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From a phone call to a satellite orbiting Earth Xavier Werner Space Structures and Systems Lab. Aerospace & Mechanical Engineering Dept. University of Liège

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From a phone call to a satellite orbiting Earth

Xavier WernerSpace Structures and Systems Lab. Aerospace & Mechanical Engineering Dept. University of Liège

My background

2011: HELMo Gramme, Industrial engineer (electronics)

2011-2014: ULg, OUFTI-1 team member (COMM and payload)

2014-2016: ULg, Project Manager for OUFTI-1

2016-…: ULg S3L, Research Engineer: nanosatellite design

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Outline

1. Objectives

2. Space Segment

1. Payloads

2. Orbit and mission analysis

3. Platform

4. Protoflight model

3. Ground segment

4. What’s next?

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Decrease size,Increase interactions!

1. Objectives

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→ Hands-on satellite experience for students

Primary Goal

1. Objectives

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→ Hands-on satellite experience for students

Primary Goal

Long-term Goal

→ Series of CubeSats for scientific experiments

Granular materialsFormation flying

1. Objectives

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Long-term Goal

→ Series of CubeSats for scientific experiments

→ Hands-on satellite experience for students

Primary Goal

Short-term Goal

→ Orbital Utility For Telecommunication Innovation

1. Objectives

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Outline

1. Objectives

2. Space Segment

1. Payloads

2. Orbit and mission analysis

3. Platform

4. Protoflight model

3. Ground segment

4. Unique experience for students

5. What’s next?

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• Digital-Smart Technology for Amateur Radio

• Simultaneous data and voice digital transmission

• Complete routing capacity, including roaming

• 3 frequencies and 2 data rates

- VHF: 144 MHz (2m) 4.8 kbit/sec

- UHF: 435 MHz (70cm) 4.8 kbit/sec

- SHF: 1.2 GHz (23cm) 4.8 kbit/sec or 128kbit/sec

• Data : 1200 bps - Voice : 3600 bps

• Open protocol (! AMBE)

• GMSK modulation

2.1 Payloads – D-STAR

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2.1 Payloads – D-STAR

• 3 types of communications:

• Direct visibility

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11

2.1 Payloads – D-STAR

• 3 types of communications:

• Repeater zone

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12

• 3 types of communications:

• Internet roaming

2.1 Payloads – D-STAR

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13

2.1 Payloads – D-STAR

• Directly through OUFTI-1

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ARelais

D-STARRelais

D-STAR

Internet

BExtension

SAT

14

2.1 Payloads – D-STAR

• Through OUFTI-1 and internet

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• High-performance solar cells (30% GaAs triple junction)

2.1 Payloads – solar cells

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• Technology demonstration (…)

• Imaging

• Communications

• Earth remote sensing

• Biology

• Re-entry

• Debris removal

• Security (AIS, ADS-B…)

• …

Payloads – More and more applications!

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Outline

1. Objectives

2. Space Segment

1. Payloads

2. Orbit and mission analysis

3. Platform

4. Protoflight model

3. Ground segment

4. Unique experience for students

5. What’s next?

1707/12/2016 Satellite Engineering - Nanosatellites

CubeSats = secondary payloads

Orbit imposed by primary payload

Mission analysis

=

Analyze impact of this imposed orbit

designed for Vega maiden flight

1447 x 354 km, i = 71°

Very demanding!

But finally:

Soyuz VS14

437 x 683 km, i = 98°

More comfortable!

2.2 Orbit and mission analysis

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2.2 Orbit and mission analysis

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2.2 Orbit and mission analysis

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2.2 Orbit and mission analysis

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Outline

1. Objectives

2. Space Segment

1. Payloads

2. Orbit and mission analysis

3. Platform

4. Protoflight model

3. Ground segment

4. What’s next?

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2.3 Platform

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• Payloads: no specific pointing requirement

• COMM: max 10°/s (avoid signal modulation)

• Mass, volume, and power constraints

Passive control is sufficient!

2.3 Platform – ADCS: requirements

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2.3 Platform – ADCS: passive magnetic

A permanent magnet interacts with the geomagnetic field, producing a restoring torque, which align satellite axis with Earth’s magnetic field.

The spacecraft will oscillate around energy minima

The oscillation are damped out by hysteretic rods.

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2.3 Platform – ADCS: orientation

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2.3 Platform – ADCS: final design

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28

2.3 Platform – ADCS: flight model

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ADCS – State of the Art

Actuators:

- Magnetorquers- Reaction wheels

Sensors:- Magnetometers

- Star trackers

- Sun/Earth sensors- Gyroscopes

Pointing accuracy < 1°

+ propulsion (cold gas thrusters, pulsed plasma thrusters)

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2.3 Platform – COMM: requirements

ITU:

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2.3 Platform – COMM: IARU

• All links must be located within the agreed ham band specific space allocations

• Coordination process

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2.3 Platform – COMM: frequency bands

Uplink: 70-cm band (435 MHz, UHF)

Downlink: 2-m band (145 MHz, VHF)

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2.3 Platform – COMM: 3 channels

• Payload:D-STAR (GMSK, 4800 bauds)

• TC/TM: AX.25 telecommunication protocol:

• simple and standard within the ham community

• 2FSK, 9600 bauds.

• Beacon: extreme reliability (Morse code).

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• 01111110

• Start and end of frame

2.3 Platform – COMM: AX.25 frame

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• Source and destination

2.3 Platform – COMM: AX.25 frame

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• Type of frame (unnumbered)

• Link integrity

2.3 Platform – COMM: AX.25 frame

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• Protocol Identification (network)

• OUFTI-1 : 11110000

2.3 Platform – COMM: AX.25 frame

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• Useful information

2.3 Platform – COMM: AX.25 frame

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• Checksum

• Error detection

2.3 Platform – COMM: AX.25 frame

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General Model OUFTI-1

Application

Application PUSPresentation

Session

TransportTransport CCSDS

Network

Data link Data link AX.25

Physical Physical RF & Modulation

2.3 Platform – COMM: TC/TM

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2.3 Platform – COMM: TM/TC

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ADF 7021Demod D-STARZone 1 et 2

ADF 7021Demod AX.25

BEACON

MSP430CodecD-STAR

MSP430 OBCTC/TMProcessing

ADF 7021ModulationAX.25 / D-STARRF

RF

RX:

435 MHz

TX:

145 MHz

Data

D-STA

RA

X.2

5

2.3 Platform – COMM: block diagram

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2.3 Platform – COMM: low-gain antennas

Two monopole (quarter-wave) antennas : 17 and 50 cm

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Too short !(non-radiating parts)

Re-dimensionningImpact on MECH

2.3 Platform – COMM: low-gain antennas

Two monopole (quarter-wave) antennas : 17 and 50 cm

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2.3 Platform – COMM: propagation

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2.3 Platform – COMM: prototypes

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47

2.3 Platform – COMM: flight model

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© ISIS

COMM: State of the art

• Mainly VHF & UHF

• S-band more and more used

• X-band (COTS available)

• Limitations: licensing, power,

ground segment

• Inter-satellites link

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COMM: State of the art

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2.3 Platform – EPS: requirements

• Defined by other subsystems

• Power needed by client

• Voltage required by hardware

• Influenced by orbit

• Eclipse duration

• Influenced by the mission

• Payload operation

Power budget

07/12/2016 Satellite Engineering - Nanosatellites 50

Power Source

Power Storage Unit

Power Conditioning Unit

Users

2.3 Platform – EPS: block diagram

5107/12/2016 Satellite Engineering - Nanosatellites

2.3 Platform – EPS: solar cells

GaInP/GaAs/Ge on Ge substrate

Triple junction solar cells

At 28ºC 5207/12/2016 Satellite Engineering - Nanosatellites

2.3 Platform – EPS: solar arrays

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Kokam SLB 603870H

54

2.3 Platform – EPS: 2 Kokam batteries

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55

2.3 Platform – EPS: batteries test

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56

2.3 Platform – EPS: batteries support

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2.3 Platform – EPS: conditioning

• Direct energy transfer

• Choice of unregulated bus with three DC/DC converters:

• 5 V

• redundant 3,3 V

Design validated by Thales Alenia Space ETCA

5707/12/2016 Satellite Engineering - Nanosatellites

Solar cellsprotection

Dissipation system

MECH circuit

Battery-charger module

MHP ( T, V, I )

Battery protection module

5V 3,3 V (A)3,3 V (B)

MHP protection

58

2.3 Platform – EPS: engineering model

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59

2.3 Platform – EPS: flight model

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EPS: State of the art

• Triple junction solar cells (28-30 % efficiency)

• Li-Ion batteries (200 Wh/kg)

• MPPT: Maximum Power Point Tracking

6007/12/2016 Satellite Engineering - Nanosatellites

2.3 Platform – MECH: requirements

CubeSat Design Specification:“ 2.4.2. All deployables such as booms, antennas, and solar panels shall wait to deploy a minimum of 30 minutes after the CubeSat’s deployment switch(es) are activated from P-POD ejection.”

• Antennas are wound around a guide before deployement

• Dyneema retention wire is used

• Retention wire is melted by a thermal knife

6107/12/2016 Satellite Engineering - Nanosatellites

© ULg – JL Wertz

2.3 Platform – MECH: flight model

6207/12/2016 Satellite Engineering - Nanosatellites

Cre

dit

: A

less

and

ra B

abu

scia

Antenna – State of the art

• Mostly burned wire and spring material

• Patch antennas for higher frequencies (S, X)

• Inflatable devices under development

6307/12/2016 Satellite Engineering - Nanosatellites

I/Os

Texas

Instruments

MSP430

Periodic « heartbeat » signal

2.3 Platform – OBC: hardware

Reliability and simplicity

• One central processor, handles all tasks

• Doubled for redundancy: only one active at a time

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2.3 Platform – OBC: software

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2.3 Platform – STRU: launch environment

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accelerations, low frequencies

2.3 Platform – STRU: requirements

6707/12/2016 Satellite Engineering - Nanosatellites

Engines, wind ; high frequencies

2.3 Platform – STRU: requirements

6807/12/2016 Satellite Engineering - Nanosatellites

Fairing jettison, stages separation

Engines, turbulences

2.3 Platform – STRU: requirements

6907/12/2016 Satellite Engineering - Nanosatellites

2.3 Platform – STRU: models vs reality

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Modes 1 & 2

2.3 Platform – STRU: models vs reality

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2.3 Platform – STRU: electronic cards

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STRU – State of the art

• Aluminum

• COTS or homemade structures, very similar

• Coming: composites, 3D printed

7307/12/2016 Satellite Engineering - Nanosatellites

2.3 Platform – THER: requirements

7407/12/2016 Satellite Engineering - Nanosatellites

2.3 Platform – THER: hot and colds cases

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Determination of the frame contact resistance: face 6 is heated up

Face 1 Face 3

2.3 Platform – THER: measurements

7607/12/2016 Satellite Engineering - Nanosatellites

2.3 Platform – THER: measurements

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Battery is too cold !

2.3 Platform – THER: analysis (cold)

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2.3 Platform – THER: analysis (hot)

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Hot spot due to dissipation transistor !

2.3 Platform – THER: analysis (hot)

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The available surface on the satellite panels is very limited.

Difficult to control the overall energy balance between the spacecraft and its environment.

2.3 Platform – THER: thermal control

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Copper angle bracket

Thermal control can be achieved by an appropriate study and design of the conductive links within the satellite.

2.3 Platform – THER: conductive links

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2.3 Platform – THER: conductive links

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2.3 Platform – THER: batteries issue

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• Mechanical thermostats

• 2 thermostats per battery, in series

• 7.2°C 23.9°C

• 1 heater per battery

• 2 x 250mW patch heaters

• 26.3

• 59.4 x 35.6 mm

Heaters + Thermostats

2.3 Platform – THER: active control

8507/12/2016 Satellite Engineering - Nanosatellites

POM spacers

2.3 Platform – THER: tests

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THER – State of the art

• Passive means (MLI, coating)

• Heaters for sensitive equipment

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2.3 Platform – Configuration

UHF antenna

Thermal knives

VHF antenna

Pumpkin structure

Solar cells

COMMBeaconBatteriesEPSMAIN OBCBACKUP OBC (FM430)

8807/12/2016 Satellite Engineering - Nanosatellites

Outline

1. Objectives

2. Space Segment

1. Payloads

2. Orbit and mission analysis

3. Platform

4. Protoflight model

3. Ground segment

4. What’s next?

8907/12/2016 Satellite Engineering - Nanosatellites

Engineering model qualification tests+ Flight model acceptance tests + Space

Protoflight model protoflight tests + Space(= qualification levels with acceptance duration)

2.4 Protoflight model: philosophy

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2.4 Protoflight model

• Write, test, and correct integration procedures

• Perform integration at

Centre Spatial de Liège (CSL) of ULg

2.4 Protoflight model

© ESA

Tests at ESA/ESTEC thanks to ESA Fly Your Satellite! program

2.4 Protoflight model: TVC

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2.4 Protoflight model: TVC

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Tests at ESA/ESTEC thanks to ESA Fly Your Satellite! program

2.4 Protoflight model: vibration tests

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2.4 Protoflight model: vibration tests

2.4 Protoflight model: vibration tests

9707/12/2016 Satellite Engineering - Nanosatellites

X-rays at ESA/ESTEC thanks to ESA Fly Your Satellite! program

2.4 Protoflight model: X-rays

EM FM

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2.4 Protoflight model: ready for launch!

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2.4 Protoflight model: P-POD integration

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2.4 Protoflight model: on ASAP-S

102

Soyuz Flight VS14Centre Spatial Guyanais, Kourou25 April 2016

07/12/2016 Satellite Engineering - Nanosatellites

2.4 Protoflight model: Launched!

103

> 500 Beacon messages received from HAM operators

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2.4 Protoflight model: signal received

Outline

1. Objectives

2. Space Segment

1. Payloads

2. Orbit and mission analysis

3. Platform

4. Protoflight model

3. Ground segment

4. What’s next?

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3. Ground segment

105

TCP / IP

D-Star

Repeater

Satellite

Extension

Ground Station

Control segment D-STAR segment

Mission

Control Center

12:05:49

TC / TM

channel

(AX.25)

User

channel

(D-STAR)

07/12/2016 Satellite Engineering - Nanosatellites

12:05:49

Mission Control Center Ground Station

GS computer

TCP / IP

Tracking card

Rotatorscontroller

CI-V

TNC

UHF/VHFTransceiver

Phasing line

Phasing line

azel H V H V

AX.25

FM UHF FM VHF

ControlPointing data

UHF Antenna

VHF Antenna

Serial Data

3. Ground segment

10607/12/2016 Satellite Engineering - Nanosatellites

Gateway

Controller

Duplexer

UHF module

Duplexer

VHF module

Internet

Tx Rx Tx Rx

D-Star Repeater Satellite extension

UHF/VHF Transceiver

TrackingSystem

D-STAR mod/demod

OUFTI-1OUFTI-1

3. Ground segment

10707/12/2016 Satellite Engineering - Nanosatellites

Outline

1. Objectives

2. Space Segment

1. Payloads

2. Orbit and mission analysis

3. Platform

4. Protoflight model

3. Ground segment

4. What’s next?

10807/12/2016 Satellite Engineering - Nanosatellites

• 1U CubeSat

• Design improvements based on experience

• 3 payloads:• D-STAR (OUFTI-1 mission)

• RAD

• IMU (Sint Pieterscollege – Jette, Belgium)

109

4. What’s next? OUFTI-2

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Main payload: D-STAR

• Digital Smart Technologies for Amateur Radio

• Digital radio protocol

• 2 modes :

• DV (Digital Voice) : Voice + data (145MHz, 435MHz et 1.2GHz)

• DD (Digital Data) : Data only (1.2GHz)

110

ARelais

D-STARRelais

D-STAR

Internet

BExtension

SAT

2

4. What’s next? OUFTI-2

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111

Secondary payload: RADDegradation of electronical components by radiations

• Same experience

• 3 different shieldings

Dose measured by a RADFET

4. What’s next? OUFTI-2

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Secondary payload: IMUDeveloped by secondary school students

Free access to space thanks to OUFTI-2

112

4. What’s next? OUFTI-2

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Platform improvements• On-Board Computer

• COMM

• Beacon

• Structure

• EPS

113

4. What’s next? OUFTI-2

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4. What’s next? Earth observation

• Innovation in space with ULg

• Scientific and technological demonstrations in an

educational frame

• Currently designing a new Earth observation mission

• Define potential applications

• Define satellite (payload and platform)

• Build first model

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115

Thank you for your attention

07/12/2016 Satellite Engineering - Nanosatellites