full presentataion - may 2015

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WWW.KANOOZ.COM An ISO 9001-2008 & OHSAS 18001-2007 COMPANY SERVES YOUR TECHINCAL NEEDS

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Page 1: Full Presentataion - May 2015

WWW.KANOOZ.COM An ISO 9001-2008 & OHSAS 18001-2007 COMPANY

S E R V E S Y O U R T E C H I N C A L N E E D S

Page 2: Full Presentataion - May 2015

Founded in 1982, KANOOZ INDUSTRIAL SERVICES started as a waste

management service contractor and over the years emerged as a

major organization providing various types of Maintenance, Turnarounds

and specialized services to the Oil & Gas industries in the Kingdom.

Kanooz is a 100% Saudi owned company with commercial registration

number 2050012702.

An ISO 9001-2008 & OHSAS 18001-2007 COMPANY

The company is involved in Major Turnaround and

Maintenance Activities with SABIC, Aramco,

SCECO, SWCC, RC and other Private sector

Industries in the Kingdom through Global/Blanket

and Lump Sum Contracts.

RABIGH

JUBAIL

DAMMAM

RIYADH

JEDDAH

YANBU

A T K A N O O Z S A F E T Y I S O U R T R A D I T I O N A N D T H E T O P P R I O R I T Y

The major operational bases for PROJECTS & SERVICES Divisions are:

S E R V E S Y O U R T E C H N I C A L N E E D S

Page 3: Full Presentataion - May 2015

ww

w.k

an

oo

z.co

m

An ISO 9001-2008 & OHSAS 18001-2007 COMPANY

WE BELIEVE THAT QUALITY EQUIPMENT AND THOROUGH TRAINING IS VITAL FOR CONTINUOUS IMPROVEMENT AT KANOOZ TRAINING IS AN ONGOING PROCESS

REGULAR TRAINING

SESSIONS ARE

CONDUCTED IN

DIFFERENT

CRAFTS/ DISCIPLINE

S E R V E S Y O U R T E C H N I C A L N E E D S

THE MAIN OBJECTIVES ARE:

- MANAGE ALL THE ASSIGNMENTS

SAFELY AND SUCCESSFULLY - ZERO RECORDABLE INJURIES - ZERO INCIDENTS - OVERALL SAFE EXECUTION OF THE JOBS

Page 4: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

HEAT EXCHANGER MAINTENANCE –BUNDLE PULLING, OVERHAULING

CATALYST REPLACEMENT, TUBULAR REACTORS SERVICES, INERT WORK & REACTOR MECHANICAL

REPAIRS

MECHANICAL MAINTENANCE –COLUMN, VESSEL, TOWER REPAIRS & CLEANING

CHEMICAL CLEANING & FLUSHING, FOAM CLEANING

HYDROJETTING/HYDROBLASTING

DECOKING & DESCALING OF FIRED HEATERS & PIPELINES, SMART PIGGING

PROCESS DECONTAMINATION

NITROGEN SERVICES, DRYING, COOLING, PRESERVATION, REACTOR COOLING

PROJECT ENGINEERING SERVICES

HEAVY EQUIPMENT REPLACEMENT AND RIGGING

TANK MAINTENANCE, CLEANING, REPAIRS, DECOMMISSIONING

PRE -COMMISSIONING

SERVICES

HIGH VELOCITY OIL FLUSHING, FILTERATIONS & DEHYDRATION

www.kanooz.com

An ISO 9001-2008 & OHSAS 18001-2007 COMPANY

Page 5: Full Presentataion - May 2015

DIVING & UNDERWATER MAINTENANCE

INDUSTRIAL VACUUMING – HEAVY DUTY SUPERSUCKERS, DRY BULK

VACCUMING

BLASTING & PAINTING FOR TANKS, VESSELS, ETCC.

LARGE VOLUME PUMPING AND DEWATERING

SOLID AND LIQUID WASTE HANDLING SERVICES

EQUIPMENT RENTAL

HYDRAULIC TORQUING AND TENSIONING

S E R V E S Y O U R T E C H N I C A L N E E D S

Page 6: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

Kanooz’s experience in working in

live plants during turnarounds and

unit shutdowns under hazardous

atmosphere and stringent work

schedules keep us more efficient in

handling the jobs in the field safely

with quality.

Kanooz team is fully trained to carry

out critical tasks in hazardous

atmosphere and in live plants for

major repair, replacement activities

supported by detailed hazard

identification, work procedures and

mitigation arrangements in order

to carry out the task safely &

successfully.

WE OFFER SAFE, QUALITY AND TIMELY EXECUTION OF JOBS

BY THE CONFIDENCE AND EXPERIENCE THAT WE EARNED

OVER THE YEARS WORKING IN OIL & GAS INDUSTRY….

SAFETY PLAN

JSA

WORK METHOD STATEMENT

LIFTING & RIGGING PLAN

TESTING & INSPECTION

PLAN

JOB EXECUTION SCHEDULE

WORK METHOD STATEMENTS

DEVELOPMENT OF JOB SPECIFIC INSPECTION AND TEST

PLAN

INSPECTION CHECK LIST

HOLD POINT CONFIRMATION AND CLEARANCE.

THIRD PARTY CERTIFIED EQUIPMENT

THIRD PARTY CERTIFIED MANPOWER

Page 7: Full Presentataion - May 2015

OUR SERVICES

WWW.KANOOZ.COM

S E R V E S Y O U R T E C H N I C A L N E E D S

Page 8: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

PLANNING & EXECUTION OF TURNKEY

MAINTENANCE OF HEAT EXCHANGER ON

BLINDS TO BLINDS BASIS

SHELL & TUBE EXCHANGERS/CONDENSERS

PLATE HEAT EXCHANGERS

FIN TUBE EXCHANGERS

ACTIVITIES INCLUDE:

BLINDING

DETORQUING & OPENING

BUNDLE EXTRACTION/BUNDLE PULLING

HYDROJET CLEANING – SHELL & TUBES

INSPECTION OF TUBES

REPAIR/RETUBING

HYDROTESTING

BUNDLE INSERTION

BOX UP , TORQUING

DEBLINDING

RESOURCES

MANPOWER EQUIPMENTS

Maint. Engineers Cranes

Planners Bundle Pullers

QA/QC staff Torque tools

Supervisor/Foreman Lifting & Pulling tools

Mechanical Technicians Special tools

Certified Riggers Hydro-testing units

ASME Coded Welders Safety Devices

Safety Supervisors Repair equip & tools

Page 9: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

PLANNING & EXECUTION OF

UNLOADING & LOADING CATALYST

UNDER INERT ATMOSPHERE AND

REACTOR REPAIRS ON BLINDS TO

BLINDS BASIS

RESOURCES

MANPOWER EQUIPMENTS Catalyst Engineers Dry vacuum Units

Field Supervisors Breathing Air Systems Planners Cont. Discharge

Cyclones

Inert Entry /BA technicians 3 way communication

system

Coded Welders Screening Machines

Catalyst & Mech technicians Cranes

QA/QC staff Inspection cameras

Safety Supervisor Loading & Transfer hoppers Handling tools

ACTIVITIES INCLUDE:

BLINDING THE REACTOR

OPEN MANHOLES/MANWAY

INSERT ENTRY (UNDER NITROGEN ATM)

VACUUM UNLOADING OF CATALYST

SCREENING UNDER NITROGEN ATM

INTERNAL CLEANING & REPAIRS

VIDEO INSPECTION

SOCK/DENSE LOADING CATALYST

BOX UP & DEBLINDING

KANOOZ PROVIDES DENSE LOADING TECHNIQUES FOR FIX BED TYPE REACTORS.

Kanooz has entered into an agreement with CREALYST, France to provide dense loading services for fix bed type reactors and can accommodate other service providers such as UOP and Petroval/Densicat, etc.

Page 10: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

PLANNING & EXECUTION OF

MAINTENANCE OF COLUMNS,

VESSELS, TOWERS AND TANKS ON

BLINDS TO BLINDS BASIS

ACTIVITIES INCLUDE:

BLINDING

OPEN MANHOLES/MANWAY

DEGASING, VESSEL ENTRY

EMPTYING , SLUDGE REMOVAL,

VACUUM CLEANING

HYDROJET CLEANING

TRAY REPLACEMENTS / REPAIRS,

PACKING REPLACEMENT,

DECONTAMINATION

VIDEO INSPECTION

BOX UP & DEBLINDING

RESOURCES

MANPOWER EQUIPMENTS

Maint. Engineers Vacuum Units

Field Supervisors Lifting & Pulling Devises

Planners Ventilation Systems

Tray Fixers/ technicians AC Units

Coded Welders Baskets & Loaders

Mech technicians Winches

QA/QC staff Inspection cameras

Safety Supervisors Handling tools

Welding Machines

Cold Cutting

Safety Equipments

Page 11: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

REPLACEMENT OF

COLUMNS,

VESSELS, EXCHANGERS

MODIFICATION OF

INTERNALS

RESOURCES

MANPOWER EQUIPMENTS

Eqpt Erection Engineers Heavy lift arrangement

Field Supervisors Lifting & Pulling Devises

Riggers Ventilation Systems

Tray Fixers/ technicians AC Units

Coded Welders Baskets & Loaders

Mech technicians Winches

QA/QC staff Handling tools

Safety Supervisors Cold Cutting

Safety Equipments

ACTIVITIES INCLUDE:

DECOMMISSIOING

OF COLUMNS

/VESSELS

REMOVAL OF OLD

COLUMNS

/VESSELS/EXCHANG

ERS

ERECT NEW

COLUMNHOOK UP

PIPING & PACKING

/INTERNAL FIXING

Page 12: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

HYDROJETTING OF EXCHANGER TUBES, PIPES, VESSELS ETC. USING 10000 PSI TO 40000 PSI UNITS

RESOURCES

MANPOWER EQUIPMENTS Hydrojetting Supervisors HP Units 10 Kpsi -40 Kpsi

Operators Hot water jetting Units

Safety supervisors Lancing systems

Jetters Spinjet Guns

BA Trained Jetters Tank Cleaning Heads

Multi Lancing Units

Special Purpose Nozzles &

Moles

Safety Devices

ACTIVITIES INCLUDE:

HYDROJET CLEANING OF TUBES

PIPELINES

VESSELS/COLUMNS /TANKS

HOTWATER JETTING

FLEX LANCING

RIGID LANCING

MULTI LANCING

HIGH FLOW/ HIGH PRESSURE

WATER JETTING SYSTEMS

HELP US REMOVE VIRTUALLY

ANY FOULING OR SCALES

BUILD UP IN PIPES/ TUBES ETC.

HIGH FLOW/ HIGH

PRESSURE COMBINED

WITH SUITABLE NOZZLE &

ACCESSORIES =

SUCCESSFUL CLEANING.

OUR HIGH FLOW HIGH PRESSURE PUMPS

CAN DEVELOP A HIGH CLEANING

FORCE RATIO COMPARED TO THE

TRADITIONAL HIGH PRESSURE PUMPS

NORMALLY AVAILABLE IN THE MARKET.

Page 13: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

CHEMICAL CLEANING OF

BOILERS, EXCHANGERS,

PIPELINES, COOLING WATER

SYSTEM PASSIVATION

DISINFECTION OF POTABLE

WATER SYSTEMS

FOAM CLEANING OF FINFANS

ACTIVITIES INCLUDE:

PRE ENGINEERING

CIRCUIT DESIGN

SUPPLY OF CLEANING CHEMICALS

FABRICATION AND INSTALATION

OF TEMPORARY CIRCUIT

DEGREASING, PICKLING &

PASSIVATION

FLUSHING , DRYING TO DEW POINT

LEVEL

FOAM CLEANING

HIGH VELOCITY FLUSHING

PIPELINE PIGGING

APPLICATION METHODS CIRCULATION /

CASCADE

VAPOR PHASE WITH

STEAM

COMBINATION OF

CASCADE / STEAM

FOAMING

CHEMISTRIES

INVOLVED: CC 400AS

CC 414DP

CC 925AS

CC 925HD

CC ELIMINATOR PLUS

Page 14: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

PLANNING & EXECUTION OF LUBE

OIL FLUSHING OF LUBE OIL

SYSTEMS, FILTRATION OF

CONTAMINATED OR USED LUBE OIL

ETC. BY HIGH VELOCITY FLUSHING

& FILTRATION METHOD. ON

TURNKEY BASIS.

ACTIVITIES INCLUDE:

FLUSHING OF LUBE OIL CIRCUITS TO REMOVE DEBRIS BY FORCED FILTRATION METHOD TO NAS 4 SPEC

PRE-COMMISSIONING FLUSHING NEWLY BUILT LUBE OIL CIRCUITS OF TURBINES, COMPRESSORS AND OTHER EQUIPMENTS

APPLY THERMAL SHOCKING TO DISLODGE ADHERANT DEBRIS AND REMOVE IT THOUGH FILTRATION.

ONLINE LASER PARTICLE COUNTING TO ENSURE FILTRATION LEVELS AS PER THE DESIRED SPECIFICATION OF OIL

EQUIPMENT SPECIFICATION

Pump Flow : 1000 & 2000 gpm

Discharge Press : 06 Bar

Drive : Electric

Filtration Unit : 12 element Cartridge filters

Heater : 120KW

Particle Monitor : Inline Digital readout.

Moisture Analyzer : Inline Digital

ACTIVITIES INCLUDE:

FILTRATION USING STATE OF THE ART HIGH EFFICIENCY DEHYDRATION SYSTEMS.

THE SYSTEM IS CAPABLE OF PURIFYING/DEHYDRATING LUBE OIL INTO NEW OIL SPECIFICATIONS

THE ONLINE TESTING FACILITY PROVIDES A REAL TIME MOISTURE CONTENT IN THE SYSTEM.

Page 15: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

Turnkey tank decommissioning, cleaning and Repair & Inspection works

OIL TANKS

HYDROCARBON STORAGE TANKS

ACID TANKS

VCM & AMMONIA TANKS

RESOURCES

MANPOWER EQUIPMENTS

Maint Engineers Product Transfer pumps

Mechanical crew Sludge removal equipments

Safety supervisors Blasting & Painting tools

Assistants Repair machinery

ACTIVITIES INCLUDE:

DECOMMISSIONING

PRODUCT TRANSFER, SLUDGE REMOVAL

CLEANING UNDER BA CONDITIONS

BOTTOM PLATE CHANGEOUT

FLOATING ROOF REPAIRS

SEAL REPLACEMENTS UNDER BA CONDTIONS

ONLINE IFR LEG ADJUSTMENT

BLASTING & PAINTING

INSPECTION

KANOOZ OFFERS THE COMPLETE

MAINTENANCE, INSPECTION AND

COATING PACKAGE FOR TANKS

AND VESSELS

Page 16: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

PLANNING & EXECUTION

OF NITROGEN SERVICES

INCLUDING SUPPLY OF

NITROGEN VAPORIZERS,

LIQUID NITROGEN AND

ACCESSORIES FOR

PURGING, COOLING AND

TESTING OF PLANT SYSTEMS

ON TURNKEY BASIS.

RESOURCES

MANPOWER EQUIPMENTS

Operators Nitrogen Vaporizers

Technicians Liquid Nitrogen Tankers

Accessories

QA/QC staff Testing Devices

Supervisor/Foreman Test manifolds

Mechanical Technicians Special tools

Safety Supervisors Safety Devices

ACTIVITIES INCLUDE:

TESTING OF PIPELINES &

SYSTEMS UPTO 10000 PSI

PRESSURE

PURGING & DRYING OF PILINES

TO DEW POINT LEVEL DRYNESS

PIGGING OF PIPELINES

BLANKETTING OF SYSTEMS FOR

PRESERVATION.

LEAK TESTING

PURGING & COOLING OF

REACTORS AND PROCESS

EQUIPMENTS

CLEANING PIGS ARE OFTEN DRIVEN BY NITROGEN GAS USING ONSITE HIGH PRESSURE/HIGH FLOW NITROGEN

VAPORIZERS. KANOOZ’S HIGH FLOW/HIGH PRESSURE (3000 CFM @10000 PSI) ARE USED FOR DRIVING THE PIGS AND PURGING OF LINES BEFORE AND

AFTER PIGGING.

Page 17: Full Presentataion - May 2015

Decoking by pigging is a highly effective process that

removes the heaviest build-up of coke from heater tubes in

a series of highly controlled incremental cleaning runs.

It is a mechanical process which is proven to be more

effective (longer furnace length runs!) than steam air

decoking, on-line spalling, chemical or other mechanical

cleaning method.

No Damage to Coils!

This system allows for a more efficient and effective

inspection of the tubes when working with a compatible

“INTELLIGENT, SMART” pigging system.

S E R V E S Y O U R T E C H N I C A L N E E D S

Kanooz has developed devices that can

effectively guide pigs into individual tubes

for header type heaters which not possible

by direct launcher/receiver connections.

The system is assisted with positioning

cameras and rated to operate up to 40

bar pressure.

Effective decoking and inspection of

header type heaters are now possible with

this devices.

KANOOZ HAS TWO STATE OF THE ART TWIN DECOKING & DESCALING UNITS, DESIGNED IN EUROPE AND BUILT IN THE KINGDOM OF SAUDI ARABIA, ACCESSORIES WHICH INCLUDE A SIZABLE INVENTRY OF LAUNCHERS/RECEIVERS, PIGS, ACCESSORIES & CONSUMABLES

DOUBLE PUMPER UNIT 2X2000 GPM up to 4 passes in one operation!

Page 18: Full Presentataion - May 2015

COKE PARTICLES

LAUNCHERS

PIGG

Once the relevant permits/procedures are in

place, the equipment is setup on site. The

tubes will be filled with water and an initial

flow test will be carried out.

A soft foam / sponge pigg will be sent

through the system to check for any

obstructions, and to give an indication of the

deposits within the tubes.

The first bi-directional decoking pig will be

inserted and pushed through the lines. This is

monitored by the operator and if necessary

can be reversed backwards and forwards in

heavily scaled areas.

This process is repeated with increasing

larger diameter piggs being used (along

with coke removing appendages) until the

operator observes clean water and the

operator determines that the pigging

operation is complete.

A larger foam Pigg will be used to confirm

that no more restrictions due to

contamination. A final flow test will be

carried out and compared with the initial

flow test.

S E R V E S Y O U R T E C H N I C A L N E E D S

Page 19: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

PREFABRICATION, ERECTION,

TESTING , FLUSHING OF PIPELINES DURING SHUTDOWNS

AND CONSTRUCTION

RESOURCES

MANPOWER EQUIPMENTS

Piping Engineers Cutting & Welding Eqpts

Supervisors Erection tools

QA/QC Supervisors Handling equipments

Certified Welders Lifting & pulling devices

Safety supervisors Flushing Equipments

Fitters Blasting & Painting Eqpts

Cold Cutting units

ACTIVITIES INCLUDE:

PRE-FABRICATION

FIELD INSTALLATION/ERECTION

HYDROTESTING, NDT

FLUSHING , PIGGING, DRYING

BLASTING & PAINTING

KANOOZ HAS CARRIED OUT

CRITICAL PIPELINE REPLACEMENT

SERVICES DURING

TURNAROUNDS AND

MAINTENANCE

Page 20: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

VACUUMING OF DRY BULK & WET MATERIALS, SLUDGE, TRANSPORTATION OF HAZARDOUS PRODUCTS & WASTE MATERIALS.

RESOURCES

MANPOWER EQUIPMENTS

Vacuuming Supervisor Heavy Duty Supersuckers

Operators Medium HD Supersuckers

Assistants Stainless steel vacuum trucks

Safety supervisors High volume trailer Tankers

Dry Super Suckers

Cyclone Hoppers

Submersible Pumps

ACTIVITIES INCLUDE:

VACUUMING OF HAZARDOUS LIQUID & SOLID

MATERIALS

SLUDGE REMOVAL

TRANSPORTATION OF HAZARDOUS MATERIALS

HEAVY DUTY VACUUMING REQUIREMENTS

DRY BULK MATERIAL VACUUMING AND BAGGING

WASTE WATER VACUUMING & TRANSPORT

HIGH VOLUME DEWATERING, SEAWATER SYSTEM WORKS

KANOOZ HAS SIGNED A NEW

GLOBAL CONTRACT WITH SABIC

FOR INDUSTRIAL VACUUMING &

WASTE MANAGEMENT SERVICES

FOR 4 YEARS

Page 21: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

KANOOZ HAS A VARIETY OF EQUIPMENTS THAT CAN SUPPORT TURAROUNDS AND REGULAR MAINTENANCE ACTIVITIES

ACTIVITIES INCLUDE:

POWER GENERATORS

OIL FREE COMPRESSORS

AIR CONDITIONORS

HIGH FLOW COMPRESSORS UP TO 1600 CFM

TOWER LIGHTS

BOOM TRUCKS

FORK LIFTS

DESCICANT DRYERS

BUNDLE PULLERS

DEWATERING PUMPS, SUBMERSIBLE AND

DIESEL DRIVEN

VACUUM SUPER SUCKERS

Page 22: Full Presentataion - May 2015

S E R V E S Y O U R I N D U S T R I A L N E E D S

Page 23: Full Presentataion - May 2015

S E R V E S Y O U R T E C H N I C A L N E E D S

“We hereby Thank You for Watching our

Presentation on our Existing and New Services.

Kanooz Cordially Welcomes all your

Communication and Queries”

DESIGNED BY

KANOOZ BUSINESS DEVELOPMENT TEAM

IDEA COURTESY BY

KANOOZ MANAGEMENT