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General Catalogue 2007
Types of JointsRivet DesignsPlier Head Parts (DIN ISO 5742)
Basic shapes of jaws
flat jaws
half-round jaws
round jaws
TIP: page 2 with symbols andcutting capacities. Open outthe flap when working withthe cataloqueTechnical Basics
Pliers ABC
Cutting Pliersfor cutting or nipping (Diagonal,Center and End Cutters,Carpenters’ Pincers, etc.)
Gripping Pliers(Flat, Long-Nose and WaterPump Pliers, etc.)
Combined Plierswhich can be used for both cutting and for gripping(Combination Pliers, Stork Beakand Radio Pliers, etc.)
Different types of joint designinclude:
Lay-on joint:The two halves of the pliers areplaced on top of each other butnot milled out.
Single joint:Half thickness of each pliershandle is milled away in the joint area so that both handlescan be laid into each other.
Box joint:One handle of the pliers is slit.The other handle is pushedthrough this slit. This joint design can withstand a highlevel of load and strain becausethe joint bolt is supported onboth sides and the pushedthrough handle has two sideways bearings.
point
jaw
gripping surface
recess(pipe grip)
flank
side cutter
Special Pliersfor special applications, such as for notching or punching different types of material (SheetMetal Nibbler, Tile Nibbling Pincer,etc.)
The pliers joint is formed in a number of different ways:
Forged-on joint axis:The rivet is part of one handle of the pliers (forged out of justone piece)- high level of stability for
heaviest duty- long service life
Joint with inserted rivet:A proved, sturdy and precise rivet connection for all standard pliers
Screwed joint:for particularly demanding requirements in terms of precision and smooth operation,e.g. in circlip pliers and cable cutters (even the finest multi-stranded conductors have to becut cleanly)
Cutting CapacityArticle-No. 9 9 9 9 Page
Length 9 Ø mm 9 Ø mm 9 Ø mm 9 Ø mm75 02 125 0.2 - 1.3 1.0 0.6 0.4 6575 12 125 0.2 - 1.3 1.0 0.6 0.4 6575 22 125 0.2 - 1.3 1.0 0.4 0.4 6575 32 125 0.2 - 1.3 1.0 0.4 0.4 6575 52 125 0.2 - 1.0 0.6 0.5 0.3 6576 01 125 0.4 - 2.5 1.8 1.0 0.6 6576 22 125 0.4 - 2.5 6576 81 125 0.4 - 1.3 1.0 0.6 6577 01/02 115 0.3 - 1.6 1.2 0.5 66
130 0.3 - 2.0 1.5 0.8 6677 21 115 0.3 - 1.3 1.0 66
130 0.3 - 1.6 1.3 66 77 22 115 0.3 - 1.3 1.0 66
130 0.3 - 2.0 1.5 0.5 6677 32 115 0.3 - 1.3 1.2 0.5 6677 42 115 0.3 - 1.3 1.0 66
130 0.3 - 1.6 1.3 6677 52 115 0.3 - 1.0 0.8 0.5 6677 72 115 0.3 - 0.8 6678 03/13 125 0.2 - 1.6 1.0 6878 23 125 0.2 - 1.0 0.6 6878 31/41 125 0.2 - 1.0 6878 61/71 125 0.2 - 1.6 1.2 6878 81/91 125 0.2 - 1.6 1.2 0.6 6879 02 120 0.2 - 1.0 0.55 0.3 7079 02 125 0.2 - 1.5 0.8 0.5 7079 22 120 0.1 - 0.8 0.4 7079 22 125 0.1 - 1.2 0.65 7079 32/52 125 0.2 - 1.3 0.7 0.4 7079 42/62 125 0.1 - 1.0 0.55 70
Cutting CapacityArticle-No. 9 9 9 9 Page
Length 9 Ø mm 9 Ø mm 9 Ø mm 9 Ø mm61 01 200 1.0 - 6.0 4.0 3.5 3.0 5762 12 120 0.3 - 1.0 0.7 5764 0. 115 2.0 1.0 0.6 5864 11 115 1.4 0.8 – 5864 12 115 2.0 0.8 0.5 5864 22 115 0.8 5864 32 120 1.5 1.0 0.5 5864 42 115 1.5 1.0 0.5 5864 52 115 1.3 5864 62 120 0.6 5864 72 120 1.5 5867 0. 140 4.0 3.1 2.0 1.5 59
160 4.0 3.4 2.5 2.0 59200 4.0 4.2 3.0 2.5 59
68 01 160 4.0 2.8 2.3 60180 4.0 3.2 2.5 60200 4.0 3.5 2.8 60
69 0. 130 0.4 - 2.0 1.3 1.0 0.75 6070 . . 110 3.0 2.0 1.2 61
125 3.0 2.3 1.5 61140 4.0 2.5 1.8 61160 4.0 2.8 2.0 61180 4.0 3.0 2.5 61
71 . . 200 6.0 5.2 4.0 3.6 6274 0. 140 3.1 2.0 1.5 64
160 3.4 2.5 2.0 64180 3.8 2.7 2.2 64200 4.2 3.0 2.5 64250 4.6 3.5 3.0 64
74 91 250 5.0 5.0 3.8 3.5 63
The maximum values indicated always stay forthe performance limit under the most favourablecutting conditions, when the wire is placed asnear as possible to the joint.
copper + aluminiumcable single conductorfine-stranded
copper + aluminiumcable single conductorsolid
ribbon cable
ESDelectrostatic discharge, dissipative
Electronics
jaws angled
box joint
center cutter
cutting edge withbevel
cutting edge with small bevel
cutting edge without bevelfor flush cut
wire clamp
gripping surfaces smooth
gripping surfaces serrated
gripping surfaces crosswise serrated
opening spring copper + aluminiumcable single-strandand multiple conductor
wire rope
ironKNIPEX high leverage tools
flat jaws
half-round jaws
round jaws
piano wire
soft wire
hard wire
medium hard wire
Cutting Capacities Table
Symbols
cutting edge withvery small bevel
ESD
Material Type of wire Tensile strengthexamples N/mm2 kp/mm2
copper, soft wire 220 22plastics
nail, wire pin medium hard 750 75wire
wire rope strand, hard wire 1800 180steel wire
spring steel piano wire 2300 230wire
Cutting edges
Wire classes
Direction and Position of the Cutting edges
End Cutters
Oblique Cutters
Diagonal Cutters
Center Cutters
Cutting edge shapesDIN ISO 5742
with bevel(outside bevel)
with small bevel(outside bevel)
without bevel(outside bevel)
Technical Basics
�Safety instructions• When using cutting pliers: beware of wire ends flying off.
Wear protective goggles and - if needed - gloves.• Each tool should only be used for its specified purpose.• Only handles marked with the symbol
are insulating.
with very small bevel(outside bevel)
0
1
2
3
4
5
6
7
Pliers chrome plated
Handles plastic coated
Finish of PliersStructure of Article Number
03 0 0 180
Care Tip
Head/HandlesArticle-No.
Basic Model(e.g. CombinationPliers)
Stylee.g.straight
Finishe.g. headpolished,handles blackatramentized
Lengthe.g.180 mm
Head polished
Handles black atramentized
Head polished
Handles plastic coated
Head polished
Handles with two-colour dual component handles
Pliers chrome plated
Pliers chrome plated
Handles with two-colour dual component handles
Pliers chrome plated
Handles insulated with two-colour dual component
VDE-tested DIN EN/IEC 60900
Pliers chrome plated
Handles dipped plasticinsulated VDE-tested DIN EN/IEC 60900
A drop of oil on the polished surfacesand in the joint keeps your pliers ingood working order and extends theirservice life!
6
The full extent of the rangeContents
Combination Pliers
Stripping Tools
Gripping Pliers
Grip Pliers
Circlip Pliers
Carpenters´ Pincers
Concretors´ Nippers
Cutting Nippers
Pipe Wrenches
No. Article Page
No. Article Page
No. Article Page
No. Article Page
No. Article Page
No. Article Page
No. Article Page
No. Article Page
No. Article Page
61 Bolt End Cutting Nipper 5762 Electronics Oblique
Cutting Nipper57
64 Electronics End CuttingNippers / ESD
5859
67 High Leverage End CuttingNippers
59
68 End Cutting Nippers 6069 Mechanics End Cutting
Nippers60
70 Diagonal Cutters 6171 KNIPEX-"CoBolt" 6272 51 Diagonal Cutter for Fibre
Optics62
72 11 Diagonal Cutters for plastics and lead
63
74 91 Center Cutter 6374 High Leverage Diagonal
Cutters64
75 Electronics DiagonalCutters
65
76 Electro-Mechanics´Diagonal Cutters
65
77 Electronics DiagonalCutters / ESD
6667
78 Electronics Super-Knips 6878 Electronics Super-Knips ESD 6979 Precision Electronics Side
Cutters / ESD7071
99 0 Concretors` Nippers 5599 1 High Leverage Concretors'
Nippers55
50 Carpenters´ Pincers 5251 Carpenters´ Pincer 5255 Farriers` Pincer 5356 Farriers` Pincer 5357 Unsoling Pincer 5358 Potters` Pincers 53
45 Special Retaining RingPliers
47
46 External Circlip Pliers forfitting Grip Rings
47
44 Internal Circlip Pliers 4846 External Circlip Pliers 4948 Precision Internal Circlip
Pliers50
49 Precision External CirclipPliers
51
19 Jewellers´ Pliers 2920 Flat Nose Pliers 2922 Round Nose Pliers 3023 Flat Nose Pliers with
cutting edges30
25 Snipe Nose Side CuttingPliers
31
26 Snipe Nose Side CuttingPliers
32
27 Telephone Pliers 3328 Assembly Pliers 3329 Telephone Pliers 3431 Grab Pliers 3430 Long Nose Pliers 3532 Relay Adjusting Pliers 3633 Duckbill Pliers 3634 Precision Electronics 37
Gripping Pliers35 Electronics Pliers 3835 Electronics Pliers ESD 3936 Electronics Mounting
Pliers41
37 Relay Adjusting Pliers 4238 Mechanics´ Pliers 43
01 Combination Pliers 1208 Small Combination Pliers 1202 High Leverage
Combination Pliers13
03 Combination Pliers 1409 Lineman’s Pliers 15
11 Wire Strippers 1711 92 Electronics Wire Stripper 1812 Automatic Insulation
Strippers18
12 12 Universal InsulationStrippers
19
12 40 Self-Adjusting InsulationStrippers
20
12 42 Multistrip 10 2112 60 Self-Adjusting Insulation
Stripper20
12 62 Self-Adjusting InsulationStripper
21
12 80 Mini Stripping Tool 2212 82 Wire Stripper for Fibre
Optics22
12 85 Stripping Tool 2213 Electricians´ Pliers 2313 72 Universal Pliers 2314 Diagonal Insulation
Strippers24
15 Insulation Strippers 2415 11 Coated-Wire Stripping
Tweezers24
16 20 Dismantling Tools 2516 30 Dismantling Tool 2516 40 Dismantling Tool 2616 60 Coax-Stripping Tool 2616 65 Stripping Tool for Data Cable 2716 80 Universal Stripping Tools 27
40 Universal Grip Pliers 4441 Grip Pliers 4442 Welding Grip Pliers 45
81 03 Pipe Gripping Pliers 7382 51 Angle Nose Battery Pliers 7384 Cycle Pliers 7383 Pipe Wrenches 7487 0 KNIPEX-"Cobra" XL / XXL 76
Grip Pliers
7
Water Pump Pliers
Special Pliers
Tweezers
Crimping Pliers andCable Links
Insulated ToolsDIN EN/IEC 60900
Sales Aids
Tool Kits
Electronic Pliers
Cable and Wire RopeCutters
No. Article Page
No. Article Page
No. Article Page
No. Article Page
No. Article Page
No. Article Page
No. Article Page
No. Article Page
No. Article Page11 92 Electronics Wire Stripper 1812 60 Self-Adjusting Insulation
Stripper20
35 Electronics Pliers 3835 Electronics Pliers ESD 3936 Electronics Mounting
Pliers41
62 Electronics ObliqueCutting Nipper
57
64 Electronics End CuttingNippers / ESD
58
75 Electronics DiagonalCutters
65
76 Electro-Mechanics´Diagonal Cutters
65
77 Electronics DiagonalCutters / ESD
66
78 Electronics Super-Knips / 6878 ESD 6979 Precision Electronics Side 70
Cutters / ESD 7192 Precision Tweezers / ESD 8894 15 Cutter for Ribbon Cables 9300 20 Electronics Pliers Sets 157
00 19 Circlip Pliers Sets 15500 19 Tool Pouch 15400 19 Tool Roll 15400 20 Pliers Sets 15600 20 Electronics Pliers Sets 15700 21 Tool Bag 15900 21 Tool Cases 161
00 19 Sales Displays 14600 19 Test Supports 14700 19 Sales Displays 14700 19 Rotary Sales Stand 14700 19 Tool Bar (Pegboard) 15000 19 Show-Cabinets for
Product Presentation151
00 19 Brochure Holder 15200 19 Hooks for perforated board 15200 19 Pliers Racks 153
85 0 SmartGrip 7586 0 Pliers Wrenches 7787 0 KNIPEX-"Cobra" 7887 1 KNIPEX-"Cobra..matic" 7987 41 Multiple Slip Joint Spanner 7987 51 KNIPEX-"Cobra" ES 8088 0 KNIPEX-"Alligator" 8189 0 Water Pump Pliers 8290 0 Small Water Pump Pliers 82
90 25 Pipe Cutter 8390 4 Punch Lock Riveters 8490 55 Sheet Metal Nibbler 8490 61 Notching Pliers 8590 71 Revolving Punch Pliers 8591 00 Tile Nibbling Pincer 8691 11 Tile Breaking Pincer 8691 30 Glass Breaking Pincer 8691 5 Glass Nibbling Pincers 8791 6 Flat Nose Grozing Pliers 87
92 Precision Tweezers / ESD 8892 Precision Tweezers VDE 9092 Plastic Tweezers 9192 Cross-Over Tweezers 91
94 10 Cutter for Plastic Pipes 9394 15 Cutter for Ribbon Cables 9394 35 Mitre Shears 9495 02 Vinyl Shears 9495 03 Shears for KEVLAR® Fibres 9595 05 Combination Shears 9595 Cable Shears 9695 3 Cable Cutters 9995 6195 61
Wire Rope CutterBowden Cable Cutter
100101
95 Wire Rope and CableCutters
101
97 00 Crimp Grip Pliers 10297 21 Crimping Pliers 10297 32 Crimping Pliers 10397 40 Insertion Tool for LSA-
Plus and identical103
97 43 Crimp System Pliers 10497 49 Crimp Profiles 10597 50 Crimping Pliers for
Scotchlok Connectors106
97 51 Crimping Pliers forWestern Plugs
107
97 52 Four-Mandrel CrimpingPliers for turned contacts
108
97 52 Lever Action CrimpingPliers
109
97 52 Crimping Pliers "PreciForce" 11097 53 Self-Adjusting Crimping
Pliers for End Sleeves 111
97 Crimping Pliers for EndSleeves (ferrules)
113
97 90 Crimp Assortments 11497 99 Cable Connectors 117
01-03 Combination Pliers 12011 Wire Strippers 12114 Diagonal Insulation
Stripper122
2225/26
Round Nose PliersSnipe Nose Side CuttingPliers
123123
70 Diagonal Cutters 12592 Precision Tweezers 12786 Pliers Wrenches 12688 KNIPEX-"Alligator" 12695 Cable Shears 12795 Cable Cutters 13198 Wrenches 13298 Screwdrivers 13398 Nut Drivers 13398 Reversible Ratchets 13598 Hexagon Sockets 13698 Cable Knives 13798 Torque Wrench 13798 Voltage Tester 13998 Electricians' Gloves 14098 Plastic Slip-On Caps 14098 Insulating Plastic Clamp 14098 Tool Cases 14198 Junior Hacksaw 141
8
ExperienceKNIPEX specializes in the development and production of high-quality pliers and is Europe’s leading manufacturer of these products.It all started back in 1882 when C. GustavPutsch set up his own forge shop inCronenberg (now a suburb of Wuppertal).We are an independent fourth-generation family company.
SpecialistsWe concentrate our knowledge and expertiseon pliers. This is the only way to justify ourclaim that we are the best supplier in termsof quality, innovation and efficiency.Our success is assured by 650 qualifiedemployees and we attach the greatestimportance to their basic and advanced training.
KNIPEX – The Company
The complete range With over a thousand separate styles andsizes KNIPEX offers a complete range ofpliers for almost every application in tradeand industry.The breadth and depth of our range ensuresthat the best tool can always be found foreach application.
Quality for professionals KNIPEX pliers satisfy the highest expectationsin terms of performance, ergonomics and service life. Our products are designed tomeet the requirements of professional users,who must be able to rely on their tools inday-to-day work.
Everything under one roofIn Wuppertal we have 45,000 m2
(500,000 square feet) of factory space. All manufacturing operations, from forging (including making the forgingdie) to packaging, are done on our own premises. This method allows us to maintain stringent quality control standardsand to co-ordinate all aspects of the manufacturing process.
99
Tip-top technologyInnovation and high performance are notonly characteristics of the tools we makebut are also key elements in our productionengineering. Modern state-of-the-artmachinery ensures that we produce consistently high precision at the most economical cost ratio.
InnovationKNIPEX pioneers ideas in pliers design. Again and again, KNIPEX’s innovations offerfuture-oriented solutions and set standardsfor easy, effective and reliable work. For ourdevelopment work we rely on an intensivesharing of experience with users. We utilizethe most modern design technology and thehighest efficiency testing and experimentalequipment.
Partners in trade KNIPEX pliers are supplied only through distribution. We do not deliver direct to endusers. We offer our partners in trade a highlevel of inventory availability, extensive consulting and training and a wide variety ofsales support.
MaterialIn the tough and demanding world of everyday usage, KNIPEX pliers meet thechallenge to the fullest satisfaction. In terms of material and construction, they are designed to function as heavy duty toolsand deliver high load bearing capacity andlong service life.
KNIPEX throughout the worldKNIPEX pliers are in great demand throughout the world and we export over60% of our production. An internationalnetwork of distribution branches, agenciesand importers connect us to our customersin over one hundred countries.
10
F2 = 3971 Nl2 = 21 mm
l1 = 250 mm
F1 = 300 N
Practical AdvantagesKNIPEX – Ergonomics
Cutting through 3-mm-diameter (1/8” dia.) binding wire using a High Leverage Concretor’s Nipperrequires only 300 N (30.0 kp) force as opposed to 412 N (41.2 kp) with anormal Concretor’s Nipper of the samelength.
Less force exerted due to the self-locking function of the "Cobra” and "Alligator”Water Pump Pliers. As the gripping jaws automatically bite tightly into theworkpiece, there is no need to squeeze the handles together. This relieves thehand muscles.
Ergonomics is the science of adapting technology to people in orderto make work easier. Pliers, like other hand tools, should support thehuman hand-arm system as effectively as possible and at the sametime keep strain and effort to a minimum.
When designing KNIPEX pliers, we give extensive consideration toergonomic criteria. Our aims are to ensure that they
– require only a minimum of force in use– assure hand and finger joints a low-stress comfortable
position when exerting force– allow good contact between the hand and handle.
High LeverageConcretors’Nippers: 27% saving inpower
KNIPEX "CoBolt”:61% saving in power
Cutting through 2-mm-diameter(1/16” dia.) piano wire using the KNIPEX "CoBolt” requires only 192 N(19.2 kp) force as opposed to 499 N(49.9 kp) with a High LeverageDiagonal Cutter of the same length.
ERGO
NO
MIC
S
Reduction of effortCutting hard material in particular usually requires great manual effortbut KNIPEX pliers require much less force thanks to their particularlyfavourable leverage ratios, which are to some extent due to uniquelever designs. The benefit for the user is that they noticeably reducethe amount of force he has to apply. Particularly high leverage pliersmodels in this catalogue are marked with a power symbol.
CONTACT
PRASHAM TRADERS
B‐79, Royal Township , Opp. Saroli Octroi Naka, Puna Kumbhariya Road, Surat
Mobile No. : 9998965258, E Mail – Id:‐ [email protected]