ge adgt products
DESCRIPTION
GE ADGT (Aeroderivative Gas Turbines) ProductsTRANSCRIPT
Imagination at work
Fast, Flexible Power Aeroderivative Gas Turbines
© 2014 General Electric Company – All rights reserved
James DiCampli
Pangyo, South Korea
July 9, 2014
With a tradition built on the world’s most trusted jet engines, GE's aeroderivative gas turbines offer power
output ranging from 18 to 100 MW and the ability to
utilize a variety of fuels. From fast starts and load
following to get on the grid quickly, to high availability
and reliability to keep units online, we tailor products and services to meet our customer demands.
Products
LMS100 PA/PB
LM6000 PA/PC/PD/PF/PG/PH
LM2500/LM2500+/G4
TM2500/TM2500+
Services
Aeroderivative gas turbines
2 © 2014 General Electric Company – All rights reserved
LMS100
100-116 MW
LM6000
44-58 MW
LM2500+/G4
28-34 MW
LM2500
18-24 MW
Aviation heritage Over 4,100 commercial aircraft and 182+ million flight hours
CF6-80C2/E1 A330/B747/B767
TF39/CF6-6 C5/DC-10
3 © 2014 General Electric Company – All rights reserved
Flexible Products for Diverse Industries Operational flexibility • High efficiency • Reliability • Fast installation domain expertise
Industrial Marine Mobile power Pipeline
FPSO* Oil and gas Grid stability Utilities
Providing diverse solutions:
* Floating Production, Storage & Offloading
4 © 2014 General Electric Company – All rights reserved
LM2500/TM2500 Capability
Nine models with ISO capabilities between 18–34 MW
and up to 41% thermal efficiency
Experience
• 1,231 units installed … >67M operating hours
• Fleet leader engine with >236k hours
Benefits
• Compact and versatile package
• Experience on a wide range of fuels
• 15ppm and dual fuel DLE options
• Well established in industrial cogeneration,
oil and gas, and marine industries
5 © 2014 General Electric Company – All rights reserved
LM6000 Capability
Five models with ISO capabilities from 44-58 MW
and up to 41% thermal efficiency
Experience
• >900 units installed … >28M operating hours
• Fleet leader engine with >115k hours
Benefits
• FlexAero CC, responsive … 140MW @ +54% eff.
• Up to 90% net plant efficiency in CHP
• Dual fuel DLE … capable of 15ppm NOx
• Wide range of fuels - including non-standard …
i.e. ethanol, bio diesel, coal bed methane…
• Fast power deployment … 10-12 months
6
© 2014 General Electric Company – All rights reserved
Capability
Two models with ISO capabilities from 100-116 MW at
44.5% efficiency
Experience
• >300,000 operating hours
• 51 units installed
Benefits
• 44.5% Simple Cycle, 53% Combined Cycle Efficiency
• >50 MW/min ramp rate
• High part-power efficiency … 36% @ 50% power
• Load following and cycling capabilities
• Dry Low Emissions technology (LMS100 PB)
• Dual-fuel standard combustion technology (LMS100
PA)
LMS100
7 © 2014 General Electric Company – All rights reserved
+10% more
power
Introducing the LMS100 PA+ The 116 MW machine
Capability
116 MWe at 44.5% efficiency at ISO
Benefits
•Significantly lower $/kW
•Unparalleled simple-cycle efficiency
•50MW/min ramp rate
•High part-power efficiency
•Load following and cycling capabilities without maintenance penalties
8 © 2014 General Electric Company – All rights reserved
LM1
60
0
LM2
50
0/+
LM6
00
0
LMS
10
0 Control technology
Water injection
25ppm NOx (gas fuel)
42ppm NOx (liquid fuel)
Steam Injection
25ppm NOx (gas fuel)
+15ppm NOx (gas fuel)
Dry Low Emissions
15ppm NOx (gas fuel)
25ppm NOx (gas fuel)
65ppm NOx (liquid fuel)
100ppm NOx (liquid fuel)
Dual Fuel DLE
Single Annular Combustor
Triple Annular Combustor
P P P P
P
P P P P
P P P P
P In development
P P P
P
P
P
P
P P
P
Emissions Capabilities
With SCR/COR systems achieving BACT emissions across load range
© Copyright 2014 General Electric Company. All rights reserved. Subject to restrictions on cover page
LM25/TM25 Proven Reliability and Enhanced Flexibility
© Copyright 2014 General Electric Company. All rights reserved. Subject to restrictions on cover page
34 MW 41%
23.8 MW 38%
31.4 MW 41%
LM2500+
LM2500 Fleet 68+
Million Hours LM2500+G4
16 - 18MW 34%
LM2500
LM1800e
LM2500 Family… Flexible Power
Gas Turbine + Package
LM2500 Availability and Reliability
Source: ORAP® ; All rights to Underlying Data Reserved: SPS®
Gas Generator and Package Set
50th percentile unit (median)
All data represents 12 month period
*2013 data through May
• Aircraft engine & LM family experience
• Extensive development testing
• Every engine is factory full-load tested
• Lease engine and rotable component availability
• Aircraft engine maintenance philosophy
GG Pkg BOP
SCP
LM1800e Gas Turbine • Rated from 16.5 to 18 MW
• Extended maintenance intervals
• Annual BSI
• Hot section life increased to 40k hours
• Overhaul life increased to 80k hours
• Efficiency 34.5%
• DLE or SAC combustor
• Simplified gas turbine
• Mw Control
• Monitor
• Fuel System
• Consistent power generation over life of the product
LM1800e Package Layout
Base Scope Total Solutions
Air Filter - Combustion Only
(shown for reference only – supplier design not complete)
Off-base enclosure
Brush generator
(62-170ER)
Generator lube oil module
Air cooled generator
Vent exhaust & silencer
Stand alone water
wash cart
On-Base Aux. module (TLO/Hyd. Start/TGP)
On-base inlet plenum
Positive pressure
ventilation fans
LM1800e
• Simplified and standardized package to meet industrial power needs in the 16 to 18 megawatt range
• Outstanding reliability and best-in-class efficiency
• Reduced maintenance … Hot section overall in 40K+ Hrs & complete overhaul in 80K+ Hrs
Imagination at work
GE’s TM2500+ SOLUTION OFFERS FAST, MOBILE AND FLEXIBLE POWER Power whenever and wherever it’s needed
The TM2500+ solution can be deployed more than 6 times faster than other technologies
17
TM2500+ mobile gas
turbine Gas turbines Combined cycle
Customers may immediately generate incremental electricity revenue $ millions in
electricity revenue
~ 16 MONTHS ~ 6 MONTHS ~ 1 MONTH*
*Note: The TM2500+ can be in commercial operation approximately 30 days after an order is placed, but these times may vary based on project location, site readiness, permitting process, and other variables
TM2500+ Technology Overview
Equipped with LM2500+ aeroderivative GT
– Proven technology, over 42 million operational hours
23-31 MW on wheels
37% SC efficiency
Dual frequency - 50 or 60 Hz operation
Liquid (#2 diesel and jet fuel) and/or gas fuel (natural gas and COG)
Ambient temperature operational range from -39oC to 50oC
Installation in days
Global availability
Turnkey solutions including O&M
Fast start - zero to 100% in 10 minutes
Modular mechanical and electrical BOP
Remote monitoring & diagnostics - available
Key Highlights TM2500+ Layout
a product of ecomagination
TM2500+ Design
Switchgear
Transportation
Stinger
Exhaust
Stack
Inlet Filter
Assembly
Inlet
Plenum LM2500+ Generator
Generator Inlet
& Exhaust
Trailer
Gooseneck
Transportation
Jeep
Control Room &
Battery Room
Hydraulic
Starter
Fuel/Water
Pumps
Lube Oil
Coolers
Turbine Enclosure
Fire Suppression
Auxiliary Trailer
Main Trailer
LM6000 More Power, Higher Efficiency
© Copyright 2014 General Electric Company. All rights reserved. Subject to restrictions on cover page
Variable
Bleed Valves
14 Stage
High Pressure
Compressor
2 Stage
High Pressure
Turbine
Variable
Stator Vanes
5 Stage
Low Pressure
Compressor
5 Stage
Low Pressure
Turbine
Variable Inlet
Guide Vanes
LM6000 gas turbine
Cold End
Output Shaft
Hot End
Output Shaft
Combustor
(DLE shown)
21 © 2014 General Electric Company – All rights reserved
LM6000 fleet … …Over 1150 gas turbines shipped… … more than 900 installed units
22 © 2014 General Electric Company – All rights reserved
LM6000… Setting the industry standard
LM6000 has 10x more operating experience
0
200
400
600
800
1000
1200
LM6000 HD AD
1161
221
103
Data through December 2013
Source: McCoy Power Reports, Manufacturer websites, press releases and publications
Units shipped
0
5
10
15
20
25
30
LM6000 HD AD
28.2
2.75
1
Operating Hours, MM
23 © 2014 General Electric Company – All rights reserved
Availability and reliability Consistent World-Class Results
• Aircraft engine & LM family experience
• Extensive development testing
• Every engine is factory full-load tested
• Lease engine and rotable component availability
• Aircraft engine maintenance philosophy
• Gas turbine generator set
• 50th percentile unit • 333 units reporting as of Sept 2013
99.7 99.8 99.8 99.9
97.8 97.9 98.2 98.3
90
92
94
96
98
100
Reliability Availability
Dec-10 Dec-11 Dec-12 Sept-13
Source: ORAP® ; All rights to Underlying Data Reserved: SPS®
24 © 2014 General Electric Company – All rights reserved
LM6000… More power
130
114
142
115
12
11
10
15
PH
PF
PG
PC
50
45
55
45
7
5
5
6
PH
PF
PG
PC
Simple Cycle 2x1 Combined Cycle
SAC
DLE
SPRINT
SC, no losses, Avg. Engine CC, Net Efficiency, 2.5/12” losses, Avg. Engine
Increased Power with DLE and enhanced Sprint
© Copyright 2014 General Electric Company. All rights reserved. Subject to restrictions on cover page
+10% more power
LM6000… Best in Class Efficiency
55
54
52
51
PH
PF
PG
PC
Combined Cycle Efficiency
42
41
40
40
PH
PF
PG
PC
Simple Cycle Efficiency
SC, 0/0 losses, Avg. engine CC, Net Efficiency, 2.5/12” losses
© Copyright 2014 General Electric Company. All rights reserved. Subject to restrictions on cover page
Water
& Air
Manifolds
Sprint® = Spray Intercooling
SPRINT®
Nozzles
Atomized water at the inlet of the compression sections to improve output
27 © 2014 General Electric Company – All rights reserved
Going to Next generation Sprint system to increase Power
LM6000 package … designed for ease of maintenance
Reliability & Maintainability Improvements Increasing MTBFO to 6000 hrs Horizontal offset gearbox Direct drive fans vs belt-driven Aerosol fire system Distributed I/O
Cost Reduction Reduced footprint to lower
transportation and manufacturing costs
28 © 2014 General Electric Company – All rights reserved
LMS100 More Power, More Flexibility, Lower Emissions
Djubga, Russia – 1st LMS100PB’s
Commercial Operation Date, October 31st , 2013
100%/99.5% Reliability through the Winter Olympic Games
Most efficient simple cycle gas turbine in the world
Proven technologies integrated in a 3-shaft 100+ MW gas turbine package
MS6001FA Low Pressure
Compressor (LPC) Aeroderivative Intermediate Pressure
Turbine (IPT)
Frame derivative Exhaust Diffuser
Aeroderivative Power Turbine (LPT)
Frame derivative Power Turbine Shaft
Intercooler
System
CF6-80C2 High Pressure
Compressor (HPC)
CF6-80E High Pressure Turbine (HPT)
Aeroderivative Single Annular or DLE Combustor
31 © 2014 General Electric Company – All rights reserved
VBV Silencer
VBV System
Cooling Water Skid
The intercooler is key to LMS100 performance Enables high mass flow, high pressure ratio & hot-day power retention
392 deg F
(200 deg C)
56 psi
(3.9 bar)
95 deg F
(35 deg C)
55 psi
(3.8 bar)
32 © 2014 General Electric Company – All rights reserved
LMS100 Mechanical Drive (LNG/F-LNG)
Train 1, String B
Propane Compressor
Main Refrigerant Compressor
LMS100 Package High efficiency Free power turbine High starting torque
Hot-day power capability Ease of maintenance Dry low emissions
With >100MW at the shaft , the LMS100 is the largest GT in the world with a free power turbine
34 GE Energy: PowenGEN Asia 2010
GE LMS100® Wind Firming (case study available) Ramp rate – ~50MW/min (~150MW/min emergency)
Fast-start –~10min starts to full power
Start/stop – Multiple starts/day w/ no maintenance penalty (1000 starts/yr in PJM)
High part load efficiency – ~40% efficient at 50% of full load
Deeper turndown – Low minimum load ideal for load following
Modular maintenance philosophy – High availability due to fast component change out
Synchronous condenser operation for grid support
Additional Value • Ability to provide both energy & grid ancillary services
• Deferral in T&D investment (site closer to load)
• Reduced line losses (site closer to load)
• Blackstart/restoration
Delivery of more wind power, displacement of less efficient , higher
cost generation results in lower variable cost and lower emissions
Applications Peaking, Cycling Duty CHP/Combined Cycle
Title or Job Number | XX
Month 201X
36
Algeria faces a drastic need for more power,
particularly during the hot summer months when
there is close to 10 percent annual growth in
electricity demand
480 MW of on-demand power for Algeria
36
The opportunity Grid stability … Algeria’s power
generation investment plan to add
12 gigawatts of power by 2017
The GE solution Twenty-Four (24) Trailer Mounted
TM2500+ aeroderivative gas turbine
generator sets
The TM2500+ gas turbine generator
sets produce more than 480
megawatts of power for the
northern districts of M’Sila and
Fkirina.
• Services - Site Mgmt., EHS,
Security
• Spare Parts including Hot Sections
and GTs
• Pulse filtration kit (2014)
Title or Job Number | XX
Month 201X
37
Summer peak power needs due to the influx of
2 million tourists to the Greek island of Rhodes
23 MW for peak shaving in 10 days for Greece
37
The opportunity Provide fast, reliable power for more than 2 million tourists that visit the island every summer
The GE solution
One (1) Trailer Mounted
TM2500+ aeroderivative gas turbine generator set The TM2500+ gas turbine generator package was commissioned within 10 days of arrival and was ready to provide a fast, permanent source of power generation. • 23 MW power generation
• 35% efficiency
• Liquid Fuel
• Water Injection for lower NOx
levels
Aeroderivative Flexibility © 2014 General Electric Company - All rights reserved
Colorado – Simple and Combined Cycle Application
(2) LMS100’s in SC + (4) LM6000’s in CC
• 200MW satisfies peaking demands (44% SC efficiency)
• 200MW operates at base load (52% CC efficiency)
2 x LMS100
4 x LM6000
LM6000 … Superior in CC daily dispatch mode, reaching full load in less than 45 mins
0
5
10
15
20
25
30
35
40
45
13:34 13:38 13:42 13:46 13:50 13:54 13:58 14:02 14:06 14:10 14:14 14:18
0
2000
4000
6000
8000
10000
12000
MW HP Rotor Speed LP Rotor Speed LP Turb Inlet Temp ºC
LM6000 CC power plant in Gorizia, Italy
LM6000 … Compact footprint reduces I&C costs
LM6000 unit installed in Pouch Terminal, Staten island
150ft/46m 300ft/
92m
Residential area
Shopping center
LM6000
Texas Medical Center in Houston
6,500 hospital beds
900 bassinets
$1B of medical research
5.5 million patient visits
8 hospitals
8 colleges/universities
Total Plant Capacity
122,000 tons chilled water
850,000 PPH steam
61MW power generation
82% energy efficiency
Substantial environmental benefits
New LM6000-PC … for additional CHP
LM6000 providing CHP to critical infrastructure
© Copyright 2011 General Electric Company. All Rights Reserved. Subject to restrictions on cover page
8 x LMS100
> 400 MW/min
6 x LMS100
> 300 MW/min
5 x LMS100
> 250 MW/min
1,000 MW/min
Regulation Up
or
Regulation Down
