future mill series for mold making fmr p-positivekorloy.us/pdf/tech news/fmr p-posi.pdf · future...

FMR P-positiveFuture Mill series for mold making

• Stable clamping system enables stable machining and productivity.• Varied product line-up ensures wide application range.• Optimal shape and grade with high hardness for hard-to-cut material

machining.

High rigidity and revolution-prevention technology

Quality, Performance, Value - Guaranteed!

Recommended cutting condition

• P-positive relief angle (11˚) ensures high rigidity and high machinability in die steel and high-resistant alloy machining.• Flat clearance face of insert prevents interference and revolution while machining.• Optimal grades and chip breakers for various workpieces

•��Chip breaker - Concave shape ensures wide chip pocket

and lowers cutting temperature.

•��Clearance face for preventing rotation - Prevents rotation in machining. - Divides corners. - Prevents interference in high-feed machining. - Ensures stable clamping.

Features

✽Recommended chip breaker : ● First ◦Second

Usage and features of chip breakers

•��Through-coolant system - Superb chip evacuation - Low cutting heat ensures long tool life.

FMR P-positive

02_ KORLOY TECH-NEWS

Optimal cutting edge for aluminum machining and buffedsurface ensure high machinability.

Chip breaker for low cutting resistance enables fine finishing.

Excellent results in titanium machining thanks to a high hardness cutting edge and the chip breaker reducing the cutting load.

Optimal for general machining

Optimal for high hardness die steel and heat resistant alloy

MA

MF

ML

MM

None C/B

Chip breaker Cutting edge FeaturesApplications

Aluminum machining

Fine finishing

Titanium

General machining

Super hard material machining

WorkpieceCutting conditions Chip breaker

None C/B

P

MKN

Heat resistant alloyS

vc(sfm)

ae(inch)

328~656 0.7D~0.1D590~951 0.7D~0.1D

164~492 0.7D~0.1D426~820 0.7D~0.1D

164~492 0.7D~0.1D426~820 0.7D~0.1D

164~492 0.7D~0.1D

328~820 0.7D~0.1D328~722 0.7D~0.1D

328~492 0.7D~0.1D

394~689 0.7D~0.1D

Low alloy steel

Low pre-hardened steel

High alloy steel

High pre-hardened steel

Low carbon steelHigh carbon steel

Stainless steelGray cast iron, Ductile cast iron

Aluminum 984~2,625 0.7D~0.1DFe 115~197 0.7D~0.1D

Ni or Co 98~164 0.7D~0.1D

Titanium 131~230 0.7D~0.1D

Under HRC27

HRC20~50

Under HRC27

Hardness

HRC20~48

HB80~180HB180~280

Under HB270Under 350MPa

-HRC20~30HRC40~45HRC35~45

Over HRC50

Grade

PC5400 / PC5300PC3600

PC5300PC3600

PC5300PC3600

PC5300

PC5400PC5400

PC5300 / PC5400PC5300

H01PC5300 / PC5400PC5300 / PC5400PC5300 / PC5400PC5300 / PC5400 98~164 0.7D~0.1D

ap(inch)

0.012~0.2360.012~0.236

~0.020~0.020

~0.020~0.020

~0.020

0.012~0.2360.012~0.236

0.012~0.236

0.012~0.2360.012~0.236

~0.020~0.020

~0.059~0.020

MA

--

--

--

-

--

--●----

ML

--

--

--

-

--

-----

●-

2

--

◦◦

--

◦

--

------◦

1

◦◦

●●

◦◦

●

--

---●●-●

MF

--

--

--

-

●●

◦◦---

◦-

MM

●●

--

●●

-

◦◦

●●-◦◦--

0.008~0.0240.008~0.024

0.012~0.0200.012~0.020

0.012~0.0200.012~0.020

0.012~0.020

0.005~0.0280.005~0.028

0.008~0.024

fz(ipt)

0.008~0.0240.012~0.0240.012~0.0200.012~0.020

0.012~0.0200.012~0.020High hardened materialsH

FMR P-positive _03

Feed per tooth according to ap(fz, ipt)

RPMT08

RPMT10

RPMT12

RPMT16

RPMT20

8

10

12

16

20

0.012

0.016

0.024

0.026

0.028

0.009

0.011

0.018

0.018

0.020

0.007

0.010

0.014

0.016

0.017

0.006

0.008

0.012

0.013

0.014

-

0.005

0.010

0.012

0.013

-

-

0.008

0.011

0.011

-

-

-

0.009

0.010

-

-

-

-

0.009

Insert Insert size(d)

Feed per tooth according to ap

ap=0.039 ap=0.079 ap=0.118 ap=0.157 ap=0.197 ap=0.236 ap=0.315 ap=0.394

Cutting performace

• Cutting conditions vc(sfm) = 820 fz(ipt) = 0.024 ap(inch) = 0.039 wet

• Tools Insert RPMT1204M0E-MF(PC5300) Cutter FMRSA4125HRP-3L100

•�Result

Carbon steel (SM490A Heat treatment, HRC 38~40)P

190%

100%

RPMT-MF

Competitor’s

Tool life(%)

1.9timesmore

• Cutting conditions vc(sfm) = 584 fz(ipt) = 0.028 ap(inch) = 0.059 dry

• Tools Insert RPMT1606M0S-MM(PC5300) Cutter FMRCA5250HRP-4

•�Result

Alloy steel (KP4M Heat treatment, HRC 30~45)P

150%

100%

RPMT-MM

Competitor’s

Tool life(%)

1.5timesmore


• Tools Insert RPMT1204M0E-MF(PC5300) Cutter FMRCA4250HRP-6

•�Result

Alloy steel (KP1, HRC 28~33)P

120%

100%

RPMT-MF

Competitor’s

Tool life(%)

1.2timesmore


• Tools Insert RPMW1204M0S1(PC5300) Cutter FMRSA4125HRP-3L100

•�Result

Alloy steel (STD61, HRC 50~52)P

130%

100%

RPMW

Competitor’s

Tool life(%)

1.3timesmore

(inch)


FMR P-positiveAvailable Inserts

Parts

Type

FTNA0305FTNA0306

FTGA03507FTGA03508FTKA0408FTKA0410

FTGA0511-PFTKA0615-P

TW09S

TW15S

TW15S

--

-

-

-

TW20-100TW25-100

Ø0.6875Ø0.75~Ø1.5

Ø0.75~Ø1.0625Ø1.25~Ø2.5

Ø1.00~Ø1.0625Ø1.25~Ø4.00

Ø1.5~Ø6.0Ø2.0~Ø10.0

2500 type

3000 type

4000 type

5000 type6000 type

Screw Wrench Wrench Cutter Dia.


RPCT

RPET

RPMT

RPMT

RPMW

10T3M0-MA1204M0-MA1606M0-MA2007M0-MA1204M0-ML2007M0-ML

0803M0E-MF10T3M0E-MF1204M0E-MF1606M0E-MF2007M0E-MF0803M0S-MM10T3M0S-MM1204M0S-MM1606M0S-MM2007M0S-MM0803M0E110T3M0E11204M0S11204M0S21606M0S12007M0S1

Designation Usage Cutter Configuration

Dimensions (inch)Coated Uncoated

PC53

00

PC36

00

PC54

00

H01 d

for Aℓ machiningfor Aℓ machiningfor Aℓ machiningfor Aℓ machining

for Titanium machningfor Titanium machning

for Low cutting resistance machiningfor Low cutting resistance machiningfor Low cutting resistance machiningfor Low cutting resistance machiningfor Low cutting resistance machiningwith Stronger cutting edgewith Stronger cutting edgewith Stronger cutting edgewith Stronger cutting edgewith Stronger cutting edgefor High hardness material machiningfor High hardness material machiningfor High hardness material machining

for High hardness material machiningfor High hardness material machining

3000 type4000 type5000 type6000 type4000 type6000 type

2500 type3000 type4000 type5000 type6000 type2500 type3000 type4000 type5000 type6000 type2500 type3000 type4000 type4000 type5000 type6000 type

-

-

-

-

-

-

-

-

●●●●●●●●●●-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

●●●●-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

●●●●●●●●●●●●●●●●

-

-

-

-

-

-

-

-

●●●●●●●●●●●●●●●●

0.394 0.472 0.630 0.787 0.4720.787

0.315 0.394 0.472 0.630 0.787 0.315 0.394 0.472 0.630 0.787 0.315 0.394 0.472 0.472 0.630 0.787

t

0.156 0.187 0.250 0.276 0.1870.276

0.125 0.156 0.187 0.250 0.276 0.125 0.156 0.187 0.250 0.276 0.125 0.156 0.187 0.187 0.250 0.276

0.157 0.177 0.217 0.276 0.1770.276

0.134 0.157 0.177 0.217 0.276 0.134 0.157 0.177 0.217 0.276 0.134 0.157 0.177 0.177 0.217 0.276

d1

RPCT-MA

RPMT-MF

RPMT-MM

RPMW

RPCT-MA

RPMT-MF

RPMT-MM

RPMW

RPCT-MA

RPMT-MF

RPMT-MM

RPMW

RPCT-MA

RPMT-MF

RPMT-MM

RPMWML Chip breaker inventory is being prepared at the moment and pre-orders can be made in advance.

for High hardness material machining(with Stronger cutting edge)

FMR P-positive _05

Maximum angle table for Ramping machining

FMR2500

FMR3000

FMR4000

FMR5000

FMR6000

0.315 0.315 0.315 0.315 0.315 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787

0.688 0.750 0.813 1.000 1.063 1.000 1.063 1.250 1.313 1.500 2.000 2.500 1.000 1.063 1.250 1.313 1.500 2.000 2.500 3.000 4.000 1.500 2.000 2.500 3.000 4.000 5.000 6.000 2.000 2.500 3.000 4.000 5.000 6.000 8.000

10.000

17.463 19.050 20.63825.40026.98825.40026.988 31.750 33.338 38.100 50.800 63.500 25.400 26.988 31.750 33.338 38.100 50.800 63.500 76.200

101.600 38.100 50.800 63.500 76.200

101.600 127.000 152.400 50.800 63.500 76.200

101.600 127.000 152.400 203.200 254.000

4.44 17.30 14.40 9.54 8.57

13.30 11.67 8.52 7.82 6.26 4.09 3.03 4.34 3.76

14.94 13.49 10.44 6.49 4.71 3.69 2.58

20.01 10.99 7.54 5.73 3.87 2.92 2.35

17.22 10.99 8.04 5.23 3.87 3.07 2.18 1.68

1.013 0.253 0.307 0.468 0.522 0.333 0.381 0.525 0.574 0.718 1.102 1.487 1.038 1.198 0.295 0.328 0.427 0.692 0.957 1.221 1.750 0.216 0.406 0.595 0.784 1.163 1.542 1.921 0.254 0.406 0.557 0.860 1.163 1.466 2.072 2.678

1.266 0.316 0.383 0.585 0.653 0.416 0.477 0.657 0.717 0.897 1.378 1.859 1.297 1.498 0.369 0.410 0.534 0.865 1.196 1.526 2.188 0.270 0.507 0.744 0.981 1.454 1.927 2.401 0.318 0.507 0.696 1.075 1.454 1.833 2.590 3.348

1.520 0.379 0.460 0.703 0.783 0.500 0.572 0.788 0.860 1.077 1.654 2.230 1.557 1.797 0.443 0.492 0.641 1.038 1.435 1.832 2.625 0.324 0.608 0.893 1.177 1.745 2.313 2.881 0.381 0.608 0.836 1.290 1.745 2.199 3.108 4.018

1.773 0.442 0.537 0.820 0.914 0.583 0.667 0.920 1.004 1.256 1.929 2.602 1.816 2.097 0.517 0.574 0.748 1.211 1.674 2.137 3.063 0.378 0.710 1.041 1.373 2.036 2.698 3.361 0.445 0.710 0.975 1.505 2.036 2.566 3.627 4.687

2.026 0.506 0.613 0.937 1.044 0.666 0.762 1.051 1.147 1.435 2.205 2.974 2.076 2.396 0.590 0.656 0.855 1.384 1.913 2.442 3.500 0.432 0.811 1.190 1.569 2.326 3.084 3.842 0.508 0.811 1.114 1.720 2.326 2.932 4.145 5.357

-----

0.833 0.953 1.314 1.434 1.794 2.756 3.717 2.594 2.995 0.738 0.821 1.069 1.730 2.391 3.053 4.375 0.541 1.014 1.488 1.961 2.908 3.855 4.802 0.635 1.014 1.393 2.150 2.908 3.666 5.181 6.696

------------

3.113 3.594 0.886 0.985 1.282 2.076 2.870 3.663 5.251 0.649 1.217 1.785 2.353 3.490 4.626 5.762 0.762 1.217 1.671 2.581 3.490 4.399 6.217 8.035

---------------------

0.865 1.623 2.380 3.138 4.653 6.168 7.683 1.016 1.623 2.229 3.441 4.653 5.865 8.289

10.713

----------------------------

1.271 2.028 2.786 4.301 5.816 7.331

10.361 13.392

0.507 0.126 0.153 0.234 0.261 0.167 0.191 0.263 0.287 0.359 0.551 0.743 0.519 0.599 0.148 0.164 0.214 0.346 0.478 0.611 0.875 0.108 0.203 0.298 0.392 0.582 0.771 0.960 0.127 0.203 0.279 0.430 0.582 0.733 1.036 1.339

Section Insert size(d)

Tool Dia.(ØD)

ØD(Inch) ØD(mm)Ramping angle

α°(max)Cutting length L(inch) by ap

ap=0.079 ap=0.098 ap=0.118 ap=0.138 ap=0.157 ap=0.197 ap=0.236 ap=0.315 ap=0.394ap=0.039

※ L(inch) : Cutting length α˚ : Max. ramping angle ap(inch) : Depth of cut

L =ap

tan α˚ (inch)

(inch)

RPCT-MA

RPMT-MF

RPMT-MM

RPMW

Insert size(d): Please refer page 4, applicable insert drawing.


FMR P-positive


Minimum hole diameter table for Helical machining(ØDHmin)

FMR2500

FMR3000

FMR4000

FMR5000

FMR6000

0.315 0.315 0.315 0.315 0.315 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787

0.688 0.750 0.813 1.000 1.063 1.000 1.063 1.250 1.313 1.500 2.000 2.500 1.000 1.063 1.250 1.313 1.500 2.000 2.500 3.000 4.000 1.500 2.000 2.500 3.000 4.000 5.000 6.000 2.000 2.500 3.000 4.000 5.000 6.000 8.000

10.000

17.463 19.050 20.638 25.400 26.988 25.400 26.988 31.750 33.338 38.100 50.800 63.500 25.400 26.988 31.750 33.338 38.100 50.800 63.500 76.200

101.600 38.100 50.800 63.500 76.200

101.600 127.000 152.400 50.800 63.500 76.200

101.600 127.000 152.400 203.200 254.000

4.44 17.30 14.40 9.54 8.57

13.30 11.67 8.52 7.82 6.26 4.09 3.03 4.34 3.76

14.94 13.49 10.44 6.49 4.71 3.69 2.58

20.01 10.99 7.54 5.73 3.87 2.92 2.35

17.22 10.99 8.04 5.23 3.87 3.07 2.18 1.68

1.06 1.19 1.31 1.69 1.81 1.61 1.73 2.11 2.23 2.61 3.61 4.61 1.53 1.65 2.03 2.15 2.53 3.53 4.53 5.53 7.53 2.37 3.37 4.37 5.37 7.37 9.37

11.37 3.21 4.21 5.21 7.21 9.21

11.21 15.21 19.21

0.37 0.44 0.50 0.69 0.75 0.61 0.67 0.86 0.92 1.11 1.61 2.11 0.53 0.59 0.78 0.84 1.03 1.53 2.03 2.53 3.53 0.87 1.37 1.87 2.37 3.37 4.37 5.37 1.21 1.71 2.21 3.21 4.21 5.21 7.21 9.21

0.152 0.130 0.114 0.083 0.076 0.093 0.085 0.066 0.062 0.051 0.035 0.027 0.107 0.096 0.073 0.067 0.055 0.037 0.028 0.022 0.016 0.065 0.041 0.030 0.024 0.017 0.013 0.011 0.047 0.033 0.026 0.018 0.013 0.011 0.008 0.006

-0.163 0.142 0.103 0.095 0.117 0.106 0.083 0.077 0.064 0.044 0.034 0.134 0.120 0.091 0.084 0.069 0.046 0.035 0.028 0.020 0.081 0.052 0.038 0.030 0.021 0.016 0.013 0.058 0.041 0.032 0.022 0.017 0.014 0.010 0.008

-0.196 0.171 0.124 0.114 0.140 0.127 0.099 0.092 0.077 0.053 0.040

--

0.109 0.101 0.083 0.056 0.042 0.034 0.024 0.098 0.062 0.045 0.036 0.025 0.019 0.016 0.070 0.050 0.038 0.026 0.020 0.016 0.012 0.009

-0.228 0.199 0.145 0.133 0.164 0.148 0.116 0.108 0.090 0.062 0.047

--

0.127 0.118 0.096 0.065 0.049 0.039 0.028 0.114 0.072 0.053 0.042 0.029 0.023 0.018 0.082 0.058 0.045 0.031 0.023 0.019 0.014 0.011

-0.261 0.228 0.165 0.152 0.187 0.169 0.132 0.123 0.102 0.070 0.054

--

0.146 0.135 0.110 0.074 0.056 0.045 0.032 0.130 0.083 0.061 0.048 0.034 0.026 0.021 0.093 0.066 0.051 0.035 0.027 0.022 0.016 0.012

--------------

0.182 0.169 0.138 0.093 0.070 0.056 0.040 0.163 0.103 0.076 0.060 0.042 0.032 0.026 0.117 0.083 0.064 0.044 0.034 0.027 0.020 0.015

--------------

0.219 0.203 0.165 0.111 0.084 0.067 0.048 0.196 0.124 0.091 0.072 0.050 0.039 0.032 0.140 0.099 0.077 0.053 0.040 0.033 0.024 0.018

---------------------

0.261 0.165 0.121 0.096 0.067 0.052 0.042 0.187 0.132 0.102 0.070 0.054 0.043 0.031 0.025

----------------------------

0.234 0.165 0.128 0.088 0.067 0.054 0.039 0.031

0.076 0.065 0.057 0.041 0.038 0.047 0.042 0.033 0.031 0.026 0.018 0.013 0.054 0.048 0.036 0.034 0.028 0.019 0.014 0.011 0.008 0.033 0.021 0.015 0.012 0.008 0.006 0.005 0.023 0.017 0.013 0.009 0.007 0.005 0.004 0.003


ØDHmin

ØdTool Dia.(ØD)

ØD(inch) ØD(mm)Ramping angleα°(max)

Ramping angle (α°) by ap


ØDHmin ØDHmaxap

ap

RPCT-MA

RPMT-MF

RPMT-MM

RPMW


(inch)

• ØD = Tool Dia.(inch)• Ød(Tool Path, inch) = ØDHmin, max - ØD• ØDHmin(Minimum hole diameter) = ØD × 2 - Insert size(d)• ØDHmax(Maximum hole diameter) = ØD×2 - 2

• ap = Depth of cut

• Ramping angle by ap(α°) = tan-1 Helical angle adjusted by ap cannot exceed maximum angle

( )ap

π × Ød

FMR P-positive _07

FMR2500

FMR3000

FMR4000

FMR5000

FMR6000

0.315 0.315 0.315 0.315 0.315 0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787

0.688 0.750 0.813 1.000 1.063 1.000 1.063 1.250 1.313 1.500 2.000 2.500 1.000 1.063 1.250 1.313 1.500 2.000 2.500 3.000 4.000 1.500 2.000 2.500 3.000 4.000 5.000 6.000 2.000 2.500 3.000 4.000 5.000 6.000 8.000

10.000

17.463 19.050 20.638 25.400 26.988 25.400 26.988 31.750 33.338 38.100 50.800 63.500 25.400 26.988 31.750 33.338 38.100 50.800 63.500 76.200

101.600 38.100 50.800 63.500 76.200

101.600 127.000 152.400 50.800 63.500 76.200

101.600 127.000 152.400 203.200 254.000

4.44 17.30 14.40 9.54 8.57

13.30 11.67 8.52 7.82 6.26 4.09 3.03 4.34 3.76

14.94 13.49 10.44 6.49 4.71 3.69 2.58

20.01 10.99 7.54 5.73 3.87 2.92 2.35

17.22 10.99 8.04 5.23 3.87 3.07 2.18 1.68

1.30 1.42 1.55 1.92 2.05 1.92 2.05 2.42 2.55 2.92 3.92 4.92 1.92 2.05 2.42 2.55 2.92 3.92 4.92 5.92 7.92 2.92 3.92 4.92 5.92 7.92 9.92

11.92 3.92 4.92 5.92 7.92 9.92

11.92 15.92 19.92

0.61 0.67 0.73 0.92 0.98 0.92 0.98 1.17 1.23 1.42 1.92 2.42 0.92 0.98 1.17 1.23 1.42 1.92 2.42 2.92 3.92 1.42 1.92 2.42 2.92 3.92 4.92 5.92 1.92 2.42 2.92 3.92 4.92 5.92 7.92 9.92

0.093 0.084 0.077 0.061 0.058 0.061 0.058 0.048 0.046 0.040 0.029 0.023 0.061 0.058 0.048 0.046 0.040 0.029 0.023 0.019 0.014 0.040 0.029 0.023 0.019 0.014 0.011 0.010 0.029 0.023 0.019 0.014 0.011 0.010 0.007 0.006

0.116 0.105 0.096 0.077 0.072 0.077 0.072 0.060 0.057 0.050 0.037 0.029 0.077 0.072 0.060 0.057 0.050 0.037 0.029 0.024 0.018 0.050 0.037 0.029 0.024 0.018 0.014 0.012 0.037 0.029 0.024 0.018 0.014 0.012 0.009 0.007

0.140 0.127 0.116 0.092 0.086 0.092 0.086 0.072 0.069 0.060 0.044 0.035 0.092 0.086 0.072 0.069 0.060 0.044 0.035 0.029 0.022 0.060 0.044 0.035 0.029 0.022 0.017 0.014 0.044 0.035 0.029 0.022 0.017 0.014 0.011 0.009

-0.148 0.135 0.108 0.101 0.108 0.101 0.085 0.080 0.070 0.052 0.041 0.108 0.101 0.085 0.080 0.070 0.052 0.041 0.034 0.025 0.070 0.052 0.041 0.034 0.025 0.020 0.017 0.052 0.041 0.034 0.025 0.020 0.017 0.012 0.010

-0.169 0.154 0.123 0.115 0.123 0.115 0.097 0.092 0.080 0.059 0.047 0.123 0.115 0.097 0.092 0.080 0.059 0.047 0.039 0.029 0.080 0.059 0.047 0.039 0.029 0.023 0.019 0.059 0.047 0.039 0.029 0.023 0.019 0.014 0.011

--------------

0.121 0.115 0.100 0.074 0.058 0.048 0.036 0.100 0.074 0.058 0.048 0.036 0.029 0.024 0.074 0.058 0.048 0.036 0.029 0.024 0.018 0.014

--------------

0.145 0.138 0.120 0.088 0.070 0.058 0.043 0.120 0.088 0.070 0.058 0.043 0.034 0.029 0.088 0.070 0.058 0.043 0.034 0.029 0.021 0.017

---------------------

0.159 0.118 0.094 0.077 0.058 0.046 0.038 0.118 0.094 0.077 0.058 0.046 0.038 0.029 0.023

----------------------------

0.147 0.117 0.097 0.072 0.057 0.048 0.036 0.029

0.046 0.042 0.039 0.031 0.029 0.031 0.029 0.024 0.023 0.020 0.015 0.012 0.031 0.029 0.024 0.023 0.020 0.015 0.012 0.010 0.007 0.020 0.015 0.012 0.010 0.007 0.006 0.005 0.015 0.012 0.010 0.007 0.006 0.005 0.004 0.003


ØDHmax

ØdTool Dia.(ØD)

ØD(inch) ØD(mm)Ramping angleα°(max)

Ramping angle (α°) by ap



(inch)

• ØD = Tool Dia.(inch)• Ød(Tool Path, inch) = ØDHmin, max - ØD• ØDHmin(Minimum hole diameter) = ØD × 2 - Insert size(d)• ØDHmax(Maximum hole diameter) = ØD×2 - 2

• ap = Depth of cut

Maximum hole diameter table for Helical machining(ØDHmax)ØDHmin ØDHmax

ap

ap

RPCT-MA

RPMT-MF

RPMT-MM

RPMW

• Ramping angle by ap(α°) = tan-1 Helical angle adjusted by ap cannot exceed maximum angle

( )ap

π × Ød


FMR P-positiveFMRSA2500(Shank)

Fig. 1(inch)

25068HRP-2S06225068HRP-2M06225068HRP-2L06225075HRP-3S07525075HRP-3M07525075HRP-3L07525081HRP-3S07525081HRP-3M07525081HRP-3L07525100HRP-4S10025100HRP-4M10025100HRP-4L10025106HRP-4S10025106HRP-4L100

0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16

3.543 5.906 7.874 5.118 7.087 9.843 5.118 7.087 9.843 5.906 7.087 9.843 5.906 9.843

1.378 1.378 1.378 1.378 3.937 5.118 1.378 1.378 1.378 1.3782.3625.1181.3785.118

0.625 0.625 0.625 0.750 0.750 0.750 0.750 0.750 0.750 1.000 1.000 1.000 1.000 1.000

17.463 17.463 17.463 19.050 19.050 19.050 20.638 20.638 20.638 25.400 25.400 25.400 26.988 26.988

0.688 0.688 0.688 0.750 0.750 0.750 0.813 0.813 0.813 1.000 1.000 1.000 1.063 1.063

22233333344444

11111111111111

0.24 0.44 0.60 0.60 0.79 1.10 0.62 0.88 1.21 1.06 1.32 1.79 1.06 1.87

0.3150.3150.3150.3150.3150.3150.3150.3150.3150.3150.3150.3150.3150.315

Designation apLℓØdØD(mm)ØD(inch) Fig.lbs Insert size

FMRSA2500

Parts

Type

FTNA0305FTNA0306 TW09S - Ø0.6875

Ø0.75~Ø1.06252500 type

WrenchWrenchScrew Cutter Dia.

Type Designation UsageUncoatedCoated

H01PC5300PC3600 PC5400

: Stock item

Available Inserts

2500 type

RPMT0803M0E-MFRPMT0803M0S-MMRPMW0803M0E1

for Low cutting resistance machiningwith Stronger cutting edge

for High hardness material machining

RPMT-MMRPMT-MF RPMW

Recommended condition for work piece, grade: Please refer to bottom of page2.Insert size(d): Please refer page 4, applicable insert drawing.

• AR : -4°• RR : -4°~-1°


●●●---

●●●-

●●●-

----

FMR P-positive _09

FMRSA3000(Shank)

Fig. 1 Fig. 2(inch)

3100HRP-2M0753100HRP-2S1003100HRP-2M1003100HRP-2L1003106HRP-2L1003125HRP-3S1253125HRP-3L1253125HRP-4S1253125HRP-4L1003131HRP-4S1253131HRP-4M1253131HRP-4L125

0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20

6.693 4.724 6.299 9.843 7.874 4.921 7.874 4.921 7.874 4.921 7.087

11.811

1.575 1.575 2.362 5.118 1.181 1.575 2.362 1.575 2.362 1.575 2.362 7.087

0.750 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250 1.250

25.400 25.400 25.400 25.400 26.988 31.750 31.750 31.750 31.750 33.338 33.338 33.338

1.000 1.000 1.000 1.000 1.063 1.250 1.250 1.250 1.250 1.313 1.313 1.313

222223344444

212221212122

0.88 0.86 1.15 1.76 1.52 1.50 2.38 1.46 1.63 1.48 2.21 3.62

0.3940.3940.3940.3940.3940.3940.3940.3940.3940.3940.3940.394


FMRSA3000

Parts

Type

FTGA03507FTGA03508 TW15S - Ø1.0~Ø1.0625

Ø1.25~Ø1.31253000 type



H01PC5300PC3600 PC5400

: Stock item

Available Inserts

3000 type

RPCT10T3M0-MARPMT10T3M0E-MFRPMT10T3M0S-MMRPMW10T3M0E1

for Aℓ machiningfor Low cutting resistance machining

with Stronger cutting edgefor High hardness material machining

RPCT-MA RPMT-MMRPMT-MF RPMW


• AR : -4°• RR : -1°

-●●●

-●●●

-●●●

●---


FMR P-positive


FMRSA4000(Shank)

Fig. 1 Fig. 2(inch)

• AR : -4°• RR : -2°~0°

4100HRP-2S1004106HRP-2L1004125HRP-2L1004125HRP-2S1254125HRP-2L1254125HRP-3S1254125HRP-3M1254131HRP-3M1254131HRP-3L1254150HRP-3S1254150HRP-3M1254150HRP-4S1254150HRP-4M1254150HRP-4L1254200HRP-4M1254200HRP-4M150

0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24

6.299 7.874 7.480 4.921 9.843 4.921 6.299 7.874

11.811 4.134 6.299 4.134 5.906 9.843 5.906 5.906

2.362 2.362 1.575 1.969 1.969 1.969 2.362 2.362 2.362 1.378 1.969 1.378 1.378 1.378 1.969 1.969

1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.500

25.400 26.988 31.750 31.750 31.750 31.750 31.750 33.338 33.338 38.100 38.100 38.100 38.100 38.100 50.800 50.800

1.000 1.063 1.250 1.250 1.250 1.250 1.250 1.313 1.313 1.500 1.500 1.500 1.500 1.500 2.000 2.000

2222233333344444

1221212221212222

1.01 1.06 1.50 1.41 3.09 1.41 1.87 2.23 3.68 1.32 2.12 1.32 1.92 3.22 2.43 3.18

0.4720.4720.4720.4720.4720.4720.4720.4720.4720.4720.4720.4720.4720.4720.4720.472


FMRSA4000


H01PC5300PC3600 PC5400

: Stock item

Available Inserts

4000 type

RPCT1204M0-MARPET1204M0E-MLRPMT1204M0E-MFRPMT1204M0S-MMRPMW1204M0S1RPMW1204M0S2

for Aℓ machiningfor Titanium machning


for High hardness material machiningfor High hardness material machining(with Stronger cutting edge)

Parts

Type

FTKA0408FTKA0410 TW15S - Ø1.0~Ø1.0625

Ø1.25~Ø2.04000 type



RPCT-MA RPMT-MMRPMT-MF RPMWRPET-ML

--●●--

●-----

--●●●●

--●●●●

FMR P-positive _11

FMRSA5000/6000(Shank)

Fig. 1 Fig. 2(inch)

• AR : -4°• RR : 0°

5150HRP-2M1255150HRP-2L1255200HRP-3M1505200HRP-3L1506200HRP-3S1256200HRP-3M1256200HRP-3S1506200HRP-3M150

0.31 0.31 0.31 0.31 0.39 0.39 0.39 0.39

6.299 9.843 6.299

11.811 6.299 7.874 4.921 7.874

1.969 1.969 1.969 1.969 1.969 1.969 1.969 1.969

1.250 1.250 1.500 1.500 1.250 1.250 1.500 1.500

38.100 38.100 50.800 50.80050.80050.80050.80050.800

1.500 1.500 2.000 2.000 2.0002.0002.0002.000

22333333

22221212

2.03 3.20 3.26 6.31 2.34 2.87 3.20 4.08

0.6300.6300.6300.6300.7870.7870.7870.787


FMRSA5000

FMRSA6000


H01PC3600 PC5300 PC5400

: Stock item

Available Inserts

5000 type

6000 type

RPCT1606M0-MARPMT1606M0E-MFRPMT1606M0S-MMRPMW1606M0S1RPCT2007M0-MARPET2007M0-MLRPMT2007M0E-MFRPMT2007M0S-MMRPMW2007M0S1

for Aℓ machiningfor low cutting resistance machining





Parts

Type

FTGA0511-PFTKA0615-P

--

TW20-100TW25-100

Ø1.5~Ø2.0Ø2.0

5000 type6000 type




- -

-●●---●●--

-●●●--●●●-

-●●●--●●●-

●---●-----


FMR P-positive


FMRCA3000(Cutter)

20

14

26

18

• AR : 5°• RR : -4°~0°

3150HRP-5

3200HRP-6

3250HRP-6

3250HRP-7

0.20

0.20

0.20

0.20

0.500

0.750

1.000

1.000

0.287

0.413

0.551

0.551

0.433

0.630

0.827

0.827

0.252

0.315

0.374

0.374

0.169

0.220

0.248

0.248

0.630

0.787

0.787

0.787

1.500

1.750

1.750

1.750

1.417

1.772

2.205

2.205

38.100

50.800

63.500

63.500

1.500

2.000

2.500

2.500

5

6

6

7

0.49

0.77

1.21

1.23

0.394

0.394

0.394

0.394

Designation apØd Ød1 Ød2 a b E FØD2ØD(mm)ØD(inch) lbs Insert size

FMRCA3000

(inch)


H01PC5300PC3600 PC5400

: Stock item

Available Inserts

3000 type

RPCT10T3M0-MARPMT10T3M0E-MFRPMT10T3M0S-MMRPMW10T3M0E1



Parts

Type

FTGA03508 TW15S - Ø1.5~Ø2.53000 type



RPCT-MA RPMT-MMRPMT-MF RPMWRPET-ML-

-●●-

-●●●

-●●●

●---

FMR P-positive _13

FMRCA4000(Cutter) • AR : 5°• RR : -2°

4200HRP-4

4200HRP-5

4250HRP-5

4250HRP-6

4300HRP-6

4300HRP-7

4400HRP-7

0.24

0.24

0.24

0.24

0.24

0.24

0.24

0.750

0.750

1.000

1.000

1.000

1.000

1.250

0.413

0.413

0.551

0.551

0.551

0.551

0.689

0.630

0.630

0.827

0.827

0.866

0.866

1.024

-

-

-

-

1.299

1.299

1.614

0.315

0.315

0.374

0.374

0.374

0.374

0.500

0.220

0.220

0.248

0.248

0.248

0.248

0.319

0.787

0.787

0.787

0.787

0.787

0.787

0.787

1.750

1.750

1.750

1.750

2.000

2.000

2.000

1.772

1.772

2.205

2.205

2.205

2.205

2.874

50.800

50.800

63.500

63.500

76.200

76.200

101.600

2.000

2.000

2.500

2.500

3.000

3.000

4.000

4

5

5

6

6

7

7

0.57

0.62

0.97

1.06

2.03

1.98

3.22

0.472

0.472

0.472

0.472

0.472

0.472

0.472

Designation apØd Ød1 Ød2 Ød3 a b E FØD2ØD(mm)ØD(inch) lbs Insert size

FMRCA4000

(inch)


H01PC3600 PC5300 PC5400

: Stock item

Available Inserts

4000 type

RPCT1204M0-MARPET1204M0-MLRPMT1204M0E-MFRPMT1204M0S-MMRPMW1204M0S1RPMW1204M0S2



for High hardness material machiningfor High hardness material machining(with Stronger cutting edge)

Parts

Type

FTKA0410 TW15S - Ø2.0~Ø4.04000 type



20

14

26

18

28


--●●---

--●●●●-

--●●●●-

●------- -


FMR P-positive


FMRCA5000(Cutter) • AR : 5°• RR : -1°~0°

5250HRP-4

5250HRP-5

5300HRP-5

5300HRP-6

5400HRP-6

5500HRP-7

5500HRP-8

5600RP-8

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.31

1.000

1.000

1.000

1.000

1.250

1.500

1.500

2.000

0.551

0.551

0.551

0.551

0.689

0.827

0.827

-

0.827

0.827

0.866

0.866

1.024

1.220

1.220

-

-

-

1.299

1.299

1.614

1.969

1.969

-

0.374

0.374

0.374

0.374

0.500

0.626

0.626

0.752

0.248

0.248

0.248

0.248

0.319

0.394

0.394

0.433

0.787

0.787

0.787

0.787

0.787

1.063

1.063

1.181

1.750

1.750

2.000

2.000

2.000

2.500

2.500

2.500

2.205

2.205

2.205

2.205

2.874

3.386

3.386

4.882

63.500

63.500

76.200

76.200

101.600

127.000

127.000

152.400

2.500

2.500

3.000

3.000

4.000

5.000

5.000

6.000

4

5

5

6

6

7

8

8

1

1

1

1

1

1

1

2

0.95

0.97

1.70

1.81

3.13

6.13

6.15

8.84

0.630

0.630

0.630

0.630

0.630

0.630

0.630

0.630

Designation apØd Ød1 Ød2 Ød3 a b E FØD2ØD(mm)ØD(inch) Fig.lbs Insert size

FMRCA5000

(inch)


H01PC3600 PC5300 PC5400

: Stock item

Available Inserts

5000 type

RPCT1606M0-MARPMT1606M0E-MFRPMT1606M0S-MMRPMW1606M0S1



Parts

Type

FTGA0512-P - TW20-100 Ø2.5~Ø6.05000 type



Fig.1 Fig.2

20

14

26

18

28

20

14

26

18

28


-●●-

-●●●

-●●●

●---

FMR P-positive _15

FMRCA6000(Cutter) • AR : 5°• RR : 0°

6250HRP-4

6300HRP-5

6400HRP-5

6400HRP-6

6500HRP-5

6500HRP-7

6600RP-6

6600RP-8

6800RP-8

61000RP-9

0.39

0.39

0.39

0.39

0.39

0.39

0.39

0.39

0.39

0.39

1.000

1.000

1.250

1.250

1.500

1.500

2.000

2.000

2.500

2.500

0.551

0.551

0.689

0.689

0.827

0.827

-

-

-

-

0.787

0.827

1.024

1.024

1.220

1.220

-

-

-

-

-

-

1.614

1.614

1.969

1.969

-

-

-

-

0.374

0.374

0.500

0.500

0.626

0.626

0.752

0.752

1.000

1.000

0.248

0.248

0.319

0.319

0.394

0.394

0.433

0.433

0.551

0.551

0.787

0.866

0.787

0.787

1.063

1.063

1.181

1.181

1.496

1.496

1.750

2.000

2.000

2.000

2.500

2.500

2.500

2.500

2.500

2.500

2.205

2.205

2.874

2.874

3.386

3.386

4.882

4.882

5.118

7.087

63.500

76.200

101.600

101.600

127.000

127.000

152.400

152.400

203.200

254.000

2.500

3.000

4.000

4.000

5.000

5.000

6.000

6.000

8.000

10.000

4

5

5

6

5

7

6

8

8

9

1

1

1

1

1

1

2

2

3

3

0.82

1.92

2.89

3.09

6.11

6.37

7.89

7.78

11.36

21.43

0.787

0.787

0.787

0.787

0.787

0.787

0.787

0.787

0.787

0.787

Designation apØd Ød1 Ød2 Ød3 a b E FØD2ØD(mm)ØD(inch) Fig.lbs Insert size

FMRCA6000

(inch)


H01PC3600 PC5300 PC5400

: Stock item

Available Inserts

6000 type

RPCT2007M0-MARPET2007M0-MLRPMT2007M0E-MFRPMT2007M0S-MMRPMW2007M0S1




Parts

Type

FTKA0615-P - TW25-100 Ø2.5~Ø10.06000 type



Fig.1 Fig.2 Fig.3

20

14

26

18

28

20

14

26

18

28

20

14

26

18

28


--●●-

--●●●

--●●●

●----


FMR P-positive


FMRMA2500/3000(Modular) • AR : -4°• RR : -4°~0°

(inch)

25068HRP-M0825075HRP-M1025100HRP-M1225125HRP-M1625150HRP-M163100HRP-M123125HRP-M163150HRP-M16

0.16 0.16 0.16 0.16 0.16 0.20 0.20 0.20

0.3150.3150.3150.3150.3150.3940.3940.394

M08M10M12M16M16M12M16M16

1.654 2.008 2.323 2.638 2.638 2.323 2.638 2.638

0.984 1.181 1.378 1.575 1.575 1.378 1.575 1.575

0.571 0.709 0.906 1.142 1.142 0.906 1.142 1.142

0.335 0.413 0.492 0.669 0.669 0.492 0.669 0.669

17.463 19.050 25.400 31.750 38.100 25.400 31.750 38.100

0.688 0.750 1.000 1.250 1.500 1.000 1.250 1.500

23445233

0.07 0.13 0.24 0.49 0.57 0.22 0.44 0.55

Designation ap Insert sizeMLℓØd Ød1ØD(mm)ØD(inch) lbs

FMRMA2500

FMRMA3000


H01PC3600 PC5300 PC5400

: Stock item

Available Inserts

2500 type

3000 type

RPMT0803M0E-MFRPMT0803M0S-MMRPMW0803M0E1RPCT10T3M0-MARPMT10T3M0E-MFRPMT10T3M0S-MMRPMW10T3M0E1


for High hardness material machiningfor Aℓ machining



Parts

Type

FTNA0305FTNA0306

FTGA03507FTGA03508

TW09S

TW15S

-

-

Ø0.6875~Ø0.75Ø1.0~Ø1.5

Ø1.0Ø1.25~Ø1.5

2500 type

3000 type




●●--●●-

●●●-●●●

●●●-●●●

---●---

FMR P-positive _17

FMRMA4000/5000(Modular) • AR : -4°• RR : 0°

(inch)

4100HRP-M124125HRP-M164150HRP-M165150HRP-M16

0.24 0.24 0.24 0.31

M12M16M16M16

2.323 2.638 2.638 2.638

1.378 1.575 1.575 1.575

0.906 1.142 1.142 1.142

0.492 0.669 0.669 0.669

25.400 31.750 38.100 38.100

1.000 1.250 1.500 1.500

2342

0.22 0.46 0.53 0.46

0.4720.4720.4720.630

Designation apMLℓØd Ød1ØD(mm)ØD(inch) lbs Insert size

FMRMA4000

FMRMA5000


H01PC3600 PC5300 PC5400

: Stock item

Available Inserts

4000 type

5000 type

RPCT1204M0-MARPET1204M0-MLRPMT1204M0E-MFRPMT1204M0S-MMRPMW1204M0S1RPMW1204M0S2RPCT1606M0-MARPMT1606M0E-MFRPMT1606M0S-MMRPMW1606M0S1



for High hardness material machiningfor High hardness material machining(With stronger cutting edge)



Parts

Type

FTKA0408FTKA0410

FTGA0511-P

TW15S

-

-

TW20-100

Ø1.0Ø1.25~Ø1.5

Ø1.5

4000 type

5000 type




--●●---●●-

--●●●●-●●●

--●●●●-●●●

●-----●---

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Jincheon Factory Office Jincheon FactoryHead Office

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