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Print Close Chinese imports hitting Indian small manufacturers hard Taslima Khan February 13, 2014 We were working on very low margins and finally could not continue any more. There is no support from the government: Manubhai Patel, Owner, Anil Manufacturers, has closed his diesel engine business Photo: Shailesh Raval/www.indiatodayimages.com Rajiv Gupta, proprietor of Delhi-based Roxy Gifts and Novelties, is going on vacation for a few days. He says he needs a break from the bad business run he's had lately. Gupta makes gift items such as wall clocks, pen stands, photo frames, diaries, calendars and wrist watches - and sales have been slow the past few years because of a flood of cheap Chinese imports in the market. But once he's back, the Delhi businessman is hoping to change his fortunes: he is thinking of sourcing from China and trading himself. "My friends tell me Chinese goods can easily fetch me 20 to 30 per cent margins, instead of about seven that I make with my products," he says. Gupta is not alone. After dealing a blow to small-scale industries such as toys and crackers, Chinese imports have now hit hundreds of small manufacturers making a range of products from diesel engines to ceramics and bicycle parts. Many have either shut shop altogether or are turning into traders themselves. To add to their woes, many small manufacturers say they are also grappling with rising production costs, high taxes, duty-free imports and lack of scale in manufacturing. "A lot of people, like me, are thinking of becoming traders," says Gupta.

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    Chinese imports hitting Indian smallmanufacturers hardTaslima Khan February 13, 2014

    We were working on very low margins and finally could not continue any more. There is no support from the government:

    Manubhai Patel, Owner, Anil Manufacturers, has closed his diesel engine business Photo: Shailesh

    Raval/www.indiatodayimages.com

    Rajiv Gupta, proprietor of Delhi-based Roxy Gifts and Novelties, is going on vacation for a

    few days. He says he needs a break from the bad business run he's had lately. Gupta makes

    gift items such as wall clocks, pen stands, photo frames, diaries, calendars and wrist

    watches - and sales have been slow the past few years because of a flood of cheap Chinese

    imports in the market. But once he's back, the Delhi businessman is hoping to change his

    fortunes: he is thinking of sourcing from China and trading himself. "My friends tell me

    Chinese goods can easily fetch me 20 to 30 per cent margins, instead of about seven that I

    make with my products," he says.

    Gupta is not alone. After dealing a blow to small-scale industries such as toys and crackers,

    Chinese imports have now hit hundreds of small manufacturers making a range of products

    from diesel engines to ceramics and bicycle parts. Many have either shut shop altogether or

    are turning into traders themselves. To add to their woes, many small manufacturers say

    they are also grappling with rising production costs, high taxes, duty-free imports and lack of

    scale in manufacturing. "A lot of people, like me, are thinking of becoming traders," says

    Gupta.

  • The numbers are telling. According to government figures, Chinese imports leapt from

    $32.45 billion (Rs 146,005 crore) in 2008/09 to $52.25 billion (Rs 3,13,500 crore) in 2012/13.

    A 2009 report by industry body FICCI based on a survey of over 100 small and medium

    companies listed 22 product categories imported from China which were 10 to 70 per cent

    cheaper. Industry organisations also complain about government apathy, saying their

    Chinese counterparts have an edge because of cheaper land, regular electricity, cheap

    finance and good roads. "A lot of factors add up to give them an efficiency gain of 20 to 40

    per cent," says Anil Bhardwaj, Secretary General, Federation of Indian Micro and Small &

    Medium Enterprises (FISME). "In recent years, imports from China have changed from low-

    value, low-cost products like toys and crackers to high-value items like electronics and

    machinery. The import portfolio has also expanded across product categories like gift sets,

    glasses, bathroom fittings, builder hardware, furniture and ceramics."

    Machinery imports such as textile machinery are one of the biggest threats to small domestic

    manufacturers. India has about 1,500 manufacturers whose range extends from spinning

    and weaving machines to knitting or processing machines. According to the Textile

    Machinery Manufacturers Association (TMMA), imports of low-cost and low-tech textile

    machines from China have increased in the past few years because they are between 30

    and 50 per cent cheaper. The value of textile machinery imports from China grew from Rs

    1,636 crore in 2007/08 to Rs 4,300 crore in 2012/13. "The only hope for companies is to

    upgrade to high-tech machinery and command a better price so as to compete with China,"

    says S. Chakraborty, Secretary General, TMMA.

  • Diesel engine pump makers are also struggling in the face

    of cheaper Chinese products. Sardhara Engine

    Manufacturers from Rajkot, Gujarat, has seen profit

    margins fall by at least five to seven per cent in the past

    three to four years. His diesel engine brand, Chetak, priced

    between Rs 15, 000 to Rs 17,000 is about 50 per cent

    more expensive than those from China. But he can't reduce

    prices because the cost of major raw materials such as

    cast iron and pig iron has escalated by 14 per cent in the

    last few years. "Low-cost pumps are popular with farmers,

    who cannot afford quality products," says Kishan Sardhara,

    proprietor of the firm. He adds he does not plan to cut his

    manufacturing capacity for now.

    Companies like K. Rasik Lal & Sons and Anil

    Manufacturers shut down some years ago because of

    multiple problems. "We were working on very low margins

    and finally could not continue anymore," says Manubhai

    Patel, owner of Anil Manufacturers. "There is no support

    from the government. Earlier we used to get subsidies, but

    then they stopped, so did loans and advances from banks."

    According to the Rajkot Engineering Association, the

    number of diesel engine manufacturers in the area has

    fallen from about 400 to 500 to around 70. Another 500

    units make parts of diesel engines. "Demand has been

    affected due to some farmers shifting to power-run

    submersible pumps, but China is the biggest reason so

    many have gone out of business," says Dheeraj S. Bhatt,

    Executive Secretary of the association.

    The condition of small ceramic tiles manufacturers in Morbi

    in Gujarat is a classic case of a small industry struggling for

    survival in the face of Chinese imports. The removal of anti-

    dumping duties on many ceramic products has added to

    the problems of the industry, which accounts for about

    eight per cent of the world's ceramic demand. K.C. Patel,

    Director of Angel Ceramics, says he may be forced to lock

    up his factory for a second time because of the pressure of

    rising natural gas prices as well as high VAT (value added

    tax) and excise duties. "Our cost of production is at least 15

    to 20 per cent higher than China's which shows up in

    market prices also," says Patel. "The industry is breaking.

    It's better to buy from China and start trading."

  • Several small manufacturers in the LED industry have also shut shop with most components

    coming duty-free from China. Some have started importing parts and then assembling for

    the local market. Ramana Rao, President of the LED products Manufacturers Association

    (LEDMA), says 20 to 30 such companies have shut down in the past few years. Sumant

    Sharma, proprietor of Chennai-based Sangeetha Enterprises, who used to make LED

    displays, shut shop about seven years ago. "We used to source our raw material (LED

    chips) from China, the price of which was equal to our selling price of finished displays in

    India. Adding raw material costs to labour, power and other overheads, our products cost 20

    to 30 per cent more than Chinese displays," he says.

    The sharp price difference is the reason many import instead of manufacturing on their own.

    "The LED components industry in India has been waning ever since free import of

    components like diodes, drivers, and components of drives was allowed since 2005 under a

    WTO free trade agreement," says Vijay Kumar Gupta, Managing Director at Kwality

    Photonics, one of a few Indian companies that make diodes for LED lights. Others agree.

    "What is the fun in making a fixture for Rs 350 if the same you can import from China at Rs

    80," says Venkat Nagesh S., Senior Manager at Hyderabad-based Sujana Energy. The story,

    however, is different for large manufacturers.

    Bicycle part imports from China have also shot up in the past few years, dealing a huge blow

    to local small industry. The city of Ludhiana in Punjab, the hub of the country's Rs 7,000-

    crore bicycle manufacturing industry, has seen a reversal in fortunes in the past few years.

    "Five to six years ago, the total volume of exports from Ludhiana was about Rs 1,500 crore.

    Now it is the reverse. Export volume has been replaced by imports which range from Rs

    1,500 to Rs 2,000 crore now," says Charanjit Singh Vishkarma, President, United Cycle and

    Parts Manufacturers Association.

    Industry officials say parts such as hand levers, spokes, hub cones and chain wheels from

    China are 10 to 15 per cent cheaper because of China's manufacturing scale and lower

    production costs. Indian industry cannot compete despite a 20 per cent import duty on parts

    and 30 per cent on bicycles from China. Rising competition, acute labour shortage and rising

    raw material prices have forced about 100 units to shut in the last few years. "The local

    cottage industry is on a ventilator," says Vishkarma.

    While India has an edge in handcrafted products, small and medium-sized companies are

    losing out in areas where the Chinese use better machinery. India's sports goods industry is

  • an example. Companies that specialise in hand-made products like cricket bats and footballs

    are relatively unscathed. But imports of machine-made items such as skating boards,

    swimming accessories and badminton racquets have increased. As a result, many

    companies have cut their manufacturing to sell Chinese products instead. Jajandhar-based

    Kumar Sports, which retails sports products under its brand Kamachi, has cut its badminton

    racquet production and imports swimming accessories, basket balls, tennis racquets and

    cricket accessories.

    Many companies are also importing high

    quality fitness and gym equipment from

    China. "Mid-range Chinese badminton

    racquets priced between Rs 700 to Rs 800

    or those between Rs 10,000 to Rs 12,000

    for professional use are very popular.

    Companies in Jalandhar cannot compete

    with their finish and quality," says Gaurav

    Gupta, Managing Partner, of Meerut-based

    Greenland Enterprises which makes carom

    boards, cricket bats and footballs.

    Small Indian electronic component makers

    are also on edge because of the deluge of

    cheap Chinese imports. Umesh Anandani,

    Additional Secretary at the ELCINA

    Electronic Industries Association of India,

    says the component industry has suffered

    since duty-free imports of about 217

    categories of electronic components like

    capacitors, resistors and transformers were

    allowed from 2005 under an information

    technology agreement with the World Trade

    Organisation (WTO-ITA1). Many of India's more than 1,000 small companies manufacturing

    electronic components have shut operations.

    No doubt, many in the industry are also taking steps to revive manufacturing. The ELCINA

    Electronic Industries Association of India is trying to promote manufacturing in electronics by

    setting up electronics manufacturing clusters under the National Electronics Policy, 2012.

    The first such cluster is coming up in Bhiwadi, Rajasthan, and will provide tax concessions

    and incentives such as cheaper land and electricity. "We really need to check, if we need

    manufacturing at the small level. If we do, there should be incentives in place," says H.R.

    Vaish, Managing Director at Gurgaon-based Instapower, an LED manufacturer.

    Experts say manufacturing has several instances of dumping but small industries are too

    unorganised to build a case against dumping. Government officials say their hands are tied.

    "We can act only when we have data and proof, which we don't have. Industry associations

    should update us on a timely basis," says Madhav Lal, Secretary at the Micro, Small and

    Medium Enterprises (MSME) Ministry.

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