gladiator garden shed instructions

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Gladiator Garden Shed Instructions

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Page 1: Gladiator Garden Shed Instructions
Page 2: Gladiator Garden Shed Instructions

ASGARD

'G

LADIATO

R'

PACK CON

TENTS

ITEMN

OPAR

TD

ESCRIPTIO

NQ

TY

123456

39867LH

REAR TO

P PNL

1150mm

*1130mm

111111

789

111

1011

12131

ASGAR

DG

LADIATO

RSELF ASSEM

BLY INSTR

UCTIO

NS

PLEASE NO

TE FOR

SAFETY REASO

NS TH

EASSEM

BLY OF TH

IS UN

IT REQ

UIR

ES TW

O P

EOP

LE.B

ASE IN

STRU

CTIO

NS

A FIRM, LEVEL ,FLAT SU

RFACE IS REQ

UIRED

AS A BASE FOR TH

IS UN

IT SU

CH AS CO

NCR

ETE OR FLAG

S.- M

INIM

UM

BA

SE M

EAS

UR

EMEN

T FO

R G

LAD

IATO

R IS 2

400

W*

26

35L

TOO

LS REQ

UIR

ED - PO

SI-DR

IV SCREWD

RIVER (PO

WER

DRIVER

RECOM

MEN

DED

) - 6m

m D

IA MASO

NRY D

RILL

- 13mm

SOCKET SPAN

NER

(FOR AN

CHO

R FIXIN

GS)

- A TUBE O

F ALL WEATH

ER SEALENT

SUITABLE FO

R STEEL AN

D CO

NCR

ETE.D

OO

R A

LLIGN

MEN

T & A

NC

HO

RIN

G

OF U

NIT

IT IS IMPO

RTANT TO

CORR

ECTLY LEVELTH

E UN

IT USIN

G TH

E PACKING

PIECESPR

OVID

ED, O

NCE ASSEM

BLY INACCO

RD

ANCE W

ITH TH

E INSTR

UCTIO

NS

OVERLEAF IS CO

MPLETE AN

D PR

IOR TO

FIXING

THE U

NIT TO

THE G

ROU

ND

.

- SLIDE TH

E PACKING

PIECES UN

DER

THE

COR

NER

S OF TH

E UN

ITS BASE AS REQ

UIRED

UN

TIL AN EQ

UAL G

AP HAS

BEEN ACH

IEVED AR

OU

ND

THE D

OO

RS

ALLOW

ING

FOR TH

EIR SM

OO

TH O

PERATIO

N &

ALLIGN

MEN

T.

- DRILL TH

ROU

GH

THE EIG

HT H

OLES

IN TH

E BASE OF TH

E UN

IT USIN

G 6m

m D

IA MASO

NRY D

RILL TO

A DEPTH

OF 70m

m.

- SCREW IN

THE AN

CHO

R FIXIN

GS.

(THESE H

AVE A SELF CUTTIN

G TH

READ

)IF N

OT A

NC

HO

RIN

G TH

E UN

IT US

ETH

E SELF S

EAL P

LUG

S TO

BLO

CK

THE

FIXIN

G H

OLES

(FIT FRO

M U

ND

ERS

IDE)

PLEASE SEE OU

R WEBSITE FO

R DETAILS

OF M

AINTEN

ANCE O

F THIS PR

OD

UCT

WW

W.ASG

ARD

SSS.CO.U

K

1

1615

11

14

1

12

3

4

39869R

H REAR TO

P PNL

1150*1130

39871LH

FRT TO

P PNL

1150*1113

39873R

H FR

T TOP PN

L1150*1113

39892SH

OR

T TOP CAP

744*313

39893LO

NG

TOP CAP

1486*313

5

6

7

8

39832LH

BACK PNL

2048*1070

39833RH

BACK PNL

2048*11179

10

11

12

32874LH

REAR

SIDE PN

L1828*1107

32875R

H REAR

SIDE PN

L1828*1107

39814LH

FRT SID

E PNL

1828*1092

39815R

H FRT SID

E PNL

1828*1092

39831R

EAR BASE PN

L2196*1106

13

14

11

1 1 1

17 18

19

039841FR

ON

T BASE PNL

2196*1092

39860LH

FRT PNL

1861*387

039861R

H FR

T PNL

1861*387

39848FASCIA

1464*292

39897RO

OF BRACE

938*133

32943LH

DO

OR

SA1740*761

15

16

17

18

19

20

20 22 23

32944R

H D

OO

R SA

1740*725

32916SID

E CVR CH

NL

1720*31

40062FLO

OR

CVR CH

NL

1062*38

24 25

40094TO

P FRT-BAK CH

NL

1070*40

40063TO

P CVR CH

NL

1080*41

2223

2425

1 2 2 2 2

ZSCREW100

No10*5/8 S/TAPP ZSCREW

340ZSCR

EW04

ZSCREW

32M

5*12 CSK ST/STM

5*16 PAN H

EADM

7.5*60 ANCH

OR BO

LT

ZCOM

PPLAS22,23,242m

m,3m

m,5m

m PACKER

S

ZCOM

PPLAS39

25IA GRO

MM

ET

ZCOM

PPLAS02

SELF SEAL PLU

G

32030

48

4 + 4 +

4Q

TY2

818

32670STO

PPERBR

KT

Page 3: Gladiator Garden Shed Instructions

PA

RTS

INSTR

UC

TION

REA

R B

AS

E - 1

3

FRO

NT B

AS

E - 1

4

FLOO

R C

VR

CH

NL

- 23 (X

2)

POSITIO

N R

EAR FLO

OR '1

3' & FR

T FLOO

R '1

4'

AS SHO

WN

ENSU

RIN

G H

OLES AR

E ALIGN

EDFIT ALL SC

REW

S IN TH

E VERTICAL FACE.

POSITIO

N FLO

OR

COVER

STRIPS '2

3' AS SH

OW

NFIT TH

E REM

AININ

G SC

REW

S IN TH

E TOP FACE O

F TH

E JOIN

T. (TH

E COVER

STRIPS W

ILL ON

LY FIT ON

EW

AY, THEY BU

TT TOG

ETHER

IN TH

E CENTR

E OF TH

EFLO

OR A

ND

HID

E THE SCR

EW PO

INTS ALO

NG

THE JO

INT)

17*

PA

RTS

INSTR

UC

TION

RH

BA

CK

- 8PO

SITION

THE R

H BACK '8

' UP TO

THE PR

EASSEM

BLED BASE EN

SUR

ING

THAT IT SLO

TSIN

TO TH

E CENTR

AL BASE CUT O

UT AN

D TH

AT ALLH

OLES AR

E ALIGN

ED, SCR

EW TO

GETH

ER.

PA

RTS

INSTR

UC

TION

4*

RH

REA

R SID

E-1

0

22*

LOCATE RH

REA

R SID

E PANEL '1

0' IN

TO TH

E BASE &

RH BACK AS SH

OW

N EN

SURIN

G TH

AT THE C

OR

NER

JOIN

T IS COR

RECTLY ALIG

NED

ALON

G W

ITH TH

E FIXING

HO

LES. SCR

EW TO

GETH

ER ALO

NG

THE BA

SE AND

VER

TICAL

JOIN

T.

LH B

AC

K - 7

PA

RTS

INSTR

UC

TION

INSTR

UC

TION

INSTR

UC

TION

INSTR

UC

TION

INSTR

UC

TION

PA

RTS

PA

RTS

PA

RTS

PA

RTS

STEP 1

STEP

2STEP

3S

TEP 4

STEP 5

STEP 6

STEP 7

STEP

8

22*

22*48*

36*

13

14

81

0

LOCATE LH

BACK PANEL '7

' INTO

THE BASE &

RH BA

CKAS SH

OW

N EN

SURIN

G TH

AT IT ALSO SLO

TS INTO

THE

BASE CUTO

UT AN

D TH

AT THE VER

TICAL FOLD

S ARE

COR

RECTLY A

LIGN

ED.

SCREW

TOG

ETHER

ALON

G TH

E BASE AND

VERTICA

LJO

INT.

7

9

LH R

EAR

SIDE

- 9REPEAT STEP

3 W

ITH LH

REAR

SIDE PAN

EL '9' EN

SURIN

GTH

E CORN

ER JO

INT IS CO

RRECTLY ALIGN

ED.

12

RH

FRO

NT SID

E - 1

2

LH FR

ON

T SIDE

- 11

SIDE C

VR

CH

NL

- 22

(X2

)

22

11

POSITIO

N R

H FR

ON

T SIDE '1

2' U

P TO BASE AN

D R

H R

EARSID

E AS SHO

WN

. FIX PANELS ALO

NG

THE BA

SE JOIN

T AND

THRO

UG

H TH

E REAR

SIDE JO

INT FIR

ST (SEE DETA

IL) THIS

WILL EN

AB

LE YO

U TO

THEN

FIX TH

E SID

E CO

VER

PLA

TE'22'

AS

IND

ICA

TED W

ITH TH

E REM

AIN

ING

EIGH

T SCREW

S FOR

THE JO

INT

SCREW

INTO

THIS JO

INT FIR

ST

REPEAT TH

E ABOVE STEP W

ITH LH

FRO

NT SID

E '11

'AN

D TH

E REM

AING

SIDE CO

VER CH

ANN

EL '22'

SCREW

INTO

TH

IS FACE

LAST

RH

FRO

NT P

AN

EL - 1

6

LH FR

ON

T PA

NEL

- 15

15

16

POSITIO

N R

H FR

ON

T PANEL '1

6' O

N TO

BASE AND

RH

FRO

NT

SIDE AS SH

OW

N ALIG

N H

OLES AN

D SCR

EW TO

GETH

ER.

REPEAT A

BOVE STEP W

ITH LH

FRO

NT PAN

EL '15

'

FAS

CIA

- 17

ATTACH FA

SCIA PANEL '1

7' A

CRO

SS THE FR

ON

T OF

THE U

NIT AS SH

OW

N, SCR

EW IN

TO TH

E LH &

RH

FRO

NT PAN

ELS.

17

10*

PR

IOR

TO FITTIN

G TH

E FRO

NT SID

ES IT IS

IMP

OR

TAN

TTO

RU

N A

BEA

D O

F SEA

LENT A

LON

G TH

E FULL LEN

GTH

OF TH

E VER

TICA

L JOIN

TS.

SEAL FU

LLLEN

GTH

OF

THESE JO

INTS.

Page 4: Gladiator Garden Shed Instructions

PA

RTS

INSTR

UC

TION

LH R

EAR

TOP

PN

L - 1

RH

REA

R TO

P P

NL

- 2 TO

P FR

T- BA

CK

CV

R C

HN

L- 2

4

PRIO

R TO

FITTING

THE LH

REAR TO

P PANEL '1' &

RH

REAR

TOP PAN

EL '2' TO

GETH

ER ALO

NG

WITH

THE TO

P FRO

NT TO

BACK CO

VERCH

ANN

EL '24' AS SH

OW

N IT IS IM

PORTAN

T TO R

UN

A BEAD

OF ALL W

EATHER

SEALENT TH

E FULL LEN

GTH

OF TH

E JOIN

T FRO

M FR

ON

TTO

BACK.

FIT SCREWS IN

THE VERTICAL JO

INT FIR

ST ENSU

RIN

G TH

AT THE FR

ON

T, BACK AND

TOP O

F THE R

OO

F SECTION

S FIT FLUSH

TO

GETH

ER O

N ALL FACES, IN

TIGH

TENIN

G TH

ESE SCREW

S A SEAL SH

OU

LD BE M

AD

E ALON

G TH

IS JOIN

T. PR

IOR

TO FITTIN

G TH

E REM

AININ

G SIX SCR

EWS IN

THE H

ORIZO

NTAL JO

INT IT IS N

ECESSARY TO

POSITIO

N TH

E FRT - BACK TO

P COVER

CHAN

NEL '24

' AS SH

OW

N, TH

US H

IDIN

G TH

E POIN

TS FRO

M TH

E PREVIO

SLY FITTED SCR

EWS, TH

E REM

AININ

G SCR

EWS H

OLD

THE CH

ANN

EL IN PLACE.

12*

PA

RTS

INSTR

UC

TION

12*

INSTR

UC

TION

INSTR

UC

TION

INSTR

UC

TION

INSTR

UC

TION

PA

RTS

PA

RTS

PA

RTS

PA

RTS

STEP 9

STEP 1

0 &

11

STEP 12

STEP 13

STEP 1

4STEP

15

28*56*

1

ASS

EMB

LED R

EAR

RO

OF P

AN

ELS1

&2

STO

PP

ER B

RK

TS (X

8)

POSITIO

N PR

E-ASSEMBLED

REAR

TOP PAN

ELS OVER

THE R

EARSID

ES AN

D BACK PAN

ELS AS SHO

WN

. W

HEN

COR

RECTLY PO

SITION

ED TH

E PANELS SH

OU

LD SLO

T IN

TO TH

E CUTO

UTS O

N SID

ES AND

BACKS (SEE DETAIL) A

ND

FIXING

HO

LES SHO

ULD

BE ALLIG

NED

. SCR

EW IN

POSITIO

N FITTIN

G TH

E STOPPER

BRACKETS AS

IND

ICATED, TH

ERE AR

E TWO

BRAC

KETS TO FIT IN

EACH

OF

THE SID

E AND

BACK PAN

ELS.

TOP

CO

VER

CH

AN

NEL

- 25 (X

2)

POSITIO

N TO

P COVER

CHAN

NEL '2

5' AS SH

OW

N R

EMO

VESCR

EWS FR

OM

THE H

ORIZO

NTA

L FACE OF TH

E RO

OF JO

INT

AS REQU

IRED

, REFIT SCREWS FIXIN

G TH

E COVER

CHAN

NEL.

REPEAT W

ITH R

EMAIN

ING

COVER

CHAN

NEL.

RO

OF B

RA

CE

- 18

REM

OVE SIX SCR

EWS 'A

' FRO

M CEN

TRAL R

OO

F JOIN

T.PO

SITION

RO

OF BR

ACE '1

8' AS IND

ICATED

AND

REFIT

SCREW

S. (N

OTE) TH

IS COM

PON

ENT R

EQU

IRES TH

E RO

OF TO

BESU

PPORTED

PRIO

R TO

FITTING

, IT IS DESIG

NED

TO BE

A TIGH

T FIT.

RU

N A BEAD

OF SILICO

NE

SEALENT D

OW

N TH

E FULL

LENG

TH O

F THE LH

REAR

TOP

VERTICAL JOIN

T(R

UN

NIN

G FR

ON

T- BACK)PR

IOR

TO PO

SITION

ING

THE R

H R

EAR TO

P AND

FRT- BACK

COVER

CHAN

NEL.

REAR

OF TO

P PAN

EL

2

FRO

NT TO

BACKCO

VER C

HAN

NEL

- 24

HO

RIZO

NTAL JO

INT

REP

EAT S

TEP 9

WITH

LH FR

ON

T TOP PA

NEL '3'

& R

H FR

ON

T RO

OF PAN

EL '4' AN

D TH

E REM

AININ

G

RO

OF FR

ON

T TO BACK C

OVER

CHAN

NEL '2

4'

3

4

RO

OF FR

T-BACKCO

VER C

HN

L-2

4

LH FR

T TOP

PN

L - 3

RH

FRT TO

P P

NL

- 4 TO

P FR

T- BA

CK

CV

R C

HN

L- 24

2

1

6

5

INSTR

UC

TION

PA

RTS

4* SHO

RT TO

PSH

RO

UD

- 5 LO

NG

TOP

SHR

OU

D-6

PR

IOR

TO JO

ININ

G TO

P S

HR

OU

DS

TOG

ETHER

AP

PLY

A B

EAD

FO SEA

LENT O

N TH

E JOIN

T.ALLIG

N SH

ORT TO

P SHRO

UD

'5' & LO

NG

TOP SH

RO

UD

'6'

AS SHO

WN

SCREW

TOG

ETHER

.

3

4

ASS

EMB

LEDFR

ON

TR

OO

F PA

NELS

3&

4 STO

PP

ER B

RK

TS (X

10)

PR

IOR

TO FITTIN

G R

EMA

ININ

G R

OO

F PA

NELS

IT ISIM

PO

RTA

NT TO

RU

N A

BEA

D FO

F SEALEN

T ALO

NG

TH

E FULL LEN

GTH

OF TH

E CEN

TRA

L JOIN

T. PO

SITION

PRE-ASSEM

BLED FR

ON

T TOP PAN

ELS OVER

THE R

EARTO

P PANELS A

ND

FRO

NT SID

ES AS SHO

WN

. W

HEN

COR

RECTLY PO

SITION

ED TH

E PANELS SH

OU

LD SLO

T IN

TO TH

E CUTO

UTS O

N SID

ES AND

FASCIA (SEE DETAIL) AN

DFIXIN

G H

OLES SH

OU

LD BE ALLIG

NED

. SCR

EW IN

POSITIO

N FITTIN

G TH

E REM

AININ

G STO

PPERBR

ACKETS

SEAL FULL LEN

GTH

OF TH

IS JOIN

T.

25

25

CEN

TRA

L RO

OF JO

INT

WITH

CO

VER

PLA

TESIN

PO

SITIO

N

REM

OVE SC

REW

SAN

D R

EFIT FRO

MTH

IS FACE ASREQ

UIR

ED.

18

REMO

VE SIXCEN

TRAL

SCREW

S 'A'

AA

AA

A

A

Page 5: Gladiator Garden Shed Instructions

PA

RTS

INSTR

UC

TION

PR

E AS

SEMB

LEDLO

NG

& S

HO

RT

TOP

SH

RO

UD

S - 5

& 6

RUN

A BEAD O

F SEALENT ALO

NG

THE CO

NTAC

T EDG

ESO

F THE TO

P SHR

OU

D.

LIFT THE SH

RO

UD

ON

TO TH

E RO

OF ALIG

NIN

G TH

E FIXING

HO

LES BOTH

IN TH

E, BOTH

IN TH

E END

S AND

ALON

G TH

ELEN

GTH

OF TH

E RO

OF.

SCREW

IN PO

SITION

.20*

PA

RTS

INSTR

UC

TION

LH D

OO

R - 1

9

RH

DO

OR

- 20

25

mm

DIA

GR

OM

MET

(X2

)

WE A

DV

ISE TH

AT Y

OU

USE H

AN

D H

ELD D

RIV

ERS

RA

THER

THA

N P

OW

ER D

RIV

ERS

WH

EN FIX

ING

THE D

OO

RS

.IT IS IM

PO

RTA

NT TO

SU

PP

OR

T THE D

OO

RS

AT A

LL TIMES

WH

ILST FITTING

THE S

CR

EWS TO

ENSU

RE C

OR

REC

T A

LLIGN

MEN

T.

PA

RTS

INSTR

UC

TION

PA

RTS

INSTR

UC

TION

INSTR

UC

TION

INSTR

UC

TION

INSTR

UC

TION

INSTR

UC

TION

PA

RTS

PA

RTS

PA

RTS

PA

RTS

STEP 16

STEP 1

7

5

6

4*

19

20

POSITIO

N LH

DO

OR

'19' (N

ON

LOCKIN

G D

OO

R) SO

THAT

THE H

ING

ES ARE ALLIG

NED

WITH

THE TH

READ

ED FIXIN

GH

OLES, SCR

EW IN

POSITIO

N.

REPEA

T PRO

CESS WITH

RH

DO

OR '2

0' FIT TH

E 25mm

DIA

GRO

MM

ETS TO TH

E FRO

NT SID

E PANELS

(THESE AR

E CABLE ACCESS POIN

TS IF REQ

UIR

ED)

24*

REFER

TO FR

ON

T SH

EET FOR

DO

OR

ALIG

NM

ENT A

ND

AN

CO

RIN

G O

F UN

IT.

FIT CABLEG

RO

MM

ETSH

EAR.

STEP 1

8