Product Series Gas Springs

Gas Spring Service & Maintenance

Would you like to order this product? All available information at kaller.com.

www.kaller.comkaller.com We reserve the right to add, delete or modify components without notification. All dimensions are stated in mm. All dimensions are nominal unless tolerance is stated.

TECHNICAL FACTS | GAS SPRING SERVICE & MAINTENANCE

are available in various sets and all come with a protective carry case.

The 2,000 daN digital test rig Can be used for initial force measurements of all KALLER gas springs up to and including the CU 1800.

Order No. 1018660

Can be used for initial force measurements of all KALLER gas springs up to and including the TU 7500 and CU 7500.

Features: Quick height adjustment Digital force and travel indication Force displayed in kgf or lbf Accurancy: ± 0.5% Max. capacity: 2,000 kgf (4,500 lbf) Max. spring height: 488 mm (19”) Dimensions: w=275 mm, d=255 mm, h=930 mm

Features: Quick height adjustment Digital or analog force indication Force displayed in kgf or lbf, digital version Accurancy: ± 0.5%, digital version Max. capacity: 8,000 kgf (18,000 lbf) Max. spring height: 530/760 mm (21”/30”) Dimensions: w=360 mm, d=260 mm, h=1,100/1,300mmNeed additional information? Please consult your KALLER distributor or visit kaller.com.

The KALLER lock ring tool can be used to remove lock rings from all repairable KALLER gas springs and accumulators. Can be ordered separately: Order No. 3020822

and downloads at kaller.com, are available to show you how to perform the service and maintenance of each KALLER gas spring model.

Service & maintenance instruction for gas spring models:

TU/TC 500 - 10 000, LCF 750 - 7500, TUR 750 - 7500,TB 750 - 5000, SL 750 - 5000, HT 750,TET/TEE 750 - 3000, TEBT/TEBEB 750 - 5000,GM M 1500, FORD WDX3560

8100-2005-03

Box 216, SE-573 23 Tranås, Sweden, Tel +46 140 571 00, Telefax +46-140-571 99

Valve tool

T-handles

Lock ring tool

Chargingadapter

Charging armature

Box 216, 573 23 Tranås, SwedenTel +46 140 571 00, Telefax +46-140-571 99www.kaller.com

Service & maintenance instructions for gas spring models:

X 350, X 500, X 750, X 1000, XMS 1000, X 1500,X 2400, X 4200, X 6600, X 9500

8100-2013-04

Valve toolsT-handle

Lock ringtools

Chargingadapter

Chargingarmature

Box 216, 573 23 Tranås, SwedenTel +46 140 571 00, Telefax +46-140-571 99www.kaller.com

Service & maintenance instructions for gas spring models:

CU 1000, CU 1800, CU 2900, CU 4700, CU 7500,CU 11800, CU 18300

8100-2022-02

T-handles

Valve tool

Lock ringtool

Chargingadapter

Chargingarmature

The complete set: Order No. 1014779

Please note that Service & Maintenance instructions are included in the repair kit and also available for download at kaller.com.

Analog version Order No. 1016714-1330

Digital version Order No. 1016713-1100 Order No. 1016713-1330

The 8,000 daN test rig

KALLER gas spring tool kits

Service CD/DVD

Gas spring service equipment

Force measurement equipment

We reserve the right to add, delete or modify components without notification. All dimensions are stated in mm. All dimensions are nominal unless tolerance is stated. kaller.com

Order No.

3021298 - YYZZ X X X X

3121298 - YYZZ -- X X X

3221298 - YYZZ X X -- X

3421298 - YYZZ X X X --

3521298 - YYZZ -- X X --

3621298 - YYZZ X X -- --

3721298 - YYZZ -- X -- --

kaller.com

GAS SPRING SERVICE & MAINTENANCE | TECHNICAL FACTS

50

2

Male QRC

Protective Case: Order No. 2024238

Control Armature: Order No. 4215072

Charge port adapters

Female QRC

Charging hosePressure regulator

A

B

Shut-off valve

A or B

Our gas charging equipment is available with or without a pressure regulator (recommended with) for nitrogen gas charging of self contained gas springs and/or hosed systems and is delivered in a robust and portable plastic case. The equipment comes with 2m of hose as standard. Always be sure to use nitrogen gas (N2) only. Different countries have different bottle connections. Make sure the correct connection code is selected according to the table below. When ordering equipment including regulator, charging hose connection thread is always according to B. If ordered without regulator the connection on the hose is according to A. Hosed systems can be charged via a control block using the female quick release coupling (QRC) with shut-off valve. By attaching the control armature with male QRC, self contained gas springs can be charged using a suitable charge port adapter.

The following table shows the various combinations of gas charging equipment available:

Connection code(YY)

Countryexample

Threads Pressure regulatorcan be ordered

separately using.Order No.**

ABottle connection

BRegulator connection

01 Sweden W24.32x1/14”Female W24.32x1/14” 4021296

02 India G 5/8” Male W24.32x1/14” 4121296

03 China G 5/8” Female W24.32x1/14” 4221296

04 UK G 3/8” Female W24.32x1/14” --

Model:

** When connecting the pressure regulator to a charging hose, the connection must be according to B. Connection B with W24.32x1/4” female for charging hose can be ordered separately, Order No. 4013715.

Connection code: (See table)

Hose length (dm)

3x21298 -YYZZ

20 = 2m (standard length)ZZ = Customer specified

How to order:

Model:(See table)

Gas charging equipment

Need additional information? Please consult your KALLER distributor or visit kaller.com.

*

* Other country combinations available on request.

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kaller.com

The Safer Choice

Dual Seal

Overstroke Protection System

SAFETY. When a gas spring is overstroked, this helps reduce the risk of tool damage or injury.

PED approved for 2 million strokes

RELIABILITY. Our 2 million stroke PED approval ensures safer component cycle life.

Overload Protection System

SAFETY. Jammed cam or tool part being forced by gas springs? This will help reducing such risks.

Overpressure Protection System

SAFETY. Vents the spring if the internal gas pressure exceeds the maximum allowable limit to prevent accidents.

Flex GuideTM System

RELIABILITY. Prolongs service life, life, allows more strokes per minute, and offers greater tolerance to lateral tool movements.

Dual SealTM Link Systems

RELIABILITY. Fewer production interruptions due to leakage caused by vibration. Simplified installation thanks to the non-rotation feature.

KALLER Training Program

TRAINING. Without doubt the KALLER Training Program is the best and most creative way to fully understand and appreciate the importance of the safety and reliability features.

Introduced in 1983, the KALLER gas spring technology quickly led to world-wide demand. The Safer Choice - Training, Safety and Reliability - has always been a KALLER top priority for providing the safer working environment. We recommend looking through all available KALLER features when selecting gas springs and gas or hose linked systems.

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