalative rocks and 11.2 ft.3/ton for all other material.
An additional 188 specific gravity measurements were provided to MDA by FCC in 2015.
These data were collected by FCC using the same water immersion method as for the 2012
data. FCC also re-submitted the 2012 density data after reviewing and correcting minor
portions of the data set.
The combined 2012-2015 density data were again coded to geology and evaluated. Descriptive
statistics of the complete set of specific-gravity data are presented in Table 14.8. Analyses of
these data indicate no material differences (1% or less) compared to the 2012 density results.
Accordingly, no changes were made to the density values used in the resource model.
MDA also reviewed these data in the context of depths below topography. While there are
insufficient samples to make a definitive conclusion, there are indications that weathering in
the top 100 ft. has decreased the density of the exhalative rock, possibly due to the destruction
of sulphides.
Table 14.8
Summary Statistics on Specific Gravity Samples
Description BTE Rock Other Rock
SG Tonnage Factor SG Tonnage Factor
Count 356 356 457 457
Minimum 2.30 13.93 2.24 14.30
Maximum 3.9 8.21 3.65 8.78
Median 2.98 10.75 2.82 11.36
Mean 3.01 10.64 2.84 11.28
Std Dev 0.23 - 0.16 -
CV 0.08 - 0.06 -
14.7 ESTIMATION
14.7.1 Block Model Definition
The block model definition utilized by MDA is presented in Table 14.9. The upper limit
representing surface topography is based on the digital terrain model (DTM) provided by FCC.
The parent block size is based on the envisaged selective mining unit (SMU) and the geometry
of the deposit. A ‘Percent Model’ was used to represent the mineralized volume. A volume
check of the block model versus the wireframes created by Micon revealed a good
representation of the volume of the deposit components.
115
Table 14.9
Ram Deposit Block Model Attributes
Item X Y Z
Origin Coordinates (ft) 1133.383 19889.131 5800
Maximum Coordinates (ft) 3433.383 23879.131 8020
Block Size (ft) 6 2 5
Rotation (degrees) 26.5 (anti-clockwise)
The block model is rotated to reflect the orientation of the deposit.
14.7.2 Estimation/Search Parameters
The search ellipse configurations were defined using variography as a guide, combined with
the geometry of the deposit and average drill hole spacing. A two-pass estimation procedure
was used for the interpolation. For all passes, the maximum number of samples per drill hole
was set to control the number of drill holes in the interpolation. The search parameters adopted
for grade interpolation are summarized in Table 14.10.
Table 14.10
Estimation Parameters for Co, Cu and Au
Description Parameter
Pass1 (Short pass)
Composites: minimum/maximum/maximum/hole (all searches) 2 / 10 /3
Search Bearing/Plunge/Tilt (all searches) 170o / 0o / 50o
Inverse-distance power Co=3, Cu=4, Au=3
Pass Search (ft): major/semi-major/minor 300/300/150
Length weighting Yes
Pass 2 (Long pass)
Composites: minimum/maximum/maximum/hole (all searches) 1 /10 /3
Search Bearing/Plunge/Tilt (all searches) 170o / 0o / 50o
Inverse-distance power Co=3, Cu=4, Au=3
Pass Search (ft): major/semi-major/minor 500/500/500
Length weighting Yes
The search ellipse ranges (for the major and semi-major axes) are well supported by the results
of the geostatistical analysis conducted by Micon, save for the minor axis which appears too
relaxed. However, the minor axis is already constrained by the modelled narrow width and
cannot be influenced by the size of the ellipse.
14.7.3 Grade Interpolation
The mineralized horizons/domains of the Ram deposit are highly variable in width, resulting
in many composites having lengths less than 5 ft. In general, the shorter sample lengths tend
to have higher grades than those with the full 5 ft. lengths. Thus, to accommodate all sample
data in the estimate, MDA used all composite data and weighted them by their lengths during
116
grade interpolation into the block model. The estimation procedure restricted composite
selection to those samples coded to the domain being estimated. Based on the exhalative origin
suggested for these deposits, the metal grades of one bed would not be related to the metal
grades of another bed. The distribution of Co grades within the Main Zone horizons is shown
in Figure 14.13 to Figure 14.15.
Figure 14.13
Long Section Distribution of Co Grades in Horizon 3021
Source: Generated by Micon from the Ram deposit block model, 2016
Figure 14.14
Long Section Distribution of Co Grades in Horizon 3022
Source: Generated by Micon from the Ram deposit block model, 2016
117
Figure 14.15
Long Section Distribution of Co Grades in Horizon 3023
Source: Generated by Micon from the Ram deposit block model, 2016
14.7.4 Block Grades Validation
14.7.4.1 Visual Inspection
Micon validated the block grades by visual inspection in plan and section to ensure that block
grade estimates reflect the grades seen in intersecting drill holes. The majority of the sections
viewed reflect a good match between drill intercepts and resource blocks. An example is shown
in Figure 14.16.
118
Figure 14.16
Section Through the Ram Block Model for Horizon 3023
14.7.4.2 Swath Plots
Micon generated swath plots as part of the resource model review. Swath plots are used to
demonstrate how well the block model estimates honour the spatial trends within each domain.
A certain degree of smoothing is to be expected but the general shape of the trend line should
be similar between the drill hole data/composites and the block estimates. Figure 14.17 to
Figure 14.19 show the swath plots for the three Main zone horizons which carry the Measured
and Indicated resources of the Ram deposit.
119
Figure 14.17
Cobalt Swath Plot for the Main Domain Horizon 3021 of the Ram Deposit
Figure 14.18
Cobalt Swath Plot for Domain 3022 of the Ram Deposit
120
Figure 14.19
Cobalt Swath Plot for Domain 3023 of the Ram Deposit
Note that there is more variability in the drill hole composites but the overall trend of the drill
hole data is matched.
14.7.4.3 Parallel Estimate
Micon conducted further validation by running an independent parallel estimate for horizon
3023 only, using 2 ft. composites and the ID2 interpolation method. The cobalt resource block
grades are slightly higher than the MDA interpolated grades. This is due to one or a
combination of the following:
The better refinement offered by using higher resolution 2 ft. composites as opposed to
5 ft. composites.
The metal preserved by capping the grade after compositing.
Nonetheless, the results are comparable with an insignificant difference of between 8% and
10%.
14.7.5 Mineral Resource Parameters and Categorization
Assuming a cobalt price of USD 14.50/lb, the cut-off grade that gives the Ram deposit
reasonable prospects for economic extraction by underground methods is 0.20% Co. This cut-
off grade is considered reasonable based on similar deposits currently being exploited.
121
The copper and gold resources are those resources carried within the blocks which attain the
cobalt cut-off grade. Micon believes the contributions from copper and gold will cushion any
downward trends in the cobalt price.
MDA’s protocols for resource categorization as disclosed in the March 2015 PEA Technical
Report are as follow:
“For a block to be classified as Measured, there must also be a minimum of two samples, from
two different holes, within an average distance of 125 feet or less from the block. For a block
to be classified as Indicated, there must be two samples from two different holes whose average
distance is 200 feet or less from the block”.
Micon categorized the resource using the drill hole spacing stipulated in MDA’s protocols but
imposed an additional requirement that drill hole coverage for a Measured resource must be
supported by a minimum of four holes in adjacent cross-sections such that each section is
supported by two holes that are paired one vertically above the other. This leaves no doubt as
to the continuity in both the geometry and the grade.
14.7.6 Mineral Resource Statement
Micon has completed the mineral resource validation and categorization of the Ram Deposit.
The mineral resources are reported at a cut-off grade of 0.20% Co and are summarized in Table
14.11. As stated earlier, the copper and gold resources are those resources carried within the
resource blocks which attain the cobalt cut-off grade.
Table 14.11
Ram Deposit Mineral Resources at 0.2% Co Cut-off
Category Zone Co%
Cut-off
Resource
(Tons)
Co
(%)
Co
(000 lbs)
Au
(oz/t)
Au
(oz)
Cu
(%)
Cu
(000 lbs)
Measured All Zones 0.2 1,725,000 0.54 18,590 0.014 24,300 0.76 26,325
Indicated All Zones 0.2 1,711,000 0.64 21,988 0.017 29,900 0.71 24,111
M+I All Zones 0.2 3,436,000 0.59 40,578 0.016 54,200 0.73 50,436
Inferred All Zones 0.2 1,543,000 0.51 15,594 0.012 18,700 0.68 21,032
i. CIM Definition Standards (2014) were followed for mineral resource estimation.
ii. The effective date of this resource estimate is 27 September, 2017.
iii. The mineral resource is estimated at a cut-off grade of 0.20% Co.
iv. The Mineral Resources are estimated using an average long-term cobalt price of USD 14.50 per lb.
v. Totals may not add correctly due to rounding.
The estimated mineral resources conform to the current CIM Definition Standards for mineral
resources and mineral reserves, as required by Canadian NI 43-101. However mineral
resources, unlike mineral reserves, do not have demonstrated economic viability.
Main Zone horizons/domains (3023, 3022 and 3021) contribute about 87% of the Measured
and Indicated mineral resources of the Ram deposit. The distribution of the mineral resource
categories within horizons of the Main Zone is shown in Figure 14.20 to Figure 14.22.
122
Figure 14.20
Long Section of Horizon 3023 Showing Resource Categories
Figure 14.21
Long Section of Horizon 3022 Showing Resource Categories
123
Figure 14.22
Long Section of Horizon 3021 Showing Resource Categories
As can be seen in the above Figure 14.20 to Figure 14.22, there has been insufficient
exploration/drilling to define the inferred resources as an indicated or measured mineral
resource.
14.7.7 Risks/Uncertainties
Factors beyond the control of Formation Capital may affect the future status of the Idaho
Cobalt Project estimated mineral resources. Mineral prices are subject to volatile price changes
due to a variety of factors including international economic and political trends, expectations
of inflation, global and regional demand, currency exchange fluctuations, interest rates and
global or regional consumption patterns, speculative activities and increased production due to
improved mining and production methods.
Thus, the mineral resource estimated will always be sensitive and vulnerable to fluctuations in
the price of cobalt, copper and gold and other related factors mentioned above. Other than this,
Micon believes that at present there are no known environmental, permitting, legal, title,
taxation, socio-economic, marketing or political issues which could adversely affect the
mineral resource estimated above. However, mineral resources unlike mineral reserves, do not
have demonstrated economic viability.
124
15.0 MINERAL RESERVE ESTIMATES
For the ICP, the Measured and Indicated mineral resource from horizons 3021, 3022 and 3023
were considered in the mine plan to be converted into the mineral reserve. The considered
Measured and Indicated mineral resource from these horizons comprise approximately 87% of
the total mineral resource at ICP.
Conversion of the mineral resource estimates to mineral reserve was inclusive of the modifying
factors, diluting material and allowances for losses which are to be expected when the material
is mined or extracted.
The total proven and probable mineral reserve for the project is 3.66M short tons of material,
with an average grade of 0.47% Co, 0.68% Cu and 0.015 oz/t of Au, as shown in Table 15.2.
15.1 RESOURCE MODEL
The resource model described in Section 14.0 was used to determine the mineral resource
considered in the mine plan. This resource was then converted to the mineral reserve.
Cobalt grades for the whole or complete parent block meeting the Cut-off Grade (CoG) and
the criteria listed below, were used to determine the mineral reserve. The parent block
dimensions are defined as 2 ft. by 6 ft. by 5 ft. in the X, Y and Z directions.
There was no additional or subsequent sub-blocking performed on these parent blocks of the
resource model. This is because the parent blocks have been deemed to provide sufficient
resolution for mine design and planning and the necessary resolution to identify the interface
between mineralized and waste material. The dimensions of the parent blocks also enable the
definition of the stope outlines, and the estimation of dilution and material losses.
15.2 CUT-OFF GRADE (COG) CRITERIA AND ESTIMATE
The mineral reserve was based on the mineral resource model’s tonnages and grades, reported
from with stope outlines defined to capture, to the extent practicable, those blocks meeting or
exceeding the CoG of cobalt. The CoG value used in the mine design was based on the
operating cost and metallurgical recovery estimates that resulted from the 2015 PEA (Samuel,
2015), together with recent commodity price values.
The stope outlines and mineable tonnages and grades for longhole stoping and cut and fill
mining methods were defined based on a CoG of 0.25% Co.
Parameters and values used to determine the CoG value are presented in Table 15.1.
125
Table 15.1
Cut-off Grade Criteria
Description Unit Values
Metal Prices
Cobalt Price $/lb 14.74
Copper Price $/lb 2.49
Gold $/oz 1,150
Recoveries
Cobalt – Overall % 91.08
Copper – Overall % 92.8
Gold – Overall % 78.5
Costs
Mining $/st 63.57
Milling $/st 21.93
CPF $/st 26.49
15.3 STOPE OUTLINE
The stope outlines were prepared in such a manner as to represent the planned extraction of
the mineralized zones together with any internal or adjoining waste rock which cannot be left
in-situ. The tonnage and grade contained within these stope outlines are reported as whole
blocks only, on the basis that if 50% or more of a block is within the stope outline, then the
whole block is counted as part of the mineral resource being considered in the mine plan for
conversion into the mineral reserve.
Blocks having less than 50% of their volume within the stope outlines, are excluded. In so
doing, the reported tonnage and grade for the mine plan already considers some material loss
and dilution of the mineral resource, even before any further additional modifying factors are
applied.
The stope outlines were generated from 10 ft vertical level interval shells, honoring the cobalt
CoG of 0.25%. These shells were transformed into solids and sectioned into individual stopes
of approximately 70 ft H by 300 ft L.
15.4 DILUTION AND LOSSES
Two types of dilution values were applied in determining the mineral reserve, depending on
the dip angle of the deposit, configuration of the minimum mining width and the mining
methods:
Planned or internal dilution: including all the mineralized, low grade and waste material
contained in the whole block and the stope outline.
Unplanned or external dilution: accounting for additional zero grade waste material
being included for the proposed mining methods due to the physical configuration of
the horizons and mining widths for the proposed mining methods.
126
The total planned dilution is approximately 34.6%, based on the conversion of grades from
partial to whole blocks in the mineral resource model and stope boundaries.
The unplanned dilution sources are:
Longhole stoping: One ft. drilling deviation at the top of the stope is accounted for in
the estimate as external dilution, which results in an average of 0.5 ft. overbreak on the
walls into the stope, or on average a value of 4.28 %.
Cut and fill: Source of dilution is from the waste mined in the footwall toe and top
corner of the hangingwall, depending on the width of the deposit. On average, this
accounts for an additional 9.0 % of external dilution.
The weighted average unplanned dilution is calculated to be approximately 6.1% for a
combined mining methods.
15.5 MINING RECOVERY
Mineralized material losses arise because of the difficulty of loading and mining mineralized
material from the excavated stopes. This includes losses due to fines and pillars left behind
during mining.
Sill mats are constructed and high strength paste backfill material poured into lead stopes for
both mining methods to minimize the amount of mineralized material lost as pillars or sill
pillars. Much consideration was done during the mine sequencing for the placement and
location of the high strength backfill, to reduce the amount of mineralized material abandoned
in the mine or left for extraction towards the latter years of the mine life.
The following bullets summarize the basis of the estimate for the material loss and recovery
for the mining methods:
Longhole stoping: A mineralized material recovery of 75% from the hangingwall toe
area is allowed for (i.e. 25% losses in this area) in the lead stopes. Losses accounted
for also include a 1-inch layer of fines in the sill drive of a longhole stope, as well as a
1 ft. skin pillar at the top of each column of stopes in a bottom-up sequence.
Cut and fill: An allowance of 25% of material being considered unrecoverable is made
from the hangingwall toe of all the lead stopes. The losses also include a 1-inch layer
of fines in the first (lowest) cut of the cut and fill stope, as well as a 1 ft. skin pillar at
the top most cut of each column of stopes in a bottom-up mining sequence.
The average recoveries for the longhole stoping and the cut and fill mining methods are 98.7
% and 99.8 % respectively.
127
15.6 MINERAL RESERVE ESTIMATE
The parameters discussed above were applied on a stope-by-stope basis to the designed stopes,
with the key variables being the minimum mining widths on the planned stope, the dip angle
and the mining methods selected.
Table 15.2 categorized the total mineral reserve from horizons 3021, 3022, and 3023 by class.
Table 15.2
Mineral Reserve for ICP at 0.25% Co Cut-off Grade
Mineral Reserve Class Unit Total or Average
Proven Reserve t’000 1,987
Cobalt Grade % Co 0.43
Copper Grade % Cu 0.69
Gold Grade oz/t 0.013
Cobalt content 000 lb 17,107
Copper content 000 lb 27,384
Gold content oz 25,276
Probable Reserve t’000 1,675
Cobalt Grade % Co 0.52
Copper Grade % Cu 0.67
Gold Grade oz/t 0.017
Cobalt content 000 lb 17,410
Copper content 000 lb 22,372
Gold content oz 28,009
Proven + Probable Reserve t’000 3,662
Cobalt Grade % Co 0.47
Copper Grade % Cu 0.68
Gold Grade oz/t 0.015
Cobalt content 000 lb 34,517
Copper content 000 lb 49,756
Gold content oz 53,286
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16.0 MINING METHODS
16.1 MINING METHODS
The mining methods proposed for the Ram deposit are longitudinal longhole stoping and
overhand cut and fill.
The selection of these mining methods for the deposit was determined primarily by the
geometry of the mineralized horizons, including factors such as its continuity, dip and width,
and the geotechnical parameters of the rock mass.
The Ram deposit is composed of numerous parallel mineralized horizons, with thickness
ranging from one foot to more than 20 ft., at an average dip of 55° (Samuel, 2015). Currently,
only three horizons within the main zone containing the majority of the mineralization are
considered in the mine design, plan and mineral reserve. These are horizons 3021, 3022 and
3023.
Cut and fill mining will be applied to areas dipping less than 50°, or in stopes having widths
ranging from 6 to 10 ft. Conventional cut and fill mining, using hand-held pneumatic drills,
will be carried out in areas having economic mineralized width ranging from 6 to 8 ft. Areas
having widths ranging from 8 to 10 ft. will be mined by mechanized cut and fill. Horizons
wider and steeper than 10 ft. and 50° will be mined with longitudinal longhole stoping. Small
and mid-sized mining equipment was selected to provide a higher selectivity for the proposed
mining methods.
The ratio of mineral reserve that will be extracted through longhole stoping and cut and fill
mining methods is 70% and 30% respectively. In combination, these two mining methods
provide a production capacity in the underground mine that is higher than the nominal mill
capacity (800 t/d). The mine has the capacity to supply approximately 323,000 t/y of ore to the
mill during steady state operation, equivalent to approximately 880 t/d production rate for 365
d/y. The proposed mine working schedule is two 12 hours shifts for 7 days a week.
Conservatively, the mine operating cost estimates have been based on achieving this higher
rate of production, whereas in practice it is anticipated that production would keep pace with
milling, and so mining expenditures that are projected over a period of 12 years would in fact
be spread over the whole of the mill operating life of approximately 12.5 years.
Paste prepared from mill tailings will be utilised as backfill material in combination with waste
rock fill arising from mine development.
Excavated material will be hauled by 22-t payload low profile trucks to the tram loading area
located at the mine portal, and then loaded into an aerial tramway for final transportation to
the processing plant. Ore will be directed in the crushing circuits at the processing plant, while
waste will be transported to the tailings and waste storage facility.
129
16.2 MINE DESIGN PARAMETERS
The following bullet points summarize the mine design parameters and criteria for the Ram
deposit.
Cut-off Grade of 0.25% Cobalt.
Cut and Fill mining in areas with dip angle less than 50°, or in stopes less than 10 ft.
wide.
Longholes stope mining will be carried out in areas with dip angle of greater than 50°,
and stopes wider than 10 ft.
Stope vertical level intervals set at 70 ft., and stope layout generated at 300 ft. along
strike or on the YZ plane.
Only Measured and Indicated mineral resource from horizons 3021, 3022, 3023 are
considered in the mineral reserve estimate.
16.3 GEOTECHNICAL CONSIDERATIONS
The report “Underground Geotechnical Design Parameters Ram/Sunshine Deposits”, prepared
by Minefill in January 2006, presents the final recommendations for underground geotechnical
design of parameters such as safe spans, stand-up times and estimate ground support
requirements for the Ram and Sunshine deposits. That report brought together all the existing
data collected in previous years together with some additional drilling data from the Ram
deposit’s 2004 drilling campaign.
Having visited accessible areas of the Blackbird Mine on 13 July 2017, Micon is in agreement
with the technical information and findings of the 2006 Minefill report, which provides the
basis of the geotechnical engineering estimate applied in the underground mine design for the
current feasibility study.
16.3.1 Principal Rock Type
A geotechnical structural mapping campaign was carried out on the Ram deposit in 2005, with
14 mapping cells in the nearby 6930 Level adit which was developed by Noranda Inc. in
1995/1996. Geotechnical information from 295 discontinuities were recorded during this
mapping campaign. A summary of the mapping results are presented in the Table 16.1.
130
Table 16.1
Principal Structural Trends from 6930 Level Adit
Rock Type Joint Set (Dip/Dip Direction)
(J1) (J2) (J3) (J4)
All Data 49/062 39/038 82/311 58/343
Thin Bedded Siltite (TBS) 37/42 85/169
Coarse Grained Quartzite (CGQ) 61/089 71/312
Medium to Fine Grained Quartzite (MFQ) 48/062 39/039 57/344 Source: Minefill, 2006.
FCC geologists believe that the information gather from this adit is representative of the
structural regimes of the Ram deposit, because of its proximity to the proposed mine workings
(Minefill, 2006).
A majority of the Ram deposit’s data of structural discontinuities was recorded from the MFQ
rock type, accounting for 233 out of 295 data points. The joint sets at the Ram deposit
comprised of one major unit J1 at 49/062 dip to dip direction, with two other minor unit sets J3
(82/311) and J4 (58/343). Minefill (2006) reported that the structure in the TBS unit appeared
to be very similar to MFQ at the Ram deposit.
Minefill indicated that it could be expected that Joint Set 1 (J1) be a persistent problem in the
back (or roof) of the upper levels of the decline because of the structure trends parallel to the
adit based on the previous mine plan. Depending on the actual persistence and spacing of these
joints, the joint sets can be expected to form large wedges in the back of the adit, and hence
continuous ground support will be required. Joint Set 2 (J2) is also parallel to some of the major
cross cuts envisioned in the upper levels of the previous mine, particularly in stope
development cross cuts. These structures will form wedges in the back of the cross cuts and
will need artificial support to create a safe opening.
The Uniaxial Compressive Strength (UCS) for the Ram deposit varies on average from 35 to
85 MPa, and at its peak strength 85 to 285 MPa. These values were estimated from Point Load
Testing on drill cores available during year 2000 drilling campaign. An estimated 1,713 core
samples were tested. A conversion factor of value 16 was used to convert the Point Load Index
to UCS. Table 16.2 presents a summary of rock strength testing results.
Table 16.2
Rock Strength for the Ram Deposit
Note: *Grade according to ISRM (1981).
Rock Type (Code) No. of
Tests
Percentage
Sample
Avg. UCS
(MPa)
Max. UCS
(MPa) Avg. Rating*
Biotitic Tuffaceous Exhalative (BTE) 23 1.3% 40.4 121.7 Medium Strong
Coarse Grained Quartzite (CGQ) 27 1.6% 82.3 201.9 Strong
Mafic Dykes and Sills (MDS) 47 2.7% 35.2 196.6 Medium Strong
Medium to Fine Grained Quartzite (MFQ) 1421 83.0% 57.4 275.8 Strong
Quartz Vein (QTV) 25 1.5% 75.0 285.7 Strong
Thin Bedded Quartzite (TBQ) 169 9.9% 39.0 150.6 Medium Strong
Total Samples Tested 1,713 100%
131
The quartzite rock types such as MFQ and CGQ have the highest strengths, with maximum
values generally over 200 MPa and an average value ranging from 50 to 75 MPa. This is
considered as very strong rock. Some of the other rock types, such as the exhalates, appeared
to be generally of medium strength with an average UCS ranging from 30 to 50 MPa.
Minefill (2006) indicated however that there has been no laboratory uniaxial compression tests
to verify and correlate the conversion factor of 16 used in the conversion of Point Load Test
results to the UCS. The conversion factor was assumed based on Minefill’s experience at other
projects with similar weak rocks. Minefill recommends a full laboratory rock test program to
confirm the correlation factor of the point load values versus UCS.
16.3.2 Rock Quality Designation (RQD)
Most of the rock units at the Ram deposit, as presented in Table 16.3, were reported as having
low RQD values by Minefill (2006). Formation (2016) indicated that one of the reasons for the
lower RQD measurement was contributed to by mechanical breaks induced during the
extraction of the cores from the drill steels by hammering and handling. The induced
mechanical breaks could potentially be recorded as part of the RQD.
Table 16.3 presents the RQD results from year 2000 drilling, as well as the more recent data
collected during year 2004 drilling program.
Table 16.3
Average RQD Data from 2000 and 2004 for Ram Deposit
Rock Code 2004 2000 Avg. Rating
Description Max. (%) Min. (%) Avg. (%) Avg. (%)
BTE 78 30.5 37 Poor
CSD 48 10.5 Very Poor
FLT 40 5.5 Very Poor
MDS 66 22.2 35 Very Poor
MFQ 60 12.7 36 Very Poor
MUD 26 8 16.7 Very Poor
QTV 80 17.6 25 Very Poor
QTZ 100 27.6 Poor
QTZ/BTE 93 36.2 Poor
TBS 56 7.1 Very Poor
STE 77 37 58.0 Fair
Overall Avg. 65.8 22.5 25.7
Average 64.7 22.8 (Avg. excluding STE)
16.3.3 Joint Data
The longest stick measurement data recorded during year 2004 drilling program reflects poor
average RQD values, with an overall measurement of 8.2 cm. The QTZ and QTZ/BTE rock
types exhibit recorded maximum value of 72 and 40.5 cm respectively (Table 16.4).
132
The longest stick measurement or the longest intact core in a core run is a good indicator of
the average joint spacing in a rock mass, and is a good indicator to compare to the measured
RQD values. Such data has been collected by FCC since year 2000.
Table 16.4
2004 Drilling Longest Stick Measurement
Rock Code Max. (cm) Min. (cm) Avg. (cm)
BTE 26.5 9.9
CSD 3.9 2.0
FLT 9.5 5.5 7.3
MDS 11.25 3.25 7.3
MFQ 31.5 5.1
QTV 12 4.5 6.8
QTZ 72 10.8
QTZ/BTE 40.5 0.1 12.5
TBS 17 0.75 6.0
STE 18 11 14.5
Overall Average 24.2 4.2 8.2
The lower than expected measurements of stick length may have been impacted in a similar
manner to the RQD, especially if the cores were not handled properly during extraction.
The results in Table 16.4 indicate that most of the rock types have average measurement ranges
from 10 to 14.5 cm. This suggests that the cores may potentially be more competent than
initially reported. This is because RQD is estimated based on the total lengths of “sound” and
intact rock core pieces over 10.0 cm in length divided by the length of the measured core run.
16.3.4 Rock Mass Rating
The average Rock Mass Rating (RMR) for the Ram deposit ranges from 50 to 59, which is
equivalent to “Fair” rock quality. The RMR was determined by Minefill, with the factors and
parameters indicated above and assuming “wet” ground and similar joint set conditions. These
joint set conditions are planar, with rough breaks and little or no clay infill from the year 2000
drilling program (Holes R99-01 to R99-11). It included a point load test on each core run
(Minefill, 2006). Table 16.5 illustrates the Rock Mass Rating of the Ram Deposit.
Table 16.5
Rock Mass Rating Estimate for Ram Deposit from year 2000 drilling
Rock Type RMR RQD Longest Stick Count Rating Description
BTE 57 37 0.099 17 Fair
CGQ 57 44 27 Fair
MDS 59 35 0.073 16 Fair
MFQ 56 36 0.51 477 Fair
QTV 52 25 0.068 11 Fair
TBQ 50 21 26 Fair
133
Minefill reported that most of the drill holes show no correlations between the RMR and depth,
except for possibly Hole R99-01. This hole appears to show increased RMR value with depth.
This suggests that the RMR will generally be a function of rock type instead of depth.
16.4 GROUND SUPPORT RECOMMENDATIONS
16.4.1 Background
Minefill summarized two versions of ground support recommendations for ICP, based on the
results from two reports:
Underground Geotechnical Design Parameters Ram/Sunshine Deposits – Idaho Cobalt
Project dated in January 10, 2006 (Minefill, 2006).
Idaho Cobalt Project – Updated ‘Preliminary’ Ground Support Recommendations
dated in January 30th, 2006 (Minefill, 2006 b).
16.4.2 Underground Geotechnical Design Parameters Ram/Sunshine Deposits
(Minefill, 2006)
Minefill (2006) recommended that the ground support requirements for the permanent opening
(haulage, and decline) be based on the MFQ rock type unit, because it had the most data
available of 477 data points.
“Based on an average RMR of 56, and a corresponding Q value of 4.14, the MFQ unit is
predicted to have a safe unsupported span of 18 ft. in temporary mine openings. At the best
RMR of 63, the Q increases to 9.18 and the safe span increases to 25 ft.” (Minefill, 2006).
For this feasibility study, the stability of the unsupported span for man and non-man entry
proposed by Minefill are verified with the Critical Span Curve (Ouchi and Brady, 2004) and
the Stability Graph (Potvin ,1988 and Nickson, 1992). The stability of the excavations, with
respect to their rock mass quality, is concluded at the end this section.
For the temporary mine entries, such as cross-cuts and open stopes, Minefill (2006) suggested
the use of light pattern bolting provided the open spans were less than the safe spans quoted
above (e.g. 6-ft split sets on 5-ft centers). Table 16.6 presents a summary of the recommended
ground support requirement for the Ram deposit as proposed by Minefill.
134
Table 16.6
Recommended Ground Support Requirements for Ram Deposit (Minefill, 2006)
RMR – Rating Entry Type Recommended Support
Average Case – 56 Permanent – 15 ft. (4.6 m) Pattern bolting with 5-ft bolts on 3-ft centers
Mesh on backs down to shoulders
Local shotcrete where required – to 1.5-inches
Best Case – 63 Permanent – 15 ft. (4.6 m) Pattern bolting with 6-ft bolts on 5-ft centers
Spot meshing may be required
Local shotcrete where required – to 1.5-inches Source: Minefill, 2006
16.4.3 Updated ‘Preliminary’ Ground Support Recommendations
The ground support recommendation proposed by Minefill was updated on January 30th, 2006
to include re-evaluation of the preliminary work from a ‘value engineering’ perspective. This
included data collected from previous preliminary ground support analysis, as well as the data
retrieved during Minefill’s site visit from January 10 to 15, 2006 (Minefill, 2006 b).
Nevertheless, Minefill stated that even though there had been a number of earlier geotechnical
reviews conducted on the project based primarily on information collected during exploration
drilling programs, a limited amount of geotechnical data was contained in the geotechnical
data set having limited supplementary adit mapping data and performed in 2005. The current
geotechnical data set therefore continues to “preclude the provision of detailed ground support
guidelines” (Minefill, 2006 b).
16.4.3.1 Background
The additional supplementary data set and analysis included in this updated ‘preliminary’
ground support recommendations include:
Detailed geotechnical logging carried out in the 2004 drill core runs which intercepted
high grade mineralization (Co > 1.0%) to characterize the HW and FW rock masses.
Data collected included RQD, lithology, rock strength, and discontinuity conditions
and joint spacing.
Historical data from various drill logs was also reviewed and statistically analyzed, and
core photos were also reviewed.
Geotechnical data collected from diamond drilling completed after the provision of the
previous support recommendations was also reviewed and analyzed. This included data
from the 2005 exploration program.
The geotechnical data and parameters collected in the 2004 drilling conformed to the Rock
Mass Rating (RMR) and the Rock Tunneling Quality Index (Q) classification systems as
proposed by Bieniawski and Barton (although it was not clear in Minefill’s reports which
referencing year the RMR rating was based on). Both these classification systems are standard
industry rock mass classification systems for mining and civil engineering. Minefill indicated
that the Q system has not been used directly in the past to collect geotechnical data for the
135
project. The Q values from the previous work was estimated by Minefill (2006 b) based the
following correlation between RMR and Q as proposed by Bieniwaski (1993):
RMR76 = 9 Loge Q + 44
The Q values for this updated ‘preliminary’ ground support pertains only to the mineralized
zones (of varying lithology, but primarily Quartzite), while the RMR values pertain to the MFQ
(Quartzite) lithology. Minefill indicated that despite these data sets being not completely
comparable, the analysis is nonetheless considered valid given the pervasiveness of this rock
type. For comparison purposes, the Equivalent RMR (Eq. RMR) values determined from the
Q values recorded in 2004 are presented in the Table 16.7 and compared with the RMR values
collected in year 2000.
Table 16.7
Summary of Rock Mass Classification for Mineralized Zones and MFQ at ICP
Description Lower Bound Average Upper Bound
Qavg. 1.7 (Poor) 6.6 (Fair) 14 (Good)
Eq. RMR 49 (Fair) 61 (Good) 68 (Good)
RMR (Previously Reported in year 2000) 56 (Fair) 63 (Good)
Minefill reported that the Q values collected from the 2004 drilling are explicitly determined
and are higher than those previously determined and reported using the ‘Eq. RMR’ calculation
method.
16.4.3.2 Updated ‘Preliminary” Ground Support
Minefill utilized a statistical analysis approach to determine the percentile distribution for the
Q values and concluded that:
20% of the mineralized zones having a Q value in the “Lower Bound” range (Poor
rock).
40% of mineralized zones have an “Average” Q value (Fair rock).
40% of mineralized zones have Q values in the “Upper Bound” range (Good rock).
Minefill (2006 b) also indicated that these percentages are approximations, and needed to be
confirmed through further geotechnical investigation and analysis.
Table 16.8 and Figure 16.1 summarize the updated ‘preliminary’ ground support for Permanent
Mine Openings recommendation made by Minefill (2006 b) for ICP, based on Q rock mass
classification system proposed by Grimstad and Barton (1973).
Minefill (2006 b) recommended that for temporary mine openings, such as cross cuts and open
stopes, light patterned bolting be carried out (e.g. 6-8 ft. split sets on 5-7 ft. centers, with mesh
as required), provided the open spans remain less than 20 to 25 ft.
136
Table 16.8
Updated ‘Preliminary’ Ground Support Recommendations for Permanent Openings for ICP
Q Rating Entry Type Recommended Ground Support Remarks
(Micon)
Lower Bound
Qavg. = 1.7
(20%)
Permanent
15 ft. Span
(De = 2.85)
Pattern bolting with 6-8 ft. bolts on 5 ft.
centres.
Mesh on back down to shoulders.
Local shotcrete where required – to 1.5
inches.
Poor Rock
Quality
Average Conditions
Qavg. = 6.6
(40%)
Permanent
15 ft. Span
(De = 2.85)
Pattern bolting with 6-8 ft. bolts on 6 ft.
centres.
Mesh on back down to shoulders, as required.
Fair Rock
Quality
Upper Bound
Qavg. = 14
(40%)
Permanent
15 ft. Span
(De = 2.85)
Spot/localized pattern bolting with 6-8 ft.
bolts on approx. 7 ft. centres.
Mesh on back down to shoulders, as required.
Good Rock
Quality
Source: Minefill, 2006 b
Figure 16.1
Estimated Ground Support for ICP
16.4.4 Conclusion – Geotechnical Consideration
A simplified and standardize ground support requirement was formulated in this feasibility
study, based on the information documented by Minefill. This standardization is a bolting
pattern of 5 ft. x 5 ft., with five 6 ft. length frictional bolts pattern supported with welded wire
137
mesh and installed down to approximately 5 ft. off the ground on the side walls for all the
underground excavations.
Additional provision of 10% for shotcreting of the main decline and ramp was accounted for
in the mining cost, along with additional cost for rehabilitation of one intersection per year
with 12 ft. L connectable Swellex bolts and shotcreting accounting for the very poor ground
conditions during mine development. The underground mechanics shops will be supported by
8 ft. L Swellex with welded wire as primary support, 12 ft. L Swellex as secondary support,
and 4-inches of shotcrete. Further optimization of this support requirement can be evaluated in
the detailing engineering and construction stage of the project.
The stability of the span or excavation for man-entry working areas or in cut and fill stopes for
the proposed widths and RMR rating is suggested by Minefill, and the stope generated in this
feasibility study is verified by the Critical Span Curve (Ouchi and Brady, 2004). Results of this
preliminary analysis is presented below and in Figure 16.2.
Excavations having a width of 15 ft. (4.5 m) and an average RMR of 56 are at the limit of
being in the “Stable” zone, while excavation spanning 25 ft. (7.6 m) with the same RMR value
is considered “Potentially Unstable”.
Currently, the minimum and maximum cut and fill stope width are 6.3 and 21.8 ft. (1.86 and
6.6 m). Excavation at 6.3 ft. is “Stable” while excavations having width of 21.8 ft. is at the
limit between a “Stable” to “Potentially Unstable” zone for the average RMR of 56.
Figure 16.2
Weak Rock Mass Design Span Curve for Man Entry (Ouchi and Brady, 2004)
The stability of the open stopes for longitudinal longhole stopping was also evaluated with the
Stability Graph for unsupported stopes proposed by Potvin (1988) and Nickson (1992).
Unsupported stopes of 70 ft. H with 150 ft. L are classified as being “Stable” and stopes having
the same height with a strike length of 300 ft. lies close to the rim of “Transition” to “Stable”
zones (Figure 16.3), based on this preliminary analysis.
138
Critical Span Curves and Stability Graphs are empirical approaches used to determine
stabilities of excavations in the Ram deposit. Currently, the maximum span and strike length
for the average RMR locates the excavation at the limit of stable zone. This however, does not
mean that stabilities of the excavations are jeopardize, especially when they are located at or
close to the boundary of stable to potentially unstable zones. The assessment above was made
based on available information. Additional geotechnical investigation will assist in determined
the maximum span of the excavations.
Figure 16.3
Stability Graph (Unsupported Stopes)
16.5 MINING CUT-OFF GRADE AND SPECIFICATIONS
The mining stopes are generated based on a CoG of 0.25% cobalt, which takes into account
recoveries and cost estimates values from the 2015 PEA, and recent cobalt spot prices (see
Table 15.1.
Stope outlines were generated at 10 ft. vertical interval, transformed into solid and sectioned
by 70 ft. H by 300 ft. L generating individual mining stopes. Details on the CoG criteria is
presented in Section 15.0.
139
16.6 SELECTIVITY, DILUTION AND RECOVERY
16.6.1 Mining Selectivity
Cut and fill mining will be carried out in areas with a dip angle of less than 50°, or in stopes
with width ranging from 6 to 10 ft. Areas having widths of less than 8 ft. will be mined with
pneumatic handheld drills, while stopes greater than 8 ft. wide will be mined with single boom
jumbos. Longholes stope mining will be carried out in areas steeper than 50° and with widths
greater than 10 ft.
These proposed mining methods will provide the mine with the flexibility to mine from
moderately dipping and narrow horizons to steeper and wider horizons.
16.6.2 Dilution
Planned dilution accounts for all the material which is contained within blocks having centroids
that lie within the design stope boundaries, which are determined by the selectivity of the
mining methods and the continuity of the orebody. The total value of planned dilution is
approximately 34.3%. This value was estimated from a comparison of the undiluted grades
with diluted block grades for those blocks lying within the stope boundaries.
The unplanned dilution, however, arises primarily due to imprecision of the mining operation.
One foot of drill-hole deviation was incorporated in the estimate for dilution values in longhole
stoping mining method. This equates to an average of 4.3% dilution related to this mining
method. The sources of unplanned dilution from the cut and fill include waste rock extracted
from the walls of the cut, the percentage depending on the dip and width of the stope. This
accounts for a total of 9.0% of all the cut and fill stopes.
The average unplanned dilution for the ICP project is approximately 6.1% for the combination
of mining methods.
16.6.3 Mining Recovery
The mining recovery was estimated based on the difficulty of mining, loading or recovery of
the blasted material from the mining stopes.
The average recoveries from the longhole stoping, and cut and fill mining methods are 98.7%
and 99.8% respectively. These values were determined on the basis that 25% of material is
unrecoverable from the hangingwall toes of the mining method in the lead stopes.
The losses also include a 1-inch of unrecoverable fines on the sill drives of the lead longhole
stopes and the initial lift of the cut and fill stopes. Skin pillars of 1 ft. thick are also considered
to be unrecoverable at the top most cut of each stope in the bottom-up mining sequence.
140
16.7 MINE DESIGN
The mine design was developed to support a mine production rate of approximately 800 t/d for
the proposed mining methods. High grades stopes from horizon 3023 were given priority
during the mine production scheduling, and the remaining horizons were accordingly
scheduled into the sequence based on their grades.
16.7.1 Underground Excavation Dimensions
All the main underground development was designed to a cross section area of 14 ft. H x 12
ft. W, except for the main decline, ramp, safety bays situated in these excavations, explosive
bays and the mechanics shop. Main ventilation shafts will be excavated with a raise bore and
the remaining ventilation raises in between level to level will be excavated by drilling and
blasting.
Table 16.9 summarizes the estimated Life of Mine (LoM) development length and the
proposed excavation dimensions.
Table 16.9
Estimated Mine Development Distance
Estimated Development Footage Dimension
(H ft x W ft) Total LoM (ft.)
Ramp, Decline & Safety Bays 15 x 13 15,383.7
Access Drive 14 x 12 3,574.1
Haulage Drift 14 x 12 15,459.8
Safety Bay on Haulage 14 x 12 585.0
Cross Cuts 14 x 12 11,058.5
Remuck 14 x 12 2,070.0
Attack Ramps 14 x 12 24,669.7
Ventilation Drift 14 x 12 2,410.6
Explosive Bay 15 x 13 85.1
Mechanical Shop 20 x 16 212.8
Main Sump 14 x 12 42.6
Secondary Sumps 14 x 12 375.0
Backfill Sumps 14 x 12 270.0
Ventilation Raise 9 ft dia. 2,294.6
Sub-Total Hor. Dev. 76,196.8
Sub-Total Vert. Dev. 2,294.6
Total 78,491.4
16.7.2 Mine Access
The main decline and a system of ramps provide access to the underground workings and
production areas. There are two portals into the mine: one as the main decline providing access
into the mine production heading, and the other acting as the service tunnel.
141
The service tunnel provides access to main underground services and storage areas such as the
mechanics shops, ventilation exhaust shaft, main sump, explosive storage and where the paste
backfill boreholes breaks through from the surface. The explosive storage areas are located in
a lateral drift connecting the main decline to the service tunnel. Ventilation and fire doors or
bulkheads are placed to prevent short-circuiting of the ventilation system and for fire control.
Both portals are located at approximately 7080 ft. elevation.
The decline is approximately 513 ft. L and designed at -12.5% grade. The remaining ramp in
between levels is designed at -15% grade. Muck bays of 15 ft. L are located at approximately
the mid-point of the level to level ramp system. These bays will be converted into safety bays
or vehicle passing bays during operation. Figure 16.4 shows the mine development layout.
Figure 16.4
ICP Mine Development Layout
16.7.3 Underground Mine Layout
Currently, all the underground development and access into the stope is located in the
hangingwall, enabling a better location for additional exploration drilling to be carried out and
facilitating longhole stope definition drilling.
Access into the production stopes will be from hangingwall and will be through a series of
lateral development with access drives connecting the decline or the ramp to the haulage drifts,
cross cuts and attack ramps into the longhole and cut and fill stopes. Figure 16.5 shows the
stope layout.
142
Figure 16.5
ICP Stope Layout
16.8 MINE DEVELOPMENT AND PRODUCTION SCHEDULE
As noted above, the mine development and production schedules were generated for an overall
rate of ore production approximately 10% higher that the nominal mill capacity of 800 t/d.
This assumption is conservative in that forecast mining expenditures are incurred earlier than
would be required in order to achieve the milling schedule. In the project cash flow model, the
extent of this advanced mining is reflected as a notional mill-feed stockpile, whereas in practice
the rate of underground ore production would be scaled back to keep pace with milling, and so
mining expenditures that are projected over a period of 12 years would in fact be spread over
the whole of the mill operating life of approximately 12.5 years.
The mine development and production from pre-production period year -1 (Y-1) into the year
2 of operation will be carried out by Small Mine Development (SMD), an underground mining
contractor. The remaining mine excavations and production following this period will be
performed by the owner’s mining crew.
The mining sequence commences with the extraction of lead stopes from the bottom of the
sequence. There will be two sills in the lead stopes for longhole stoping mining method. The
initial sill acts as a sill pillar where a sill mat and high strength pastefill will be constructed and
placed. The second sill provides the working area to mine the stope and consecutive stopes
above. Lead stopes in the cut and fill stopes will only have one lead stope where a sill mat and
high strength pastefill will be placed in the initial cut.
The objective for incorporating the sill mat and high strength pastefill into the mining methods
is to enable higher recovery of the mineralized material in horizons.
143
16.8.1 Mine Development
The mine development commences during the pre-production Y -1, focusing on the excavation
of the primary access into an initial cut and fill mining stope located on elevation 7156 ft.
elevation, and accessing the longhole stope on elevation 6876 ft. to initiate the initial series of
bottom-up mining. The mine ventilation shafts will serve as secondary escape-ways when
production commences, and will be connected via ventilation drifts to the haulage drives.
The advance rate for single development heading with mechanized mining equipment is
approximately 10.0 ft./round for single headings and 15 ft./round for multiple headings. The
advance rate for manual mining is estimated to be approximately 6.0 ft./round.
Mucking bays will be situated at approximately 150 to 250 ft. along the haulage drive. The
distance in between these bays is determined by the location of other underground excavations
along the haulage drive during development. For instance, a cut for cross cuts or ventilation
drives can be used as a temporary muck bay during the level development prior to production,
until the next muck bay is excavated. These bays can be turned into safety bays, vehicle passing
area or even as temporary storage areas during operations. The mine development and layout
includes a total of 25 dewatering and 15 backfill sumps.
Access into the stopes from the haulage drive includes a lateral development of 50 ft. followed
by approximately 160 ft. of cross cuts before reaching the stope. Remucks are located at the
mid-point of the lateral development before the cross cuts. In cut and fill stopes, the initial
cross cut will be the initial stope access to initiate the attack ramps for the subsequent lift to
mining the stope. The initial cross cut in this case will be excavated at -15% grade, followed
by subsequent attack ramps development upwards to a maximum grade of +17%. Cross cuts
into longhole stopes will have minor downward grade towards the haulage drive facilitating
drainage out of the stoping areas.
The LoM annual mine development footages and tonnage summaries are presented in Table
16.10 and Table 16.11.
144
Table 16.10
Estimated Mine Development Summary (Footage)
Development Footage Dimension
(H ft x W ft)
Period/
Unit Y-1 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y11 Y12
Ramp, Decline &
Safety Bays
15 x 13 ft. 5,429 4,160 3,986 1,788 20 - - - - - - - -
Access Drive 14 x 12 ft. 838 1,294 1,126 316 - - - - - - - - -
Haulage Drift 14 x 12 ft. 2,497 6,908 5,136 918 - - - - - - - - -
Safety Bay on Haulage 14 x 12 ft. 140 249 137 60 - - - - - - - - -
Cross Cuts 14 x 12 ft. 160 961 1,601 1,441 1,566 801 801 801 629 320 870 949 160
Remuck 14 x 12 ft. 30 180 300 270 293 150 150 150 118 60 163 178 30
Attack Ramps 14 x 12 ft. - 2,295 1,072 2,370 1,772 1,200 3,261 2,106 2,171 2,467 1,940 2,290 1,725
Ventilation Drift 14 x 12 ft. 84 1,949 251 128 - - - - - - - - -
Explosive Bay 15 x 13 ft. 85 - - - - - - - - - - - -
Mechanical Shop 20 x 16 ft. 213 - - - - - - - - - - - -
Main Sump 14 x 12 ft. 43 - - - - - - - - - - - -
Secondary Sumps 14 x 12 ft. 61 168 125 22 - - - - - - - - -
Backfill Sumps 14 x 12 ft. - 75 105 60 15 - - - - - 15 - -
Ventilation Shaft and
Raise
9 ft. dia ft. - 1,038 852 343 61 - - - - - - - -
Sub-Total Hor. Dev. ft. 9,578 18,238 13,839 7,373 3,667 2,150 4,212 3,056 2,918 2,847 2,988 3,417 1,915
Sub-Total Vert. Dev. ft. - 1,038 852 343 61 - - - - - - - -
Total ft. 9,578 19,276 14,691 7,716 3,728 2,150 4,212 3,056 2,918 2,847 2,988 3,417 1,915
145
Table 16.11
Estimated Mine Development Summary (Tonnage)
Development
Tonnage
Total or
Average
(LoM)
Period
or Unit Y-1 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y11 Y12
Tonnage
(>=0.25% Co) 9,904 t 233 799 1,346 1,681 2,048 813 786 501 885 44 282 354 132
Cobalt Grade 0.586 % 0.411 0.850 0.842 0.641 0.546 0.547 0.481 0.404 0.366 0.331 0.322 0.459 0.623
Copper Grade 0.917 % 0.043 1.124 1.588 0.935 0.566 1.039 0.902 0.304 1.352 0.659 0.515 0.532 0.324
Gold Grade 0.020 oz/t - 0.031 0.035 0.021 0.014 0.022 0.015 0.009 0.013 0.021 0.011 0.017 0.029
Cobalt Metal 116,088 lb 1,919 13,586 22,658 21,543 22,378 8,900 7,569 4,047 6,487 294 1,816 3,245 1,644
Copper Metal 181,649 lb 201 17,958 42,736 31,411 23,177 16,904 14,182 3,043 23,933 586 2,901 3,762 855
Gold Metal 196 oz - 25 48 36 28 18 12 4 12 1 3 6 4
Tonnage
(<0.25% Co) 398,187 t 56,670 131,153 104,041 30,040 20,402 10,269 7,815 11,185 4,515 1,797 8,055 9,934 2,310
Cobalt Grade 0.029 % 0.018 0.030 0.025 0.036 0.031 0.037 0.037 0.042 0.052 0.028 0.033 0.039 0.068
Copper Grade 0.077 % 0.058 0.089 0.049 0.066 0.070 0.137 0.170 0.132 0.102 0.133 0.090 0.136 0.173
Gold Grade 0.001 oz/t 0.001 0.001 0.001 0.001 0.001 0.002 0.002 0.002 0.002 0.002 0.002 0.003 0.006
Cobalt Metal 231,255 lb 20,334 79,559 52,639 21,512 12,464 7,515 5,841 9,444 4,706 1,008 5,293 7,793 3,147
Copper Metal 617,114 lb 66,021 233,766 101,360 39,703 28,536 28,096 26,610 29,576 9,182 4,794 14,557 26,939 7,974
Gold Metal 559 oz 80 161 118 41 27 21 14 23 9 3 19 29 13
Waste 485,988 t 163,409 229,928 84,633 8,018 - - - - - - - - -
Total Dev.
Material 894,080 t 220,313 361,880 190,020 39,738 22,450 11,083 8,601 11,686 5,401 1,842 8,337 10,288 2,442
146
Mine development material from the proposed mining horizons and other horizons having
average grade greater and equal to 0.25% Co and that are generated from the Measured and
Indicated mineral resource are also considered in the mineral reserve estimate (i.e., 9,904 t at
0.58% Co).
Over the life of the mine, underground development generates approximately 694,000 t of
waste, and part of this (around 208,000 t) will be used as backfill, to reduce transportation and
pastefill costs. The remaining 486,000 t of waste material will be transported to the tailings
and waste management facility.
16.8.2 Production Schedule
Mining will commence with an initial extraction of a cut and fill stope at elevation 7156, closest
to the main decline, followed by the mining of longhole stopes in a bottom up sequence on
elevation 6876.
Sill mat and high strength pastefill placed and poured into the lead stopes enable higher
recovery of the mineralized horizons and safer working area during the extraction of stopes
beneath the backfilled stopes. An allowance of 14 and 28 days backfill curing days for cut and
fill, and longhole stoping were incorporated during the mine sequencing.
Stopes having dip angles of less than 50° will be mined by cut and fill mining methods.
Mechanized cut and fill mining methods will be applied in areas with widths ranging from 8
to 10 ft, and conventional cut and fill will be performed by handled pneumatic drills and
mucked with small LHDs. Longitudinal longhole stoping will be applied to locations with dip
angles greater than 50° and widths greater than 10 ft.
The stopes are designed at 70 ft. H by 300 ft. L. Cut and fill stopes will be mined by horizontal
lifts of 14 ft. H, with advance rate of either 6 or 10 ft. per round depending on the width of the
deposit. On average, there are 5 lifts per cut and fill stope. Longhole drilling, production
blasting and mucking for longhole stoping are carried out from the sills. Longhole stope
production commence with the blasting of the slot raise and mining of the remaining
mineralized material in vertical slices.
The mining sequence begins with the extraction of the high-grade material. Priority is given to
material in horizon 3023 where possible, and retreating into horizon 3022 followed by the
mining of horizon 3021.
Mine production starts in year 1 (Y1) at a ramp-up production rate of approximately
209,000 t/y, followed by a steady state production rate averaging 323,000 t/y and a ramp-down
rate in the final year of 220,000 t/y.
Table 16.12 present the mine production schedule along with development tonnages having
grades above 0.25% Co. Figure 16.6, presents a schematic of the mine and stope layout.
147
Table 16.12
Mining Production Schedule
Tonnage Total/Ave.
(LoM)
Period
/Unit Y-1 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y11 Y12
Cut & Fill 1,080,120 t - 100,471 47,416 103,746 77,664 52,391 142,522 92,131 94,735 107,768 84,959 100,749 75,567
Cobalt Grade 0.423 % - 0.717 0.645 0.606 0.630 0.445 0.409 0.396 0.329 0.299 0.237 0.223 0.237
Copper Grade 0.367 % - 0.759 0.152 0.674 0.295 0.369 0.422 0.266 0.167 0.234 0.220 0.387 0.228
Gold Grade 0.013 oz/t - 0.031 0.023 0.011 0.018 0.009 0.009 0.009 0.013 0.008 0.006 0.006 0.012
Cobalt Metal 9,132,819 lb - 1,441,355 611,874 1,258,395 978,760 466,788 1,167,146 729,938 622,995 645,357 402,774 449,624 357,813
Copper Metal 7,925,692 lb - 1,525,301 144,173 1,399,102 458,905 387,010 1,203,130 489,915 315,653 505,060 373,582 779,164 344,699
Gold Metal 13,686 oz - 3,110 1,069 1,193 1,415 490 1,318 874 1,239 871 547 646 914
Long Hole Stoping 2,571,870 t - 107,464 276,733 227,011 259,861 263,367 175,669 225,972 223,716 219,508 230,644 217,968 143,957
Cobalt Grade 0.491 % - 0.850 0.794 0.750 0.598 0.455 0.512 0.386 0.374 0.301 0.288 0.333 0.282
Copper Grade 0.810 % - 0.833 1.106 1.176 0.407 0.725 0.920 0.541 0.871 0.941 0.932 0.701 0.486
Gold Grade 0.015 oz/t - 0.022 0.024 0.022 0.011 0.011 0.018 0.009 0.009 0.013 0.015 0.018 0.015
Cobalt Metal 25,268,018 lb - 1,826,390 4,395,969 3,404,142 3,108,386 2,398,320 1,798,467 1,744,033 1,675,587 1,322,322 1,328,191 1,453,220 812,990
Copper Metal 41,648,204 lb - 1,791,303 6,120,952 5,339,716 2,115,888 3,821,032 3,233,121 2,446,429 3,895,676 4,129,719 4,298,377 3,055,952 1,400,039
Gold Metal 39,404 oz - 2,363 6,561 5,087 2,828 2,969 3,090 2,024 2,078 2,844 3,500 3,973 2,088
Dev. Tonnage 9,904 t 233 799 1,346 1,681 2,048 813 786 501 885 44 282 354 132
Cobalt Grade 0.586 % 0.411 0.850 0.842 0.641 0.546 0.547 0.481 0.404 0.366 0.331 0.322 0.459 0.623
Copper Grade 0.917 % 0.043 1.124 1.588 0.935 0.566 1.039 0.902 0.304 1.352 0.659 0.515 0.532 0.324
Gold Grade 0.020 oz/t - 0.031 0.035 0.021 0.014 0.022 0.015 0.009 0.013 0.021 0.011 0.017 0.029
Cobalt Metal 116,088 lb 1,919 13,586 22,658 21,543 22,378 8,900 7,569 4,047 6,487 294 1,816 3,245 1,644
Copper Metal 181,649 lb 201 17,958 42,736 31,411 23,177 16,904 14,182 3,043 23,933 586 2,901 3,762 855
Gold Metal 196 oz - 25 48 36 28 18 12 4 12 1 3 6 4
Total Tonnage 3,661,894 t 233 208,734 325,495 332,438 339,573 316,571 318,978 318,604 319,336 327,320 315,885 319,071 219,656
Cobalt Grade 0.471 % 0.411 0.786 0.773 0.705 0.605 0.454 0.466 0.389 0.361 0.301 0.274 0.299 0.267
Copper Grade 0.679 % 0.043 0.799 0.969 1.018 0.383 0.667 0.698 0.461 0.663 0.708 0.740 0.602 0.397
Gold Grade 0.015 oz/t - 0.026 0.024 0.019 0.013 0.011 0.014 0.009 0.010 0.011 0.013 0.014 0.014
Cobalt Metal 34,516,925 lb 1,919 3,281,331 5,030,501 4,684,081 4,109,524 2,874,008 2,973,182 2,478,018 2,305,070 1,967,973 1,732,780 1,906,089 1,172,447
Copper Metal 49,755,545 lb 201 3,334,561 6,307,861 6,770,229 2,597,970 4,224,945 4,450,434 2,939,387 4,235,261 4,635,365 4,674,860 3,838,878 1,745,593
Gold Metal 53,286 oz - 5,498 7,678 6,315 4,271 3,477 4,419 2,902 3,329 3,716 4,050 4,624 3,006
148
Figure 16.6
Schematic of the Mine and Stope Layout
149
The number of active headings and stopes vary depending on the mining horizons, widths of
the horizons and mining methods. A minimum of 3-5 active production faces are required for
cut and fill mining while only one active stope is necessary to meet the daily production target.
In minimum, it is envisioned that similar amount of production areas or stopes should be in
preparation in order to meet the production cycle and to provide mining grade selectivity.
16.9 MANPOWER REQUIREMENTS
The manpower and mine labour requirement are supplied by SMD during the mine
development and production up to year 2. ICP will also have their mine staff during this period
working with and supervising the work carried out by the contractor. The owner will mobilize
its mining crew in year 3. The manpower requirements were estimated based on productivities,
capacities and availabilities of the equipment.
The mine staff and labour for ICP is listed in Table 16.13.
150
Table 16.13
Mine Staff
Mine Staff Y-1 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y11 Y12
Mine Superintendent 1 1 1 1 1 1 1 1 1 1 1 1 1
Chief Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1
Safety Foreman 1 1 1 1 1 1 1 1 1 1 1 1 1
Surveyor/Rodman 2 2 2 2 2 2 2 2 2 2 2 2 2
Mine Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1
Chief Geologist 1 1 1 1 1 1 1 1 1 1 1 1 1
Geologist 1 1 1 2 2 2 2 2 2 2 2 2 2
Technicians 1 1 1 1 1 1 1 1 1 1 1 1 1
Shift Foreman 1 1 1 2 2 2 2 2 2 2 2 2 2
Clerk 1 1 1 1 1 1 1 1 1 1 1 1 1
Maintenance Coordinator 1 1 1 1 1 1 1 1 1 1 1 1 1
Total Mine Staff 12 12 12 14 14 14 14 14 14 14 14 14 14
151
Table 16.14
Underground Mine Labour
Mine Labour Y-1 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y11 Y12
Anfo Basket - - - 2 2 2 2 2 2 2 2 2 2
FEL Operator - - - 2 2 2 2 2 2 2 2 2 2
2 Boom Jumbo - - - 1 2 2 2 2 - 2 2 2 2
1 Boom Jumbo - - - 1 2 2 2 2 - 2 2 2 2
Longhole Drill - - - 1 1 1 1 1 1 1 1 1 1
Explosives Truck - - - 1 1 1 1 1 1 1 1 1 1
Forklift - - - 2 2 2 2 2 2 2 2 2 2
SkyTrak - - - 6 6 6 6 6 6 6 6 6 6
LHD 2.5 cu. yd. - - - 4 3 2 4 2 2 2 2 2 2
LHD 4.0 cu. yd. - - - 6 4 4 4 4 4 4 4 4 2
LHD 1.5 cu. yd. - - - - - - - 1 - - 1 1 1
Small Bolter - - - 1 1 1 1 1 - 1 1 1 1
1 Boom Bolter - - - 4 2 2 2 2 2 2 2 2 2
Grader - - - 1 1 1 1 1 1 1 1 1 1
Scissorlift - - - 2 2 2 2 2 2 2 2 2 2
Service truck - Lube - - - 2 2 2 2 2 2 2 2 2 2
Transmixer - - - 1 1 1 1 1 1 1 1 1 1
UG truck - - - 4 4 4 4 4 4 4 4 4 4
Shotcrete sprayer - - - 1 1 1 1 1 1 1 1 1 1
Articulated Truck 25 yd3. - - - 1 1 1 1 1 1 1 1 1 1
Pneumatic Handheld Drill - - - - - - - 2 2 2 2 2 2
Backfill & Gen. Service Crew - - - 2 2 2 2 2 2 2 2 2 2
Mechanic - - - 6 6 6 6 6 6 6 6 6 6
Electrician - - - 4 4 4 4 4 4 4 4 4 4
Total Mine Labour - - - 55 52 51 53 54 48 53 54 54 52
152
16.10 EQUIPMENT SELECTION
The mining contractor will supply all the required mining equipment and manpower during
the mine development, pre-production and up to year 2 of operation. The estimated mining
equipment proposed SMD and the purchasing of these equipment from the contractor by the
year 3 is summarized in Table 16.15.
The list of equipment is not divided into years of operation because this is the complete fleet
of equipment purchased from the contractor and available on site. The operating cost of each
individual mining equipment, however are broken down and estimated based on their working
hours. This is presented in operating cost section.
Table 16.15
Mining Equipment List
Description Quantity
Anfo Basket 1
Buggy / Tractor 4
FEL 1
Dozer 1
2 Boom Jumbo 1
1 Boom Jumbo 1
Longhole Drill 1
Explosives Truck 1
Forklift 1
Skytrak 3
LHD 2.5 cu. yd. 2
LHD 4.0 cu. yd. 2
LHD 1.5 cu. yd. 1
Small Bolter 1
1 Boom Bolter 1
Grader 1
Scissorlift 1
Service truck - Lube 1
Transmixer 1
UG truck - 22st 4
Shotcrete sprayer 1
Articulated Truck 25 cu. yd. 1
Pneumatic Handheld Drill 4
Air Compressor 1
Vent. Fans 3
Dewatering Pumps 11
16.11 UTILITIES, SERVICES FOR UNDERGROUND
16.11.1 Temporary Mine Area Building
SMD will set up a temporary surface structure on the portal area during the pre-production
stage of the mine development to provide equipment maintenance and service until the
153
underground mechanic shop and infrastructure are completed. The underground mine office
can be located in one of the five underground mechanical bay.
16.11.2 Explosive Storage
The main explosive storage is located on the surface with temporary underground storage
located in between the connecting drift between the main decline and service tunnel. Blasting
supplies and explosives will be transported from surface to the underground storage facility
and distributed to the underground development and production area.
16.11.3 Underground Communication System
The communication system will be via telephone and leaky feeder system. The leaky feeder
system can also be used to control the fans and pumps. All mobile mining equipment are
equipped with two-way radio system.
16.12 VENTILATION
The main decline and ramp will mainly supply fresh air into the development and production
areas. Ram deposit ventilation network will be composed of a series of ventilation drifts
connecting underground development to the ventilation shafts and raises. Ventilation along
lateral development and in production areas will be supplied and controlled by a combination
of regulators, ducting and auxiliary fans.
There are three main ventilation shafts into the Ram deposit: the main shaft located in the south
zone, a secondary shaft situated in between the south and north deposit, and the final shaft
positioned in the north zone. The mid and north shafts daylight to the surface while the main
shaft breaks through into the service tunnel at elevation 7040.
The ventilation shafts will be excavated by the contractor with a raise borer to 9 ft diameter.
Ventilation raises in between levels will be excavated with the conventional drilling and
blasting. All the mine ventilation shafts and raises at the Ram deposit also serves a secondary
emergency escapeways.
Fresh air enters the mine through the portal, travels down the main decline and ramp system
before splitting between the south or north mining areas. Bulkheads and ventilation doors
situated between the ventilation raise and drifts prevent recirculation of exhaust air. The
ventilation shaft and raise in the middle of the deposit can be utilized as fresh intake or exhaust
during operations depending on the demand for ventilation during mining.
The mine ventilation demand for the RAM deposit was estimated based on the ventilation
design prepared by Mine Ventilation Services, Inc. in 2005 (MVS). This is considered
reasonable because the extent of the proposed mine layout is very similar to the earlier design
proposed by MDA in December, 2006.
154
The development areas of the mine are estimated to require a minimum 66.2 kcfm while
production and stope preparation areas require approximately 49.5 kcfm. These estimates were
based on the ventilation demand specified based on the break horsepower of the operating
mining equipment and assumptions stated above. However, MVS stated that the estimated
amount of air required for active areas of the mine should be 70 kcfm and 50 kcfm for mine
development and production areas, to account for leakages and other design factors.
The mine decline and ramp ventilation demand was designed to support a single underground
haul truck, a 3.5 yd3 LHD and a utility vehicle. Production area and stope preparation were
anticipated to contain one haul truck and a 2.0 yd3 LHD scoop in operation. The airflow
requirement for the vehicles were based on their break horsepower and assumed utilization
factors. It is assumed that all diesel powered vehicles will be turned off when they are not in
use for extended of period of time. SMD has indicated that its mining equipment is well
maintained and meets diesel particulate matter emissions limits and it regularly conducts
emission audits on its mining equipment fleet. The manufacturing years of the mining
equipment fleet currently proposed by SMD range from 1983-2012 for LHDs, between 2002-
2006 for underground trucks, and 2015-2016 for the buggy and tractors. Consequently, there
may be opportunities to optimize the demand for ventilation underground during further
development stages of the project.
Currently, there are five fans proposed: three located underground and two exhaust fans located
on the surface. Figure 16.7 shows the schematic of ICP mine ventilation layout.
Figure 16.7
Schematic of ICP Ventilation Layout
16.13 BACKFILL SYSTEM
The principal method of backfill at ICP is pastefill with a combination of waste material
generated from the mine development. Summary of the annual backfill placement is shown in
Figure 16.8.
155
At the present stage, the incorporation of waste as backfill material contributes to
approximately $2.68 M saving in binder and cement costs excluding the accounting of waste
material transportation costs. These material, however will have to be place in conjunction
during the pastefill pours to ensure homogenous matrix between the pastefill to waste material.
Figure 16.8
Backfill Schedule and Material Source.
The pastefill prepared in the backfill plant located at the processing plant is routed through an
overland pipeline along or within the vicinity of the tramline alignment corridor to
approximately elevation 7445 ft. From there, the backfill material is directed with cased
boreholes into the service tunnel. Pastefill from the service tunnel is routed into the mines
through a series of inter-level boreholes and along haulage levels to final discharge points in
the stopes. Currently, two main delivery lines and two cased boreholes are proposed for the
backfill system at ICP: one operating and the other on-standby.
The paste backfill design criteria, hydraulic design, pump recommendations and control
philosophy developed by Paterson and Cooke (P&C) in 2012 for the construction of the mine
at the time is incorporated to the current study. This is because the pastefill pump, mixer,
filtering system and a majority of the backfill plant system had been purchased, and there is
close similarity of the current mine layout to the layout by P&C in 2012.
However, additional pastefill strength testing with two types of binders and slag were carried
out in 2017 by P&C complementing the initial test works performed by in 2009.
16.13.1 Backfill Reticulation and Pumping System
The backfill reticulation and distribution philosophy for the current study is similar to the
proposed route proposed in the previous approach where pipeline is routed overland from the
156
paste plant to a borehole located near the tramway and access road with entry boreholes into
the mine workings.
The following summarizes the proposed pastefill distribution specified by P&C in 2012, with
slight modification to match with the current mine design:
Schedule 120, 4-inch pipes from the surface to the borehole, and down to
approximately elevation 6740 ft. The higher pressure rating and thicker pipe walls
provide additional “safety margin against wear considering the critical location,
difficulty of replacement and potential slack flow. This pipe rating was incorporated
into the design, included in all the haulage levels up to elevation 6700 as per
recommendation. The current mine design also includes this pipe rating for interlevel
boreholes.
Schedule 80, 4-inch pipes are required for the majority of the backfill reticulation
system. This pipe rating is currently used in levels 6700 to 6386.
Schedule 40, 4-inch pipes will be installed throughout the mine below level 6386
instead of cross cuts.
HDPE 4-inch DR9 on XC and AR is used for in-stope piping as well as in the cross
cuts and attack ramps.
P&C “recommends installing a pump with at least 12 to 13 MPa discharge capacity” and
operating the pump at 10 MPa enabling the delivery of high concentration paste to minimize
the potential segregation of paste within the line (P&C, 2012) with the pouring rate of 911ft3/h
of pastefill (P&C, 2011). A standby high pressure plunger type water pump is also connected
to the pastefill line so that the system can be flushed in the event of the pastefill pump breaks
down (P&C 2011).
The backfill plant has been designed to operate for two 10 hours shift, with 4 hours interval for
blasting and maintenance in between shifts. Pouring of pastefill over the period of shift chance
can be achieved by using remote camera if necessary but currently this is not included into the
design criteria (P&C, 2011).
16.13.2 Backfill Material Testing
There are two backfill material testing campaign being performed on the tailings from ICP:
2008 material was tested with Holcim Type I Ordinary Portland Cement.
2017 material was tested with Ash Grove Type I-II, II-IV cement and also blended with
DuraSlag.
The backfill material testing includes material characterization and determination of the
rheology of the tailings. The following sections present conclusions and observations made on
the results from both of these material testing campaigns.
157
16.13.2.1 Strength Testing Results
Table 16.16, summarizes the strength testing results from 2008 where material was tested
based on Holcim Type I Ordinary Portland Cement at 28 curing days. The test matrix in 2017
was more comprehensive with the testing of material with a blend of binder and up to 28 curing
days. See Table 16.17.
Table 16.16
2008 UCS Testing Results
Mix # Slump
(inches)
Est. Mass
Concentration (%m)
Binder Content
(%)
W:C
Ratio
28 Day UCS
(kPa)
1 5 70.7 4 10.4 160
2 6 69.8 2 21.7 82
3 6 69.5 4 11.0 150
4 6 70.0 8 5.4 368
5 7 68.4 4 11. 6 117
6 8 66.5 2 25.2 81
7 8 66.8 4 12.4 125
8 8 67.9 8 5.9 387
9 9.25 65.9 4 12.9 154
10 10.25 65.3 4 13.3 104
11 - 66.0 10 5.2 551
12 - 68.0 4 11.7 160
13 - 68.0 10 4.7 723
14 - 68.0 12 3.9 1010
15 - 70.0 10 4.2 808
Table 16.17
2017 UCS Testing Results
Mix # Tailings
Content (%)
Binder
Content (%) Binder Type
W:C
Ratio
As Cast
%m Solids
UCS (kPa)
7 days 28 days 120 days
1 100 9 50% Type I-II,
50% DuraSlag
4.64 70.5 787 1794 -
2 100 6 50% Type I-II,
50% DuraSlag
5.86 74.0 478 1093 1282
3 100 8 50% Type I-II,
50% DuraSlag
4.33 74.3 820 2050 -
4 100 4 50% Type I-II,
50% DuraSlag
8.59 74.4 293 597 -
5 100 6 Type I-II 5.73 74.4 402 504 494
6 100 6 Type II-V 5.76 74.3 449 547 506
7 100 4 50% Type I-II,
50% DuraSlag
10.03 71.4 219 408 -
8 100 3 50% Type I-II,
50% DuraSlag
13.43 71.3 143 247 -
158
16.13.2.2 Backfill Material Testing Conclusion and Observations.
The following are comparisons, conclusions and observations were made by P&C (2017)
during the material stages:
Material Characterization: During tailings preparation both tailings samples settled
quickly. Water was observed to accumulate on the top of the tailings shortly after
mixing.
Rheology: Yield stress was determined for cemented tailings with mass concentration
ranges from 69.3%m to 72.4%m with a viscometer using a vane spindle. At 71%m
solids and 6% binder, the yield stress is 200 Pa.
Strength:
o Water was observed at the bottom of the cylinders during casting.
o There is very good correlation between the various data sets that suggests that
the early strength is not fully dependent on the different type of binders but
rather on the water to cement ratio.
o Long-term strength gain is only attainable with a 50% Type I-II, 50% DuraSlag
blend and higher solids concentration, based on 120 day strength results.
o The difference in UCS between 28 and 120 days cured was 8% with Type II-V
cement and less than 2% with Type I-II cement (i.e. strength loss).
o A w:c ratio of approximately 11.6 and 16.3 is required to achieve the minimum
strength of 170 kPa after 7 and 28 days, respectively.
16.13.3 Design Criteria
The strength of the backfill required for the mining methods proposed at ICP were estimated
based on stability of free standing backfill formula by Mitchell (1983).
However, assumptions were made for the binder or cement additions for the current study
because of the availability of the latest test results. These assumptions were made based on 28
days curing time binder blends and the information from 2008.
The assumptions made are presented in Table 16.18, where the lead stopes sill mats’ have the
highest cement or binder content to support the extraction of the stope underneath it during the
subsequent mining cycles. High strength caps are prepared with additional binder enabling
transiting of mining equipment while working in the stope and the cores of the stopes have the
lowest cement content to achieve the minimum free standing target strength.
159
Table 16.18
Summary of Estimate Binder Addition
Description Estimated Binder
Addition
Lead Stope
Cut and Fill Sill Mat 10.0%
Core 3.5%
High Strength Cap 10.0%
Longhole Stoping Sill Mat 8.0%
Core 3.50%
High Strength Cap 8.0%
Normal stope Cut and Fill
Core 4.0%
High Strength Cap 10.0%
Longhole Stoping Core 4.0%
High Strength Cap 8.0%
16.14 MINE DEWATERING
The ground water inflow estimate was based on a preliminary estimate documented by Telesto
Solutions, Inc. (Telesto) in 2006 for the development of the Ram deposit. The estimate ranges
from 33 to 66 gpm which Telesto considered to be over-estimated and in the opinion that a
flow rate of 43 gpm is more accurate estimate for the Ram deposit at full excavation.
Based on ICP, the mine could be dry during the development and pre-production stages where
water will be recycled and reuse for the initial development until water wells are established
for the mine. ICP plans to drill 2 wells for potable water. These wells are expected to be in
operation by year of the mine life supplying water for the mining and milling operation.
A series of submersible pumps located on the haulage levels will dewater to the main sump
pump located at the service tunnel. The water will then be pumped to the surface water
treatment by a 200 hp pump. Currently, the mine design includes two dewatering sumps on the
main levels, and one on sublevels located in the north portion of the Ram deposit and at depth.
Dewatering from the mine development, production areas and operating levels will be
accomplished by a series of ten 6 hp submersible pumps each having the capacity to deliver
approximately 150 gpm of water through 4-inch HDPE diameter pipes boreholes during steady
state operation.
160
16.15 COMPRESSED AIR
Compressed air will be supplied 200 hp rotary screw, air cooled air compressor capable of
delivering 1,075 acfm @ 125 psig maximum discharge pressure. Compressed air will be
distributed via 6-inch HDPE lines.
16.16 POWER REQUIREMENTS AND DISTRIBUTION
The mine electrical power demand is approximately 0.9 MW to 1.26 MW with approximately
half of the power demand is from mine dewatering, ventilation and air compressor. Variable
frequency drives installed on the fans, strategic location of the dewatering pumps and
regulating the air compressor to on demand basis can reduce the power consumption.
161
17.0 RECOVERY METHODS
The recovery of all products is completed in a two-step process in separate locations. Initially,
a flotation concentrate containing cobalt, copper and gold is produced at the mine site near
Salmon Idaho, which is transported for processing at the Cobalt Processing Facility (CPF)
located near Blackfoot, Idaho. The valuable products from the CPF include cobalt sulphate,
copper sulphate, gold on activated carbon and magnesium sulphate.
17.1 MINE SITE PROCESS PLANT DESIGN
The process engineering, including flowsheets, process design criteria, mass balance and
equipment selection, for the mine site concentrator was developed during an earlier project
development phase by eCobalt (previously known as Formation) and the then engineering
consultant. Many of the main equipment items have been purchased and are being stored by
eCobalt near to the project mine site.
17.1.1 Process Description
The primary facilities at the mine site include the concentrator, paste backfill plant and the
water treatment plant. A block flow diagram of the mill and concentrator is shown in Figure
17.1.
Figure 17.1
Mine Site Block Flow Diagram
17.1.1.1 Ore Transport
Ore and waste from the mine are hauled to the mine portal using rubber tired underground haul
trucks which are dumped into ore or waste hoppers at the mine portal. Material is transported
from the mine portal to the plant area using an overhead tram where it is discharged onto
UNDERGROUND
MINING
CRUSHING AND
SCREENING
GRINDING FLOTATION CONCENTRATE
THICKENING & FILTERING
TAILS THICKENING & FILTERING
MINE BACKFILL SYSTEM
MINE
PROCESS
WATER TANK
TO REFINERY
CONCENTRATE SHIPPING BY
TRUCK
TAILINGS & WASTE ROCK
STORAGE
162
separate ore and waste stockpiles located near the concentrator building. Each stockpile has a
live capacity of 800 tons, which is sufficient for one day’s operation in the event of a shutdown
for maintenance or repair of the tram. A front end loader will transfer material from the
stockpiles to the hopper of the primary crusher.
17.1.1.2 Ore Crushing Screening and Storage
Primary crushing is via a jaw crusher (22” x 36”) with secondary crushing via a cone crusher
(4 foot). The product from the primary crushing circuit has a nominal 80% passing (P80) size
of 2.5 inches. The secondary crusher operates in closed circuit with a double deck sizing screen.
The product from the secondary crushing circuit has a nominal P80 of ⅜-inch which is stored
in the 400 capacity fine ore storage bin. Ore from the storage bin is transported at a controlled
rate to a grinding ball mill via a conveyor.
Dust collectors are provided in the crusher area and the ore storage area in order to control dust
emissions.
17.1.1.3 Grinding
Ore from the crushing circuit is transported via the mill feed conveyor into the ball mill feed
chute at a nominal rate of 36.2 T/h. Ore, process water and potassium amyl xanthate (PAX)
are fed to the mill, which is operated in closed circuit with two parallel hydrocyclones. The
circuit is designed with a circulating load of 300 % of the feed. The cyclone overflow product
with a target P80 of 70 µm gravitates to the flotation conditioner.
17.1.1.4 Flotation
The flotation circuit consists of a conditioning tank, rougher flotation cells and cleaner
flotation. Frother and additional PAX is added to the slurry in the agitated conditioning tank.
The slurry from the conditioner feeds the rougher flotation bank which comprises two banks
of four flotation cells. The rougher flotation tailings are the final tailings from the concentrator.
The concentrate from the rougher flotation circuit is collected and pumped to the distribution
box in the cleaner flotation circuit. The distribution box feeds the cleaner flotation bank, which
comprises two banks of six cleaner flotation cells. The tailings from the cleaner flotation circuit
are recycled to feed the rougher flotation circuit. If the metal concentrations in the cleaner
tailings are sufficiently low, they can be pumped directly to the tailings thickener.
The cleaner concentrate is the final product of the flotation circuit. The mass of the concentrate
is typically reduced to about 9% of the mass of the feed to the circuit. The cleaner concentrate
is pumped to the concentrate thickener.
163
17.1.1.5 Concentrate Dewatering
The final flotation concentrate feeds the concentrate stock tank for storage prior to dewatering
in the concentrate filter press. The concentrate is trucked to the CPF refinery for final
processing.
17.1.1.6 Tailings Dewatering
The tailings from the flotation circuit are pumped to the tailings thickener. Flocculant is added
to the thickener in order to enhance the settling of the solids. The water recovered in the
thickener overflow is stored in the process water tank for reuse in the circuit. The thickener
underflow slurry is pumped to the mine backfill system.
The thickened tailings are filtered using a vacuum disc filter and the filter cake is either
conveyed to a storage area from which it is loaded into trucks to be transported to the tailings
storage facility or it feeds the backfill mixer where it is blended with cement and water then
pumped underground to be used as paste backfill.
17.1.1.7 Concentrator Reagent Feed Systems
Reagent mix systems are provided for flocculant, PAX, frother and lime.
Two flocculant mix systems are included. One of the flocculant mix systems is used to prepare
flocculant for use in the tailings thickener; the second one is used to prepare flocculant for use
in the water treatment plant.
The frother system includes a frother stock tank and metering pumps.
Sodium bisulphite, antiscalent and hydrochloric acid are pumped directly from drums to the
water treatment system.
17.2 COBALT PROCESSING FACILITY (CPF)
17.2.1 Process Description
The CPF design is a hydrometallurgical processing facility located near Blackfoot, Idaho. It is
a sophisticated process that uses a complex series of unit operations to produce a number of
products. The processes include pressure leaching in autoclaves, solvent extraction,
crystallization, precipitation, thickening and filtration. Flotation concentrate from the mine site
is shipped to the CPF for processing into saleable products.
The residue produced in the refinery is shipped via rail using side dump cars to an offsite waste
facility. Waste effluent from the site is disposed of in the municipal sewer line for treatment in
Blackfoot, Idaho.
Block flow diagrams of the CPF facility are outlined in Figure 17.2 and Figure 17.3
164
Figure 17.2
CPF Refinery Block Flow Diagram – Concentrate Feed Circuit
165
Figure 17.3
CPF Refinery Block Flow Diagram – Cobalt Simplified Circuit
166
17.2.2 Acidulation
The cobalt-copper-gold flotation concentrate is reground then repulped with Cu solvent
extraction (SX) raffinate and dilute sulphuric acid in order to be conditioned in a series of
acidulation tanks prior to being fed to the leach circuit.
17.2.3 Pressure Oxidation Acid Leaching
The pressure oxidation leaching is the heart of the whole hydrometallurgical process. The
cobalt-copper-gold concentrate is leached with acid in a continuous autoclave circuit at high
temperature (155ºC) and pressure (5 bar) via oxidation of sulphide host minerals with oxygen.
At this condition, more than 99% of the valuable metals such as copper, cobalt and some of
the gold are leached from the concentrate, while most of the iron and arsenic are hydrolysed
as scorodite and hydronium jarosite in a stable leach residue.
The feed to the autoclave is comprised of two main streams:
Repulped concentrate, which consists of the concentrate slurry from the acidulation
circuit and is mixed with other recycle streams such as the End Flash primary filtrate
and loaded Zn scrub solution.
Recycle streams, which are composed of Cu/Fe removal thickener underflow,
autoclave discharge thickener U/F and repulped traced metal filter cake for further
cobalt and copper recovery.
In the autoclave, steam is added during the start-up to initiate heating. Oxygen is injected to
further oxidise the surface of chalcopyrite and cobaltite for acid leaching. The pressure
oxidative leaching of cobaltite, chalcopyrite and other minor sulphide minerals such as pyrite,
millerite and sphalerite (contained in the repulped concentrate) are highly exothermic as per
following reactions:
4CoAsS(s) + 13O2(g) + 6H2O(a) → 4CoSO4(a) + 4H3AsO4(a)
2HNO3(a) + CuFeS2(s) + 3O2(g) → H2O(a) + CuSO4 (a) + FeSO4(a) + NO(g) + NO2(g)
CuFeS2(s) + 2Fe(SO4)3(a) → CuSO4(a) + 5FeSO4(a) + S(s)
4FeS2(s) + 15O2(g) + H2O(a) → 2Fe(SO4)3(a) + 2H2SO4(a)
In a continuous operation, the combined heat generated from these reactions is enough to
sustain the autoclave reaction temperature at 155ºC without the need for a live steam make-up.
It is therefore critical to control the density of the of the repulped concentrate feed to maintain
the heat requirement inside the autoclave. The operating costs have accounted for five cold
starts in the first year followed by three in subsequent years.
Sulphuric acid is added at typical rate of 200 kg/t to leach the oxide component of the
concentrate (talc, clinochlore, biotite, goethite and calcite) and hydroxide precipitates (copper
and cobalt hydroxide) from the recycle streams.
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At high temperature and pressure, ferric iron in the solution subsequently hydrolyze with
arsenic acid as stable scorodite, hematite and hydronium jarosite (with localised acid gradient)
according to the following reactions:
Fe2(SO4)3(a) + H2O(a) → Fe2O3(s) + 3H2SO4 (a)
Fe2(SO4)3(a) + 2H3AsO4(a) + 4H2O(a) → 2FeAsO4.2H2O(s) + 3H2SO4(a)
3Fe2(SO4)3(a) + 14H2O(a) → 2(H3O)Fe3(OH)6(SO4)2 (s) + 5H2SO4 (a)
These three mechanisms re-generate sulphuric acid, thus contributing to a large reduction in
acid consumption rendering the process economically feasible. Scorodite, hematite and jarosite
report to the leach residue and have good filtering characteristics.
Nitric acid is employed as the catalyst in the autoclave at concentrations of approximately 2
g/L. In the acid system at the temperature of 155ºC some of the nitrate reacts with sulphides
and releases nitrogen oxides in the vapor phase.
MS(s) + 4HNO3(a) → MSO4(a) + 2H2O(a) + 2NO(g) + 2NO2(g)
The nitrogen oxides in the vapor phases are further oxidised and inducted into the slurry where
they react with concentrate providing an electron sink in the extraction process.
NO(g) + ½O2(g) → NO2(g)
NO2(g) → NO2(a)
4NO2(a) + S2-(a) → SO42-(a) + 4NO(g)
The cyclical process of oxidation and reduction continues repetitively with the nitrogen oxides
being the catalyst. Most of the nitrate is lost in the leachates where it is ultimately bled from
the circuit to the copper iron removal circuit. A tight control on water addition to the leach
circuit is essentially to minimise the bleed and hence catalyst loss to the cobalt circuit.
Majority of the NOx are recovered in the NOx recovery process, where the hot gas is contacted
with the cooled dilute HNO3. More than 50% of the NOx and steam are stripped from the vent
gas and recovered as HNO3. A portion of the recovered HNO3 is bled back to the autoclave
minimising the addition of fresh HNO3.
The temperature in the autoclave is regulated by a patented flash-cool system where:
About 75% of the autoclave discharge is drawn from the lead autoclave compartment
and flashed to atmospheric conditions at 102ºC. The discharge slurry is subsequently
cooled to about and directed to the subsequent acid neutralisation section
The remaining flow (about 25%) is discharged from the last compartment of the
autoclave and flashed to atmospheric conditions at 102ºC. The discharge slurry is
subsequently cooled to around 60ºC and forwarded to the Leach Filtration section.
Leach Neutralisation/Thickening.
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The purpose of this circuit is to:
Neutralise the free acid in the discharge slurry prior to reintroduction to the autoclave,
allowing for a more manageable acid control in the autoclave.
Produce a cooled and clear pregnant leach solution (PLS) for feed to the Cu-SX circuit.
The discharge from the front end compartment is forwarded to the Leach Thickening section,
where free acid is neutralised with MgO in a series of acid neutralisation tanks. Raw water and
Cu crystallizer condensates are also added in the first tank to dilute the cobalt concentration
and minimise any localised precipitation of cobalt from the solution. The resulting slurry is
then forwarded to a conventional thickener where flocculant is added to aid the settling. The
slurry is thickened to approximately 50% w/w solids underflow and is recycled back to the
autoclave for further recovery of copper and cobalt. The thickener overflow is sent to a heat
exchanger to lower the temperature from 60ºC to 45ºC prior to further clarification in the Cu
PLS clarifier. The clear clarifier PLS overflow is then forwarded to Cu-SX while the clarifier
underflow is recycled back to the lead acid neutralisation tank for recirculation.
17.2.4 Cu-SX and Crystallization
The objective of this circuit is to refine the Cu-PLS and remove the impurities before
recovering the copper as copper sulphate pentahydrate product in the crystallizer.
The cooled and clear Cu PLS is fed to the Cu-SX section which is composed of:
Three extraction stages.
Two strip stages.
The PLS is pumped to the first extraction stage where the majority of the copper is extracted
using 20% organic added at an O:A ratio of 1:1. The loaded organic exits the first extraction
stage and stripped with 180 g/L H2SO4 in the subsequent stripping stages. The strip solution is
a combination of mother liquor bleed from the copper crystallizer and 30% sulphuric acid
make-up. It is introduced in the last stripping stage.
The stripped organic is sent back to final extraction stage, where Cu-raffinate is also drawn.
The recirculation of the Cu raffinate is split into several streams. The majority of the flow is
sent to Acidulation stage to repulp the reground concentrate, a bleed portion is sent to the Cu-
Fe Removal Circuit.
The pregnant electrolyte from the first strip stage is forwarded to the evaporative crystallizer,
where copper pentahydrate sulphate crystals are produced for sale. The mother liquor bleed
from the crystallizer is sent back to the Cu-SX circuit as strip solution. The evaporated steam
is collected as condensates and returned to the Leach Neutralisation/Thickening circuit.
Crud formation at the organic/aqueous interfaces in the settler can inhibit effective phase
separation and potentially contribute to organic loss. Crud is removed from the settler and
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pumped by a portable air operated diaphragm pump, as required, to the crud recovery tank, to
allow crud to be accumulated and be treated on a batch basis.
17.2.5 Leach Filtration
The objective of this circuit is to provide a solid-liquid separation of the end discharge of the
autoclave, where the solid residue is sent for gold recovery.
The end discharge of the autoclave is cooled in a coil-fitted tank from 60ºC to 30ºC using
cooling water. The cooled slurry is mixed with flocculant to aid in the filtration and
subsequently fed to a belt filter with three stages of displacement washing.
The washed cake of about 83% w/w solids is forwarded to a repulp tank for sulphur flotation
while the primary filtrate is sent back to the autoclave for recirculation. The second and third
wash filtrates feed clarifier, the overflow from which is recycled back as wash water while the
underflow is recycled to the front end belt filter feed tank.
17.2.6 Sulphur Flotation
This circuit recovers, by flotation, the sulphur pellets that tend to form in the autoclave (and
that can entrain unleached or partially leach copper and cobalt sulphides), producing a sulphur
concentrate and a tails which contains most of the undissolved gold for further recovery as a
byproduct.
The leach filtration cake is repulped to about 40% w/w solids with raw water. MgO is also
added to neutralise any residual acid. The resulting slurry is subsequently forwarded to a 3-
bank flotation cell, where PAX and frother are added to float the sulphur and unleached /
partially leached cobaltite and chalcopyrite. The recovered concentrate is returned to the
concentrate regrind circuit prior to acidulation while the tailings are sent to a series of three
oxidation tanks, where blower air is injected to oxidise the surface of the material in preparation
for cyanide leaching. The oxidised slurry is then forwarded to a disk filter for dewatering.
Majority of the filtrate is sent to poor water recovery for recirculation in various areas while a
bleed is sent back to the front-end repulping tank. The filter cake is discharged to a repulping
tank, where fresh water is added to repulp the cake to about 50% w/w solids ahead of
cyanidation.
17.2.7 Gold Recovery
This circuit recovers the gold values from the sulphur flotation tails via cyanidation and
carbon-in pulp (CIP) process.
The repulped tails from the sulphur flotation circuit feeds a series of four agitated tanks for
gold leaching. In the lead tank, lime is added to neutralise any residual acid and to ensure that
the tank discharge pH is around 10 to 10.5, which the requirement for the cyanidation. Sodium
cyanide (NaCN) is added to the distribution box at a rate dictated by the cyanide analyser which
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determines free and WAD cyanide levels in the leach. Hydrogen cyanide detectors are also
provided to ensure operator safety by alarming at levels lower than could cause harm.
Gold is solubilised according to the following chemical reaction:
4Au(s) + 8NaCN + 2H2O + O2(g) → 4NaAu(CN)2 + 4NaOH
The gold leach slurry gravitates from the final leach tank to a series of 4 adsorption (CIP) tanks.
Fresh activated carbon is loaded periodically to the last adsorption tank and carbon is
transferred forward to the next upstream tank daily by recessed impeller pumps. During its
passage through the adsorption circuit carbon becomes progressively loaded with gold, silver
and copper cyanide complexes which are adsorbed onto the carbon.
Loaded carbon is pumped from the first adsorption stage to the loaded carbon screen. Spray
bars are provided to wash the loaded carbon before it is discharged for packaging and
transportation for further treatment to recover gold and silver. Screen undersize is recycled
back to the first adsorption tank.
17.2.8 Secondary Belt Filter/Cyanide Destruction
The cyanide destruction circuit is required for the operation of the process plant to ensure that
effluent discharged from the process plant meets environmental requirements.
The screen undersize from the CIP circuit is pumped to an in-line mixer, where flocculant is
added to aid the dewatering in the subsequent filtration stage. The pre-flocculated slurry is then
filtered and washed. The wash filtrates are collected and sent to a clarifier. The clarifier clear
O/F is returned to the belt filter as wash water while the U/F is recycled to theSulphur Flotation
circuit or sent directly to the tails collection tank together with the filter cake.
The primary filtrate reports to the cyanide destruction tank where air and sodium
metabisulphite (SMBS) is added in sufficient quantity to destroy all of the cyanide complexes.
The discharge from the cyanide destruction circuit is then forwarded to the tails collection tank
for disposal.
17.2.9 Cu-Fe Removal
This circuit removes the majority of the impurities (mostly copper and iron) in the cobalt rich
PLS prior to downstream refining.
This circuit treats the heated Cu-SX PLS from the autoclave along with other recycle streams
that contain recoverable cobalt values (Co precipitation cyclone U/F, Co Scrub VSEP filtrate)
with MgO to around pH 4.5 in a series of 4 agitated tanks. At this pH more than 95% of the
copper and ferric iron is removed as stable hydroxide precipitate.
The resulting slurry is pumped to the Cu/Fe removal thickener for solid-liquid separation.
About 70% of the thickener U/F is recycled back to the lead Cu/Fe Removal Tank for seeding.
The balance is sent to the autoclave for further recovery of copper and co-precipitated cobalt
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values. The clear overflow, which is virtually free of copper and iron impurities, is pumped to
the downstream cobalt refining circuit.
17.2.10 Cobalt Precipitation
This circuit selectively precipitates cobalt from the PLS by neutralisation and re-dissolving
with spent acid from the cobalt crystallizer for further refining in the Co-SX circuit.
The impurity free and cobalt rich PLS is received in the series of five agitated cobalt precipitate
tanks along with other recycle streams such as Co-Raff RO bleed, Co-Scrub RO concentrate
and poor water bleed. MgO is added to the lead tanks to increase the pH of the solution to 8.5.
At this pH around 90% of the Co is precipitated from the solution (as per below reaction) along
with other minute impurities present in the solution such as iron, copper, nickel and manganese.
CoSO4(a) + Mg(OH)2(a) → Co(OH)2(s) + MgSO4 (a)
The precipitation of cobalt from the solution also yields MgSO4 in the barren liquor and a bleed
of this stream is treated to minimise the build-up of MgSO4 in the system.
The discharge slurry from the last cobalt precipitate tank is pumped to the cobalt precipitation
cyclone to separate the coarse particles, which are mostly composed of SiO2, hydrated
magnesium sulphate salts and unreacted MgO, from the fine cobalt hydroxide precipitate. The
cyclone U/f is recycled back to the Cu/Fe Removal Circuit, while a bleed portion is sent to the
MgSO4 crystallizer as part of the Mg control in the overall system.
The cyclone O/F is cooled then filtered. Entrained solution in the filter cake is washed with
process water for displacement. The collected filtrate, which is mostly saturated with MgSO4,
is sent to the Trace Metals Precipitation circuit prior to MgSO4 recovery in the crystallization
step.
The filter cake is discharged to the cobalt resolution tank where, RO water, Co-SX Raff RO
permeate, Co crystallizer condensate and blow-outs are added to repulp the precipitate. The
acid contained in some of these streams redissolves the cobalt hydroxide into the solution as
sulphate. Make-up acid is added to supplement the requirement for re-dissolution of the
precipitate.
17.2.11 Cobalt SX
The objective of this circuit is for further impurity removal and concentration of cobalt PLS
ahead of crystallization.
The discharge slurry from the Co Re-solution circuit is pumped to the Co-SX circuit which is
composed of:
Single extraction stage.
Four scrubbing stages.
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Single stripping stage.
The Co PLS feed is received in the cobalt extraction mixer settler where it is mixed with
organic (20 vol% Cyanex 272) at an O:A ratio of 1:1. Co and Zn are preferentially loaded onto
the organic over Ni, Co and Mg, which remain in the raffinate solution. More than 70% of the
cobalt in solution is extracted to the organic. During the extraction, H2SO4 is generated in the
aqueous phase according to the following reaction:
CoSO4(a) + 2oRcoH(o) → oRco2Co(o) + H2SO4 (a)
The product acid helps in the complete re-dissolution of the remaining Co(OH)2 in the feed
PLS. pH control is regulated by the addition of MgO.
The loaded organic is held in the loaded organic surge tank to reduce the carry-over of
entrained aqueous solution and is pumped from there to the last scrubbing stage. The scrubbed
organic is pumped to the cobalt strip tank where it is contacted with dilute sulphuric acid and
Co-crystallizer purge to strip Co from the organic. The loaded strip solution then gravitates
from the strip mixer-settler to the loaded strip solution tank. Entrained organic in the loaded
strip solution is removed ahead of crystallization by a series of multimedia filters and a
coalescer.
The raffinate from the cobalt extraction mixer-settler gravitates to the raffinate after settler and
pumped to carbon columns in order to recover the soluble gold (from pressure oxidation acid
leaching) via adsorption.
The cobalt raffinate is fed to the Co raffinate RO VSEP Package where the majority of the
trace heavy metals, such as Ni, Co, Fe, Cu and Mg, and some acid are removed in the reverse
osmosis process. The concentrate is discharged periodically to the metals loaded solution
return tank and pumped to nickel cementation column for nickel removal. A bleed of the
concentrate is recycled to Cu/Fe Precipitation circuit in order to recover the cobalt and build-
up the nickel concentration within the system. The Co-raffinate RO water is sent to the Co-
precipitate repulp tank.
17.2.12 Crud Treatment
Entrained organic from aqueous streams emanating from the SX circuits is recovered by the
crud treatment facility, which comprises an agitated crud treatment tank where clay is added,
and two stages of centrifuging. . Centrifuged organic is returned to the circuit. Solid matter is
deposited into containers for removal. Recovered aqueous is pumped back intermittently to the
Zn scrub pump tank.
17.2.13 Cobalt Sulphate Crystallization
The objective of this circuit is to recover the cobalt from the solution as cobalt sulphate
heptahydrate crystals via multi-effect evaporative crystallization.
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Following organic removal, the pure cobalt sulphate feed solution is pumped to the crystallizer
along with the seed. The flashed steam from the autoclave is injected in the heater in order to
transfer the heat to the cobalt feed solution. As water evaporates the solution is concentrated
and becomes supersaturated, promoting the formation of nuclei for crystallization. The vapour
that is generated as a result of the evaporation is condensed in a water-cooled condenser, with
the clean condensate recycled as clean water to various areas of the plant.
The supersaturated cobalt solution is forwarded to the cobalt crystallizer where it contacts more
cobalt crystals through agitation. The seeding promotes additional site for nucleation. The
growth of the crystals is dependent on the extent of super saturation and recirculation control.
When the target particle size of is reached, the crystals are withdrawn from the crystallizer
thickened and further dewatered in the cobalt crystals centrifuge, where the crystal discharge
is split into portions:
Seed which is recycled to the feed tank.
Product stream which is sent to the last stage of drying in the tray crystal dryer.
The final moisture of the crystal product is controlled by drying with hot air. The dried cobalt
sulphate heptahydrate crystals is then discharged to a conveyor for bagging.
The mother liquor from the crystallizer is periodically bled to minimise the build-up of
impurities in the crystallizer system.
17.2.14 Trace Metal Precipitation
The Trace Metal Precipitation circuit removes trace impurities in the MgSO4 bleed streams
prior to recovery of MgSO4 via crystallization.
The cobalt cyclone underflow bleed and Co-ppt filtrate are fed to a series of four trace metal
precipitation tanks, where MgO is added to precipitate the trace metals such as Cu, Co, Fe, Zn
and Ni as metal hydroxides. The discharge slurry is then pumped to the trace metals lamella
clarifier for solid-liquid separation. The clarifier underflow is recirculated back to the autoclave
for recovery of target metals and the clarifier O/F is sent to a polishing filter for further removal
of fine solid precipitates. Diatomaceous earth is used as a pre-coat to aid the filtration of the
fine solids.
The filter cake from the polishing filter is periodically removed by backwashing and
recirculated back to the autoclave.
17.2.15 Magnesium Sulphate Crystallization
Recovery of solid magnesium sulphate (Mg2SO4) is achieved by heating of the feed brine to
the boiling point, evaporating water and as a result, increasing the Mg2SO4 concentration in
the remaining brine above its saturation point. The super saturation of the dissolved solids
causes crystals of Mg2SO4 to precipitate out of solution and to grow in size by attaching
themselves to existing previously precipitated crystals in the brine. Removing a portion of the
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brine and solids from the evaporator vessel allows for the solids to be separated from the brine,
with the brine being returned to the evaporator vessel along with fresh feed brine. The water
vapor driven off from the brine is condensed and cooled, and the resulting relatively pure water
can be reused for other purposes.
At equilibrium conditions, the volume of fresh feed introduced is equal to the water vapor
boiled off from the boiling surface, plus the volume of solids and brine sent to the dryer. The
solids tonnage removed from the system at equilibrium is equal to the tonnage of Mg2SO4
dissolved in the feed brine that is introduced into the evaporator system. An intermittent purge
is removed from the centrate brine to control the concentration of contaminant ions below a
critical level and is made up with a corresponding intermittent increase of feed brine as
required.
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18.0 PROJECT INFRASTRUCTURE
18.1 MINE AND MILL SITE
The mine site is located in an area generally characterized by deep, relatively narrow valleys
with steep side slopes and rugged mountains. The mine portal is located in one of these valleys.
Adjacent to this valley is a flat-topped mountain which is referred to as the Big Flat. The
processing facilities and the tailings and waste rock storage facilities (TWSF) are located on
the Big Flat. The Big Flat is a gently sloping area at an elevation of approximately 8,000 ft,
which is approximately 1,000 ft. higher than the mine portal. Material is moved from the mine
portal to the Big Flat using an aerial tramway system.
Facilities located on the Big Flat include:
The tram head structure.
Coarse ore and waste storage.
Crushing and screening facilities located in a crushing building.
Processing facilities located in the concentrator/process building.
Backfill preparation plant located in the process building.
Wastewater treatment plant located in the process building.
Tailings and waste rock storage facility.
Mine office building and change facilities.
Fuel and lube storage and dispensing facilities.
Mine equipment maintenance facility (truck shop), planned for construction in Year 2.
Topsoil stockpile.
Electrical substation.
18.1.1 Site Layout
The overall site layout is shown in Figure 18.1.
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Figure 18.1
Site Facility Map
18.1.2 Work Completed to Date
The concentrator and mine site facilities and infrastructure were previously under construction
and as such, preliminary work has been completed, including:
Completion of the access road from highway 93 to the mine site.
Security/Gate House, which has been purchased and is installed along the access road
to the mine site.
Site preparation including stripping and grading.
Earthworks for the first cell of the Tailings Waste Storage Facility (TWSF) was nearly
completed during the 2011 construction phase. The installed portion of the liner has
been damaged since construction ended and will need to be replaced or repaired.
Some building footings have been installed for the crusher building and the
concentrator building.
The administration building has been purchased and installed at site. No utilities have
been installed to the building.
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The incoming power supply line was completed during the last phase of construction.
Tie-ins to the supply line and the site distribution system will be installed during the
next phase of construction.
The road to the portal location and portal bench has been completed. A Hilfiker
retaining wall will be constructed during final construction prior to mine development.
A small warehouse and yard south of Salmon, Idaho, has been purchased. The Salmon
depot is currently used for storage of the purchased equipment. In future, this site will
be used as a mustering point for construction and operations employees who will be
bussed to site. It will also serve as temporary storage of concentrate prior to shipment
to the hydrometallurgical facility (CPF) and incoming shipments bound for the mine
site.
18.1.3 Mine Site Access Roads
Vehicle access to the ICP mine site is via a series of well maintained, public access roads which
are open year round. Access to the road is approximately 6 miles south of Salmon, Idaho, on
Highway 93 which also services the Blackbird mine (currently not in operation). The total
distance from the Salmon depot to the ICP is approximately 48 miles.
Employees are expected to live in the Salmon area and will be transported to the project site
by buses or vans from the Salmon depot. Access to the site from Salmon is shown in Figure
18.2. This route will also be used for transportation of concentrate, equipment, reagents, and
other freight.
Figure 18.2
General Mine Site Area Map
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18.1.4 Buildings
The process facility and ancillary buildings include the following:
Crusher Building – has been purchased and is stored at the Salmon Depot.
Concentrator Building – has been purchased and is stored at the Salmon Depot.
Control Room (enclosure within the Concentrator Building).
Sample Prep Room (enclosure within the Concentrator Building).
Administration Building - has been purchased and is installed at the mine site.
Dry/Change House.
Security gate/house – has been purchased and is installed along the access road to the
mine site.
Warehousing of spare parts, reagents and consumables will be in the crushing and screening
building and in the concentrator building.
No separate maintenance shop is provided. Routine maintenance of the surface equipment is
performed in the crushing and screening building. Breakdown maintenance is performed
offsite. The mining contractor is responsible for maintenance of its equipment and the
maintenance functions are carried out inside the mine or on the portal bench.
18.1.5 Electrical Power Supply and Distribution
The project mine site is supplied by a 69-kV power line provided by the Idaho Power
Company. A power supply line to the adjacent Blackbird Mine Site, which currently feeds only
the Blackbird water treatment plant, already exists.
18.1.5.1 Mine Site Incoming Power Supply Line
The 69-kV incoming power line originates in Salmon and services the Blackbird Mine Site.
The power line to supply the ICP will be from a new tap on the existing line to the new
substation located near the concentrator.
18.1.5.2 Site Power Distribution
Transformers located at the concentrator substation reduce the voltage to 4.16 kV for further
power distribution. Power for the tram drive system and the concentrator ball mill are operated
at 4.16 kV. All other loads operate at 480 V, with the exception of lighting, instrumentation
and other small loads.
An overhead power line at 4.16 kV runs parallel to the tram from the concentrator substation
to the mine portal area. Transformers located at the portal reduce the voltage to 480 V for
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distribution within the tram loading facility. Power distribution within the mine will be at 4.16
kV.
Power for the water management pond pumping system and the surface mounted mine vent
fans are provided by 4.16 kV overhead power lines that run from the concentrator to the point
of consumption with transformer used to reduce the voltage to 480 V for supply to the
equipment.
18.1.6 Surface Facilities Fire Protection
Neither local building codes nor the FCC insurance carrier require a permanent fire protection
system. Fire protection for the surface facilities is provided using a combination of hand-held
(20-pound) fire extinguishers and wheel-mounted (120-pound) fire extinguishers.
All vehicles and mobile equipment are equipped with fire extinguishers.
Forest Service regulations require that fire suppression equipment be available during the fire
season. A water truck equipped with pump, hoses and nozzles is sufficient to meet this
requirement. Shovels and other tools for suppressing small fires will also be stocked and made
readily available for employees.
18.1.7 Mine and Concentrator Communications
Administrative functions for the mine and concentrator are performed primarily from the
existing FCC office in Salmon Idaho. This includes senior management, human resources,
accounting, payroll, accounts payable and procurement. The office is currently connected to
all required data and voice communications networks.
Surface communication at the mine site is primarily by cellular phones. Communication to the
Salmon administrative site is via cell service, land line or network data system.
Communications within the underground mine use radios and a leaky feeder system. This
system allows radio communication from all locations within the mine.
.
18.1.8 Water Supply, Treatment and Discharge
The primary demand for water is for processing at approximately 960 gallons per ton processed
(768,000 gallons per day) at the nominal production of 800 tons per day. Except for water lost
to the concentrate and the tailings, the effluent from the milling operation reports to a water
management pond. This water mixes with mine water and other waters reporting to the pond
and is recycled back to the mill.
The primary source of water for the operation comes from dewatering the Ram deposit. The
average flow during the life of the mine is estimated to be approximately 45 gpm from the Ram
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Mine. Additional water for the operation comes from the collection of runoff from the TWSF
and storm water. These flows report to the water management pond.
18.1.8.1 Water Management Pond
The water management pond is sized to contain all process and mine drainage waters, and all
drainage waters from the TWSF. Additional capacity is required to contain runoff from the
500-year storm event. The pond has a total required capacity of 10 million gallons. The pipeline
from the pond to the mill is double-contained and complete with leak detection at all low points
and at pipe-to-pipe connections.
The liner design for the water management pond consists of a double synthetic liner system
with leak detection and leak collection.
18.1.8.2 Mine Dewatering
Discharge from the mine dewatering system is delivered to a holding sump at the portal. The
sump is sized to contain the entire backflow from draining the pipeline from the Ram portal to
the mill on the Big Flat.
Pumping from the portal to the mill is accomplished via a winterized steel pipe with secondary
containment. During an emergency shutdown or production curtailment, the mine pumps
continue to operate in order to maintain the entire water balance and control system.
18.1.8.3 Water Treatment
The objective of the water treatment facility is to produce the highest quality discharge stream
that is reasonably achievable. A secondary objective is to operate the system with as close to a
zero liquid-waste discharge condition as possible. Water management is based on operating a
water treatment plant and releasing water in accordance with a National Pollutant Discharge
Elimination System (NPDES) permit in conjunction with temporary storage in the water
management pond.
The water treatment plant will incorporate the following treatment methodologies:
Metals removal by oxidation, precipitation and filtration/settling (co-precipitation).
Metals polishing removal by cation ion exchange (IX).
Nitrogen removal biological denitrification (biodenitrification) via moving bead
bioreactor (MBBR).
Co-precipitation.
The design of the water treatment system is based on the water flow diagram outlined in Figure
18.3.
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Figure 18.3
Water Treatment Block Flow Diagram
Except during periods of very high inflow, the water treatment plant treats incoming water on
an as-received basis. During periods of high inflow, water will accumulate in the water
management pond for treatment during lower inflow periods. Mine water quality is predicted
by the Dynamic Systems Model (DSM) to contain elevated concentrations of nitrate, sulphate,
and metals (aluminum, cobalt, copper, iron, manganese, zinc).
Final effluent from the treatment plant will be discharged into Big Deer Creek immediately
downstream of WQ-24a in accordance with the NPDES permit which is to be issued by EPA.
FCC has stated in its NPDES permit application to EPA that the treated water will meet all in-
stream standards and will not require a mixing zone.
18.1.9 Tailings and Waste Rock Storage (TWSF)
A single surface disposal facility is used to store both the tailings from the concentrator and
the waste rock material. This facility serves to minimize the area of disturbance by sharing
containment and drainage collection facilities while providing storage for these materials.
The TWSF is located east of and down slope from the mill on the Big Flat. This location was
chosen as the best site for the facility in the project area because of its relatively flat
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topography, avoidance of jurisdictional wetlands, soil characteristics, and distance from active
drainages and streams.
Specific design elements of the TWSF are:
Storage of 800,000 tons of waste rock and 960,000 tons of tailing, based on production
estimates for the feasibility study, with separation of tailing and waste rock to the extent
practicable.
2.5H:1V inter-bench side slopes.
Geomembrane liner system with drainage collection.
Diversion of runoff around operating areas of the facility.
Collection of and conveyance of runoff and seepage from tailing and waste rock to
synthetically lined water management ponds.
Collection and conveyance of shallow groundwater flow to wetland mitigation ponds.
Toe berm to provide geotechnical stability and storm water control.
Occupies an area of about 36 acres.
A general layout of the TWSF and water management ponds is shown Figure 18.4.
Figure 18.4
TWSF Plan View
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The liner system for the TWSF consists of a 40-mil PVC synthetic liner placed over a
geosynthetic clay liner (GCL). An 80-mil HDPE rubsheet will be placed over the primary PVC
liner on the perimeter of the TWSF to protect the primary liner from UV and physical damage.
A drainage collection system will be constructed over the PVC liner to collect water infiltrating
through the tailing and waste rock. The drainage collection system consists of a series of
perforated pipes connected to a header pipe that conveys flow to the water management pond.
The drainage collection system will be constructed within a protective sand layer, which also
acts to protect the PVC liner from damage during tailing and waste rock placement.
18.1.9.1 Topsoil Stockpile
Growth media salvaged during the construction of the project site roads and other facilities
will be stockpiled in one area. The area is located adjacent to the TWSF. The total amount of
topsoil salvaged is estimated to be 279,000 yd3. Approximately 7.2 acres are required for the
growth media stockpile area. Precipitation runoff is diverted around the area by perimeter
ditches. As topsoil materials are placed, this area will be seeded to stabilize the stockpile.
18.1.10 Explosives Storage and Transport
Explosive will be delivered by the powder manufacturer/distributor to the designated surface
explosive storage facility at the ICP.
Explosive requirements for the underground operation will then be transported by designated
underground explosive vehicles certified to transport explosive to the underground storage
facilities.
From the underground storage facilities, explosive will then be distributed to the working areas
with the similar designated vehicles.
18.2 CPF INFRASTRUCTURE
The CPF will accept the flotation concentrate from the mine for final processing. All products
will be shipped from the CPF site via rail or truck. Solid process residue will be transported
via rail to an offsite disposal facility.
18.2.1 CPF Site Access
Access to the site is via Pioneer road which is appropriately rated for the anticipated truck
traffic to and from site. The site has access to highways 15 through Blackfoot Idaho for delivery
of concentrate and export of products to any location in North America. The site is adjacent
to a Union Pacific (UP) rail line with access to Blackfoot rail yards which provides a
connection point to the primary rail lines in Idaho.
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18.2.2 Process Plant Layout
The CPF location is a greenfield site located approximately 3.5 miles north west of Blackfoot
Idaho on Pioneer Road in a light industrial area. The 15 acre site is currently used as
agricultural land and is relatively flat as shown in Figure 18.5.
Figure 18.5
CPF Site Location
Facilities on site include:
Refinery building (including the primary process building and solvent extraction
building).
Crystallizer pad.
Administration building.
Rail spur lines.
Truck scale.
18.2.3 Buildings
The overall refinery building dimensions are 450 ft. x 169 ft. x 50 ft. with equipment located
both at group level and in elevated platforms. With the exception of the crystallizer, all process
equipment is located within this building. The crystallizers are separated from the refinery
building on a 128 ft. x 56 ft. concrete pad.
18.2.3.1 Primary Process Building
The primary process building reuses a pre-engineered building which was previously
purchased by FCC. The building will house the following areas:
CPF
Site
Blackfoot, Idaho
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Cobalt concentrate feed preparation.
Acid neutralization.
Reagents handling.
Trace metals precipitation and recovery.
Autoclave circuit.
Cobalt precipitation and re-dissolution.
Acid neutralization.
Electrical and control rooms.
18.2.3.2 Solvent Extraction Building
The solvent extraction building is a building extension to the process building which houses:
Shops and warehouse.
Primary filtration, gold recovery and residue handing.
Cobalt solvent extraction.
Copper solvent extraction.
A new pre-engineered building is used for the extension and is separated from the main process
building by a concrete block wall. All building materials in this area are resistant to an acidic
environment including epoxy coated steel, acid resistant concrete and stainless steel
mechanical and electrical equipment. A concrete block wall separates the solvent extraction
building form the primary building due to the potential for explosion in the solvent extraction
areas. Explosion proof motors and heaters will be used in the solvent extraction area.
18.2.4 Crystallizer Pads
The crystallizer pad area contains all equipment required for production of:
Copper sulphate
Cobalt sulphate.
Magnesium sulphate.
All crystal products are bagged at the crystallizer pad for loading onto the adjacent rail spur
via forklift. No buildings are installed at the pad but service, inspection and equipment
platforms are required to house the dryers, pumps, thickeners, filters and bagging equipment.
The platforms are constructed with painted structural steel with steel grating on the platform
levels.
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18.2.5 Administration Complex
The administration complex includes two 24' x 60' modular office trailers and a 10' x 20' wash
car. The complex includes space for administration functions as well as laboratory space and
an employee change room.
18.2.6 Rail Spur Line and Loading Area
A Union Pacific (UP) railway is located adjacent south of the CPF site. Railcars picked up
from site will be transported to the rail yard in Blackfoot, Idaho, which can provide product
transport to any location in North America.
18.2.7 Hydrometallurgical Facility Fire Protection
Fire protection consists of a buried fire main and fire hydrants located around the perimeter of
the facilities. Hand-held fire extinguishers are located throughout the facilities as additional
fire protection.
The solvent extraction area has an automatic-spray fire suppression system for each
mixer/settler and has an automatic foam system that will suppress fire in upper and lower decks
in surrounding rooms. A manual override system will start the system manually.
18.2.8 Power Supply and Distribution
Power supply to site is provided by the Idaho Power company from the 15 kV overland power
lines located 100 m north of the CPF site. Idaho power has confirmed their system will
accommodate the estimated additional loading from the CPF plant and no upgrades will be
required.
The electrical and control room is housed in a two story steel and concrete block. The building
houses the stepdown transformers, switch gear, MCCs and capacitor banks on the ground floor.
A mezzanine level contains the control room and DCS system, UPS, and battery room.
Buried cables bring the power to inside the electrical room. The electrical room has a 4.160
kV switch gear and MCC for distribution to the plant air compressor system. A 4.160 kV-480
V substation including a and 2500 kVa 60 hz 3 phase dry type transformer is used for general
plant distribution to the refinery.
Four MCCs are installed, with one dedicated to the 4.160 kV air compressor system and the
remaining three for the 480 V system. A capacitor bank is included for the 4.160 kV system.
Cable trays are used to distribute cabling throughout the plant along two main branches. Cable
trays in the SX building are fiberglass to provide corrosion resistance. All other cable trays are
galvanized steel.
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18.2.8.1 Emergency Power
A 480 V - 500 kW emergency diesel generator provides power to the following areas:
Fire protection system in the solvent extraction building.
Ventilation system in the cyanide system.
Agitators in the autoclave.
Air compressor system.
The NOx cooling loop system.
18.2.9 Process Control System
The overall CPF operating philosophy is that the whole plant shall be controlled from a Facility
Control Room (FCR). It is possible to monitor and control all the processes equipment of the
CPF from this FCR. The FCR will be continuously manned by operators during operations.
Remote control panels are installed at a number of key locations within the CPF to allow
operators the ability to monitor and control specific equipment.
A UPS system is used to ensure complete supervision of the process and allow for safe plant
shutdown in the event of a power outage.
18.2.10 Communications
The CPF is located near Blackfoot Idaho and tie-ins to the existing data and voice
communications networks are available within 100' of the site boundary. This includes the
availability of mobile and land lines as well as network connectivity. Communication at the
CPF administration building are primarily via land line or cell phone communications. Plant
operators and yard personnel use two way radio communication within the plant.
18.2.11 Water Supply
A 12” water line from Blackfoot is located on Pioneer road which will service the domestic
and process water needs of the plant. In total, the CPF requires approximately 26 T/h (103
USgpm) of water make-up to sustain the operation during steady state (see Table 18.1).
Table 18.1
Total CPF Make up Water
Total Water Requirement to CPF Flowrate (T/d)
Water Make-up 383
Unaccounted Water Requirement 236
Total 619
Flowrate, T/h (USgpm) 26 (103)
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The water balance calculated by the METSIM model is well accounted with the exception of
6% (~24 T/d), difference between the water in and water out flowrates. This difference is
assumed to be due to venting and other evaporation losses, and chemically bound water in the
solid products and residue streams, which are difficult to model and quantify accurately.
18.2.12 Waste Disposal
Water effluent from the facility will be disposed of in the Blackfoot municipal sanitary sewer
lines located under Pioneer Road in front of the CPF. The effluent from the plant is estimated
to be approximately 16 gpm. Liquid effluent from the CPF complies with the City of Blackfoot
Sewer Department criteria.
Solid waste residue from the facility will be collected for transport to an offsite disposal
facility. Approximately 160 lb per day of solid residue (dry basis) will be generated at the
facility.
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19.0 MARKET STUDIES AND CONTRACTS
19.1 INTRODUCTION
The feasibility study is based on the recovery of battery grade cobalt sulphate heptahydrate,
together with copper sulphate, magnesium sulphate and gold, and a minor volume of copper
concentrate as saleable by-products.
CRU Consulting (CRU) was retained by eCobalt to provide market analysis for cobalt sulphate
and by-products. CRU’s report, “Market Study for the Idaho Cobalt Project (ICP)”, dated
September, 2017, includes the following:
An assessment of the battery market and the technologies in use and under development
to support electric vehicles and other rechargeable battery applications.
Analysis of the market for cobalt, with particular emphasis on the use of cobalt sulphate
in the battery market.
Analysis of the current and future supply of cobalt sulphate and accessibility of that
market to the ICP.
An assessment of the market for the associated by-products of the ICP (i.e., copper
sulphate, magnesium sulphate, gold and copper concentrate).
CRU was founded in 1969 and provides market analysis and price assessments for a range of
metals, minerals and fertilizers, including minor and specialty metals and products. Based in
London, United Kingdom, it is a well-regarded, independent consulting firm.
Readily-available general information on cobalt supply and demand is published by
organizations such as the United States Geological Survey (USGS). However, detailed
information on cobalt chemicals and cobalt sulphate in particular, as well as copper sulphate
and magnesium sulphate, is available only through specialist consultancies such as CRU.
CRU has provided reasoned analysis of the markets for products from the ICP to support its
projection of unit prices on an ex-works basis. The following descriptions are based on that
report.
19.2 COBALT
The majority of cobalt is recovered as a by-product of nickel and copper. Historically, the most
important cobalt end-use sector was in the superalloys used to make parts for gas turbine
engines. By around 2005, growth in the rechargeable battery sector resulted in cobalt
consumption in rechargeable batteries matching that in superalloys. Over the past decade,
demand for cobalt in non-metallurgical applications, driven by demand for batteries, has
outpaced that in metallurgical applications. CRU estimates that cobalt demand was
approximately 96,000 t in 2016, of which approximately 44% was consumed in rechargeable
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batteries. Demand growth for rechargeable batteries has been led by the electric vehicle (EV)
sector, including plug-in hybrid electric vehicles (PHEV) and hybrid electric vehicles (HEV).
Over the period to 2026, CRU’s analysis indicates that global refined cobalt demand will
increase to approximately 165,000 t/y from 96,000 t in 2016. Between 2016 and 2021, the
compound average growth rate (CAGR) is expected to be 6% based on continued growing
demand for lithium-ion batteries; between 2021 and 2026, the rate of growth is expected to
moderate to around 4% as the EV sector matures and the metallurgical sector continues to
show robust growth. Within this overall demand projection, demand in non-metallurgical
applications will continue to outpace total demand growth throughout the forecast period.
The lithium-ion battery sector will overshadow growth in most other applications and CRU
projects non-metallurgical applications to account for 67% of global demand in 2026. Given
the length of time required for development, CRU does not anticipate that other battery
technologies for the EV sector will negatively affect cobalt consumption within the next 10
years.
Mined production of cobalt is dominated by the Democratic Republic of Congo (DRC) which
accounted for approximately 54% of world output in 2016 (USGS, Mineral Commodity
Summary, 2017). CRU expects the country’s share of output to increase to 67% by 2021,
despite political instability, required infrastructure development and risks to energy supply.
China is the largest importer of cobalt concentrates and intermediate products and is the largest
producer of cobalt chemicals.
CRU’s analysis of cobalt demand considers both metallurgical and non-metallurgical end-use
sectors; analysis of supply takes account of mine and refinery output, and secondary sources,
including recycling of catalysts and batteries; and stockpiled material.
19.2.1 Cobalt Sulphate
Battery-grade cobalt sulphate is produced by the following processes:
Dissolution of refined cobalt metal.
Dissolution of cobalt powder.
Refining cobalt concentrates.
Refining cobalt hydrometallurgical intermediates.
Recovering and refining recycled material.
China is by far the largest producer of cobalt sulphate and the majority is produced by refining
concentrates and hydrometallurgical intermediates. Outside China, cobalt sulphate mainly
takes place through dissolution of refined metal and powder.
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Three types of lithium-ion batteries, lithium cobalt oxide (LCO), lithium-nickel-cobalt-
aluminium-oxide (NCA) and lithium-nickel-manganese-cobalt (NMC) use cobalt in the
cathode. While LCO batteries have a higher cobalt content than NCA and NMC batteries, it is
these two which have dominated the growth in cobalt demand over the past three years and
both rely specifically on cobalt sulphate as a key component of the cathodes.
These contain between 7% and 20% cobalt in their cathode material and are used in a range of
applications. As well as EVs, they are also used in e-bikes and power tools. A minor amount
of sulphate is also consumed in copper solvent extraction electrowinning, the plating industry
and as a supplement in animal feeds.
Cobalt sulphate demand is rising strongly and is likely to outperform demand for other cobalt
chemicals and, in fact, demand in metallurgical applications in the future.
CRU estimates global cobalt sulphate consumption at 14,544 t contained metal in 2016, a
25.3% y/y increase. It is driven by strong growth in the electric vehicles (EV) sector; in
particular, 23.7% y/y increase in EV, plug-in hybrid electric vehicles (PHEV) and hybrid
electric vehicles (HEV) production.
Energy storage has become an important part of the electricity generation, transmission and
distribution chain, due to the surge in renewable energy generation systems globally. CRU
includes consumption in this end-use sector in its demand forecast. However, it believes that
there are number of competing technologies that remain more cost effective, efficient or safer
than the use of cobalt-bearing batteries for grid storage and, therefore, includes only minimal
consumption for this end-use.
CRU recognizes that there are a number of alternative technologies in existence or in
development that could challenge future cobalt demand, particularly if long-term supply
continues to be unstable for manufacturers. Low availability could make manufacturers turn
away from the use of cobalt-rich cathode chemistries, particularly in EVs. This will not
necessarily destroy cobalt demand, but could result in more battery material makers
endeavouring to reduce the amount of cobalt per unit in their NCA and NMC batteries.
However, CRU does not anticipate that these new technologies to significantly affect cobalt
demand in the next 10 years, although the intensity of use of cobalt in batteries may decline
slightly in the 2020s.
Over the next 10 years, CRU foresees that tightness in both the metallurgical and non-
metallurgical cobalt sectors will result in prices above current levels. CRU projects that the
shortfall will be more pronounced in the non-metallurgical sector where supply is expected to
increase at CAGR 7.0% compared with demand increasing at CAGR 7.9%. CRU notes further
that the global supply of cobalt chemicals is increasingly subject to bottlenecks in mine supply,
resulting in upward pressure on prices for cobalt chemicals.
As a result of its analysis, CRU concludes that the ICP has the opportunity to become a reliable
source of cobalt sulphate to markets within the United States and internationally. As noted
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above, the United States is a net importer of both copper sulphate and magnesium sulphate and
the ICP should be in a position to replace a proportion of imports in regions where it has a
freight advantage.
19.3 COPPER SULPHATE
Copper sulphate is usually sold in technical and animal feed grades, and as anhydrous copper
sulphate. It is widely used as a fungicide on fruit crops such as melons, grapes and other berries.
As an algaecide, it is used to control algal growth in lakes and reservoirs. As a plant nutrient,
copper sulphate is used to address copper deficiency in cereals. In animal feeds, it promotes
weight gain and feed efficiencies in poultry and pigs.
Copper sulphate is also used in a wide variety of industrial applications including adhesives,
timber preservation, colours and dyeing and in electrolytic processing.
Domestic United States production of copper sulphate has averaged 22,000-23,000 t/y since
2010. CRU’s analysis of trade data shows that the United States is a net importer of
approximately 30,000 t/y and it indicates that material from ICP will have the opportunity to
displace imported material in market regions where there is a freight advantage.
19.4 MAGNESIUM SULPHATE
Magnesium sulphate occurs naturally as the mineral kieserite (MgSO4.H2O) and in a number
of other naturally-occurring double salts of magnesium with potassium, sodium and calcium.
It is also produced synthetically by reacting magnesium oxide, magnesium hydroxide or
magnesium carbonate with sulphuric acid.
It is used as a fertilizer to correct magnesium deficiency in soils and for certain crops, such as
potatoes, roses, tomatoes, lemon trees, carrots and peppers which require additional
magnesium to support crop quality.
Synthetic magnesium sulphate is used in food processing, pharmaceuticals and a wide range
of industrial applications including detergents, leather, metal plating and pulp and paper.
Production in the United States averages around 45,000-48,000 t/y CRU’s analysis of trade
data shows that the United States is a net importer of approximately between approximately
12,000 and 21,000 t/y and it indicates that material from ICP will have the opportunity to
displace imported material in market regions where there is a freight advantage.
19.5 GOLD
Gold is a readily marketable metal and, in contrast to the sulphate products, pricing is
transparent. Supply is made up of mined gold; secondary, recycled gold recovered from
previously fabricated products; gold released from the official sector (gold bullion reserves
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held by central banks, government and supranational bodies), sales or leasing arrangements;
and gold released by producer hedging operations.
Gold demand is broadly divided into fabrication demand and investment demand. Fabrication
demand includes demand for manufacture of items such as jewellery, coins and medallions,
most of which is partly driven by the investment considerations, and gold used in electronics
and dental applications, and in minor industrial uses. Investment demand includes ingot and
bullion purchased by central banks, governments and other institutions.
19.6 COPPER CONCENTRATE
Copper concentrate produced by the ICP is expected to grade 32% Cu, which is above the
standard 30% Cu grade, and also will have favourable copper:iron:sulphur ratios. CRU
considers that since the projected production volumes are relatively small, the material will be
acceptable to smelters and/or traders in the United States for blending to take advantage of the
high copper content and to reduce contaminants such as arsenic.
19.7 PROJECTED REVENUE AND MARKET POSITION
Based on the CRU analysis, the following LOM average prices have been used in the financial
evaluation of the ICP project:
Cobalt sulphate $26.65/lb contained Co (average premium of $1.47/lb)
Copper sulphate $4.00/lb contained Cu (premium of $1.4/lb)
Magnesium sulphate $250/t
Gold $1,200/oz
Copper $5,732.01/t (base case copper price)
Micon has reviewed the CRU report and supports its rationale for projections of unit revenues
for cobalt, copper and magnesium sulphates, gold and copper in concentrate.
The projected breakdown of revenues is shown in Figure 19.1.
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Figure 19.1
ICP Breakdown of Projected Revenue
eCobalt, 27 September, 2017 press release.
19.8 CONTRACTS
FCC has not entered into any material contracts relating to development of the ICP.
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20.0 ENVIRONMENTAL STUDIES, PERMITTING AND SOCIAL OR
COMMUNITY IMPACT
The Idaho Cobalt Project (ICP) can be divided into the mine/mill complex and the refinery,
known as the Cobalt Processing Facility (CPF). The mine/mill complex lies 38 km west of the
town of Salmon, Lemhi County, Idaho and the CPF will be located 5 km northwest of the town
of Blackfoot, Bingham County, Idaho.
20.1 ENVIRONMENTAL BASELINE STUDIES AND IMPACT ASSESSMENTS
20.1.1 Mine and Mill
The mine and mill are located on National Forest lands managed by the Salmon-Challis
National Forest. As such, it is subject to the National Environmental Policy Act (NEPA). This
requires a thorough series of environmental baseline studies and an Environmental Impact
Statement that provides the Company, state and federal government agencies a complete
property description, identification of all environmental impacts both positive and negative and
the development of mitigation methods to reduce or eliminate negative impacts utilizing best
practices.
The lead government agency was the US Department of Agriculture, Forest Service, Salmon-
Cobalt Ranger District, Salmon-Challis National Forest (SCNF) with the US Environmental
Protection Agency (US EPA), the Idaho Department of Environmental Quality (IDEQ) and
Tribal governments being major cooperating agencies.
The Baseline Studies included:
Air Quality.
Subsurface Geology.
Surficial Geology (Soils and overburden).
Hydrology.
o Surface Water Quality and Quantity.
o Groundwater Quality and Quantity.
Wetlands and Other U.S. Waters.
Aquatic Resources (Fisheries, Threatened, Endangered and Candidate Species).
Vegetation Resources (Invasive, Threatened, Endangered and Candidate Species).
Wildlife Resources (Threatened, Endangered, Candidate Species and FS Management
Indicator Species).
Land Use Management (Recreational, Visual, Wilderness Resources).
Cultural and Historic Resources.
Noise and Light.
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Transportation.
Socio-Economic Resources.
Blackbird Mine – CERCLA
The studies examined threatened and endangered species of wildlife (Canada Lynx, Grey
Wolf, Bald Eagle and Yellow-billed Cuckoo), sensitive species (Wolverine, Fisher, Northern
Goshawk, Three-toed Woodpecker, Spotted Frog), management indicator species (Greater
Sage Grouse, Pileated Woodpecker, Spotted Frog), migratory birds, big game (Elk, Deer,
Moose, Black Bear, Big Horn Sheep, Mountain Goats) and other species.
The Draft Environmental Impact Statement (DEIS, February, 2007) identified several
significant and non-significant issues, based on the above Baseline Studies. The DEIS only
analysed significant issues which included:
Blackbird Mine CERCLA remediation and restoration.
Groundwater quality of the Panther Creek watershed.
Surface water quality of the Panther Creek watershed.
Water use, management, treatment and disposal.
Sediment delivery (storm water management).
Roads and access.
Transport of product, chemicals and fuel.
Social-economics.
Vegetation and reclamation.
Wetlands and other waters of the US.
Fish populations and their habitat.
Air quality, visual resources, wilderness experience.
Wildlife populations and their habitat.
Cultural resources and Tribal Trust responsibilities.
Planning (land use).
Issues deemed insignificant included:
Claim validity.
Water rights.
Public access and recreation.
Soil productivity.
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The Final Environmental Impact Statement (FEIS, June, 2008) discussed the project,
alternatives to the project, environment effects (direct, indirect and cumulative) and
consultation with aboriginal groups, communities and other stakeholders. No issues were
identified that could not be mitigated using best practices.
Alternative IV was identified by SCNF as the preferred alternative to the original Plan of
Operation that would meet the objectives of the Company as well as reduce resource impacts
to surface water, groundwater, wetlands and native vegetation.
Alternative IV modifications include reducing the size of the tailings disposal site to match
existing ore reserves and avoid direct impacts to isolated wetlands, modification of the
groundwater capture system to ensure adequate post closure groundwater capture,
modification of the proposed water treatment system to reduce the volume of water treatment
waste products while meeting NPDES permit requirements for the discharge to Big Deer
Creek, addition of amendments to mine waste backfill to improve long-term geochemical
stability and re-routing of the water discharge pipeline to avoid impacts to a cultural site.
An extensive environmental monitoring plan has been developed by the Company (Formation,
2015). The plan covers the following:
Water Quality Monitoring.
Biological Monitoring.
Wetlands Monitoring.
Storm Water Monitoring.
Weather Monitoring.
Air Quality Monitoring.
Geochemical Monitoring.
Figure 20.1 identifies the groundwater sampling locations, and the surface water and spring
monitoring network is illustrated in Figure 20.2.
Figure 20.3 shows a plan view of the tailings and waste rock storage facility.
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Figure 20.1
Groundwater Sampling Locations
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Figure 20.2
Mine and Mill - Surface Water and Spring Monitoring Network
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Figure 20.3
Mine and Mill - Tailings and Waste Storage Facility
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20.1.2 CPF
The processing facility is on private land and located within agricultural and industrial areas.
Therefore, it is not subject to the NEPA process or extensive environmental baseline studies.
However, the CPF will be required to meet certain other county, state and federal permitting
requirements, as described in Section 20.5.2 (below).
20.2 SOCIAL COMMUNITY RELATIONS
20.2.1 Mine and Mill
Both the Company and SCNF have conducted numerous consultation meetings with the local
community, aboriginal groups, stakeholders and special interested groups and non-
governmental organizations. Impacts, whether real or perceived, have been recorded and
addressed during meetings and in the EIS and the Record of Decision (RoD) processes.
Aboriginal groups (American Indian Tribes) that have been consulted throughout the process
are the Shoshone-Bannock and Nez Perce Tribes. Consultation included meetings with Tribal
councils and their staff, periodic project update letters and on-site tours of some of their
representatives. They have had full access to all project documents on the project. SCNF did
not identify any traditional cultural properties in the project area.
20.2.2 CPF
The CPF site has only been selected relatively recently and, therefore, consultation with the
surrounding community, the County of Bingham, the City of Blackfoot and other stakeholders
has been less extensive than at the mill/mill site. One potential stakeholder might be the
Danskin Ditch Company, that is part of the United Canal Company and is the local authority
for this area. Although the site itself is presently zoned as industrial, neighbouring agricultural
land is irrigated utilizing a system of irrigation canals to supply water to the area.
20.3 PLAN OF OPERATIONS
The Forest Service regulations at 36 CFR, Part 228 Subpart A required that the mine/mill be
operated in accordance with an approved Plan of Operations (PoO).
The original PoO, dated June 2006, included mining the RAM and Sunshine deposits. It was
updated November, 2008 and submitted to the SCNF. It was approved in January, 2009.
The current PoO, dated December 2009, is based on the recommendations from the FEIS
Alternative IV and the revised Record of Decision (RoD), dated January, 2009 under which
only the RAM deposit will be mined. A modified PoO, that includes the operations at the
Sunshine deposit, will therefore need to be submitted before a new RoD can be approved. The
total disturbance of the RAM mine and mill complex was estimated to be approximately 53 ha
(132 acres).
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An Inter-Agency Task Force (IATF) was established to oversee the mine/mill complex as it
progresses. The IATF comprised SCNF, IDEQ, US EPA, National Marine Fisheries Service
(NMFS), US Fish and Wildlife Service (US FWS), Nez Perce Tribe and Shoshone-Bannock
Tribe. The Task Force has not met since May, 2011 due to the project being put on care and
maintenance. The IATF will reconvene when construction of the mine/mill resumes.
20.3.1 Tailings and Waste Rock Storage Facility
Dry stacking will be employed for tailings not scheduled to go underground. The tailings and
waste rock storage facility (TWSF) will combine the waste rock and dry stack tailings into one
facility (see Figure 20.3, above). Waste rock from the RAM deposit, not being used
underground will be deposited in part of the TWSF underground workings. Tailings, not being
used as underground backfill will come from the mill. The TWSF will serve to minimize
surface disturbance by sharing containment of the waste rock and tailings and also the drainage
collection systems.
The majority of the waste rock will be quartzite which is not expected to present an acid
generation problem since it has a low pyrite percentage and hence low sulphide content.
However, some waste rock will contain sulphides that have a low buffering capacity as well as
soluble metals. The design of the TWSF will include liners and a drainage system that will
capture any acid rock drainage and soluble metals (ARD/ML) for treatment before effluent is
released into the environment. The tailings, on the other hand are almost entirely void of acid
generating capacity due to the mill processing system. It is felt that the tailings will assist in
encapsulating waste rock to reduce and possibly eliminate ARD/ML generation.
The final design of the TWSF will include:
A closure cap that includes a minimum of 1.2 m (4 ft.) of soil cover material to protect
the liner from potential damage from trees growing on the reclaimed surface.
A plan for placement of tailings into the TWSF during winter designed to maintain the
design density and moisture content of the dry stack tailings.
Co-disposal of tailings and waste rock in the TWSF to reduce the oxidation rate of the
higher permeability waste rock component and reduce log-term risk to the environment
of metals release.
A QA/QC Plan will specify that construction monitoring will proceed under the supervision of
a qualified professional engineer. The TWSF will be constructed east of and downslope from
the mill on the Big Flat area. This location was chosen as the best site for the facility in the
project area because of its relatively flat topography, avoidance of jurisdictional wetlands, soil
characteristics, and distance from active drainages and streams.
Specific design elements of the TWSF are:
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A designated facility footprint approximately 35 percent greater than the current RAM
deposit production estimates.
Separation of tailings and waste rock to the extent practicable.
Waste rock will be placed in designated portions of the TWSF in 2 m (5 ft) compacted
lifts.
Waste rock will be covered with at least a 1.2 m (3 ft) thick tailings cap annually.
Dewatered tailings will be placed and compacted in 0.8 m (2 ft) lifts to 90 percent of
the Modified Proctor maximum density.
A composite liner system with drainage collection.
Staged construction and reclamation.
A collection of runoff from waste rock and tailings with conveyance to the water
management pond.
A snow removal storage area with conveyance to the water management pond.
A diversion of runoff around the operating areas of the facility.
Geotechnical stability of the TWSF.
The configuration of the TWSF will separate the tailings from waste rock, except for a co-
disposal zone where the waste rock will be encapsulated by tailings. The TWSF will have a
slope of 4 horizontal to 1 vertical (4H:1V) side slopes constructed in three 15-m (50 ft.) raises
with two 30-m (100-ft) wide benches. The 4H:1V side slopes and benches will enhance
erosional and structural stability. A toe berm will be constructed at the base of the tailings
facility to provide containment for seepage and runoff water from the tailings stack and to
enhance geotechnical stability. The facility will occupy an area of approximately 22.3 ha (55
acres) and will measure approximately 488 m by 518 m (1,600 ft. by 1,700 ft.). The stack will
reach a maximum depth of about 27 m (90 ft.).
20.3.2 Water Management
Water management is based on operating a water treatment plant and releasing water in
accordance with an NPDES permit (Table 20.1). The water treatment plant will have the ability
to treat up to 568 L/min (150 g/min) of water for discharge through the NPDES Outfall 001.
Except during periods of very high inflow, the water treatment plant will treat incoming water
on an as-received basis, with very little water being stored in the water management pond.
During periods of high inflow, water will accumulate in the water management pond for
treatment during lower inflow periods.
204
Table 20.1
Water Treatment Concentrations and Limits
Constituent Influent Concentration
(mg/L)
NPDES Limits
(mg/L)
Removal Target
(%)
Alkalinity (CaCO3) 0.0
Aluminum (Al) 0.122
Ammonia (NH3) 3.0 2.8 7
Arsenic (As) 0.093 0.01 89
Cadmium (Cd) 0.0
Calcium (Ca) 44.0
Chloride (Cl) 1.0
Cobalt (Co) 0.287 0.0704 75
Copper (Cu) 0.032 0.0024 93
Fluoride (F) 0.2
Iron (Fe) 1.0
Lead (Pb) 0.0
Magnesium (Mg) 67.0
Manganese (Mn) 5.6
Mercury (Hg) 0.0
Nickel (Ni) 0.003
Nitrate – (NO3-) 25.0 10.0 60
Potassium (K) 184.0
Silica (SiO2) 5.0
Sodium (Na) 131.0
Sulphate (SO4) 556.0
Thallium (Tl) 0.0
Zinc (Zn) 0.044 0.01845 58 Source Bruner et al, 2016
20.3.2.1 Water Balance
The water balance is unchanged from the Plan of Operations, as presented in the 2008
feasibility study, and is based on the flow diagram shown in Figure 20.4. A dynamic system
model (DSM) has been developed for the project that considers the relationships between the
project components and predicts the impact on them throughout the life of the mine (Telesto,
2005). It allows for the determination of storage requirements, based on the water treatment
plant capacity, to maintain a balanced system.
The DSM includes specific water balance calculations for each year of the project’s life. Each
year of the project’s life is unique, with variations in precipitation, ground water inflow
variances into the mine, and degree of build-out of the TWSF. As such, there is no typical year.
20.3.2.2 Water Treatment
The project water has been determined to contain elevated concentrations of nitrate, sulphate,
aluminum cobalt, copper, iron manganese and zinc. There has been a review of several
advanced technologies (Apex, Veolia and Linkan, Bruner et al, 2016), see Table 20.2.
205
Figure 20.4
Mine/Mill Water Balance
Table 20.2
Water Treatment Systems Comparison
Characteristics Apex Veolia Linkan
Operator requirements 1 1 1
Operator qualifications Medium Medium Low
Maintenance Medium High Low
Outside support required Low Medium Low
Filtration type MMF UF Bag Filter
Filtration complexity Low High Low
Nitrogen treatment Packaged MBBR IX
Treatment sensitivity Medium Medium Low
IX waste volume (L) 78,737 85,433 111,848
System footprint (m2) 2,428 1,214 1,133
Capital Cost (2016) $4.743 M $6.467 M $3.014 M
O&M Cost (2016)/ yr $323,300 $239,754 $375,000
Present Value (15 yrs/6%) $7.883 M $9.148 M $6.656 M Notes: MMF = multi-media filtration, UF = ultra-filtration, IX = Ion exchange, O&M = Operation and
Maintenance, MBBR = moving bed biofilm reactor. Source Bruner et al, 2016
206
The water treatment system will incorporate the following stages:
pH adjustment and oxidation followed by clarification and bag filtration to primarily
remove iron, manganese and arsenic and reduce the turbidity of the effluent. Solids
would be sent to the TWSF.
Oil and grease removal.
Ion exchange (IX) with a synthetic resin that absorbs cobalt, copper and zinc.
Nitrogen removal by IX with a synthetic resin that absorbs nitrates rather than
biological processes.
After these steps, monitoring the results, and with approval from NPDES, the water will be
released to the environment.
20.3.3 Reclamation – Closure
The estimated closure and reclamation costs for operations under the approved PoO for the
mine/mill were determined using a present net value analysis and were based on the
preliminary designs available, including those from the PoO. The preliminary bond required
will be reviewed annually by SCNF, to ensure it is adequate to cover all reclamation costs.
Components included in calculating the financial assurance include:
Interim operations and maintenance.
Hazardous materials removal and disposal.
Operational water treatment.
Demolition and disposal.
Site re-grading, capping and other earthwork.
Revegetation.
Groundwater capture.
Post-closure operations and maintenance.
Post-closure water treatment.
Indirect and overhead costs.
The estimated financial assurance requirement for the ICP in the 2009 RoD was estimated to
be US$43.9 million dollars, plus or minus 20 percent. A detailed closure cost analysis was
completed in 2006, and updated in 2009. These costs have been escalated to 2017 dollars,
resulting in a total reclamation/closure cost of US$40.2 M. This cost includes, as required by
government, the post closure water treatment costs over the 100-year treatment period.
207
Bonding for surface disturbance is understood to have been put in place to cover the initial
construction reclamation costs of US$6.4 M. Provisions for bonding in respect of post-closure
water treatment, insurance on the balance of closure costs, and final closure costs have been
made in the project cash flow projection as part of this study, and amount to approximately
US$5.6 M.
As the CPF is on private land, it does not require a reclamation bond being posted as a
prerequisite of operation from a government agency. However, when the facility ceases
operation, the company will need to remove all hazardous material and waste products from
the site. This cost should be less than approximately US$20,000. The material will have to be
disposed of in an approved government facility.
If the property is not sold to another industrial user, the company may want to dispose of the
buildings and infrastructure and re-grade the site to reduce potential future safety liability
issues.
20.3.4 Closure Considerations
The closure of the mine and mill will meet the requirements of the USFS and reduce and
eliminate future reclamation and liabilities on the site. A phased approach to the reclamation
is recommended to even out the company’s operating expenses. It is hoped that the post-closure
operations, maintenance and water treatment at the mine and mill will only be required for 5
to 10 years before the USFS releases the company from any future obligations, however there
is provision for treatment to continue for 100 years as mandated by the government.
20.4 CPF OPERATIONS
The CPF will not require a Plan of Operations since it is in an industrial area of Blackfoot,
Bingham County and outside of USFS and other federal and state lands.
Figure 20.5 shows a site plan of the proposed facility. Copper and cobalt concentrate will be
shipped by truck from the Mine-Mill complex to the CPF site. The operation of the plant is
described in detail in another section of the report. A rail spur from the Union Pacific Railway
will be incorporated in the plant site to accommodate supplies being brought to the plant. The
spur will also be used to ship product and solid waste off-site.
208
Figure 20.5
Cobalt Processing Facility, Blackfoot, Idaho
20.5 PERMITS
20.5.1 Mine/Mill
The mine and mill portion of the ICP is located on National Forest lands managed by the
Salmon-Challis National Forest. As such it is subject to the National Environmental Policy Act
(NEPA). The Forest Service regulations at 36CFR part 228 require that the mine/mill be
operated in accordance with an approved Plan of Operations. FCC received the approval for
the Plan of Operations on December 10, 2009 following the issuance of an Environmental
Impact Statement and Record of Decision from the Forest Service. Alterations to the original
Plan of Operations will require discussions with government agencies and a revised Record of
Decision. In addition to the approved Plan of Operations the mine/mill requires a number of
permits and authorizations to operate. These permits and authorizations are listed in Table 20.3.
Table 20.3
ICP Permits
Permit Agency Comment
Plan of Operations USFS December 10, 2009
Environmental Impact Statement USFS June, 2008
Record of Decision USFS April,2009
Road Use USFS December 18,2009, annually renewed
Individual Discharge Permit EPA – NPDES Issued April 1, 2009, administratively extended
209
Permit Agency Comment
Storm Water EPA – NPDES July, 8, 2012, requires on-going inspections.
Air Quality IDEQ Issued April 23, 2009
Stream Channel Alteration USACE, IDWR Issued March 28, 2012, Clarification July 15, 2012
Water Rights IDWR 75-13977, completed
Injection Well IDWR Not required until backfill is used underground
Dam Safety IDWR, USACE June 24, 2011
Public Water System IDHW Pending final design
404 – Water Discharge Pipeline USACE May 15, 2012
Septic System IDHW Issued November 4, 2009
Mine Identification Number MSHA 10-02221, issued June 23, 2011
Large Scale Development Lemhi County Issued May 20, 2009
Road Maintenance Agreement Lemhi County Issued May 11, 2009
Building Permit Lemhi County In progress
Note: USFS – United States Forest Service, Salmon Idaho
EPA – NDPES – Environmental Protection Agency - National Pollutant Discharge Elimination System
IDEQ – Idaho Department of Environmental Quality
USACE – United States Army Corps of Engineers
IDWR – Idaho Department of Water Resources
MSHA – Mine Safety and Health Administration
20.5.2 CPF
The Cobalt Processing Facility site has been selected, and is located near the town of Blackfoot,
Idaho. The permits and approvals required for this facility are minimal, with the Air Quality
permit being the most important and time consuming to acquire. The CPF will require the
following permits listed in Table 20.4.
Table 20.4
CPF Permits
Permit Agency Comment
Storm Water EPA. NPDES Pending
Air Quality IDEQ Pending (6-8 months)
Building Bingham County Pending (3-4 weeks)
Sanitary Water approval Bingham County Pending (3-4 weeks)
The Sanitary Water system will be hooked into the Blackfoot water treatment collection
system, thus an independent septic system, permit and approval will not be necessary.
The southern boundary of the CPF property fronts on a Union Pacific (UP) railway line. The
rail line is classified as an “Industry Parks, Leads and Other Customer Complexes”. A rail spur
will be incorporated into the plant to bring supplies in and product and possibly waste/residue
out of the property. Negotiations with UP will need to be finalized, as well as a Track
Agreement between the Company and UP. Approvals from the UP Regional Vice President,
the UP-Marketing Business Team, the UP-Network Access team and the UP-Business
Rationalization team. A lead time from infrastructure design to implementation is a minimum
18 to 24 months.
210
21.0 CAPITAL AND OPERATING COSTS
21.1 CAPITAL COST ESTIMATE
The LOM capital cost estimate is summarised in Table 21.1. The estimate is given in US dollars
($), with a base date of third quarter, 2017. Owing to rounding of the estimates, some totals
may not agree.
Table 21.1
LOM Capital Estimate
Area Initial Capital
$'000
Sustaining Capital
$'000
LOM Total Capital
$'000
Mining 22,463 70,661 93,124
Processing + Infrastructure 26,355 5,000 31,355
Indirect costs 8,764 0 8,764
Contingency 5,165 3,207 8,373
Sub-total Mine/Mill/Concentrator 62,748 78,869 141,616
Direct – CPF 88,861 5,000 93,861
Indirect – CPF 20,495 0 20,495
Contingency 14,644 0 14,644
Sub-total Cobalt Production Facility 124,000 5,000 129,000
Rehabilitation and Mine Closure 588 16,942 17,530
Total 187,336 100,810 288,146
The capital cost estimate for this project presented herein is considered to be at a feasibility
study level with an accuracy of + 15%/-15% and carrying a contingencies totaling
approximately 12% on initial capital and 9% on LOM capital expenditures.
21.1.1 Mining Capital Cost
It is assumed that a contractor will carry out all underground mining activities in the pre-
production and ramp-up phases, and therefore the purchase of a mobile equipment fleet may
be deferred until the third year of operations, when it will be treated as sustaining capital.
Ongoing development of the underground mine is also treated as a sustaining capital expense.
Table 21.2 provides a breakdown of the initial and sustaining mining capital expenditure for
the project, and Figure 21.1 shows the LOM annual mining capital expenditures.
Table 21.2
LOM Mining Capital Estimate
Area WBS
Code
Initial Capital
$'000
Sustaining Capital
$'000
Total Capital
$'000
Portal Bench and Retaining Wall 1705 655 0 655
U/G Power Supply and Distribution 1710 1,186 0 1,186
Mine Ancillary Facilities 1720 565 0 565
Explosive Storage 1724 60 0 60
211
Area WBS
Code
Initial Capital
$'000
Sustaining Capital
$'000
Total Capital
$'000
Ventilation Shaft 1731 0 0 0
Ventilation Fans 1732 240 0 240
Mine Dewatering 1750 754 0 74
Underground Communications 1760 105 0 105
Mining Equipment 1770 1,382 12,259 13,641
U/G Development 1780 17,516 58,402 75,918
Total Mining Capital Expenditure 22,463 70,661 93,124
Figure 21.1
LOM Annual Mining Capital Expenditure
21.1.2 Mill/Concentrator and Infrastructure - Direct Capital Cost
A breakdown of the capital costs estimate for the processing plant and associated infrastructure
is given in Table 21.3. Since maintenance costs are included in operating expenses, sustaining
capital is required only for the retro-fitting of a copper scalping circuit, as described elsewhere
in this report.
Table 21.3
Mill/Concentrator Capital Estimate
Area WBS
Code
Initial Capital
$'000
Sustaining Capital
$'000
Total Capital
$'000
Site Development and Common Systems 1100 13,510 0 13,510
Tram System 1200 3,472 0 3,472
Concentrating 1300 5,516 5,000 10,516
Tailings Disposal 1400 1,904 0 1,904
Tailings Waste Rock Storage Facility 1600 1,123 0 1,123
Mine Area Facilities (see Mining, above) 1700 0 0 0
Ancillary Facilities and Reagents 1800 441 0 441
Utilities 1900 389 0 389
Mill/Concentrator Capital Exp. 26,355 5,000 31,355
0
5,000
10,000
15,000
20,000
25,000
30,000
Yr-2 Yr-1 Yr1 Yr2 Yr3 Yr4 Yr5 Yr6 Yr7 Yr8 Yr9 Yr10 Yr11 Yr12
$'0
00
Mining Capital Expenditure
212
21.1.3 Indirect Capital Costs
The estimated indirect capital costs applied to the process and infrastructure are shown in Table
21.4. These costs include the estimated Owner’s costs for site management, recruitment and
training.
Table 21.4
Mine + Mill Indirect Capital Estimate
Area WBS
Code
Initial Capital
$'000
Sustaining Capital
$'000
Total Capital
$'000
Temporary Construction Facilities 2210 243 0 243
Construction Support 2220 1,429 0 1,429
Constr. Equipment, Tools and Supplies 2240 0 0 0
Pre-commissioning 2250 100 0 100
Freight incl. Duties 2260 544 0 544
Spares 2280 654 0 654
First Fills 2290 13 0 13
EPCM – Mine + Mill 3000 4,157 0 4,157
Mobile Equipment 4120 1,490 0 1,490
Communication Equipment/Systems 4130 54 0 54
Admin Furniture, Office Equipment 4140 50 0 50
Safety, First Aid and Security 4140 30 0 30
Indirect Capital – Mine + Mill 8,764 0 8,764
21.1.4 Contingency – Mine and Mill
In addition to the costs identified above for the mine and mill site, contingencies of $5.2 million
and $3.2 million were provided in respect of initial and sustaining capital expenditures
respectively.
21.1.5 Cobalt Production Facility – Direct Capital Cost
A breakdown of the capital costs estimate for the processing plant and associated infrastructure
is given in Table 21.5. Since maintenance costs are included in operating expenses, sustaining
capital is required only for the retro-fitting of a copper scalping circuit, as described elsewhere
in this report.
Table 21.5
CPF- Direct Capital Estimate
Area WBS
Code
Initial Capital
$'000
Sustaining Capital
$'000
Total Capital
$'000
Hydrometallurgical area 0 1,755 0 1,755
Refinery Building 200 17,175 0 17,175
Cobalt Concentrate Feed Preparation 210 2,736 0 2,736
Copper Scalping and Conc. Handling 220 1,312 5,000 6,312
Filtration/Gold Rec./Tailings Handling 230 8,956 0 8,956
213
Area WBS
Code
Initial Capital
$'000
Sustaining Capital
$'000
Total Capital
$'000
Acid Neutralization 240 3,034 0 3,034
Copper Solvent Extraction 250 3,389 0 3,389
Copper Sulphate Production 260 4,777 0 4,777
Cobalt Plant 600 4,721 0 4,721
Autoclave 610 6,483 0 6,483
Copper / Iron Removal 620 2,723 0 2,723
Cobalt Precipitation 630 3,378 0 3,378
Cobalt Re-dissolution 640 133 0 133
Cobalt Solvent Extraction 650 6,406 0 6,406
Cobalt Sulphate Production 660 5,749 0 5,749
Effluent Treatment 670 7,354 0 7,354
Reagents 680 4,536 0 4,536
Utilities 690 4,243 0 4,243
Total 88,861 5,000 93,861
21.1.6 Cobalt Production Facility – Indirect Capital Cost
The estimated indirect capital costs applied to the process and infrastructure are shown in Table
21.6. These costs include the estimated Owner’s costs for site management, recruitment and
training.
Table 21.6
CPF Indirect Capital Estimate
Area WBS
Code
Initial Capital
$'000
Sustaining Capital
$'000
Total Capital
$'000
Temporary Construction Facilities 2110 287 0 287
Construction Support 2120 1,637 0 1,637
Constr. Equipment, Tools and Supplies 2140 0 0 0
Pre-commissioning 2150 269 0 269
Freight incl. Duties 2160 2,612 0 2,612
Spares 2180 1,677 0 1,677
First Fills 2190 38 0 38
EPCM - CPF 3000 13,329 0 13,329
Mobile Equipment 4120 465 0 465
Admin Furniture, Office Equipment 4130 150 0 150
Safety, First Aid and Security 4140 30 0 30
Total 20,495 0 20,495
21.1.7 Contingency – CPF
In addition to the costs identified above for the cobalt processing facility, a contingency of
$14.64 million (13.4%) was provided in respect of initial capital expenditures. No contingency
was applied to the sustaining capital estimate.
214
21.1.8 Closure Costs
The costs of surface rehabilitation and post closure water treatment (PCWT) have previously
been estimated and those estimates have been discussed with the permitting authorities. For
the purpose of this study those estimates have been updated by applying appropriate
allowances for escalation to 2017 terms. It is anticipated that during construction a deposit of
30% of these estimated costs will be required (where not already in place) and that the balance
of this liability will be covered by purchasing insurance at a premium of 2% of the liability,
for an annual cost equating to approximately $0.2 million over the LOM period.
21.1.8.1 Surface Disturbance
A cost of $6.4 million has been estimated for rehabilitation of surface disturbances on mine
closure, and a deposit of 30% of that amount ($1.9 million) has already been paid and hence is
treated as a sunk cost. It is anticipated that in real terms the value of that deposit will grow at
2.8%/y for 12 years, leaving a balance of $3.7 million as the net cost of surface disturbance
rehabilitation to be expended on mine closure.
21.1.8.2 Post Closure Water Treatment
An annual cost of $0.56 million has been estimated for PCWT in 2017 terms, to be incurred
over the 100-year period following mine closure. Applying an annual discount rate of 2.8% to
this amount values of this liability at $18.8 million at the time of mine closure. Accordingly, a
deposit of 30% of that amount ($5.6 million) has been provided for in the cash flow forecast.
In real terms, it is anticipated that the value of that deposit will grow at 2.8%/y for 12 years,
leaving a balance of $10.9 million as the net cost of surface disturbance rehabilitation to be
expended on mine closure.
21.2 OPERATING COST ESTIMATE
The estimated life-of-mine total project operating costs are summarized in Table 21.7.
Table 21.7
Summary of LOM Operating Costs
Area LOM total Operating
Costs ($’000)
Unit cost
$/tonne milled
$/lb Contained
Co in sulphate
Mining 196,692 53.71 6.19
Mill/Concentrator 52,494 14.34 1.65
Transport (residue disposal) 5,199 1.42 0.16
Hydromet Plant (CPF) 149,121 40.72 4.69
G&A 37,309 10.19 1.17
Sub-total Direct Operating Costs 440,815 120.38 13.88
Selling Costs 2,117 0.58 0.07
Total Cash Operating Costs
before by-product credits
442,932 120.96 13.94
Less By-product credits (282,510) (77.15) (8.89)
Cash Operating Costs (net) 160,422 43.81 5.05
215
21.2.1 Mining Operating Cost
Table 21.8 shows a breakdown of the mine operating cost estimate.
Table 21.8
LOM Mine Operating Cost Estimate
Area Stoping
$/t mined
LOM Total
($’000)
Unit cost
$/tonne milled
Unit cost
$/lb Cobalt
Development – horizontal 70,928 19.37 2.23
Development – vertical 3,864 1.06 0.12
Development – contingency 3,805 1.04 0.12
Sub-total Development 78,597 21.46 2.47
Cut & Fill Stoping 45.91 49,591 13.54 1.56
Long-Hole Stoping 30.62 78,739 21.50 2.48
Equipment Parts Costs 7,678 2.10 0.24
Fuel Costs 6,089 1.66 0.19
Power Cost 2,506 0.68 0.08
Mine Staff Costs 17,111 4.67 0.54
Mine Labour Costs 36,337 9.92 1.14
Total Mining Costs 276,648 75.55 8.71
Less Capitalized Development (75,918) (20.73) (2.39)
Less Pre-Production Mining Cont. (4,038) (1.10) (0.13)
Net Mining Costs 196,692 53.71 6.19
21.2.2 Mill/Concentrator Operating Cost
Operating costs for processing (Table 21.9) have been calculated on the basis of labour
requirements and consumption of power, reagents, grinding media and other operating
consumables and spares.
Table 21.9
LOM Mill/Concentrator Operating Cost Estimate
Area LOM Costs
($’000)
Unit cost
$/tonne milled
$/lb Contained
Co in sulphate
Power 8,205 2.24 0.26
Consumables 885 0.24 0.03
Maintenance 8,791 2.40 0.28
Operating Supplies 4,211 1.15 0.13
Tailings Disposal 293 0.08 0.01
Water Treatment 4,460 1.22 0.14
Supervision 2,376 0.65 0.07
Labour 23,274 6.36 0.73
Total 52,494 14.34 1.65
216
21.2.3 Cobalt Production Facility Operating Cost
Table 21.10 gives a breakdown of the CPF operating costs. These have been estimated on the
basis of labour requirements and the consumption of electrical power, natural gas, reagents,
water, and other operating consumables and spares.
Table 21.10
LOM CPF Operating Cost Estimate
Area LOM Cost
($’000)
CPF unit cost
$/ton conc.
Ore unit cost
$/ton milled
Unit cost
$/lb Co
Sulphuric Acid, 98% 7,894 48.97 2.16 0.25
MgO 25,978 161.16 7.09 0.82
Gen Reagents/Consumables 6,841 42.44 1.87 0.22
Activated Carbon 196 1.22 0.05 0.01
SX Reagents 4,081 25.32 1.11 0.13
Water & Water Treatment 866 5.37 0.24 0.03
Assay / Laboratory Consumables 1,509 9.36 0.41 0.05
Grid Power 8,350 51.80 2.28 0.26
Natural Gas 1,250 7.76 0.34 0.04
Labour 45,506 282.30 12.43 1.43
General Expenses 18,901 117.25 5.16 0.59
Maintenance Materials 9,423 58.45 2.57 0.30
Contract Services 4,769 29.59 1.30 0.15
Contingency 13,556 84.10 3.70 0.43
Total 149,121 925.10 40.72 4.69
21.2.4 Residue Disposal
In addition to the on-site cash operating costs listed above, a separate allowance is made in the
project cash flow model for transport of residue from the CPF to a registered toxic waste
disposal facility at a cost of $5.2 million over the LOM period, equating to $25/ton residue, or
$1.42/ton milled.
21.2.5 General and Administrative Operating Costs
General and Administrative (G&A) operating costs for the project are given in Table 21.11.
Table 21.11
LOM G&A Operating Cost Estimate
Area LOM Costs
($’000)
Unit cost
$/tonne milled
$/lb Contained
Co in sulphate
Supervision 3,717 1.02 0.12
Labour 3,717 1.02 0.12
Concentrate Transport 10,972 3.00 0.35
Transportation Expenses 6,418 1.75 0.20
Office expenses 1,975 0.54 0.06
Insurance 5,398 1.47 0.17
217
Area LOM Costs
($’000)
Unit cost
$/tonne milled
$/lb Contained
Co in sulphate
Corporate Services 1,382 0.38 0.04
Environmental 1,250 0.34 0.04
Right of Way and Land acquisitions 1,850 0.51 0.06
Legal Permits and Fees 461 0.13 0.01
Recruiting and Relocation 168 0.05 0.01
Total 37,309 10.19 1.17
21.2.6 Selling Costs and Royalty
Selling costs have been estimated for the elution and smelting of gold doré from loaded carbon
shipped from the CPF plant, as well as for the transport and treatment of copper sulphide
concentrates that will be produced intermittently in later years of the LOM production period.
The sulphates of cobalt, copper and magnesium are assumed sold from the CPF on FOB basis,
and so do not attract any additional selling costs.
There is no royalty payable on production from the ICP project.
218
22.0 ECONOMIC ANALYSIS
22.1 BASIS OF EVALUATION
Micon has prepared its assessment of the project on the basis of a discounted cash flow model,
from which Net Present Value (NPV), Internal Rate of Return (IRR), payback and other
measures of project viability can be determined. Assessments of NPV are generally accepted
within the mining industry as representing the economic value of a project after allowing for
the cost of capital invested.
The objective of the study was to determine the potential viability of the proposed development
of an underground mine and on-site mill and concentrator near Salmon, Idaho, and the
establishment of an off-site hydrometallurgical processing plant to further refine the product,
to be located on an industrial site in Blackfoot, Idaho. In order to do this, the cash flow arising
from the base case has been forecast, enabling a computation of the NPV to be made. The
sensitivity of this NPV to changes in the base case assumptions is then examined.
22.2 MACRO-ECONOMIC ASSUMPTIONS
22.2.1 Exchange Rate and Inflation
Price assumptions for each product and by-product are given in United States dollar ($) terms
and, unless otherwise stated, all financial results are also expressed in U.S. dollars. All material
capital and operating cost estimates and other inputs to the cash flow model for the project
have been prepared using constant, third quarter 2017 money terms, i.e., without provision for
escalation or inflation. Since these costs are estimated in U.S. dollars, no exchange rate
assumptions are relevant.
22.2.2 Weighted Average Cost of Capital
In order to find the NPV of the cash flows forecast for the project, an appropriate discount
factor must be applied which represents the weighted average cost of capital (WACC) imposed
on the project by the capital markets. The cash flow projections used for the valuation have
been prepared on an all-equity basis. This being the case, WACC is equal to the market cost
of equity, and can be determined using the Capital Asset Pricing Model (CAPM):
where E(Ri) is the expected return, or the cost of equity. Rf is the risk-free rate (usually taken
to be the real rate on long-term government bonds), E(Rm)-Rf is the market premium for equity
(commonly estimated to be around 5%), and beta (β) is the volatility of the returns for the
relevant sector of the market compared to the market as a whole.
Micon has applied a real discount rate of 7.5% as its base case.
219
22.2.3 Expected Metal Prices
The base case cash flow projection assumes a variable price of cobalt metal, with cobalt
sulphate heptahydrate (with a minimum grade of 20.5% Co) trading at a premium of around
2% on a 100% cobalt basis. The basis for these price assumptions are discussed in Section 19
of this report. Figure 22.1 shows the annual prices and premium applied for cobalt in sulphate.
Figure 22.1
Cobalt Price and Cobalt Sulphate Premium (Recent and Forecast)
Copper sulphate sales are forecast at a constant price of $2.60/lb Cu, with a premium of 54%
for the sulphate resulting in gross revenue of $4.00/lb Cu. Copper concentrate sales are forecast
with payability of 98%, treatment charges of $185/t including transport, and $0.10/lb Cu
refining. Gold revenue and credits are based on a price of $1,200/oz Au, and magnesium
sulphate sales are forecast on a price averaging $250/t MgSO4.
22.2.4 Taxation Regime
Idaho state and U.S. federal income taxes payable on the project have been provided for in the
cash flow forecast after deductions for relevant depreciation allowances.
The net taxes payable on the forecast project cash flow has been estimated by an independent
third party with specialist expertise in this area, and Micon has relied on this analysis in its
economic evaluation of the project.
22.2.5 Royalty
No royalty has been provided for in the cash flow model.
0.0%
1.0%
2.0%
3.0%
4.0%
5.0%
6.0%
-
5.00
10.00
15.00
20.00
25.00
30.00
35.00
Pre
miu
m (
%)
$/l
b
Co (99.3%) Premium for Sulphate (%)
220
22.2.6 Selling Expenses
Concentrate transport between the mine and the hydrometallurgical plant is included within
cash operating costs. Both the primary cobalt sulphate product and by-products are assumed
to be sold on FOB basis at the refinery.
22.3 TECHNICAL ASSUMPTIONS
The technical parameters, production forecasts and estimates described elsewhere in this report
are reflected in the base case cash flow model. These inputs to the model are summarised
below. The measures used in the study are metric throughout.
22.3.1 Mine Production Schedule
Figure 22.2 shows the annual tonnage of mill-feed material mined from underground, as well
as the mill head grades for cobalt, copper and gold content.
Figure 22.2
Annual Mining Schedule
As shown in the figure, the grade of the mill feed demonstrates the focus on higher cobalt
grades in the early part of the production period. Material with a relatively high copper/cobalt
ratio of 2.0 or more is extracted later in the mine life. Treatment of this material necessitates
the commissioning of a copper scalping circuit, the construction of which is provided for in
the sustaining capital estimate.
Annual production of cobalt and by-products over the LOM period is shown in Figure 22.3.
0.000
0.200
0.400
0.600
0.800
1.000
1.200
0.0
50.0
100.0
150.0
200.0
250.0
300.0
350.0
1 2 3 4 5 6 7 8 9 10 11 12 13
Gra
de
(p
pm
Au
, % C
o, C
u)
Mill
ed
(0
00
t)
Mill feed (ROM) Cobalt Grade Copper Grade Gold Grade
221
Figure 22.3
Annual Processing Schedule
Annual sales value of cobalt and by-products over the LOM period is shown in Figure 22.4.
Figure 22.4
Annual Sales Revenues by Product
Over the LOM period, cobalt sulphate sales account for 75% of total revenue. Copper sulphate
contributes a further 15%, magnesium sulphate 5%, gold 4%, and copper concentrates 1%.
0
5,000
10,000
15,000
20,000
25,000
30,000
0
2
4
6
8
10
12
Yr1 Yr2 Yr3 Yr4 Yr5 Yr6 Yr7 Yr8 Yr9 Yr10 Yr11 Yr12 Yr13
MgS
O4
.7H
2O
(t)
Co
SO4
.7H
2O
, Cu
SO4
.5H
2O
, C
u-C
on
c (t
),G
old
(o
z)
Cobalt Sulphate Copper Sulphate Gold in doré Copper Conc. Magnesium Sulphate
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
160,000
Yr1 Yr2 Yr3 Yr4 Yr5 Yr6 Yr7 Yr8 Yr9 Yr10 Yr11 Yr12 Yr13
Rev
enu
e ($
'00
0)
Cobalt Sulphate Copper Sulphate Magnesium Sulphate Gold in doré Copper Conc.
222
22.3.2 Operating Costs
Cash operating costs over the LOM period average $120.38/t milled, a breakdown of these is
presented in Table 22.1.
Table 22.1
Operating Cost Estimate
Area $/tonne
milled
Mining 53.71
Mill/Concentrator 14.34
Transport (residue disposal) 1.42
CPF 40.72
G&A 10.19
Sub-total Direct Operating Costs 120.38
Selling Costs 0.58
Total Cash Operating Costs before by-product credits 120.96
By-product credits (77.15)
Cash Operating Costs (net) 43.81
Figure 22.5 shows these expenditures over the LOM period.
Figure 22.5
LOM Cash Operating Costs
22.3.3 Capital Costs
Pre-production capital expenditures are estimated to total $186.75 million. This sum includes
$22.46 million for mining, $26.36 million in the milling/concentrator plant, $88.86 million in
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
45,000
50,000
Yr1 Yr2 Yr3 Yr4 Yr5 Yr6 Yr7 Yr8 Yr9 Yr10 Yr11 Yr12 Yr13
Rev
enu
e ($
'00
0)
Selling Costs (Cu-conc, gold) Mining Mill/Concentrator Transport CPF G&A
223
the CPF, $29.26 million indirect costs and owner’s costs, and contingencies totalling $19.81
million.
Sustaining capital is estimated at $83.87 million over the LOM period, mainly for underground
development but including $10 million for retro-fitting a copper sulphide scalping circuit. A
further $17.53 million is required to cover mine closure and associated bonding costs.
Working capital has been estimated to include 30 days allowance for product inventory on site,
in transit, and accounts receivable on concentrates delivered. Stores provision is for 30 days of
consumables and spares inventory, less 60 days accounts payable. On this basis, an average of
$4.92 million of working capital is required during the mine/mill operating period.
22.4 BASE CASE CASH FLOW
The LOM base case project cash flow is presented in Table 22.2. Annual cash flows are
presented in Table 22.3 (over) and summarized in Figure 22.6 (following page).
Table 22.2
Life-of-Mine Cash Flow Summary
Item LOM total
($ 000) $/t milled $/lb Cobalt
Cobalt Sales 846,837 231.26 26.66
Selling Costs 2,117 0.58 0.07
Mining 196,692 53.71 6.19
Mill/Concentrator 52,494 14.34 1.65
Transport 5,199 1.42 0.16
CPF 149,121 40.72 4.69
G&A 37,309 10.19 1.17
Total Operating Costs 442,932 120.96 13.94
By-product credits (282,510) (77.15) (8.89)
Net Operating Costs 160,422 43.81 5.05
EBITDA 686,415 187.45 21.61
Capital Costs 288,146 78.69 9.07
Net cash flow before tax 398,269 108.76 12.54
Tax 66,814 18.25 2.10
Net cash flow after tax 331,454 90.51 10.43
224
Figure 22.6
Life-of-Mine Cash Flows
The project demonstrates an undiscounted pay back of 3.3 years, or approximately 4.0 years
when discounted at 7.5%, leaving a tail of over 8 years of production.
22.5 DISCOUNTED CASH FLOW EVALUATION
The base case evaluates to an IRR of 25.1% before taxes and 21.3% after tax. At a discount
rate of 7.5%, the net present value (NPV7.5) of the cash flow is $177 million before tax and
$136 million after tax.
225
Table 22.3
Base Case Life of Mine Annual Cash Flow
CASH FLOW PROJECTION Item Units Period LOM TOTAL Yr-2 Yr-1 Yr1 Yr2 Yr3 Yr4 Yr5 Yr6 Yr7 Yr8 Yr9 Yr10 Yr11 Yr12 Yr13 Yr14 Yr15
Copper Conc. Gross Value 5,851,152 0 0 0 0 0 0 0 0 0 0 2,039,169 3,408,287 403,696 0 0 0 0
Cobalt Sulphate sales 846,836,514 0 0 79,214,801 112,510,709 112,483,342 91,275,045 59,050,865 61,748,417 47,875,265 52,302,006 43,479,152 39,451,614 43,240,995 46,527,869 57,676,435 0 0
Copper Sulphate sales 171,443,319 0 0 11,995,984 19,717,931 21,236,391 8,098,312 14,056,980 14,655,342 9,690,790 13,931,110 12,258,519 11,153,688 12,146,740 10,044,793 12,456,739 0 0
Gold doré sales 47,088,764 0 0 4,935,350 6,129,511 4,958,518 3,292,667 2,886,725 3,631,479 2,387,962 2,732,931 2,740,186 2,925,747 3,731,593 3,635,870 3,100,226 0 0
Magnesium Sulphate 58,126,765 0 0 4,485,832 6,951,609 7,122,121 3,664,280 4,684,029 4,859,520 3,440,276 4,388,533 3,812,292 3,466,587 3,780,601 3,335,333 4,135,751 0 0
REVENUE Gross Revenue $ 1,129,346,514 0 0 100,631,966 145,309,760 145,800,371 106,330,304 80,678,598 84,894,758 63,394,293 73,354,581 64,329,319 60,405,922 63,303,625 63,543,865 77,369,152 0 0
OPERATING COSTS Selling Costs (Cu-conc, gold) 2,116,548 0 0 137,212 170,411 137,856 91,542 80,256 100,962 66,390 75,980 360,599 551,586 156,479 101,084 86,192 0 0
Royalties 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Mining 196,691,537 0 0 16,601,837 23,989,719 16,672,544 16,417,597 14,906,955 16,335,905 15,892,592 14,662,878 16,076,726 15,726,033 16,649,648 12,759,103 0 0 0
Mill/Concentrator 52,494,076 0 0 3,527,235 4,135,925 4,135,925 4,135,925 4,141,789 4,135,925 4,135,925 4,135,925 4,141,789 4,135,925 4,135,925 4,135,925 3,459,940 0 0
Bulk Conc.Transport 5,199,168 0 0 411,285 628,182 635,170 349,800 416,999 432,039 311,429 384,500 332,738 302,510 330,053 296,643 367,821 0 0
Hydromet Plant 149,121,267 0 0 12,686,305 14,932,633 14,188,944 13,147,732 11,551,564 11,666,885 10,848,798 10,552,245 9,921,699 9,633,656 9,892,557 10,129,800 9,968,449 0 0
G&A 37,309,244 0 0 3,109,104 3,109,104 3,109,104 3,109,104 3,109,104 3,109,104 3,109,104 3,109,104 3,109,104 3,109,104 3,109,104 3,109,104 0 0 0
Total Cash Operating Costs $ 442,931,840 0 0 36,472,977 46,965,975 38,879,542 37,251,700 34,206,667 35,780,819 34,364,237 32,920,631 33,942,655 33,458,813 34,273,765 30,531,658 13,882,402 0 0
Operating Margin (EBITDA) 686,414,674 0 0 64,158,989 98,343,785 106,920,829 69,078,605 46,471,931 49,113,938 29,030,056 40,433,950 30,386,664 26,947,109 29,029,860 33,012,207 63,486,750 0 0
CAPITAL COSTS Initial Capital 186,747,526 35,472,207 151,124,188 151,131 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Sustaining Capital 83,868,504 0 0 28,886,719 23,102,958 9,130,733 1,783,078 948,410 4,170,624 1,103,035 10,981,153 817,132 1,148,367 1,239,794 556,500 0 0 0
Reclamation & Closure 17,529,960 294,000 294,000 5,824,140 181,140 181,140 181,140 181,140 181,140 181,140 181,140 181,140 181,140 181,140 181,140 181,140 14,587,140 -5,643,000
Working Capital Mvmt 0 0 -148,830 5,258,496 -545,305 3,677,173 -1,604,409 -1,686,652 223,197 -1,653,561 912,927 -800,436 -296,807 168,840 364,148 3,067,647 -6,936,426 0
Capital Invested $ 288,145,990 35,766,207 151,269,359 40,120,486 22,738,793 12,989,046 359,810 -557,102 4,574,961 -369,386 12,075,220 197,836 1,032,700 1,589,773 1,101,788 3,248,787 7,650,714 -5,643,000
CASH FLOW Net Cash Flow before tax $ 398,268,684 -35,766,207 -151,269,359 24,038,503 75,604,993 93,931,784 68,718,795 47,029,034 44,538,977 29,399,442 28,358,730 30,188,828 25,914,409 27,440,087 31,910,420 60,237,963 -7,650,714 5,643,000
Taxation Payable $ 66,814,474 0 0 783,747 9,961,692 11,695,597 9,504,507 5,603,469 6,318,879 2,611,889 5,897,555 4,419,584 4,062,031 4,530,354 6,096,016 -4,709,218 38,372 0
Net Cash Flow after tax $ 331,454,210 -35,766,207 -151,269,359 23,254,756 65,643,300 82,236,187 59,214,288 41,425,565 38,220,098 26,787,554 22,461,175 25,769,244 21,852,378 22,909,733 25,814,404 64,947,181 -7,689,087 5,643,000
IRR Payback
CUMULATIVE C/F Cum. Cash Flow before tax 25.1% 2.9 yrs -35,766,207 -187,035,565 -162,997,062 -87,392,070 6,539,714 75,258,509 122,287,543 166,826,520 196,225,962 224,584,692 254,773,520 280,687,929 308,128,016 340,038,435 400,276,398 392,625,684 398,268,684
0.0 0.0 1.0 1.0 0.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Cum. Cash Flow after tax 21.3% 3.3 yrs -35,766,207 -187,035,565 -163,780,809 -98,137,509 -15,901,322 43,312,966 84,738,531 122,958,629 149,746,182 172,207,357 197,976,601 219,828,979 242,738,712 268,553,116 333,500,297 325,811,210 331,454,210
0.0 0.0 1.0 1.0 1.0 0.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
NPV Discount
DISCOUNTED Net Cash Flow before tax 176,864,854 7.5% -34,495,993 -135,718,256 20,062,556 58,697,668 67,838,226 46,166,716 29,390,775 25,892,665 15,898,903 14,266,136 14,127,242 11,280,906 11,111,679 12,020,381 21,108,022 -2,493,853 1,711,080
Net Cash Flow after tax 135,760,458 7.5% -34,495,993 -135,718,256 19,408,440 50,963,680 59,391,579 39,781,390 25,888,890 22,219,195 14,486,421 11,299,314 12,059,042 9,512,647 9,277,142 9,724,064 22,758,182 -2,506,361 1,711,080
Payback
CUMUL. DISCOUNTED Cum DCF before tax 3.5 yrs -34,495,993 -170,214,249 -150,151,693 -91,454,024 -23,615,799 22,550,917 51,941,692 77,834,357 93,733,260 107,999,396 122,126,638 133,407,544 144,519,222 156,539,604 177,647,626 175,153,773 176,864,854
0.0 0.0 1.0 1.0 1.0 0.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Cum DCF after tax 4.0 yrs -34,495,993 -170,214,249 -150,805,809 -99,842,128 -40,450,549 -669,159 25,219,731 47,438,926 61,925,347 73,224,660 85,283,702 94,796,349 104,073,491 113,797,556 136,555,738 134,049,377 135,760,458
0.0 0.0 1.0 1.0 1.0 1.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
226
22.6 SENSITIVITY STUDY
The sensitivity of project returns to changes in all revenue factors (including grades, recoveries,
prices and exchange rate assumptions) and also to capital and operating costs was tested over
a range of 30% above and below base case values. See Figure 22.7, showing net present values
on an after-tax basis.
The chart suggests that the project is most sensitive to revenue drivers, moderately sensitive to
operating costs and least sensitive to changes in capital cost. Within a range of 30% above and
below base case values, operating and capital costs both maintain a positive NPV outcome.
Figure 22.7
NPV Sensitivity Diagram
22.7 CONCLUSION
Micon concludes that this study demonstrates the potential viability of the project within the
range of accuracy of the estimated capital and operating costs, production forecast, and price
assumptions.
Micon and SLI have concluded that the study contains adequate detail and information to
support this positive outcome. Standard industry practices, equipment and design methods
were used in the study. Micon and SLI further conclude that the ICP contains a viable cobalt
and base metal resource that can be mined by underground methods and recovered with a
combination of both conventional and state of the art processing technologies. Using the
assumptions described herein, the project is economic and further development is warranted.
(50,000)
0
50,000
100,000
150,000
200,000
250,000
300,000
70 75 80 85 90 95 100 105 110 115 120 125 130
$'0
00
Percentage of Base Case
Prices Operating Costs Capital Expenditure
227
23.0 ADJACENT PROPERTIES
The historical Blackbird mine is immediately adjacent to the ICP property. The Blackbird mine
is no longer in production, has undergone remediation and continues with water treatment for
the mine and tailings runoff waters.
Micon has not verified whether the mineralization on the defunct Blackbird mine is indicative
of the mineralization on the ICP.
228
24.0 OTHER RELEVANT DATA AND INFORMATION
All relevant data and information is presented in other sections of this report.
229
25.0 INTERPRETATION AND CONCLUSIONS
25.1 GEOLOGY AND MINERAL RESOURCES
The Ram deposit consists of a Hanging-wall Zone with 3 primary and 4 minor horizons, a
Main Zone comprising 3 horizons, and a Footwall Zone with 3 horizons. These sub-parallel
horizons generally strike N15oW and dip 50o-60o to the northeast. The overall mineral resource
is summarized Table 25.1 Table 25.1
Summary of the Ram Deposit Mineral Resources at 0.2% Co Cut-off
Category Co%
Cut-off
Resource
(Tons)
Co
(%)
Co
(lbs)
Au
(oz/t)
Au
(ounces)
Cu
(%)
Cu
(lbs)
M + I 0.2 3,436,000 0.59 40,577,700 0.016 54,200 0.73 50,435,500
Inferred 0.2 1,543,000 0.51 15,593,800 0.012 18,700 0.68 21,032,200
M + I = Measured & Indicated
The Main Zone (horizons 3021, 3022 and 3023) contribute about 87% of the Measured and
Indicated resource. However, the exact extents of the Hangingwall and Footwall Zones
horizons of the deposit remain to be fully investigated and could have material effect in terms
of increasing the resource and life of mine.
The mineralization of the Ram deposit remains open at depth (down-dip) and along strike. The
geological corridor/structure controlling the mineralization is persistent for the entire strike
length of FCC’s ICP area and beyond. The already known Sunshine deposit is within easy
reach (i.e., only one mile south) from the infrastructure at the Ram. Hence, the outlook in terms
of increasing the resource is favourable.
It is also worth noting that previous drill-testing by earlier operators in the greater region
identified additional areas of mineralization near the ICP deposits (see Figure 7.2). These
mineralized zones represent promising targets for future drilling.
25.2 MINING AND MINERAL RESERVES
Table 25.2 summarizes the mineral reserve estimate for the Idaho Cobalt Project.
Table 25.2
Mineral Reserve for the ICP at 0.25% Co Cut-off
Mineral Reserve Class Unit Total or Average
Proven Reserve t’000 1,987
Cobalt Grade % Co 0.43
Copper Grade % Cu 0.69
Gold Grade oz/t 0.013
Cobalt content 000 lb 17,107
Copper content 000 lb 27,384
Gold content oz 25,276
Probable Reserve t’000 1,675
230
Mineral Reserve Class Unit Total or Average
Cobalt Grade % Co 0.52
Copper Grade % Cu 0.67
Gold Grade oz/t 0.017
Cobalt content 000 lb 17,410
Copper content 000 lb 22,372
Gold content oz 28,009
Proven + Probable Reserve t’000 3,662
Cobalt Grade % Co 0.47
Copper Grade % Cu 0.68
Gold Grade oz/t 0.015
Cobalt content 000 lb 34,517
Copper content 000 lb 49,756
Gold content oz 53,286
25.3 ECONOMIC EVALUATION
The LOM base case project cash flow is presented in Table 25.3.
Table 25.3
Life-of-Mine Cash Flow Summary
Item LOM total
($000) $/t milled $/lb Cobalt
Cobalt Sales 846,837 231.26 26.66
Selling Costs 2,117 0.58 0.07
Mining 196,692 53.71 6.19
Mill/Concentrator 52,494 14.34 1.65
Transport 5,199 1.42 0.16
CPF 149,121 40.72 4.69
G&A 37,309 10.19 1.17
Total Operating Costs 442,932 120.96 13.94
By-product credits (282,510) (77.15) (8.89)
Net Operating Costs 160,422 43.81 5.05
EBITDA 686,415 187.45 21.61
Capital Costs 288,146 78.69 9.07
Net cash flow before tax 398,269 108.76 12.54
Tax 66,814 18.25 2.10
Net cash flow after tax 331,454 90.51 10.43
The base case cash flow evaluates to an IRR of 25.1% before taxes and 21.3% after tax. At a
discount rate of 7.5%, the net present value (NPV7.5) of the cash flow is $177 million before
tax and $136 million after tax.
Micon concludes that this study demonstrates the potential viability of the project within the
range of accuracy of the estimated capital and operating costs, production forecast, and price
assumptions.
231
Micon and SLI have concluded that the study contains adequate detail and information to
support this positive outcome. Standard industry practices, equipment and design methods
were used in the study. Micon and SLI further conclude that the ICP contains a viable cobalt
and base metal resource that can be mined by underground methods and recovered with a
combination of both conventional and state of the art processing technologies. Using the
assumptions described herein, the project is economic and further development is warranted.
232
26.0 RECOMMENDATIONS
26.1 GEOLOGY/MINERAL RESOURCES
In Micon’s view, the critical issues pertaining to the successful development of the ICP are
precision in predicting the grade and geometry of the various components of the deposit and
availability of additional resources to sustain the operations. To address these issues, Micon
makes the following recommendations:
While the block size of 6 ft. by 2 ft. by 5 ft. is an appropriate size for the narrow deposit
widths encountered at the Ram deposit and the envisaged SMU, the ability to estimate
grades and geometry with precision to this resolution requires a much closer drill
spacing. Accordingly, infill development drilling (for longhole stopes) and
development drifting (for cut and fill stopes) is recommended prior to commercial
underground mining production and before final stope design. The suggested infill drill
hole spacing is 30 to 35 ft.
Concurrently with infill development drilling, a drilling program to upgrade the
Inferred mineral resources should be initiated to increase the life of mine.
Additional exploration in the form of systematic step-out drilling should be conducted
following the main trend of mineralization in the north-westerly and south easterly
direction along strike and down dip.
A review and mineral resource update of the Sunshine and East Sunshine deposits is
recommended together with economic studies on trucking ore from these deposits to
the mill/concentrator facilities at the Ram deposit.
26.2 MINING
The following summarizes the recommendations observed during the preparation of the current
feasibility, even though “all drill-hole information, geotechnical data, and hydrological data
have been developed to a feasibility level” (PEA, 2015) in previous studies:
Backfill testing – Results from the 2017 pastefill material testing indicates that the
strength of the pastefill is not dependent of the type of cement or binder types but rather
on the water:cement ratio (P&C, 2017). It is recommended that additional material
testing to be carried out with increased binder addition to the current testing matrix
(50% cement: 50% slag) to potentially reduce the cement costs.
Backfill plant – Currently the backfill plant has only one silo for the cement storage. A
trade-off study to identify the technical and cost benefit for an additional binder storage
system will be advantageous to the project. Micon agrees with P&C that a re-evaluation
“of the paste delivery pipeline system design completed in 2008 to ensure that the
expected pumping pressures are appropriate given the change in tailings properties
from 2008 to 2017” (P&C, 2017) and to ensure these are compatible to the purchased
backfill equipment.
233
Geotechnical – Minefill indicated that the available geotechnical data is limited, and
additional data collection is warranted, including laboratory uniaxial compressive
strength testing. To date, there have been no geotechnical drillholes completed at the
Ram and no oriented core measurements collected from this deposit. Adit mapping
from the neighbouring Black Bird mine was carried out at adjacent adits near the Ram
portal, however the mapping of those adits encountered none of the principal units
expected in the Ram deposit (Minefill, 2006). Additional classification of the rock mass
in relation to it spatial location will assist in stope dimension and overall mine design.
The current mine design is very similar to the mine design in which the mine ventilation
study was performed. An updated mine ventilation study is recommended in the next
phase of engineering study before construction when a finalized mine design is
available.
Optimization – Additional optimization of the mine design, plan and especially the
production schedule can potentially improve the economics of the project.
26.3 PROCESSING – FUTURE TESTWORK
Copper Flotation
Additional tests are recommended to verify the copper scalping and cleaning flotation
performance using fresh samples that represent the relatively high Cu:Co ratio
mineralization planned to be mined and processed in the later years of the mine life.
Cobalt Solvent Extraction
Pilot plant cobalt solvent extraction testwork needs to be completed in order to provide
design details for the process. The objective of this additional testwork will be to
confirm extraction kinetics, determine optimum percent solids MgO vs. cobalt
recovery, confirm Co/Mg selectivity, determine strip liquor impurities and confirm the
overall circuit mass balance. The cobalt and zinc stripping conditions also need to be
confirmed.
Copper Solvent Extraction
The design of the copper solvent extraction circuit is based on the 2005 mini pilot plant
test program, the object of which was to produce cathode copper not copper sulphate
crystals. There may be a benefit of reviewing this circuit as the differences in the
optimal PLS specifications for these two applications (electrowinning vs
crystallization) could result in a simpler system and lower capital costs.
Crystallization
Although adequate bench scale testwork has been completed to provide a design for
the cobalt crystallizer circuit, additional detailed work needs to be completed to
establish the actual maximum recovery rate per pass and the critical impurity
concentration prior to the finalized design and procurement of the system. It is
234
recommended that extended continuous operations be performed using a high purity
feed electrolyte to produce additional cobalt sulphate crystals and investigate the
impact of impurity buildup of the product over a more prolonged period of operation.
A process to treat the bleed stream and recycle cobalt will also need to be developed.
Successful production of cobalt crystals from project representative concentrate based
solutions rather than synthetically prepared solutions should also be demonstrated.
Testwork needs to be completed using representative solution samples to provide
detailed design details of the magnesium sulphate crystallizer circuit.
Based on the recent copper crystallization testwork at SGS-L, it is recommended to
perform additional neutralization tests on both the feed solution and the copper raffinate
with the objective to (i) minimize cobalt and copper losses in the primary precipitate
stage and (ii) reduce the copper concentration in the feed to cobalt recovery, without
losing cobalt to the copper precipitate. This work should also include an evaluation of
a two stage precipitation process at two target pH levels for both processes.
Gold Recovery Circuit
Additional testwork is required to optimize the elemental sulphur flotation and the
cyanide leaching circuit circuits. Testwork also needs to be completed in order to model
the CIL circuit and gold/silver carbon loading as well as the cyanide destruction circuit.
CPF Pilot Plant
Much of the CPF processing circuits have been designed using batch tests or continuous
pilot tests using synthetic solutions. It is therefore recommended that the complete CPF
process be tested using a continuous pilot plant using composite samples of flotation
concentrate.
During the pilot plant testwork program it is suggested that solid/liquid separation and
washing of precipitates should be evaluated using pressure filtration and/or
centrifuging to develop an industrially robust methodology for removing the
precipitates produced within the process flowsheet.
Process Modelling and Simulation
As part of the feasibility study process engineering completed by SLI, a MetSim model
was developed for the CPF. This model needs to be developed to a higher level of detail
using the results from the additional testwork recommended above. The more robust
model will be available to stress test the final detailed design of the CPF.
HAZOP Studies
During the detailed design phase it is important to complete a hazard and operability
study (HAZOP) in order to identify and evaluate potential risks to personnel or
equipment so that the design can mitigate these risks.
235
27.0 DATE AND SIGNATURE PAGE
The effective date of this technical report is September 27th, 2017.
“Barnard Foo” {signed and sealed}
Barnard Foo, P.Eng., MBA
Date of signature: November 10th, 2017.
“Richard Gowans” {signed and sealed}
Richard Gowans, B.Sc., P.Eng.
Date of signature: November 10th, 2017.
“Christopher Jacobs” {signed and sealed}
Christopher Jacobs, CEng MIMMM
Date of signature: November 10th, 2017.
“David Makepeace” {signed and sealed}
David Makepeace, M.Eng., P.Eng.
Date of signature: November 10th, 2017.
“Charley Murahwi” {signed and sealed}
Charley Murahwi, M.Sc., P.Geo., FAusIMM
Date of signature: November 10th, 2017.
“Jane Spooner” {signed and sealed}
Jane Spooner, M.Sc., P.Geo.
Date of signature: November 10th, 2017.
236
28.0 REFERENCES
SEDAR
Samuel Engineering Inc., 2007: Formation Capital Corp. Technical Report Idaho Cobalt
Property Feasibility Study (Ram Deposit), dated 14 September, 2007.
Samuel Engineering Inc., 2007: Formation Capital Corp. Technical Report Idaho Cobalt
Property Feasibility Study (Ram Deposit), dated 14 September, 2007, revised 19 May, 2008.
Samuel Engineering Inc., 2015: Preliminary Economic Assessment NI 43-101 Technical
Report Idaho Cobalt Project, Salmon, Idaho, USA, dated 29 April, 2015.
Geology and Resources
Anderson, Corby G. 2000a: Metallurgical Testing of RAM Ore, Consultant's report for
Formation Capital Corporation by The Center for Advanced Mineral & Metallurgical
Processing.
Anderson, Corby G. 2000b: Task V Technical Assistance for Determination of Smelter
Acceptance and Terms for Concentrate Processing, Consultant's report for Formation Capital
Corporation by The Center for Advanced Mineral & Metallurgical Processing.
Baer, Roger and Daggett, DeWitt 1981: An Exploration and Preliminary Engineering
Evaluation of the Sunshine Prospect, Blackbird Mining District, Lemhi County, Idaho. Part 2:
Geotechnical Evaluation. Inhouse report for Noranda Exploration Inc.
Bender, M., and Prenn, N. B., 2015, Preliminary Economic Assessment NI 43-101 Technical
Report, Idaho Cobalt Project, Salmon, Idaho, USA.
Clark, L.A., 1995, cited in the text of “Formation Capital Corporation U.S. Field Staff 1998:
Report on the Reserve/Resource Estimates for Sunshine Lode, East Sunshine and Ram
Prospects. In-house report for Formation Capital Corporation.”
Connor, J.J. 1990, Geochemical stratigraphy of the Yellowjacket Formation (Middle
Proterozoic) in the area of the Idaho Cobalt Belt, Lemhi County, Idaho, Part A. Discussion:
US Geological Survey Open-File Report 90-0234, 50 pp.
Evans, Karl V., Nash, J. Thomas, Miller, William R., Kleinkopf, M. Dean, and Campbell
David L. 1986: Blackbird Co-Cu Deposits in Preliminary compilation of descriptive
geoenvironmental mineral deposit models, U.S. Geological Survey Open-File Report 95-0831,
du Bray Edward A., ed. 20-2
237
Gow, Neil N. 1995: A Report on the Blackpine and Sunshine Properties, Lemhi County, Idaho,
Consultant's report by Roscoe, Postle Associates Inc.
Hõy, T., 1995, Blackbird Sediment-hosted Cu-Co, in Selected British Columbia Mineral
Deposit Profiles, Volume 1 - Metallics and Coal, Lefebure, D.V. and Ray, G.E., Editors,
British Columbia Ministry of Energy of Employment and Investment, Open File 1995-20,
pages 41-44.
Hughes, Gordon J. 1993: A Deposit Model and Exploration Guidelines for the Blackpine Cu-
Au-Co Sulfide System, Lemhi County, Idaho, Consultant's report prepared for Formation
Capital Corporation.
Hughes, Jr., G.J. 1983. Basinal Setting of the Idaho Cobalt Belt, Blackbird Mining District,
Lemhi County, Idaho. In: Genesis of Rocky Mountain Ore Deposits; Changes with Time and
Tectonics. Proceedings of the Denver Region Exploration Geologists Symposium, pp. 21-27.
Kunter, R., and Prenn, N. B., 2008, Formation Capital Corp., Technical Report, Idaho Cobalt
Property, Feasibility Study (Ram Deposit), unpublished report by Samuel Engineering Inc., to
Formation Capital Corp., 143 p.
Pegg, R., 1997, Report on the Reserve/Resource Calculations for the Sunshine and East
Sunshine Lodes, Sunshine Property, Idaho, U.S.A., unpublished report for Formation Capital
Corp.
Nash, J.T. 1989. Geology and Geochemisty of Synsedimentary Cobaltiferous-Pyrite Deposits,
Iron Creek, Lemhi County, Idaho. USGS Bulletin 1882.
Nash, J.T. and G.A. Hahn. 1986. Volcanogenic Character of Sediment-Hosted Co-Cu Deposits
in the Blackbird Mining District, Lemhi County, Idaho -An Interim Report. U.S. Geological
Survey Open-File Report 86-430. Natural Resources Conservation Service (NRCS). 2004.
Website: hltp:/Iwww.wcc.nrcs.usda.gov/snotel/snotel.pl?sitenum=639&state=id.
Prenn, N. B., 1998, Pre-Feasibility Study of the Cobalt, Copper, and Gold, at the Sunshine
Project, Lemhi County, Idaho, unpublished report prepared by Mine Development Associates
for Formation Capital Corp.
Prenn, N. B., Muerhoff, C., and Blattman, M., 2001, Pre-Feasibility Study of the Idaho Cobalt
Project, Lemhi County, Idaho, unpublished report by Mine Development Associates for
Formation Capital Corporation.
Prenn, N. B., 2005, Resource Update for the Idaho Cobalt Project, unpublished report by Mine
Development Associates for Formation Capital Corp.
Prenn, N. B., and Moran, A., 2005, National Instrument 43-101 Technical Report; Idaho Cobalt
Project, unpublished report by Mine Development Associates for Formation Capital Corp.
238
Prenn, N. B., 2006 (October), Geology and Resources, Idaho Cobalt Project Feasibility Study,
Lemhi County, Idaho, USA, unpublished report by Mine Development Associates for
Formation Capital Corp., 140 p.
Slack, J.F., 2006: High REE and Y concentrations in Co-Cu-Au ores of the Blackbird district,
Idaho, Econ.Geol. 101,275-280.
Tysdal, R. G., 2000, Revision of Middle Proterozoic Yellowjacket Formation, Central Idaho,
USGS Professional Paper 1601-A, p. 1A-13A.
von Schwerin, M., February, 2015, Cobalt Market Review report unpublished report to
Formation Capital by Skybeco Inc.
Mining
Bieniwaski, Z. T., 1993 “Classification of rock masses for engineering: The RMR systems and
future trends”. Comprehensive Rock Engineering, (ed. Hudson), Oxford: Pergamon, p 553-
573.
Mitchell R.J., Olsen R.S., Smith J.D., 1982. Model studies on cemented tailings used in mine
backfill. Can. Geotech. J., Vol.19, No.1, pp. 14-28.
Minefill Services, Inc., 2006 “Underground geotechnical design parameters Ram/Sunshine
deposit – Idaho Cobalt Project”. January 10, 2006.
Minefill Services, Inc., 2006b “Idaho Cobalt Project – Updated ‘Preliminary’ Ground Support
Recommendations”, MineFill Services, Inc., January 30, 2006.
Nickson, S. D., 1992 “Cable support guidelines for underground hard rock mine operations.
M.A.Sc Thesis, Dept. Mining and Mineral Processing, University of British Columbia”.
Mine Development Associates (MDA), 2006, “Reserve Estimate and Mine Plan Idaho Cobalt
Project Feasibility Study, Lemhi County, Idaho, USA”, Mine Development Associates,
December 05, 2006.
Ouchi, A., Pakalnis, R., Brady, T., 2009 “Weak Rock Mass Span Design – Best Practices”,
ROCKENG09: Proceedings of the 3rd CANUS Rock Mechanics Symposium, Toronto, May
2009.
Paterson & Cooke, 2012 “Piston Pump Requirements, Reference: ICD-4021 R02 Rev B”, 15
May 2012.
239
Paterson & Cooke, 2011a “Idaho Cobalt Paste Backfill System: High Level Control
Philosophy, Reference: IDC-4021 R03 Rev A”, 17 May 2011.
Paterson & Cooke, 2011b “Idaho Cobalt Paste Backfill Design Criteria Document. Reference:
IDC-4021 R01 Rev B”, April 2011.
Paterson & Cooke, 2017 “eCobalt Idaho Cobalt Paste Testing: Test Work Report. Reference:
32-0228-00-TW-REP-0001 Rev C”, September 19, 2017.
Potvin, Y., 1998 “Empirical open stope design in Canada”, PhD Thesis, Dept. Mining and
Mineral Processing, University of British Columbia”.
FCC, Personal communications from eCobalt Solutions Inc. and Formation Capital Corp.,
2016-2017.
Metallurgy and Process Design
Anderson C.G., Nordwick S.M., Society for Mining, Metallurgy and Exploration, Inc “Novel
Precious Metal Processes”, March, 1996.
Anderson C.G., CAMP, “The Mineral Processing and Industrial Nitrogen Species Catalyzed
Pressure Leach Plant Treatment of Formation Capital Corporation’s Colbaltite and
Chalcopyrite Concentrates”, not dated.
Center for Advanced Mineral & Metallurgical Processing (CAMP), “MLA Characterization
of Autoclave Residue”, November 22, 2011.
Cytec Solvay Group, “Summary of Lab Work Conducted for Idaho Cobalt Project through
2015”, not dated.
FLSmidth Minerals, “Report on Testing for Minefill Services Inc., Idaho Cobalt Project,
Sedimentation, Rheology and Filtration Tests on Cobalt Tailings”, December, 2007.
GE Water & Process Technologies, “Final Report, Cobalt Sulfate Testing for Formation
Metals Inc.”, December 7, 2015.
Hazen Research, Inc., “Laboratory Program for the Flotation of Copper and Cobalt Minerals
for the Idaho Cobalt Project”, August 28, 2015.
Hazen Research, Inc., “Laboratory Program to Generate Process Data for the Idaho Cobalt
Production Facility”, September 25, 2015.
Hydromet (Pty) Ltd., “Overview of Test Work Conducted for Formation Capital Corporation”,
May, 2007.
240
Hydromet (Pty) Ltd., “Report on Batch Leach & Metathesis Tests Conducted for Formation
Capital Corporation”, May, 2007.
Mintek, “Idaho Mini Plant”, 26 July, 2005.
Mintek, “Laboratory Investigation into Cobalt Precipitation for the Idaho Project”, May 24,
2007.
Mintek, “Idaho Cobalt Pilot Campaign 2007”, 10 December, 2008.
Pocock Industrial, Inc, “Flocculant Screening, Gravity Sedimentation, Pulp Rheology,
Vacuum and Pressure Filtration, Studies”, conducted for Formation Chemical Corporation,
Idaho Cobalt Project, April 2005.
SGS Lakefield Research Limited, “A Mineralogical Description of Six Crushed Samples from
Formation Capital Corporation”, May 05, 2005.
SGS Lakefield Research Limited, “An Investigation into a Cobalt Copper Concentrate”,
prepared for Formation Capital Corporation U.S., April 05, 2005.
SGS Lakefield Research Limited, “An Investigation into the Recovery of Copper and Cobalt
by Laboratory Flotation”, prepared for Formation Capital Corporation U.S., May 05, 2005.
SGS Lakefield Research Limited, “An Investigation into the Recovery of Cobalt and Copper
from a Co-Cu-As Flotation Concentrate submitted by Formation Chemicals”, June 3, 2005.
SGS Lakefield Research Limited, “The Recovery of Copper and Cobalt by Laboratory
Flotation”, prepared for Formation Capital Corporation U.S., May 5, 2005.
SGS Minerals Services, “An Investigation into Continuous Cobalt Crystallization Testing -
Idaho Cobalt”, prepared for eCobalt Solutions Inc., October 26, 2017.
SGS Minerals Services, “An Investigation into Copper Crystallization Testing - Idaho Cobalt”,
prepared for eCobalt Solutions Inc., October 17, 2017.
SGS Minerals Services, “Bench Scale Hydrometallurgical Testing for Feasibility Study- Idaho
Cobalt”, prepared for eCobalt Solutions Inc., April 26, 2017.
SGS Minerals Services, “Bench Scale Flotation Testing for Feasibility Study- Idaho Cobalt”,
prepared for eCobalt Solutions Inc., May 12, 2017.
Telesto Solutions Inc., “Tailings and Waste Rock Storage Facility Design Report for the Idaho
Cobalt Project”, February, 2011.
241
Environmental
Bruner, D. and Thurman, G., 2016. Water Treatment System Options Assessment for eCobalt
Solutions, Inc. (formerly ICP) – Lemhi County, Idaho, 35 pp.
EPA, 2009. Record of Decision, Idaho Cobalt Project, 26 pp.
Formation Capital Corporation U.S., 2015. 2014 Idaho Cobalt Project Monitoring Summary,
281 pp.
SCNF, 2007. Draft Environmental Impact Statement, Idaho Cobalt Project, Salmon-Cobalt
Ranger District, Salmon-Challis National Forest, Lemhi County, Idaho; United States
Department of Agriculture, Forest Service, 370 pp.
SCNF, 2008. Final Environmental Impact Statement, Idaho Cobalt Project, Salmon-Cobalt
Ranger District, Salmon-Challis National Forest, Lemhi County, Idaho; United States
Department of Agriculture, Forest Service, 365 pp, 7 chapters plus appendices, 464 pp.
SCNF, 2009. Record of Decision, Idaho Cobalt Project, Salmon-Cobalt Ranger District,
Salmon-Challis National Forest, Lemhi County, Idaho; United States Department of
Agriculture, Forest Service, 60 pp.
Telesto, 2005. Environmental Response to Mining at the Idaho Cobalt Project.
Marketing
CRU Consulting, Market study for the Idaho Cobalt Project (ICP), A final report for eCobalt
Solutions Inc., dated September 2017.
CRU Consulting, 2017, Market study for the Idaho Cobalt Project (ICP), A final report for
eCobalt Solutions Inc., Updated Executive Summary, dated October, 2017.
USGS, 2016, Mineral Commodity Summaries, Cobalt, January, 2017.
242
29.0 CERTIFICATES
243
CERTIFICATE OF AUTHOR
Barnard Foo
As co-author of this report entitled “Feasibility Study for the Idaho Cobalt Project, Idaho, U.S.A”, with an
effective date of September 27th, 2017 (the “Technical Report”), I, Barnard Foo, do hereby certify that:
1. I am employed as a senior mining engineer by, and carried out this assignment for:
Micon International Limited,
Suite 900 - 390 Bay Street, Toronto, ON, M5H 2Y2
Tel. (416) 362-5135 Email: [email protected]
2. I hold the following academic qualifications:
Laurentian University, B.Eng., Mining Engineering 1998
University of British Columbia, M. Eng., Rock Mechanics 2007
University of Northern British Columbia, Executive MBA 2010
3. I am a registered Professional Engineer with the Professional Engineers of Ontario (Membership #
100052925);
4. I have worked as a mining engineer in the minerals industry for 19 years;
5. I am familiar with NI 43-101 and, by reason of education, experience and professional registration; I
fulfill the requirements of a Qualified Person as defined in NI 43-101. My work experience includes 4
years as an mining engineer in cassiterite, base and precious metal deposits, 5 years in underground and
open pit geotechnical engineering, and 10 years consulting in mine design and mining project evaluation
for the mineral industry;
6. I visited the Idaho Cobalt Project on July 13-14, 2016;
7. I am responsible for Sections 15, 16, 21.1.1, 21.2.1 and the portions of Sections 1, 25 and 26 summarized
therefrom, of the Technical Report.
8. I am independent of eCobalt Solutions Inc. and related entities, as defined in Section 1.5 of NI 43-101;
9. I have had no previous involvement with the Property except for the purposes of an independent due
diligence carried out on behalf of unrelated financial institutions in 2010-2012.
10. I have read NI 43-101 and the portions of this report for which I am responsible for which have been
prepared in compliance with the instrument;
11. As of the date of this certificate to the best of my knowledge, information and belief, the sections of this
Technical Report for which I am responsible contain all scientific and technical information that is
required to be disclosed to make this report not misleading.
Dated this November 10th, 2017
“Barnard Foo” {signed and sealed}
Barnard Foo, M.Eng., P.Eng., MBA.
Senior Mining Engineer
244
CERTIFICATE OF AUTHOR
Richard Gowans
As co-author of this report entitled “Feasibility Study for the Idaho Cobalt Project, Idaho, U.S.A”, with an
effective date of September 27th, 2017, (the “Technical Report”), I, Richard Gowans do hereby certify that:
1. I am employed by, and carried out this assignment for, Micon International Limited, Suite 900, 390 Bay
Street, Toronto, Ontario M5H 2Y2.
tel. (416) 362-5135, e-mail [email protected].
2. I hold the following academic qualifications:
B.Sc. (Hons) Minerals Engineering, The University of Birmingham, U.K. 1980.
3. I am a registered Professional Engineer of Ontario (membership number 90529389); as well, I am a
member in good standing of the Canadian Institute of Mining, Metallurgy and Petroleum.
4. I am familiar with NI 43-101 and by reason of education, experience and professional registration, fulfill
the requirements of a Qualified Person as defined in NI 43-101. My work experience includes over 30
years of the management of technical studies, management of numerous metallurgical testwork programs,
design of metallurgical processing plants and due diligence reviews of a number of cobalt and copper
projects.
5. I have read NI 43-101 and this Technical Report has been prepared in compliance with the instrument.
6. I visited the mine and mill site near Salmon, Idaho on February 7, 2012.
7. I have had no previous involvement with the Property except for the purposes of an independent due
diligence carried out on behalf of unrelated financial institutions in 2010-2012.
8. I am independent of eCobalt Solutions Inc. and related entities as defined in Section 1.5 of NI 43-101.
9. I am responsible for Sections 13, 17 and 18 and the portions of Sections 1, 25 and 26 summarized
therefrom, of this Technical Report.
10. As of the date of this certificate, to the best of my knowledge, information and belief, the Technical Report
contains all scientific and technical information that is required to be disclosed to make this technical
report not misleading.
Dated this November 10th, 2017
“Richard Gowans” {signed and sealed as of the report date}
Richard Gowans, P.Eng.
245
CERTIFICATE OF AUTHOR
Christopher Jacobs
As co-author of this report entitled “Feasibility Study for the Idaho Cobalt Project, Idaho, U.S.A”, with an
effective date of September 27th, 2017, (the “Technical Report”), I, Christopher Jacobs, do hereby certify that:
1. I am employed by, and carried out this assignment for, Micon International Limited, Suite 900 - 390 Bay
Street, Toronto, Ontario M5H 2Y2. tel. (416) 362-5135, email:[email protected].
2. I hold the following academic qualifications:
B.Sc. (Hons) Geochemistry, University of Reading, 1980;
M.B.A., Gordon Institute of Business Science, University of Pretoria, 2004.
3. I am a Chartered Engineer registered with the Engineering Council of the U.K.
(registration number 369178).
4. Also, I am a professional member in good standing of: The Institute of Materials, Minerals and Mining;
and The Canadian Institute of Mining, Metallurgy and Petroleum (Member).
5. I have worked in the minerals industry for more than 35 years; my work experience includes 10 years as
an exploration and mining geologist on gold, platinum, copper/nickel and chromite deposits; 10 years as
a technical/operations manager in both open-pit and underground mines; 3 years as strategic (mine)
planning manager and the remainder as an independent consultant when I have worked on a variety of
deposits including cobalt, copper and gold.
6. I do, by reason of education, experience and professional registration, fulfill the requirements of a
Qualified Person as defined in NI 43-101.
7. I visited the Idaho Cobalt Project mine and mill site near Salmon, Idaho on July 13-14, 2016.
8. I am responsible for Section 21 (other than 21.1.1 and 21.2.1), Section 22, 24 and the portions of Sections
1, 25 and 26 summarized therefrom, of this Technical Report.
9. I am independent of eCobalt Solutions Inc. and related entities, as defined in Section 1.5 of NI 43-101.
10. I have had no previous involvement with the Property except for the purposes of an independent due
diligence carried out on behalf of unrelated financial institutions in 2010-2012.
11. I have read NI 43-101 and the portions of this report for which I am responsible have been prepared in
compliance with the instrument.
12. As of the date of this certificate to the best of my knowledge, information and belief, the sections of this
Technical Report for which I am responsible contain all scientific and technical information that is
required to be disclosed to make this report not misleading.
Dated this November 10th, 2017
“Christopher Jacobs” {signed and sealed}
Christopher Jacobs, CEng, MIMMM
246
CERTIFICATE OF AUTHOR
David K. Makepeace
As co-author of this report entitled “Feasibility Study for the Idaho Cobalt Project, Idaho, U.S.A”, with an
effective date of September 27th, 2017, (the “Technical Report”), I, David Makepeace, do hereby certify that:
1. I am employed by and carried out this assignment for:
Micon International Limited, Suite 205 - 700 West Pender Street, Vancouver, British Columbia, V6C
1G8, Canada. Telephone : (604) 647-6463, Fax : (604) 647-6455.
2. I hold the following academic qualifications:
Bachelor of Applied Science - Geological Engineering, Queen’s University at Kingston, Ontario,
1976,
Master of Engineering - Environmental Engineering, University of Alberta, 1994.
3. I am a registered member of the:
Association of Professional Engineers and Geoscientists of British Columbia, licence 14912.
Association of Professional Engineers, Geologists and Geophysicists of Alberta, licence 29367.
4. I have worked as a geological engineer for a total of 34 years since my graduation from university.
5. I have read the definition of Qualified Person set out in National Instrument (NI) 43-101 and certify that
by reason of my education, affiliation with professional associations as defined in NI 43-101 and past
relevant work experience, I fulfill the requirements to be a Qualified Person for this report for the purposes
of NI 43-101. My relevant experience includes several years as an environmental engineer on several
projects in Canada, USA, Mexico, DRC and Zambia.
6. I am the author of section 20 and any summaries therefrom in sections 1, 25 and 26 of the Technical
Report.
7. I visited the property on July 12 to July 14, 2016 and inspected the mine and mill site (ICP) west of
Salmon Idaho.
8. I have had no prior involvement with the property which is the subject of this Technical Report.
9. As of the date of this certificate, I am not aware of any material fact or material change with respect to
the subject matter of the Technical Report that is not reflected in the Technical Report, the omission to
disclose which makes the Technical Report misleading.
10. I am independent of the issuer applying all the tests in section 1.5 of NI 43-101 other than providing
consulting services.
11. I have read NI 43-101, Companion Policy 43-101CP and Form 43-101F1, and the Technical Report has
been prepared in compliance with that instrument, companion policy and form.
Dated this November 10th, 2017
(signed) “David K. Makepeace” (Sealed)
_____________________________________ __________________________
David K. Makepeace, M.Eng., P.Eng. Professional Engineering Stamp
Senior Geologist - Environmental Engineer
Micon International Limited
247
CERTIFICATE OF AUTHOR
Charley Murahwi
As co-author of this report entitled “Feasibility Study for the Idaho Cobalt Project, Idaho, U.S.A”, with an
effective date of September 27th, 2017, (the “Technical Report”), I, Charley Murahwi, do hereby certify that:
1. I am employed as a Senior Geologist by, and carried out this assignment for, Micon International
Limited, Suite 900, 390 Bay Street, Toronto, Ontario M5H 2Y2, telephone 416 362 5135, fax 416 362
5763, e-mail [email protected].
2. I hold the following academic qualifications:
B.Sc. (Geology) University of Rhodesia, Zimbabwe, 1979;
Diplome d΄Ingénieur Expert en Techniques Minières, Nancy, France, 1987;
M.Sc. (Economic Geology), Rhodes University, South Africa, 1996.
3. I am a registered Professional Geoscientist in Ontario (membership # 1618) and in PEGNL
(membership # 05662), a registered Professional Natural Scientist with the South African Council for
Natural Scientific Professions (membership # 400133/09) and am a Fellow of the Australasian Institute
of Mining & Metallurgy (FAusIMM) (membership number 300395).
4. I have worked as a mining and exploration geologist in the minerals industry for over 30 years.
5. I do, by reason of education, experience and professional registration, fulfill the requirements of a
Qualified Person as defined in NI 43-101. My work experience includes 18 years on gold, silver,
copper, cobalt, tin and tantalite projects (on and off mine), and 14 years on Cr-Ni-Cu-PGE deposits in
layered intrusions/komatiitic environments.
6. I visited the Idaho Cobalt Project on 9 December 2010 and from 13 to 14 July 2016.
7. I have had no previous involvement with the Property except for the purposes of an independent due
diligence carried out on behalf of unrelated financial institutions in 2010-2012.
8. As of the date of this certificate to the best of my knowledge, information and belief, the Technical
Report contains all scientific and technical information that is required to be disclosed to make this
report not misleading;
9. I am independent of the parties involved in the Idaho Cobalt Project as described in Section 1.5 of NI
43-101.
10. I have read NI 43-101 and the portions of this Technical Report for which I am responsible have been
prepared in compliance with this Instrument.
11. I am responsible for Sections 1.1 to 1.6, 1.15.1, 2 to 12, 14, 23, 25.1, 26.1 and 28.1 of the Technical
Report.
Dated this November 10th, 2017
“Charley Murahwi” {signed and sealed}
Charley Murahwi, M.Sc., P. Geo. FAusIMM
248
CERTIFICATE OF AUTHOR
Jane Spooner, M.Sc., P.Geo.
As a co-author of this report entitled “NI 43-101 F1 Technical Report Feasibility Study for the Idaho Cobalt
Project Idaho, USA”, dated 10 November, 2017, I, Jane Spooner, P.Geo., do hereby certify that:
1. I am employed by, and carried out this assignment for
Micon International Limited
Suite 900, 390 Bay Street
Toronto, Ontario
M5H 2Y2
tel. (416) 362-5135 fax (416) 362-5763
e-mail: [email protected]
2. I hold the following academic qualifications:
B.Sc. (Hons) Geology, University of Manchester, U.K. 1972
M.Sc. Environmental Resources, University of Salford, U.K. 1973
3. I am a member of the Association of Professional Geoscientists of Ontario (membership number
0990); as well, I am a member in good standing of the Canadian Institute of Mining, Metallurgy and
Petroleum.
4. I have worked as a specialist in mineral market analysis for over 30 years.
5. I do, by reason of education, experience and professional registration, fulfill the requirements of a
Qualified Person as defined in NI 43-101. My work experience includes the analysis of markets for
base and precious metals, industrial and specialty minerals, coal and uranium.
6. I have not visited the project site.
7. I am responsible for Section 19.0 and Section 1.11 of this report entitled “NI 43-101 F1 Technical
Report Feasibility Study for the Idaho Cobalt Project Idaho, USA”, dated 10 November, 2017.
8. I am independent of eCobalt Solutions Inc. and related entities, as described in Section 1.5 of NI 43-
101.
9. I have had no prior involvement with the mineral property in question except for the purposes of an
independent due diligence carried out on behalf of unrelated financial institutions in 2010-2012.
10. I have read NI 43-101 and the portions of this report for which I am responsible have been prepared
in compliance with the instrument.
11. As of the date of this certificate, to the best of my knowledge, information and belief, the sections of
this Technical Report for which I am responsible contain all scientific and technical information that
is required to be disclosed to make this report not misleading.
Signing Date:
“Jane Spooner” {signed and sealed}
Jane Spooner, M.Sc., P.Geo.