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    Generation IV Gas-cooled ReactorSystem Concepts

    Technical Working Group 2 -- Gas Cooled Reactor Systems

    Generation IV Roadmap SessionANS Winter Meeting Reno, NV

    November 13, 2001

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    2Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    People Involved in This Work Abram, Tim British Nuclear Fuels, LTD.

    Ball, Syd Oak Ridge National Laboratory

    Ballot, Bernard Framatome-ANP

    Carre, Franck * Commissariat a lEnergie Atomique

    Finck, Phillip Argonne National Laboratory

    Fukuda, Kosaku International Atomic Energy Agency

    Greneche, Dominique COGEMA Hildebrandt, Phil * EMT Inc.

    Kadak, Andy Massachusetts Institute of Technology

    Kendall, Jim International Atomic Energy Agency

    Khalil, Hussein Argonne National Laboratory

    Kim, shin whan KOPEC

    Lensa, Werner von EURATOM / FZJ Juelich Ogawa, Masuro JAERI

    Royen, Jacques OECD-NEA

    Shenoy, Arkal General Atomics

    Southworth, Finis ** *** INEEL

    * Co-chair ** Technical Director *** Presenter

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    3Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Introduction

    Charter- Identify and evaluate advanced gas cooled reactor

    system concepts for advancing the Generation IV goals

    A DOE RFI and team solicitations resulted in 21 reactor system

    concepts submitted from France, Germany, Japan,

    Netherlands, and the U.S.

    The 21 concepts were consolidated into four concept sets

    The four concept sets have been qualitatively screened to

    assess their potential to achieve the generation IV goals The screening used criteria developed by the Evaluation

    Methodology Group in support of each goal, and measured

    against existing advanced light water reactor designs

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    4Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Gas Cooled Thermal Reactor

    General Features Reference concepts used once through LEU fuel cycles

    TRISO fuel -- SiC and pyrolytic graphite fission product barriers

    Graphite moderated, helium coolant

    Naturally safe designs with conductive and radiative decayheat removal

    High temperature direct Brayton cycle power conversion

    Increased fuel utilization and decreased HLW due to high

    thermal efficiency Significant fuel cycle flexibility within a reactor design--

    LEU once-through, Pu-MA single recycle, W-Pu, HEU,

    Th-U233 converter

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    5Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Pebble Bed Reactor Systems (PBR) Five concepts submitted

    Reference concept--

    115 MWe, 250 MWth, direct Brayton cycle Low excess reactivity (continuous on-line refueling)

    Shows promise for

    Modest gains in sustainability Significant advance towards safety goals

    Comparable economics

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    6Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    PBR Fuel

    Pebbles are 60 mm

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    7Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    PBR With IHXTurbomachinery

    Module

    IHX ModuleReactor

    Module

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    8Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Sample 1150 MWe PBR Plant

    Admin

    Training

    Control

    Bldg.

    Maintenance

    Parts / Tools

    10

    9

    8

    7

    6 4 2

    5 3 1

    Primary island with

    reactor and IHX

    Turbomachinery

    Ten-Unit MPBR Plant Layout (Top View)(distances in meters)

    Equip

    Access

    Hatch

    Equip

    Access

    Hatch

    Equip

    Access

    Hatch

    0 20 40 60 80 100 120 140 160

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    9Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    PBR R&D Needs Fuel qualification at higher burnups, fluences, and

    temperatures.

    Beyond design basis event behaviors (air and water ingress)

    Fuel manufacturing quality improvements

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    10Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Prismatic Fuel Modular Reactor

    Systems (PMR) Five concepts submitted

    Reference Concept--

    286 MWe, 600 MWth, direct Brayton Cycle

    850 C core exit temperature LEU once-through fuel cycle

    Fuel cycles submitted included waste transmutation, W-Pu

    burner, Th-U233 converter.

    Shows promise for

    Modest gains in sustainability

    Significant advance towards safety goals

    Comparable economics

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    11Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Conceptual PMR

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    12Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    PMR Response to Loss of Coolant

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    13Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    PMR R&D Needs

    Similar to PBR

    Fuel performance qualification

    Fuel manufacturing quality

    Higher temperature vessel materials qualification

    Turbomachinery bearings

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    14Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Very High Temperature Reactor

    Systems (VHTR) Four concepts submitted

    General features of VHTR--

    >900 C coolant core exit temperature prismatic core, 600 MWth, LEU once-through cycle

    Shows promise for

    Gains in sustainability and flexibility Significant advance towards safety goals

    Comparable economics

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    15Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Motivation for VHTRs

    30 % of world primary fuel use is to generate electricity

    17 % of electricity uses nuclear fuel

    Nuclear power can offset other primary fuels in applications

    other than electricity

    VHTRs may significantly reduce liquid and gaseous fossil

    fuel demands

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    16Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Process Heat Applications

    T e m p e r a t u r e ( C )2 00 16001 4 0 01 2 0 01 0 0 08 006004 0 0

    Desa l ina t ion , D is t r ic t heat ingUrea synthes is

    W o o d p u l p m a n u f a c t u r eDeesu lfu r i za tion o f heavy o i l

    Pet ro leum re f iner iesT o w n g a s

    Sty rene (e thy lbenzene)E thy lene (naph tha , e thane)

    Hydrogen (S team re fo rm ing )

    Hydrogen ( IS p rocess )Gas i f ica t ion o f coa l

    E lec t r ic i t y genera t ion (Gas tu rb ine)

    G lass manu fac tu reCement manu fac tu re

    wi th B las t fu rnaceD i r e c t r e d u c t i o n m e t h o d

    I ron manufac ture

    V H T R

    H T G R

    L M F B R

    L W R , H W R

    8 5 0 C

    550 C

    3 2 0 C

    8 50 1 50 0 C

    N u c l e a r H e a t

    App l ica t ion

    T e m p e r a t u r e ( C )2 00 16001 4 0 01 2 0 01 0 0 08 006004 0 0

    Desa l ina t ion , D is t r ic t heat ingUrea synthes is

    W o o d p u l p m a n u f a c t u r eDeesu lfu r i za tion o f heavy o i l

    Pet ro leum re f iner iesT o w n g a s

    Sty rene (e thy lbenzene)E thy lene (naph tha , e thane)

    Hydrogen (S team re fo rm ing )

    Hydrogen ( IS p rocess )Gas i f ica t ion o f coa l

    E lec t r ic i t y genera t ion (Gas tu rb ine)

    G lass manu fac tu reCement manu fac tu re

    wi th B las t fu rnaceD i r e c t r e d u c t i o n m e t h o d

    I ron manufac ture

    V H T R

    H T G R

    L M F B R

    L W R , H W R

    8 5 0 C

    550 C

    3 2 0 C

    8 50 1 50 0 C

    N u c l e a r H e a t

    App l ica t ion

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    17Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Effect of temperature on

    Sustainability

    0

    20

    40

    60

    80

    100

    30 40 50 60 70

    Thermal efficiency (%)

    Percentofcu

    rrent

    standard(%)

    Power cost

    Fission productwaste

    Reject heatcooling water

    consumption

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    18Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    IS Process for Hydrogen ProductionNuclear HeatNuclear Heat

    HydrogenHydrogen OxygenOxygen

    H2 O221

    900 C400 C

    RejectedHeat 100 C

    RejectedHeat 100 C

    S (Sulfur)

    Circulation

    SO 2+H2O

    +

    O221

    H2SO 4

    SO 2

    +H2O

    H2O

    H2

    I2

    + 2H I

    H2SO 4

    SO2+H2OH2O

    +

    + +

    I (Iodine)

    Circulation

    2H I

    I2

    I2

    WaterWater

    Nuclear HeatNuclear HeatHydrogenHydrogen OxygenOxygen

    H2 O221 O22121

    900 C400 C

    RejectedHeat 100 C

    RejectedHeat 100 C

    S (Sulfur)

    Circulation

    SO 2+H2O

    +

    O221

    H2SO 4

    SO 2

    +H2O

    H2O

    H2

    I2

    + 2H I

    H2SO 4

    SO2+H2OH2O

    +

    + +

    I (Iodine)

    Circulation

    2H I

    I2

    I2

    WaterWater

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    19Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Temperature Capability of Concepts

    G-9: GA-VHTR(EG&NPH)

    Very High Temperature Reactor

    Concept Set

    G-18: AHTRReference

    (EG&NPH)

    Prismatic Modular Reactor

    Concept Set

    Pebble BedReactor

    Concept Set

    G-17

    APBR(EG&NPH)

    HTTRHTR-10

    G-12

    PHMHR(NPH)

    700 C

    850 C

    950 C

    1200 C

    1500 C

    1000 C

    Coolant Outlet

    Temperature

    EG-Electrical Generation NPH-Nuclear Process Heat Applications

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    20Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Reference VHTR with IHX and

    Hydrogen Production

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    21Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    VHTR R&D Needs

    Higher temperature fuels (e.g. ZrC instead of SiC)

    Higher temperature materials (e.g. ceramic structures)

    Passive decay heat removal systems (e.g. heat pipes)

    High Temperature IHX

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    22Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Gas Cooled Fast Reactor Systems

    (GFR) Four concepts submitted

    No complete reference concept

    Novel features of the four concepts may illuminate future

    development pathways. Three concepts use helium coolant, one uses CO2.

    Rely upon recycle.

    May allow passive decay heat removal

    Show promise for Significant advance in sustainability

    Comparable safety performance

    Unclear economics

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    23Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Example GFR Prismatic FuelCoolant holes

    Cermet or Metmet fuel in

    a metallic matrix for

    concept G2 Cercer fuel

    for concept G7

    Active core

    Replaceable outer

    reflector

    Replaceable low-

    density reflector or

    void

    Permanent side

    reflector

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    24Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    GFR R&D Needs

    Fuel, structural and core materials

    Passive safety system capabilities

    Recycle techniques

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    Technical Working Group 2 -- Gas Cooled Reactor Systems

    25Reno ANS Presentation RS041-00 2001 ANS Winter Meeting Reno, NV November 13, 2001

    Summary

    The advanced gas-cooled thermal reactor system conceptsshow promise for--

    Modest improvements in sustainability

    Significant improvement toward safety goals

    Comparable economics with the potential for major

    improvement in applications other than electricity

    Fast reactor concepts show--

    Significant improvement toward sustainability goals

    Much development is needed to define promising concepts

    All concept sets allow high temperature process heatapplications, in addition to electrical generation. The VHTR

    concepts allow more applications and higher efficiencies.

    The next step is to quantitatively assess the concept sets and

    define R&D scope.