ge motor manager
TRANSCRIPT
9
236
Save on installation cost - Compact design
Enhanced protection - incorporates thermal models
Setting flexibility - Multiple setpoint groups
Simplify testing - Built in simulation features
Asset Monitoring - Temperature monitoring via optionalRTD inputs
Access information - via Modbus RTU™
Follow technology evolution - Flash memory for productfield upgrade
Complete protection of small to medium sized motors Pumps, conveyors, compressors, fans, sawmills, mines
Status/current/temperature display Fault diagnosis TrendingTrip record, last 5 Process control Optional analog output
Monitoring and Metering
User Interface
Protection and Control
Thermal Overload (15 selectable curves) - Trip and alarm,immediate current overload alarmPhase short circuit Mechanical jam Thermal memory lockout Single-Phasing /Current unbalance Ground fault - trip and alarmOvertemperature: via thermistor or optional RTD inputsUndercurrent Breaker FailureTrip/alarm/auxiliary/service outputs Multi-speed motor protectionMotor start supervision
RS485 serial port Keypad40 character illuminated display 6 LED indicators Includes EnerVista software
APPLICATIONS
FEATURES
KEY BENEFITS
239 Motor Protection System
9
237www.GEMultilin.com
Protection and ControlThe 239 is a digital motor protection systemdesigned for three phase AC motors andassociated mechanical equipment .Advanced protection features include:
Thermal OverloadThis function calculates the thermalcapacity used by the motor during different stages of the motor operation.The value is updated based on the time-current overload characteristics and themotor overload lockout time setpoints.
Motor StartingDuring acceleration, the motor is protectedby an I2t overcurrent curve which passesthrough the setpoints "Locked RotorCurrent" and cold "Safe Stall Time." Therunning overload curve is not active duringacceleration, therefore providing startingprotection independent of running protection.
Motor RunningTo protect the motor against overloadswhile it is running, select one of 15 differentcurves to accurately match the motoroverload characteristic. Curves automati-cally adjust for hot motor compensation toensure correct thermal modeling. Forsome non-typical applications, the relaycan be ordered (MOD 506) withadditional custom programmable overloadcurves, allowing the user to construct theprecise curve that matches the thermalcharacteristics of the protected motor.
A user-programmable overload lockouttime controls the motor cooling rate. If theprocess criteria require shorter coolingperiods, particularly for small motors, a different time can be used.
The minimum level of thermal capacitythat the relay will calculate under normaloperation will be determined by theHot/Cold stall time ratio, which distinguishesbetween cold and hot motor conditions. AnAuto Reset feature resets the overload triponce the thermal capacity has decreasedto 15% or less.
An immediate overload alarm alerts theoperator. This may be useful for systemsthat do not normally experience overloads.
An immediate overload pickup setpoint isalso available. The relay can also be orderMOD 505, which allow the relay to learn thethermal capacity used during successfulstarts.
Hot MotorThis function utilizes thermal capacity used(TCU) value to initiate a hot motor alarmwhen the TCU is approaching the motorthermal limit (100% TCU).
Immediate Overload AlarmThis function is used to alarm on a motoroverload condition that requires animmediate intervention to eliminate thecause of the sudden overload.
Phase Short CircuitComplete protection from phase-to- phaseand phase-to-ground faults is provided.This function can trip or activate anauxiliary relay either instantaneously ordelayed by up to 60 seconds.
Mechanical JamThis function is used to prevent a motordamage at abnormal operational conditionssuch as too long acceleration time andstalled rotor. Quick motor shut down canreduce damage to gears, bearings, andother mechanical parts associated withthe drive combination. The current surgethat will appear as a result of such condition will cause the mechanical jamfunction to become active. The user mayset the pickup level, the trip time delay andan alarm for early warning.
UndercurrentThis function is typically used to protectpumps from loss of suction, fans from lossof airflow due to a closed damper, orconveyor systems from a broken belt. Thisfunction can be used as an alarm or as atrip, or disabled if not required.Alternatively this feature can be used as apre-overload warning by setting theundercurrent pickup above the normaloperating current but below the rated fullload current.
Single-Phase (Unbalance)Current unbalance is another significantcontributor to motor overheating. Theunbalance protection function has anunbalance pickup level and time delay thatcan trigger a trip or an alarm. Typicalpickup is intended to detect and clearsingle phasing. Use the alarm level as awarning for system voltage unbalance.
Breaker FailureUse this function to energize an auxiliaryrely dedicated to trip all the breakers feeding a fault, when the breaker protectedby the 239 fail to clear it in the first place.
Ground Fault ProtectionAging and thermal cycling can cause thestator insulation to break down, resultingin ground faults. Ground faults can alsooccur in motors because of environmentalconditions such as moisture or conductivedust. The 239 can trigger a trip or an alarmif the ground pickup level is exceeded. Atime delay may be entered for time coordi-nation of systems with several levels ofground fault detection.There are two taps for ground currentinputs available in the relay, which supporttwo methods of ground current detection:
MOTOR CURRENT
SEPARATE START AND RUN PROTECTION
TR
IPT
IME
(sec
)
SAFESTALL
TIME
RUNCURVE
STARTCURVE
LOCKEDROTOR CURRENT
x1FLC
819769A5.cdr
15CURVE
1297
4
3
2
1
10
819765A8.cdr
PHASE CURRENT(multiples of full load)
1Full LoadSetpoint
239 OVERLOAD CURVES
0.1
10,000
1,000
100
TR
IPT
IME
(sec
on
ds)
10
1
Trip time overload curves, data and formulae areprovided for protection and co-ordination.
Separate start and run modeling provides opti-mum rotor and stator protection.
239 Motor Protection System
9
238 www.GEMultilin.com
Core balance (Zero sequence) currenttransformers with 5A secondary
Core balance (Zero sequence) currenttransformers with 50:0.025 A currentratio for sensitive current detection.
When the residual connection of the phaseCTs is used to detect ground currents, nuisance trips can occur during start dueto unequal saturation of CTs. This maycause Zero sequence currents to appear, ofsufficient magnitude to reach the pick upsetting of the Ground Fault protectionfunction. To avoid this, the 239 has twoindependent time delay settings, one formotor starting, and one for motor running. The 239 can be ordered with MOD512 for1A ground current input and MOD 509 fordirection ground fault sensing.
OverheatingDirect temperature sensing is necessary todetect the effects of motor overheatingdue to such things as blocked ventilation orhigh ambient temperature. Temperaturerise under these types of conditions is usually slow enough to allow the accuratesensing of the actual motor temperature.
A motor temperature input for a thermistoris standard on the 239. Additionally, threeRTDs located in the stator and/or bearingscan be connected to the 239 with the RTDtemperature sensing option. This providesdisplayed temperatures as well as alarmand trip settings for both bearing and stator RTDs. Four RTD types are supported:100Pt, 120Ni, 100Ni, and 10Cu. RTD failurealarm is also provided.
Monitoring and MeteringThe 239 provides users with advancedmonitoring and metering functions thatinclude:
MeteringMeasured values include:
Phase current
Ground current
Current unbalance
Current % of full load (how close to overload)Motor load current as a % of full load (how close to overload)Motor thermal capacity used (how closeto trip) Stator temperature (RTD option)Bearing temperature (RTD option)
Multi-Speed MotorsOptional switches allow alternate parame-ters to be activated for protection of multi-speed motors. This allows for additionalsetpoint groups for:
Phase CT primary
Full load current
Overload curve
Short circuit trip settings
819763AF.cdr
51
49
38
50
37
86/94
74
46
50G
39
MOTORLOAD
AUXILIARYRELAY
SERVICERELAY
RS485
ALARMRELAY
TRIPRELAYMECHANICAL JAM
SHORT CIRCUIT
TIMED OVERLOAD
INSTANTANEOUSGROUND FAULT
STATOR OVERTEMPERATUREBEARING OVERTEMPERATURE
UNBALANCE
UNDERCURRENT
SERVICEALARM
FAULT/ALARM/PROCESSCONTROL
FAULT/PROCESSALARM
523 PHASE4160V BUS
400A
FUSEDCONTACTOR
3PHASE CTs
TRIP
GROUNDCT
THERMISTOR/STATOR RTD
BEARINGRTDs
RS485 REMOTECOMMUNICATION
239 Motor Protection System
Functional Block Diagram
37 Undercurrent/minimum load38 Motor/load bearing
overtemperature39 Mechanical jam46 Current unbalance49 Stator winding overtemperature50 Phase short circuit51 Timed overload50G/50NGround fault instantaneous or
definite time74 Alarm relay86/94 Lockout and trip relay
DEVICE PROTECTION
819768AK.cdr
MOTOR
MOTOR BEARING RTD
MOTOR BEARING RTD
MOTOR STATORTHERMISTOR OR RTDs
The RTD temperature sensing option gives moreprecise protection from overheating.
239 Motor Protection System
9
239www.GEMultilin.com
Motor Start Supervision (MOD 505)The 239 relay can be furnished with thisfunction, which is an enhanced protectionagainst multiple starts. The function consist of 2 elements:
Time Between StartsStarts per Hour
Analog Output OptionThe analog output option provides an isolated 0 to 1, 0 to 20, or 4 to 20 mA signal for interface to a PLC. The single out-put that is continuously monitored can beselected as: average phase current, motorfull load %, thermal capacity used, or RTDtemperature. For local operator monitor-ing, a thermal capacity meter can beused with this output .Information such asprocess loading and prox-imity to tripping or over-heating can be obtainedwith this output.
Output RelaysThe 239 has three output relay contacts.The trip relay acts as the main latched output relay. An alarm and and auxiliaryoutput relays have been provided. TheAlarm and Auxiliary relays may be programmed for latched or unlatchedmodes. All relays may be programmed fail-safe or non fail-safe. If configured aslatched relays, they can be reset via anexternal reset switch connected to one ofthe 239 digital inputs, from the keypad orvia serial communication.
Fault DiagnosisThe cause of a trip along with measuredvalues of current, unbalance and temperatureat the time of trip are displayed. This information facilitates troubleshooting.
A trip record of the last five causes of triphelps identify a persistent problem. Alarmfunctions include immediate overloadwarning, unbalance, undercurrent andinternal self check fault. Often an alarmcan be generated soon enough to enablecorrective action to be taken before a tripoccurs.
TestingWhile periodic calibration is not required,the PICKUP LED is useful during commis-sioning or routine verification to indicatethe pickup point for phase overload orground. A simulation mode is also availablethat enables simulated currents to be usedwithout the need for a relay test set. This isideal for verification of settings and train-ing. It allows to force output relays, LEDs,switch inputs, RTD, Thermistor input resist-ance, and Analog outputs.
Product update fromGE Multilin on CD.
Transfer new productenhancements toexisting 239 relaysvia the serial port.
819776A8.CDR
Install the latest product enhancements in existing relays via the serial port.
User InterfacesThe 239 offers a variety of user interfaces:
CommunicationsThe 239 features an RS485 connectionwith ModBus® RTU protocol to communicatewith most types of PLCs and computers.This allows any monitored value, statusand setpoints to be remotely accessed bya PLC or SCADA system. A front panel LEDverifies correct operation of the communi-cation port.
Future ExpansionGE Multilin relays communicate using anopen architecture protocol and hardwareinterface, allowing different relays or otherdevices to be mixed on the same communication link. Due to its standardcommunication platform, the 239 canoperate alone or be integrated into a plantcontrol system. With a standard platform,product upgrades are easily installed inthe non-volatile flash memory by simplyloading new program code via the serialport.
Display and KeypadThe 40 character LCD and keypad provideconvenient local communications andcontrol. Setpoints can be modified locallyusing the keypad and display. To help prevent unauthorized setpoint changes, asetpoint access input must be shortedbefore changes can be made.
LED IndicatorsSix LED indicators on the front panel provide quick visual indication of status.
Switch InputsThe 239 has three fixed and two userdefined switch inputs:
Setpoint access: these terminals must beshorted together for keypad setpoint configuration
Emergency restart: momentarily shortingthese terminals together when the motoris stopped will reset the thermal capacityused to 0%, allowing for an immediaterestart after an overload trip. This willcompromise the thermal protection functions of the 239, making it possible todamage the motor
External reset: this input allows remote orautomatic reset
925146A3.cdr
THERMAL CAPACITYUSED %
The simulation mode can be run from the frontpanel display or a PC.
239 Motor Protection System
9
240 www.GEMultilin.com
KEYPADRubber keypad makes installed unit dust tight and splash proof. Meets IP53/NEMA12.
PROTECTIVE DOORCovers keys when not in use.
COMPACT DESIGNReplaces many discrete compo-nents with one standard unit.
819790AG.cdr
CUSTOMER ACCESSIBLE FUSEDoor slides open for easy access to fuse.
PHASE CT INPUTS3 isolated phase CT inputs. Accept 1 amp or 5 amp secondary.
GROUND CT INPUT5 A or 50:0.025 CT input for residually connected phase CTs or separate core balance CT.
AC/DC CONTROL POWERUniversal control power 90-300 VDC/70-265 VAC.
TEMPERATURE SENSINGNTC or PTC thermistor input.
OPTIONAL ANALOG OUTPUTSelect output as: thermal capacity used, current as a % of full load, average current, RTD 1 Ð 3 temperature. Isolated 4 Ð 20 mA for PLC process input or 0 Ð 1 mA for thermal capacity meter.
COMMUNICATIONSRS485 serial communications, 1200 Ð 19200 baud for remote monitoring, setpoint programming, and commands. Modbus¨ RTU protocol.
OPTIONAL 3 RTD INPUTSMix RTD types. Separate stator and bearing monitoring.
OPTIONAL DIRECTIONAL GROUND SENSINGPolarizing voltage input for directional ground sensing(MOD 509)
Features Front View
Rear View
239 Motor Protection System
9
241www.GEMultilin.com
Typical Wiring
2 CT CONNECTION(NO GROUND)
RESIDUAL GROUND CONNECTION
ZERO SEQUENCE GROUND CONNECTION
PHASE A CT PHASE A CT
PHASE A CTSTARTER
80-300 VDC70-265 VAC 50/60 Hz
CONTROL POWER
SUPPLY 50:0.025GROUND CT
CONTACTORCOIL
SWITCHGEARGROUND BUS
PHASE C CT PHASE C CT
PHASE C CT
PHASE B CT
PHASE B CT
L1 L1
L1L1A
B
C
TWISTLEADS
L2 L2
L2L2MOTOR
L3 L3
L3L3
1 1
1
2 2
2
3 3
3
4 4
4
5 5
5
6 6
6
7 7
7
8 8
8
9 9
9
10 10
10
11 11
11
12 12
12
5A 5A
5A
5A 5A
5A
5A 5A
5A
5A 5A
5A
1A 1A
1A
1A 1A
1A
1A 1A
1A
COM COM
COM
COM COM
COM
COM COM
COM
COM COM
COM
PHASE A PHASE A
PHASE A
PHASE B PHASE B
PHASE B
PHASE C PHASE C
PHASE C
GROUND GROUND
GROUND
50:0.025 50:0.025
50:0.025
CONTROLPOWERN L
START STOP
GENERAL ALARM
CONTROLPOWER
232425
NO
NO
NO
NO
IN
IN
IN
IN
IN
COM
COM
COM
COM
COM
COM
COM
COM
COM
NC
NC
NC
NC
262728293031323334
43384439454046414742
SETPOINTACCESS
ACCESSKEY SWITCH
EMERGENCYRESTART
EMERGENCYRESTART
EXTERNALRESET
EXTERNALRESET
OPTION 1OPTION 1
OPTION 2OPTION 2
S1
S2
S3
S4
S5
SW
ITC
H IN
PU
TS
OU
TP
UT
RE
LAY
S
RELAY #1TRIP
RELAY #2ALARM
RELAY #3AUXILIARY
RELAY #4SERVICE
CURRENT INPUTS
13 14 36 37SAFETY
GROUNDFILTER
GROUNDL
+N
-
RS485 +
RS485 -
485 GROUNDSE
RIA
L
RT
D#1
RT
D#2
RT
D#3
RT
D T
EM
PE
RA
TU
RE
SE
NS
ING
AN
ALO
GO
UT
0-1m
A
4-20
mA
151617
181920SHIELD
USE SHIELDED TWISTEDPAIR WIRE
RS485
THERMALCAPACITY
THERMISTORIN+
COM
2122
4849505152
SHIELD
HOT
COMP
RET
HOT
5354555657
COMP
RET
HOT
COMP
RET
STATORTHERMISTOR
STATORRTD
STATOR/BEARING RTD
STATOR/BEARING RTD
USE SHIELDED WIRE
819829B7.cdr819751B5.DWG
NOTES:
1) 3)
4)2)
RELAY CONTACT STATE SHOWN WITHCONTROL POWER NOT APPLIED.
SHIELD TERMINALS ARE INTERNALLYCONNECTED TO SAFETY GROUNDTERMINAL 13
RTD TEMPERATURE SENSINGAND ANALOG OUTPUT OPTIONAL
RELAY FACTORY DEFAULTS:TRIP, ALARM, AUXILIARY: SERVICE:
NON-FAILSAFEFAILSAFE
CC
Multilin 239Motor Protection Systemg
239 Motor Protection System
9
242 www.GEMultilin.com
APPROVALSManufactured under an ISO9001 registered systemUL: Recognized under E83849CSA: Approved under LR41286
INSTALLATIONWarning: Hazard may result if the product is
not used for its intended purpose.Ventilation requirements: NoneCleaning requirements: None
PACKAGINGShipping box: 8.5" L x 6" H x 6" D
(215 mm x 152 mm x 152 mm)Ship weight: 5 lbs (2.3 kg)
TYPE TESTSInsulation resistance:IEC 255-5 500 VDCTransients: ANSI C37.90.1 oscillatory
2.5 kV/1 MHzANSI C37.90.1 fast rise 5 kV/10 nsOntario Hydro A-28M-82IEC 255-4 impulse / high frequency disturbance class III level
Impulse test: IEC 255-5 0.5 J 5 kVRFI: 50 MHz/15 W transmitterEMI: C37.90.2 electromagnetic
interference@ 150 MHz and 450 MHz, 10 V/m
Static: IEC 801-2 static dischargeEnvironment: IEC 68-2-38 temperature/humidity
cycleDust/moisture: NEMA 12/IP53Dielectric strength: 2.0 kVAC for 1 min to relays, CTs,
power supplyTemperature: -10° C to 60° C ambient
ENVIRONMENTALTemperature range:
Operating: 0° C to 60° C Storage: -40° C to 70° C ambient
Humidity: 95% non-condensingPollution degree: 2Overvoltage category: 2IP class: 40Insulation voltage: 300 VNOTE: LCD contrast impaired below -20° C
FUSE TYPE/RATING5 x 20 mm, 2.5 A, 250 VSlow blow, high breaking capacity
PRODUCTION TESTSDielectric strength: 1.836 kVAC for 1 sec to relays, CTs,
power supply
OUTPUTSANALOG OUTPUT (OPTION)
PROGRAMMABLEOUTPUT 0 – 1 mA 0 – 20 mA 4 – 20mAMAX LOAD 2400 600 600 MAX OUTPUT 1.1 mA 21 mA 21 mA
Accuracy: ±2% of full scale readingIsolation: 36 VDC isolated, active source
OUTPUT RELAYSVOLTAGE MAKE/CARRYMAKE/CARRY BREAK
CONTINUOUS 0.2 SECDC Resistive30 VDC 10 A 30 A 10 A
125 VDC 10 A 30 A 0.5 A250 VDC 10 A 30 A 0.3 A
DC Inductive30 VDC 10 A 30 A 5 A125 VDC 10 A 30 A 0.25 A
(L/R = 7 ms)250 VDC 10 A 30 A 0.15 AAC Resistive120 VAC 10 A 30 A 10 A
250 VAC 10 A 30 A 10 AAC Inductive120 VAC 10 A 30 A 10 APF = 0.4 250 VAC 10 A 30 A 10 AConfiguration: Form C NO/NCContact Material: Silver Alloy
COMMUNICATIONSType: RS485 2 wire, half duplex, isolatedBaud rate: 1200 – 19,200 bpsProtocol: ModBus® RTUFunctions: Read/write setpoints, read actual
values, execute commands
POWER SUPPLYInput: 90 – 300 VDC or 70 – 265 VAC,
50 / 60 HzPower: 10 VA (nominal), 20 VA (max)Holdup:
Non-failsafe trip:200 msFailsafe trip: 100 ms
both times at 120 VAC / 125 VDCNote: It is recommended that all 239 relays be poweredup at least once per year to avoid deterioration of elec-trolytic capacitors in the power supply.
INPUTSSWITCH INPUTSType: Dry contactsOutput: 29 VDC, 10 mA (pulsed)Duration: 100 ms minimumCT INPUTS
CT INPUT BURDEN(A) (VA) (û)1 0.009 0.01
Phase CT (1 A) 5 0.2 0.0120 3.5 0.015 0.04 0.002
Phase CT (5 A) 25 0.9 0.002100 16 0.002
5 0.04 0.002Ground CT (5 A) 25 1.1 0.002
100 17 0.0020.025 0.07 116
Ground CT (50:0.025) 0.1 1.19 1190.5 30.5 122
WITHSTAND1 SEC x CT 5 SEC x CT CONTINUOUS x CT
Phase CT (1 A) 100 40 3Phase CT (5 A) 100 40 3Ground CT (5 A) 100 40 3
50:0.025 GROUND INPUT WITHSTANDContinuous 150 mAMaximum 12 A for 3 cycles
50:0.025 input can be driven by a 50:0.025 CT.
METERINGPHASE CURRENT INPUTSConversion: True RMS, 16 samples/cycleCT Input: 1 A and 5 A secondaryRange: 0.1 to 11 x phase CT primary Frequency: 20 – 300 HzAccuracy: ±2% of full scaleGROUND CURRENT INPUTSConversion: True RMS, 16 samples/cycleCT input: 5 A secondary and 50:0.025Range: 0.03 to 1.4 x CT primary (5 A CT)
0.05 to 16.0 A (50:0.025 CT)Frequency: 20 – 300 HzAccuracy:
5A CT: ±2% of full scale (5 A CT)50:0.025 CT: ±0.03 A (0 – 0.49 A)
±0.07 A (0.50 – 3.99 A)±0.20A (4.00 – 16.00 A)
PROTECTIONTHERMAL MODEL / OVERLOADOverload Curves: Separate Start and Run OverloadCurves
Run: 15 Curves, fixed shapeStart: PER EQUATION: T(I) = TSST X I
2
I2LRCWhere: TSST = Save Stall Time
ILRC = Locked Rotor CurrentSave Stall Time Range:
1.0 - 600.0 SECLocked Rotor Current Range:
0.5 - 11.0 X FLCOverload Pickup Range (FLC):
0.1-150 A FOR CT PRI SET < 50A1-1500 A FOR CT PRI SET > 50 A
Accuracy:Pickup: ± 1% of displayed valueTime: ± 2% of trip time or ± 1 sec
whichever is greaterOverload Pickup Inhibit Range:
1.0 - 5.0 x FLCHot Motor Alarm Pickup Range:
1 - 100%Hot Motor Alarm Time:
InstantaneousCooling Features: Separate stop and run cooling
rates. Exponential cool downLockout Time (cool down Rate):Stop: 1-5000 min programmable
± 20% power ON or OFFRun: 50% of stopped cooling timeHot/Cold Stall Time Ratio Range:
5 - 100%OVERLOAD CURVES TRIP TIME Curves: 15 curves, fixed shapeOverload pickup inhibit:
1.0 – 5.0 x FLCPickup level: 1 – 1500 AAccuracy:
Pickup: ±1% of displayed valueTime: ±2% of trip time or ±1 sec
whichever is greater
SHORT CIRCUIT AND GROUND TRIPGround trip level: 0.05 – 15 A (50:0.025 CT)
3 – 100% (5 A CT)S/C trip level: 1 – 11 x CT PRI/OFFIntentional delay: INST. or 10 ms to 60000 ms program-
mableInstantaneous: 20 – 45 ms*Total delay: Instantaneous + intentional*trip time accuracy guaranteed if current >1.4 x trip levelsetting
BREAKER FAILURE TIMINGDelay: INST. or 10 ms to 60000 ms programma-
bleInstantaneous: 20 – 45 ms*Total delay: Instantaneous + intentional*trip time accuracy guaranteed if current >1.4 x trip levelsetting
START PROTECTIONThermal: Separate start and run protectionActivation: Inrush 3 phase current increase from
<5% to >101% FLC in 1 secDeactivation: Current drops to <100% FLC
motor running if current >5% FLCLocked rotor: 0.5 – 11.0 x FLCSafe stall time: 1.0 – 600.0 sec
UNBALANCERange: 5 – 100% / OFFAccuracy: ±2%Delay: 0 – 60 secCalculation: Im - Iav
if Iav > IFLC UB% = |______| x 100Iav
Im - Iavif Iav < IFLC UB% = |______| x 100
IFLC
where: Iav = average phase currentIm = current in phase with maximum
deviation from IavIFLC = full load current setting
UNDERCURRENTRange: 5 – 100% FLC / OFFDelay: 0 – 250 sec
239 Technical Specifications
*Specifications subject to change without notice.
PROTECTIONTHERMAL MODEL / OVERLOADRTDS (OPTION)Inputs: 3 RTDs, stator/bearing
programmableType: 100 Pt (DIN 43760), 100 Ni, 120 Ni,
10 Cu programmableRange: -40 to 200° C/ -40 to 400° FTrip/alarm range: 0 to 200° C/ 0 to 400° FDead band: 2° C/ 4° FAccuracy: ±2° C/ 4° FLead Resistance: Pt or Ni RTD: 25 max
Cu RTD: 3 max3-wire lead resistance compensation
THERMISTORType: PTC or NTC programmableHot resistance: 100 – 30,000 Cold resistance: 100 – 30,000 Delay: 2 secAccuracy: ±5% or 100 (whichever is greater)
239 Motor Protection System
9
243www.GEMultilin.com
Option switch 1 and 2: these inputs can bemonitored by the serial port for processsignaling; they can also be programmedto provide an alarm or trip after a programmable time delay
EnerVista Setup SoftwareThe 239 comes with EnerVista, an industry-leading suite of software toolsthat simplifies every aspect of workingwith GE Multilin devices. EnerVista software is extremely easy touse and provides advanced features thathelp you maximize your investment in GEMultilin products. The software can beused instead of the front panel keypadand display. A PC can connect to the 239via the serial port and a RS232/RS485convertor (available as an accessory).
A simple interface allows setpoint files tobe created, stored and downloaded to the239 for error free setpoint entry. Allsetpoints are stored in a file and can beprinted easily.
All information that can be accessed fromthe relay can also be displayed on a PC.
This includes actual values, setpoints,status, and trip records.
The software can also be used to generategraphical trend reports.
EnerVista LaunchpadEnerVista Launchpad is a complete set ofpowerful device setup and configurationtools that is included with the 239.
Set up the 239 - and any other GEMultilin device - in minutes. Retrieve andview trending files and event data at theclick of a button.
Build an instant archive on any PC of thelatest GE Multilin manuals, service advisories, application notes, specifica-tions or firmware for your 239.
Automatic document and software version updates via the Internet anddetailed e-mail notification of newreleases.
EnerVista ViewpointEnerVista is a premium workflow basedtoolset that provides engineers and technicians with everything they need tomonitor, test and troubleshoot GE MultilinIEDs and manage settings files with ease.The 239 includes an evaluation version ofEnerVista Viewpoint.
Settings file change control, automaticerror checking and a visual FlexLogiceditor make creating, editing and storing settings a snap
Plug-and-Play monitoring automaticallycreates customized monitoring screensfor your 239 - no programming required
Powerful testing tools help shorten yourcommissioning cycle
Quickly retrieve oscillography and eventdata when a fault occurs See theEnerV ista Suite section for more information.
239 GuideformSpecificationsFor an electronic version of the 239 guide-form specif ications, please visit:www.GEMultil in.com/specs, fax yourrequest to 905-201-2098 or email to [email protected].
View motor current , temperature, statistics and status.
Maximize production throughput and improvepreventive maintenance with Data Trending analysis
Enter setpoints directly to the 239 or copy/saverelay settings to a f ile.
239 Motor Protection System
9
244 www.GEMultilin.com
239 * *239 Basic unit
RTD 3 RTDs: stator/bearing; programmable type: platinum, nickel, copper AN Single isolated, analog output: 0 – 1, 0 – 20, 4 – 20 mA
Programmable output parameters: thermal capacity, % full load, phase current,RTD1, RTD2, RTD3 temperature
Accessories239PC supplied freePhase and ground CTsEmergency restart keyswitch ERSW RS485 terminating networkRS232 to RS485 convertor (required to interface a computer to the relay)2.25" collar for limited depth mounting (1009-0068)
Modifications
MOD 501: 20 – 60 VDC/20 – 48 VAC control power MOD 502: Conformal coatingMOD 504: Removable terminal blocksMOD 505: Enhanced start protectionMOD 506: Custom (programmable) overload curveMOD 509: Directional ground sensing with 120 VAC polarizing voltageMOD 512: 1 A ground inputMOD 513: Class 1 Div 2 operationMOD 517: Australian mines approval
Ordering
0.81"(21)
4.00"(102)
SIDE VIEW REAR VIEW PANEL CUTOUT REDUCED DEPTH COLLAR
SIDE VIEW
REDUCED DEPTH COLLAR
REAR VIEW
REDUCED DEPTH COLLAR
PANEL CUTOUT
4.51"(115) 4.19"
(107)0.16"
(4)
1.40
"(3
6)4.
08"
(104
)6.
88"
(175
)
7.72
"(1
96)
Inches(mm)
4 x 0.08"R(2)
819752AJ.cdr
5.18"(132)
1.75"(45)
3.06"(78)
COLLAR
0.50
"(1
3)1.
96"
(50)
6.88
"(1
75)
5.88
"(1
50)
3.92
"(1
00)
PANELPANEL 8 x 0.08"R(2)
CUT-OUT
Dimensions on both sides of thebezel are not the same
7.17
"(1
82)
0.45"(11)
4.85"(123)0.27"
(7)
4.38"(111) 4.19"
(107)
Dimensions
www.GEMultilin.com
Accessorize your 239
Consider upgrading your 139 to a 239Motor Protection System
www.GEMultilin.com