general description certified according to atex directives

2
Certified according to ATEX Directives 2014/34/EU comply with new international efficiency standard IEC 60034-30 Danger of explosion, aggressive atmospheres, extreme temperatures. Drives in the oil & gas, chemical and petrochemical sectors have to cope with a lot of challenges. Even under the harshest conditions conceivable, KONČAR motors fulfill all of KONČAR-MES is a European producer that has many decades of experience in production of high quality motors I E C E x C e r t i f i c a t e o f C o n f o r m i t y I N T E R N A T I O N A L E L E C T R O T E C H N I C A L C O M M I S S I O N I E C C e r t i f i c a t i o n S c h e m e f o r E x p l o s i v e A t m o s p h e r e s Certificate No.: IECEx CES 10.0019X Issue No: 3 Certificate history: Issue No. 3 (2017-03-30) Issue No. 2 (2016-07-29) Issue No. 1 (2014-09-30) Issue No. 0 (2010-12-01) Status: C u r r e n t Date of Issue: 2 0 1 7 - 0 3 - 3 0 Applicant: K O N C A R - M E S d . d . (KONCAR–MALI ELEKTRICNI STROJEVI d.d.) Fallerovo setaliste 22 HR – 10002 Zagreb C r o a t i a Equipment: T h r e e - p h a s e a s y n c h r o n o u s m o t o r s s e r i e s 5 A T 7 1 - 8 0 - 9 0 - 1 0 0 - 1 1 2 Optional accessory: Type of Protection: F l a m e p r o o f e n c l o s u r e s d ; i n c r e a s e d s a f e t y " e " Marking: E x d b I I C T 3 , T 4 , T 5 G b or E x d b e b I I C T 3 , T 4 , T 5 G b Approved for issue on behalf of the IECEx Certification Body: Mirko Balaz Position: Head of IECEx CB Signature: (for printed version) Date: 1. This certificate and schedule may only be reproduced in full. 2. This certificate is not transferable and remains the property of the issuing body. 3. The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website. Certificate issued by: C E S I C e n t r o E l e t t r o t e c n i c o S p e r i m e n t a l e I t a l i a n o S . p . A . V i a R u b a t t i n o 5 4 2 0 1 3 4 M i l a n o I t a l y Page 1 of 4 I E C E x C e r t i f i c a t e o f C o n f o r m i t y I N T E R N A T I O N A L E L E C T R O T E C H N I C A L C O M M I S S I O N I E C C e r t i f i c a t i o n S c h e m e f o r E x p l o s i v e A t m o s p h e r e s Certificate No.: IECEx CES 14.0009X Issue No: 2 Certificate history: Issue No. 2 (2017-04-04) Issue No. 1 (2016-07-29) Issue No. 0 (2014-09-30) Status: C u r r e n t Date of Issue: 2 0 1 7 - 0 4 - 0 4 Applicant: K O N C A R - M E S d . d . (KONCAR – MALI ELEKTRICNI STROJEVI d.d.) Fallerovo setaliste 22 HR–10002 Zagreb C r o a t i a Equipment: T h r e e - p h a s e a s y n c h r o n o u s m o t o r s s e r i e s 7 A T 9 0 - 1 0 0 - 1 1 2 - 1 3 2 - 1 6 0 - 1 8 0 - 2 0 0 - 2 2 5 - 2 5 0 - 2 8 0 - 3 1 5 Optional accessory: Type of Protection: F l a m e p r o o f e n c l o s u r e s d ; i n c r e a s e d s a f e t y " e " Marking: E x d b I I C T 3 , T 4 , T 5 G b or E x d b e b I I C T 3 , T 4 , T 5 G b Approved for issue on behalf of the IECEx Certification Body: Mirko Balaz Position: Head of IECEx CB Signature: (for printed version) Date: 1. This certificate and schedule may only be reproduced in full. 2. This certificate is not transferable and remains the property of the issuing body. 3. The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website. Certificate issued by: C E S I C e n t r o E l e t t r o t e c n i c o S p e r i m e n t a l e I t a l i a n o S . p . A . V i a R u b a t t i n o 5 4 2 0 1 3 4 M i l a n o I t a l y Page 1 of 4 the associated requirements when it comes to safety, reliability and efficiency. This results in maximum protection for man and machine – and last but not least, also for the environment. Explosion-protected motors Product overview The reliable way to maximum safety and efficiency www.koncar-mes.hr Fallerovo šetalište 22 10000 Zagreb Hrvatska / Croatia SALES / VERKAUF Tel. +385 (0)1 3667 278 Fax. +385 (0)1 3666 282 E-mail: [email protected] [email protected] www.koncar-mes.hr DIZAJN: www.michel.hr ver. 01/19 General description Your benefits Končar MES EX motors , the consistent platform for explosion protected motors represents the reliable, easy and fast way to achieve maximum safety. This motor series covers all hazardous zones - 1, 2, 21 and 22 - with a technologically seamless concept. Based on decades of experience and expertise in explosion protection our explosion-proof motors for low voltage satisfie the highest quality standards combining reliability, high efficiency, and robustness even under extreme conditions. The motors are certified for use in explosive gases and dusts. They are available in all common ex protection types. For use in explosive • gases in ex protection types “flameproof enclosure – Ex db eb”, “increased safety – Ex eb” and “non sparking – Ex ec” • dusts in ex protection types Ex tb and Ex tc. The EX motors KONČAR MES has been especially developed for pumps, fans, compressors, extruders, separators and agitators in process industries such as Chemicals, Petrochemicals, Oil & Gas, HVAC, Food & Beverage. They cover a power range from 0.09 up to 200 kW, degrees of protection from IP55 to IP66, they are suitable for direct-on-line (DOL) as well as converter operation (VSD). Maximum operational safety, availability, and reliability even in extreme environments. Preconfigured option packages for the chemical and oil & gas industries, such as industry-specific coatings with category C4 corrosion protection, stainless steel screws and bolts, and an industry-specific, extended warranty period Free choice of options, such as reduced inlet currents, motor monitoring, reinforced bearings, tropical climate version for extreme humidity, special coating systems, or offshore C5M-M classification Significant cost savings by simplified overall processes Short delivery times, faster project execution Reduced specification work, fewer changes and clarifications Documentation that can be flexibly adapted to simple or highly complex projects The high investment costs and long lifecycles associated especially with large plants in the petrochemical and oil & gas industries, as well as the increasing environmental and emission protection re- quirements in these markets, all demand top performance and maximum efficiency.

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Page 1: General description Certified according to ATEX Directives

Certified according to ATEX Directives 2014/34/EU comply with new international efficiency standard IEC 60034-30

Danger of explosion, aggressive atmospheres, extreme temperatures. Drives in the oil & gas, chemical and petrochemical sectors have to cope with a lot of challenges. Even under the harshest conditions conceivable, KONČAR motors fulfill all of

KONČAR-MES is a European producer that has many decades of experience in production of high quality motors

IECEx Certificate of Conformity

INTERNATIONAL ELECTROTECHNICAL COMMISSIONIEC Certification Scheme for Explosive Atmospheres

for rules and details of the IECEx Scheme visit www.iecex.com

Certificate No.: IECEx CES 10.0019X Issue No: 3 Certificate history:Issue No. 3 (2017-03-30)Issue No. 2 (2016-07-29)Issue No. 1 (2014-09-30)Issue No. 0 (2010-12-01)

Status: Current

Date of Issue: 2017-03-30

Applicant: KONCAR - MES d.d.(KONCAR–MALI ELEKTRICNI STROJEVI d.d.)Fallerovo setaliste 22HR – 10002 ZagrebCroatia

Equipment: Three-phase asynchronous motors series 5AT 71- 80-90-100-112

Optional accessory:

Type of Protection: Flameproof enclosures ‘d’; increased safety "e"

Marking:Ex db IIC T3,T4,T5 Gb or

Ex db eb IIC T3,T4,T5 Gb

Approved for issue on behalf of the IECExCertification Body:

Mirko Balaz

Position: Head of IECEx CB

Signature:(for printed version)

Date:

1. This certificate and schedule may only be reproduced in full.2. This certificate is not transferable and remains the property of the issuing body.3. The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website.

Certificate issued by:

CESICentro Elettrotecnico

Sperimentale Italiano S.p.A.Via Rubattino 54

20134 MilanoItaly

Page 1 of 4

IECEx Certificate of Conformity

INTERNATIONAL ELECTROTECHNICAL COMMISSIONIEC Certification Scheme for Explosive Atmospheres

for rules and details of the IECEx Scheme visit www.iecex.com

Certificate No.: IECEx CES 14.0009X Issue No: 2 Certificate history:Issue No. 2 (2017-04-04)Issue No. 1 (2016-07-29)Issue No. 0 (2014-09-30)

Status: Current

Date of Issue: 2017-04-04

Applicant: KONCAR - MES d.d.(KONCAR – MALI ELEKTRICNI STROJEVI d.d.)Fallerovo setaliste 22HR–10002 ZagrebCroatia

Equipment: Three-phase asynchronous motors series 7AT 90-100-112-132-160-180-200-225-250-280-315

Optional accessory:

Type of Protection: Flameproof enclosures ‘d’; increased safety "e"

Marking:Ex db IIC T3,T4,T5 Gb or

Ex db eb IIC T3,T4,T5 Gb

Approved for issue on behalf of the IECExCertification Body:

Mirko Balaz

Position: Head of IECEx CB

Signature:(for printed version)

Date:

1. This certificate and schedule may only be reproduced in full.2. This certificate is not transferable and remains the property of the issuing body.3. The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website.

Certificate issued by:

CESICentro Elettrotecnico

Sperimentale Italiano S.p.A.Via Rubattino 54

20134 MilanoItaly

Page 1 of 4

the associated requirements when it comes to safety, reliability and efficiency.This results in maximum protection for man and machine – and last but not least, also for the environment.

DIZ

AJN

: ww

w.m

iche

l.hr

ver.

11/1

7

Explosion-protected motors

Product overview

The reliable way to maximum safety and efficiency

www.koncar-mes.hr

Fallerovo šetalište 2210000 ZagrebHrvatska / Croatia

SALES / VERKAUF

Tel. +385 (0)1 3667 278Fax. +385 (0)1 3666 282E-mail: [email protected] [email protected] www.koncar-mes.hr

DIZ

AJN

: ww

w.m

iche

l.hr

ver.

01/1

9

General description

Your benefits

Končar MES EX motors , the consistent platform for explosion protected motors represents the reliable, easy and fast way to achieve maximum safety. This motor series covers all hazardous zones - 1, 2, 21 and 22 - with a technologically seamless concept.

Based on decades of experience and expertise in explosion protection our explosion-proof motors for low voltage satisfie the highest quality standards combining reliability, high efficiency, and robustness even under extreme conditions.

The motors are certified for use in explosive gases and dusts. They are available in all common ex protection types. For use in explosive

• gases in ex protection types “flameproof enclosure – Ex db eb”, “increased safety – Ex eb” and “non sparking – Ex ec”

• dusts in ex protection types Ex tb and Ex tc.

The EX motors KONČAR MES has been especially developed for pumps, fans, compressors, extruders, separators and agitators in process industries such as Chemicals, Petrochemicals, Oil & Gas, HVAC, Food & Beverage. They cover a power range from 0.09 up to 200 kW, degrees of protection from IP55 to IP66, they are suitable for direct-on-line (DOL) as well as converter operation (VSD).

• Maximum operational safety, availability, and reliability even in extreme environments. Preconfigured option packages for the chemical and oil & gas industries, such as industry-specific coatings with category C4 corrosion protection, stainless steel screws and bolts, and an industry-specific, extended warranty period

• Free choice of options, such as reduced inlet currents, motor monitoring, reinforced bearings, tropical climate version for extreme humidity, special coating systems, or offshore C5M-M classification

• Significant cost savings by simplified overall processes

• Short delivery times, faster project execution

• Reduced specification work, fewer changes and clarifications

• Documentation that can be flexibly adapted to simple or highly complex projects

The high investment costs and long lifecycles associated especially with large plants in the petrochemical and oil & gas industries, as well as the increasing environmental and emission protection re-quirements in these markets, all demand top performance and maximum efficiency.

Page 2: General description Certified according to ATEX Directives

Explosion-protected motors Product overview

Technical data in overview• Motor range Size 71 to 315 low voltage

• Power range Up to 200 kW

• Number of poles 2 – 8, other numbers and pole-changing motors upon request

• Efficiency class IE1, IE2, IE3 according to EN 60034-30

• Voltage Low voltage and voltage range acc. to IEC 60038

• Duty type S1 DOL and S9 inverter duty

• Degree of protection IP 55, IP 65, IP 66

• Cooling IC 411, IC 416

• Mounting IM B3, IM B35, IM B5 and derived types to EN 60034-7

• Regulations IEC, EN, optional VIK

Options• SPM nipple from size 132 (stainless steel)

• regreasing system from size 160

• additional terminal box from size 132

• anti condensation heating from size 132

• 60 Hz, special voltage

• terminal box right or left hand side

• mounting from ex certified brakes, encoders and external fans

• low noise version for 2-pole motors from size 132

• special bearing for high axial/radial forces

• Labelling VIK: Second name plate in terminal box

• For Ex nA, Ex e and Ex t, specifications for converter-fed operation on the name plate

• Stator frame Aluminum /Cast iron

• Terminal box Aluminum/Cast iron

• Regreasing Life time up to size 315

• Bearing Ball bearing C3

• Winding protection PTC thermistor as additional protection. Sole protection upon request

• Vibration intensity A (Vibration intensity B optional)

• Balancing Half key

• Ex-protection Ex nA, Ex e, Ex d/de, Ex tb, Ex tc

FLAMEPROOF MOTORS “db” for Zone 1 and 2

Certified according to ATEX Directives 2014/34/EU and IECEx Scheme Type 5AT 71 – 112 (die-cast aluminum frame) 7AT 90 – 315 (cast-iron frame)

Power range 0,08 -200kW

Ex protection marking and usage: • I M2 Ex db (eb) I Mb for mining industry

• II 2G Ex db (eb) IIC T5…T3 Gb

• II 2G Ex db (eb) IIB T3 Gb

• II 2D Ex tb IIIC T130…T160°C Db

Standard design:

• Rated voltage / frequency: 400 V / 50 Hz

• Number of poles: 2 to 8

• Duty type: S1

• Efficiency class: IE1, IE2, IE3 acc. to EN 60034-30

• Maximum voltage: 750V

• Insulation class: F (with temperature rise in B class)

• Ambient temperature: -20°C/+40°C

• Temperature class: T3

Design options:

• Temperature class T4, T5, T6

• Other ambient temperatures (up to -20/+60°C and -20/+80°C for IIB T3)

• Other numbers of poles (up to 12) and multi-speed motors

• Frequency converter operation

• Marine use design for tropical environments

• Degree of mechanical protection: IP56, IP65, IP66- With ATEX Ex d protected brake- With ATEX Ex d(e) protected forced ventilation (IC416)- With ATEX Ex d(e) encoder

FLAMEPROOF MOTORS “db” FOR LOW TEMPERATURESIEC frame size range: 7ATL 90-315 up to 200 kW

II 2G Ex db eb IIB T5…T3 Gb or II 2G Ex db IIB T5…T3 Gb

Ambient temperature: standard -40°C/+40°C

Design options: -50°C/+60°C

INCREASED SAFETY Ex eb/Ex e motors Protection level Gb for zones 1 and 2

EXPLOSION -PROTECTED MOTORS

Type 5AZS 63 – 160 (die-cast aluminum frame) 7AZS 90 – 160 (cast-iron frame)

Ex protection marking and usage:• II 2G Ex eb IIC T4…T3 Gb

Ex protection marking and usage: • I M2 Ex db (eb) I Mb for mining industry

Standard design:

• Rated voltage / frequency: 400 V / 50 Hz or 440 V / 60 Hz

• Rated power at S1 duty: up to 13 kW

• Number of poles: 2 and 4

• Duty type: S1

• Efficiency class: IE1, IE2, IE3 acc. to EN 60034-30

• Maximum voltage: 750V

• Insulation class: F (with temperature rise in B class)

• Ambient temperature: -30°C/+60°C

• Temperature class: T3

Dust-explosion protected motors II 2D Ex tb IIIC T90…T135°C Db IP6x

Type of protection „Protection by enclosure „tb“ for use in Zone 21

Type 5AZST 63 – 160 (die-cast aluminum frame) 7AZST 90 – 315 (cast-iron frame)

Standard design:

• Rated voltage / frequency: 400 V / 50 Hz or 440 V / 60 Hz

• Rated power at S1 duty: up to 200 kW

• Number of poles: 2 to 8

• Duty type: S1

• Efficiency class: IE1, IE2, IE3 acc. to EN 60034-30

• Maximum voltage: 750V

• Insulation class: F (with temperature rise in B class)

• Ambient temperature: -30°C/+60°C

Design options:

• Temperature class T4

• Frequency converter operation

• Marine use design for tropical environments

• Degree of mechanical protection: IP56, IP65, IP66

Design options:

• Frequency converter operation

• Marine use design for tropical environments

• Degree of mechanical protection: IP56, IP65, IP66

Drives for the chemical industry , agriculture, wood processing

INCREASED SAFETY Ex ec/ NON- SPARKING LOW VOLTAGE MOTORS

Protection level Gc for zone 2 Type 5AZN 63 – 160 (die-cast aluminum frame)

7AZN 90 – 315 (cast-iron frame)

Ex protection marking and usage:

• II 3G Ex ec IIC/IIB/IIA T4…T3 Gc

• II 3D Ex tc IIIC T90…T160°C Dc IP6x

Standard design:

• Rated voltage / frequency: 400 V / 50 Hz or 440 V / 60 Hz

• Rated power at S1 duty: up to 200 kW

• Number of poles: 2 to 8

• Duty type: S1

• Efficiency class: IE1, IE2, IE3 acc. to EN 60034-30

• Maximum voltage: 750V

• Insulation class: F (with temperature rise in B class)

• Ambient temperature: -30°C/+60°C

• Temperature class: T3

Design options:

• Temperature class T4

• Frequency converter operation

• Other numbers of poles (up to 12) and multi-speed motors

• Marine use design for tropical environments

• Degree of mechanical protection: IP56, IP65, IP66