global “short-circuit current ratings”

56
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Rev 5058-CO900B Global “Short-Circuit Current Ratings” Global Products, Global Solutions Jeff Battani Business Development Manager Industrial Components Business

Upload: trananh

Post on 02-Jan-2017

243 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900B

Global “Short-Circuit Current Ratings”Global Products, Global Solutions

Jeff BattaniBusiness Development ManagerIndustrial Components Business

Page 2: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 2

DISCLAIMERThis document is intended to provide general technical information on a particular subject or subjects and is not an exhaustive treatment of such subjects. Accordingly, the information in this document is not intended to constitute application, design, software or other professional engineering advice or services. Before making any decision or taking any action, which might affect your equipment, you

should consult a qualified professional advisor.

ROCKWELL AUTOMATION DOES NOT WARRANT THE COMPLETENESS, TIMELINESS OR ACCURACY OF ANY OF THE DATA CONTAINED IN THIS DOCUMENT AND MAY MAKE CHANGES THERETO AT ANY

TIME IN ITS SOLE DISCRETION WITHOUT NOTICE. FURTHER, ALL INFORMATION CONVEYED HEREBY IS PROVIDED TO USERS "AS IS." IN NO EVENT SHALL ROCKWELL BE LIABLE FOR ANY

DAMAGES OF ANY KIND INCLUDING DIRECT, INDIRECT, INCIDENTAL, CONSEQUENTIAL, LOSS PROFIT OR DAMAGE, EVEN IF ROCKWELL AUTOMATION HAVE BEEN ADVISED ON THE POSSIBILITY

OF SUCH DAMAGES.

ROCKWELL AUTOMATION DISCLAIMS ALL WARRANTIES WHETHER EXPRESSED OR IMPLIED IN RESPECT OF THE INFORMATION (INCLUDING SOFTWARE) PROVIDED HEREBY, INCLUDING THE

IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, AND NON-INFRINGEMENT. Note that certain jurisdictions do not countenance the exclusion of implied

warranties; thus, this disclaimer may not apply to you.

Excerpts from “UL Standard for Safety for Industrial Control Panels, UL508A” are copyright Underwriter’s Laboratories Inc.

Excerpts from the “2011 National Electrical Code” are copyright National Fire Protection Association

Page 3: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 3

Presentation Agenda

SCCR Background

NEC, UL 508A “SB” vs. IEC

rockwellautomation.com Web Tool

PowerFlex Drive Circuits

SMC Soft-Starter Circuits

MCS Motor Starter Circuits

Global SCCR Summary

Page 4: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Global Short-Circuit Current RatingsGlobal Products, Global Solutions!

4

Customer Solutions Competitiveness Common Design Coordinated Protection Complete Solutions

Page 5: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Importance of Short-Circuit Current Ratings

Short-Circuit: An over-current fault the exceeds normal full load currents... 10x, 100x, 1,000x of FLC Catastrophic results if SC Faults are not cleared properly

SC Faults are critical to: Worker Safety Customer Applications (Critical Care, Continuous Process) Circuit Components, Assemblies & System Installations Productivity & Downtime ($100k’s per hour)

We forget how much “power” we are really discussing: “65kA @ 400V” “100kA @ 480V” “80kA @ 690V”

5

Normal Load Current Short Circuit Current

Cur

rent

(A)

Available Short Circuit Current (Ipa)

Time

Clearing Time (tc)

Peak Let-Thru (Ipl)

Let-Thru (I2t)

Non-Current Limiting

Page 6: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

What is a Short-Circuit Current Rating?

Short-Circuit “Interrupting Rating” (Breaking Capacity): The maximum short circuit current at rated voltage that a over-current protective device can

safely interrupt and clear (Fuses & Circuit Breakers)

Short-Circuit Current Rating – SCCR: The maximum available short-circuit current an electrical component can sustain without the

occurrence of excessive damage when protected with an over-current protective device

“Motor Protection Circuit Breaker”Protective Device

Icu/Ics = 65kA @ 400V

“Combination Motor Controllers”Icu/Ics = 65kA @ 400V

IEC Type “2” Coordination

Page 7: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Building a Short-Circuit Current Rating

Protection Levels: Component Combinations Branch Circuit Panel Assembly

7

“Motor Protection Circuit Breaker” Icu/Ics = 65kA @ 400V

“Combination Motor Controllers”Icu/Ics = 65kA @ 400V

IEC Type “2” Coordination

“Panel SCCR” 65kA @ 400V

“Branch Circuit SCCR” 65kA @ 400V

Page 8: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Common Global SCCR Requirements

8

VUtility

35kA AFC

Main Switchgear

MCB1

F1

48kA AFC14kA AFCX X

XX 22kA AFC

Determine System Voltage & Frequency Determine Available Fault Currents (AFC) Ensure Control Panel SCCR covers the AFC Mark the Panels Accordingly

SCCR “Evaluation Process” varies greatly

480V, 60Hz

Page 9: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 9

Presentation Agenda

SCCR Background

NEC, UL 508A “SB” vs. IEC

rockwellautomation.com Web Tool

PowerFlex Drive Circuits

SMC Soft-Starter Circuits

MCS Motor Starter Circuits

Global SCCR Summary

Page 10: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

NEC, UL 508A “SB” vs. IECNorth American Markets

UL 508 Part I – All Equipment UL 508, 489, 1077 – Circuit Breakers UL 98 – Disconnect Switches UL 508 Part II – Mag Motor Controllers UL 508 Part III – Man Motor Controllers UL 508 Part IV – Comb Motor Controllers UL 508 Part V – Reduced Voltage Starters UL 508 Part IV – Solid-State AC Motor Control UL 508 Part X – Auxiliary Devices UL 1059 – Power & Terminal Blocks UL 508C – Power Conversion Equipment

NFPA 79 – Electrical Standard for Industrial Machinery

UL 508A (SB) – Industrial Control Panels UL 845 – Motor Control Centers UL 1558 – LV Switchgear

NEC (NFPA 70) – National Electrical Code CEC – Canadian Electrical Code

International Markets IEC 61947-1 – General IEC 61947-2 – Circuit Breakers IEC 61947-3 – Disconnect Switches IEC 61947-4 – Contactors & Starters

IEC 61947-4-2 – Soft-Starters IEC 61947-5 – Control Circuit Devices IEC 61947-7 – Terminal Blocks IEC 61800-3 – Variable Freq Drives

IEC 61204 – Electrical Equipment of Industrial Machines

IEC 61439 – LV Control-gear & Switchgear Assemblies

IEC 61912 – Application of SCCR (TR)

IEC 60364 – Low-Voltage Electrical Installations for Buildings

10

Category Products

Panels & Machinery

Electrical Installations

Page 11: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

SCCR on UL Industrial Control PanelsNEC & UL 508A

1111

General Use Industrial Control Panels:• Construction• Panels• Power Circuits• Control Circuits• Ratings• Markings• Specific Use IC Panels• Supplement SB:

“SCCR for IC Panels”

NEC Articles:• 409 – Industrial Control Panels

“General use, 600V or less”• 440 – Air Conditioning & Refrigeration• 610 – Cranes & Hoists• 670 – Industrial Machinery 409.110 Marking:

(3) Short-circuit current rating of the industrial control panel based on one of the following:a. Short-circuit current rating of

a listed and labeled assemblyb. Short-circuit current rating

established utilizing an approved method

FPN: UL 508A-2001, Supplement SB, is an example of an approved method

Page 12: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

UL 508A Supplement SB UL 508A – Industrial Control Panels

“Panel Builders Standard” Standardized process to determining

SCCR for panels Limited traditional analysis methods Evaluates Voltage Ratings (Y/D Systems) Default to minimum assigned ratings Forces all power components to have

“high fault” SCCR ratings Umbrella Testing UL Witnessed – all High Fault Tests!

12

Page 13: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

UL 508A SBDetermining SCCR’s - 3 Basic Steps

UL 508A Supplement SB “Short-Circuit Current Ratings for Industrial Control Panels” Shall be determined by the following evaluation procedure:

SB4.1: Short-Circuit Current Rating (SCCR)a) First, establish the short circuit current ratings of individual power circuit

components as specified in SB4.2b) Second, modify (limit) the available short-circuit current within a portion of a circuit

in the panel due to the presence of current limiting components as specified in SB4.3

c) Third, determine the overall panel short-circuit current rating as specified in SB4.4

13

Page 14: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

UL 508A SB4.2Individual Power Circuit Components

SB4.2.1 All power circuit components, including disconnect switches, branch circuit protective devices, branch circuit fuse holders, load controllers, motor overload relays, terminal blocks, and bus bars, shall have a short-circuit current rating expressed in amperes or kilo-amperes and voltage.

Exception No. 1: Power transformers, reactors, current transformers, dry-type capacitors, resistors, varistors, and voltmeters are not required to have a short circuit current rating.

Exception No. 2: The “S” contactor of a wye-delta motor controller is not required to have a short-circuit current rating.

14

Page 15: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

SB4.3 – Feeder components that limit the short-circuit current available:

SB4.3.1 – For branch circuits supplied by a power transformer with an isolated secondary winding, a power transformer with an isolated secondary…

SB4.3.2 – For branch circuits supplied by a Listed circuit breaker marked “current limiting” in the feeder circuit, the short circuit current rating…

SB4.3.3 – For branch circuits supplied by a Class CC, G, J, L, RK1, RK5, or T fuse in the feeder circuit, the short-circuit current rating…

15

UL 508A SB4.3Feeder Devices that Limit SC Current

Page 16: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

UL 508A SB4.3Current-Limiting Components

SB4.3.2 For branch circuits supplied by a Listed circuit breaker marked “current-limiting” in the feeder circuit, the short-circuit current rating on the line side of the circuit breaker shall be one of the following:

a) The short-circuit current rating of the feeder circuit breakerwhen all of the components in the branch circuit have a short-circuit current rating not less than the published peak let-through current of the circuit breaker, see Figure SB4.1, and the short-circuit current rating of all branch circuit protective devices on the load side are not less than the short-circuit current rating of the feeder circuit breaker;

b) The smallest short-circuit current rating of any branch circuit protective device on the load side of the feeder circuit breaker, when the conditions of SB4.3.2(a) exist except the short-circuit current rating of the branch circuit protective devices on the load side are less than the short-circuit current rating of the feeder circuit breaker.

c

Feeder CB“Current Limiting”

65kA SCCR

65kA SCC Available

Branch Circuit PD65kA SCCR

Motor Controller18kA SCCR

17kA Ip Let-through

a) 65kA Panel SCCR

16

Page 17: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

UL 508A SB4.4 Overall SCCR of the Panel

SB4.4.1 For each branch circuit provided with branch circuit protection within the industrial control panel, the smallest short-circuit current rating of all power circuit components on the load side of a branch circuit protective device and the control circuit over-current protection in SB3.2.1 shall be determined and compared with the short-circuit current rating of the branch circuit protective device. The smaller of the two ratings shall be assigned to the line side of the branch circuit protective device.In other words, use the lowest rating of a component or branch protective device to determine branch rating.

65kA

10kA

65kA 70kA

10kA Panel Rating

100kA

17

Page 18: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 18

UL 508A SB4.4 Panel SCCR – Validate Results

1. Panel SCCR will be determined by the smallest SCCR of any feeder or branch over-current protective device or component

2. Branch Circuit Protection Devices, BCPDs mustcover panel available fault level

3. All components and controllers with SCCR’s based on high-fault ratings must be used with the specified branch circuit protective device

4. And finally, the panel SCCR must cover the available fault current supplying the panel!

Available Fault Current:40kA @ 480V

Page 19: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

High Fault Ratings with Circuit Breakers & Fuses

Motor Controllers: Motor Starters Soft-starters Drives Servo Controllers

Wiring & Connection Systems: Busbar Mounting Systems Adapter Modules Commoning Links & Feeder Blocks Power Distribution Blocks Terminal Blocks Fuse Holders

Feeder Devices: Disconnect Switches Circuit Breakers

19

UL 508A SBComponents Requiring “High Fault” SCCR

19

Circuit Breaker & Fuse Solutions!

Page 20: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

140U-D Branch Circuit Protection Device

140U-D MCCB UL 489 Molded Case Circuit Breaker

– Current Limiting Thermal/Magnetic Protection 2 & 3 Pole 0.5 .. 30A Ir Range 480V, 65..100kA Interrupting Ratings 45mm wide Full Line Accessories:

– Aux, Shunt, Under-voltage– Commoning Links & Feeder Block– Operating Handles– Connection Modules

20

Page 21: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

MCC & IC Panel Applications – 140U-D

“Branch”140U-D MCCB(Iq = 65..100kA @ 480V)

“Feeder Breaker”140U-H..L MCCB(Iq = 65kA @ 480V)

Vertical Bus(65kA @ 480V)

Horizontal Bus(65kA @ 480V)

ACB Main Incomer

“Motor Branch Circuit Breaker”140U-H..L MCCB(Iq = 65kA @ 480V)

“Non Motor Loads”LightingHeatersMetering

TransformersPower SuppliesControl Circuits

PLC Control(Iq = 65kA @ 480V)

“Fuseless & Mission Critical Circuits”

Eliminates requirement for “Series or Cascading Ratings”21

Page 22: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

IEC Switchgear & Control-gearApplication of SCCR per IEC 61439-1

22

IEC 61439 Part 1 - General Rules Covers all Switchgear & Control-gear variants in 61439 Series No longer includes TTA or PTTA designations, now satisfied thru

verification rules

General requirements: Panel must have a SCCR rating that covers the available fault current

Same requirement as NEC & UL Panel SCCR is determined by equipment manufacturer per 61439-1

Same requirement as NEC & UL Different process to determine ratings

Page 23: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

IEC 61439-1Verification of Performance under Short-circuit Conditions

23

Verification by the application of Design Rules, Calculation or Test. Verification based on the “Reference Design”

Original Manufacturer Design Must be Tested

Verification not required for the following; Short-circuit Prospective Fault (Icp) or Withstand (Icw) is <10kA Conditional Short-circuit Current where the Ipk is <17kA Auxiliary Circuits are connected to transformers < 10kA

All other circuits must be verified

Page 24: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

IEC 61439-1“Reference Design”

24

“Reference Design” based on: Original Manufacturer assembly Focus on the bus structure & connection systems

Verification by test for SC Current Withstand! Types of Ratings:

Short-time Current Withstand Icw = Rated kA for 1..3 sec. I2t & Ipk (Thermal/Dynamic Stress)

Conditional Short-circuit Current Icc = Rated kA at rated voltage with specified SCPD

(CB or Fuses) Ratings can be used for verification by calculation:

Acceptability of assembly for installation Evaluation of circuits within the assembly Coordination of SCPD selection

Reference DesignUe = 415VIcw = 50kA, 1 secIpk = 105kA

SystemV = 400Vf = 50HzIcp = 25kA

Internal CircuitsFeeders & BCPD = CBIcu/Ics = 50kA V = 415VBranch ComponentsIcc= 50kA V = 415V

Page 25: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

IEC 61439-1 SC Verification Design Checklist

Verification by “Design” Compares original Reference Design

to new variant assembly Design Checklist reviews:

Icw, conductor cross-section, spacings, materials, enclosure size & compartment design

If all questions answered “yes”, additional verification not required

Additional evaluations: Series or Cascading Ratings Circuit Impedances, Cable Lengths Let-thru Characteristics (I2t & Ipk) Withstand Characteristics (kA & tsec) Devices evaluated (power blocks ?)

25

Page 26: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 26

Presentation Agenda

SCCR Background

NEC, UL 508A “SB” and IEC

rockwellautomation.com Web Tool

PowerFlex Drive Circuits

SMC Soft-Starter Circuits

MCS Motor Starter Circuits

Executive Summary

Page 27: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Branch Circuit Solutions

Branch circuit solutions can be complex: Component selection can be difficult to determine

coordinated “High Fault” SCCR

RA Branch Circuit Solutions: Tested at RA “Accredited” High Current Test Facilities Test Programs approved & witnessed by UL

Third Party Certification Ratings included in UL File Reports

Ratings are typically attained with standard component sizing, limited oversizing required

Provide web tool for “customer ease of selection” Select product solution Select application parameters Output: SCCR Selection Table and “One Line BOM”

27

Page 28: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 28

Global SCCR Applications

50kA, 380V

65kA, 400V

50kA, 415V

65kA, 400V

50kA, 525V

65kA, 460V

30kA, 575V

80kA, 690V

50kA, 440V

65kA, 400V

50kA, 690V

65kA, 400..460V

50kA, 575V

50kA, 380V

50kA, 380..415V

65kA, 400..500V25kA, 690V

50kA, 400V

Page 29: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 29

Presentation Agenda

SCCR Background

NEC, UL 508A “SB” vs. IEC

rockwellautomation.com Web Tool

PowerFlex Drive Circuits

SMC Soft-Starter Circuits

MCS Motor Starter Circuits

Global SCCR Summary

Page 30: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

SCCR for Motor Starter Combinations Global Voltages:

380..400V, 415V, 440V, 525V, 690V 50Hz 460/480, 575/600V 60Hz

Short Circuit Performance: 50, 65 & 100kA Type 1, Type 2

Branch Protection Devices: Fuses, MCP, MCCB, MPCB

Motor Starters: (0.1..860A) 2C Starters (MPCB + Contactor) 3C Starters (MCP + Contactor + OLR) 3C Starters (Fuses + Contactor + OLR) 2C Load Feeder (MCCB + Contactor)

Motor Overload Protection: Electronic Bimetal 825

30

Page 31: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Selection Tables & Test Summary Letters3 Component Starters (MCP + Contactor + OLR)

31

- SCCR: 65kA @ 460V - 3C Starters w/ UL MCP- Type “2” Coordination

Page 32: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Selection Tables & Test Summary Letters2 Component Starters (MPCB + Contactor)

32

- SCCR: 65kA @ 400V - 2C Starters w/ MPCB- Type “2” Coordination

Page 33: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 33

Presentation Agenda

SCCR Background

NEC, UL 508A “SB” vs. IEC

rockwellautomation.com Web Tool

PowerFlex Drive Circuits

SMC Soft-Starter Circuits

MCS Motor Starter Circuits

Global SCCR Summary

Page 34: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

SCCR Branch Circuit Solutions SMC Soft-Starters

34

Global Voltages: 220V, 380..400V, 415V, 440V, 525V, 690V 50Hz 200-208V, 230V, 460V, 575V 60Hz

Short Circuit Performance: Standard Fault, 65 & 100kA Type 1, Type 2 Coordination

Branch Protection Devices: Fuses & Circuit Breakers

Soft-Starters: (1..800A) SMC-3 SMC-50 SMC Flex

Starting Modes: Line & Delta Connected Motors Standard & Heavy Duty

Page 35: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Soft-Starter Circuit SolutionsLine & Delta Connected

35

SMC-50Delta Connected Line Connected

SMC-3Delta Connected Line Connected

1 3 5

M3~

R

SMC 50

K2MOutput

K1M Input

BCPDFused Disconnect

By‐passStarter

SCR Fuse

Terminal Block

1 3 5

M3~

R

SMC‐50

K2MOutput

K1M Input

BCPDFused Disconnect

By‐passStarter

SCR Fuse

K1M Input

Fuse SCPD

SMC‐3

K2M Output

M3~

1 3 5

SCR Fuse

1 3 5

SMC‐3

K2M Output

K1M Input

BCPDFused Disconnect

SCR Fuse

M3~

Page 36: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

SCCR Selection TableSMC-3 w/ Fuses

36

Short-circuit Coordination

Starter Type: Soft-starter - Line Connected MotorsNormal Duty Rating - AC53bFuses + Line Contactors + SMC-3

S.C. Protective Device: UL/CSA Class J & L Fuses, Current Limiting

Line Contactor: 100-C, 100-D (100S-C, 100S-D)Soft-starter: SMC-3 Smart Motor ControllerRated Operational Voltage: 460V 60Hz (480V Line)Test Voltage: 600V 60HzRated Conditional S.C. Current (Iq): 70kA (rms sym.)Level of S.C. Coordination: Type "1" or "2" per IEC 60947-4

UL 508 High Fault SCCR

Line Contactor3 ph 1500 rpm Thermal Utilization Max. Current Disconnect Switch Input/Output Max Current Coordination

Cat. No. Setting Category Class Rating Cat. No. Cat. No. Class Rating Type[HP] [A] 1) 2) [A] IEC 60947-2 3) [A] Class J & L Fuses 4) 5) [A] 6) Remark1/2 1.1 150-C3NB… 1.0 - 3.0 AC53b: 3.5-15: 3585 J 1.6 194R-J30-1753 100-C09… HSJ 3 ---3/4 1.6 150-C3NB… 1.0 - 3.0 AC53b: 3.5-15: 3585 J 2.25 194R-J30-1753 100-C09… HSJ 6 ---1 2.1 150-C3NB… 1.0 - 3.0 AC53b: 3.5-15: 3585 J 3 194R-J30-1753 100-C09… HSJ 6 ---

1 1/2 3.0 150-C3NB… 1.0 - 3.0 AC53b: 3.5-15: 3585 J 4.5 194R-J30-1753 100-C09… HSJ 10 ---2 3.4 150-C9NB… 3.0 - 9.0 AC53b: 3.5-15: 3585 J 6 194R-J30-1753 100-C09… HSJ 10 ---3 4.8 150-C9NB… 3.0 - 9.0 AC53b: 3.5-15: 3585 J 8 194R-J30-1753 100-C09… HSJ 15 ---5 7.6 150-C9NB… 3.0 - 9.0 AC53b: 3.5-15: 3585 J 12 194R-J30-1753 100-C09… HSJ 15 ---

7 1/2 11 150-C16NB… 5.3 - 16 AC53b: 3.5-15: 3585 J 17.5 194R-J30-1753 100-C12… HSJ 25 ---10 14 150-C16NB… 5.3 - 16 AC53b: 3.5-15: 3585 J 20 194R-J30-1753 100-C16… HSJ 25 ---15 21 150-C25NB… 9.2 - 25 AC53b: 3.5-15: 3585 J 35 194R-J60-1753 100-C23… HSJ 40 ---20 27 150-C30NB… 10 - 30 AC53b: 3.5-15: 3585 J 45 194R-J60-1753 100-C30… A70P 70 ---25 34 150-C37NB… 12.3 - 37 AC53b: 3.5-15: 3585 J 50 194R-J60-1753 100-C37… A70P 80 ---30 40 150-C43NB… 14.3 - 43 AC53b: 4.5-30: 1770 J 70 194R-J100-1753 100-C43… A70P 100 ---40 52 150-C60NB… 20 - 60 AC53b: 4.5-30: 1770 J 80 194R-J100-1753 100-C60… A70P 100 ---50 62 150-C85NB… 28.3 - 85 AC53b: 4.5-30: 3570 J 110 194R-J200-1753 100-C72… A70P 175 ---60 77 150-C85NB… 28.3 - 85 AC53b: 4.5-30: 3570 J 125 194R-J200-1753 100-C85… A70P 200 ---75 96 150-C135NB… 34 - 135 AC53b: 3.5-30: 1770 J 150 194R-J200-1753 100-C97… A70P 250 ---

100 124 150-C135NB… 34 - 135 AC53b: 3.5-30: 1770 J 200 194R-J200-1753 100-D140… A70P 315 ---125 156 150-C201NB… 67 - 201 AC53b: 3.5-30: 1770 J 250 194R-J400-1753 100-D180… A70P 400 ---150 180 150-C201NB… 67 - 201 AC53b: 3.5-30: 1770 J 300 194R-J400-1753 100-D180… A70P 400 ---200 240 150-C251NB… 84 - 251 AC53b: 3.5-30: 1770 J 400 194R-J400-1753 100-D250… A70P 630 ---250 302 150-C317NB… 106 - 317 AC53b: 3.5-30: 1770 J 500 194R-J600-1753 100-D300… A70P 800 ---300 361 150-C361NB… 120 - 361 AC53b: 3.5-30: 1770 J 600 194R-J600-1753 100-D420… A70P 900 ---350 414 150-C480NB… 160 - 480 AC53b: 3.5-30: 1770 L 700 194R-L800-1753 100-D630… A70P 900 65kA400 477 150-C480NB… 160 - 480 AC53b: 3.5-30: 1770 L 800 194R-L800-1753 100-D630… A70P 900 65kA

Type 2

Motor IEC Coordination

Type 2

Branch Circuit Protection Device - Fuse SCR Fuse (Optional)SMC-3

K1M Input

Fuse SCPD

SMC‐3

K2M Output

M3~

1 3 5

SCR Fuse

- SCCR: 70kA @ 460V - UL Fuse Protection- Normal Duty Starting- Type “2” Coordination

Page 37: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 37

Presentation Agenda

SCCR Background

NEC, UL 508A “SB” vs. IEC

rockwellautomation.com Web Tool

PowerFlex Drive Circuits

SMC Soft-Starter Circuits

MCS Motor Starter Circuits

Executive Summary

Page 38: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

SCCR Branch Circuit Solutions PowerFlex Component Drives

38

Global Voltages: 220V, 380..400V, 415V, 440V, 525V, 690V 50Hz 230/240V, 460/480, 575/600V 60Hz

Short Circuit Performance: 65 & 100kA IEC Type 1 & 2 Coordination

Branch Protection Devices: Fuses & Circuit Breakers (MCCB, MPCB)

Motor Starters: (1..800A) PowerFlex 525 PowerFlex 4/4M PowerFlex 750 Series

Circuit Variables: Circuit Protection Components Power/Line Conditioning Components Control Components

Page 39: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Drive Circuit Solutions

39

Core Drive Components: Branch Circuit Protection Drive EMC Filter Isolation Transformers Line Reactors (Input/Output) Terminators Reflective Wave Devices

Control Components: Branch Circuit Protection Isolation Contactors (Input /Output) Bypass Starters Multi-Motor Controllers (Output)

Note: Components require SCCR’s per UL 508A SB

Line

Multi-motor

Branch circuit Protection Device“Fuses or Circuit Breakers”

Isolation Contactor

Output Contactor

Bypass Starter

Single Motor

Line Reactor

RWTM

SCR Fuse

Page 40: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

SCCR Selection TablePowerFlex 525 w/ Fuses

40

- SCCR: 100kA @ 460V - UL Fuse Protection- “Standard” Fuse Sizing (Max)- Normal & Heavy Duty Starting- Type “2” Coordination

Page 41: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

SCCR Selection TablePowerFlex 525 w/ Fuses

41

- SCCR: 100kA @ 460V - UL Fuse Protection- “Optimized” Fuse Sizing- Normal & Heavy Duty Starting- Type “2” Coordination

Page 42: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 42

SCCR Selection TablePowerFlex 525 w/ Circuit Breakers

- SCCR: 65kA @ 460V - MCCB Circuit Breaker Protection- Normal & Heavy Duty Starting- Type “2” Coordination

Page 43: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 43

SCCR Selection TablePowerFlex 525 w/ Circuit Breakers

- SCCR: 65kA @ 400V - Circuit Breaker Protection- Normal & Heavy Duty Starting- Type “2” Coordination

Page 44: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 44

Disconnecting Means

Connection Systems

Branch Circuits “Power”

Branch Circuits “Control”

Page 45: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 45

Presentation Agenda

SCCR Background

NEC, UL 508A “SB” vs. IEC

rockwellautomation.com Web Tool

PowerFlex Drive Circuits

SMC Soft-Starter Circuits

MCS Motor Starter Circuits

Global SCCR Summary

Page 46: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 46

Web Selection Tool

Focus on Branch Circuit Solutions: Electromechanical Starters Soft-Starters Component Drives

Selection based on: Common Voltage & Frequency Common SCCR Common Level of Coordination

Data subject to change: New component introductions Optimized combination ratings“Always Use Current Posted Documentation”

Page 47: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Product CategoryIEC Motor Control

47

Page 48: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

General Starter Data - Starter Type2 Component Starters (MPCB + Contactor)

48

Page 49: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

System Voltage Data – Motor Voltage460V, 60Hz

49

Page 50: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Performance Specification140M + 100-C (Type E)

50

Page 51: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Available DocumentsSCCR Selection Table & Test Summary Letter

51

Page 52: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Selection Table & Test Summary LetterView, Print or Download

52

460V, 65kA HP “SCCR Selection Table” 460V, 65kA HP “Test Summary Letter”

Page 53: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

www.rockwellautomation.com/ … productcertifications/ul508a

53

Page 54: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Global SCCR Summary

High Fault SCCR requirements increasing globally

UL 508A SB procedure can be applied to global applications

RA customers require solutions for global voltages & faults levels

Utilize www.rockwellautomation.com/...productcertifications/ul508a Complete Branch Circuit Solutions:

MCS Starter Circuits SMC Soft-starter Circuits PowerFlex Drive Circuits

UL Witnessed & Listed Ratings SCCR Selection Tables – “One Line BOM”

Improving Customer Solutions!

54

Page 55: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

www.rockwellautomation.com

Follow ROKAutomation on Facebook & Twitter.Connect with us on LinkedIn.

Rev 5058-CO900B

Thank you for your time!!

Global “Short-Circuit Current Ratings”Global Products, Global Solutions

Page 56: Global “Short-Circuit Current Ratings”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 57

Presentation Agenda

SCCR Background

NEC, UL 508A “SB” vs. IEC

rockwellautomation.com Web Tool

PowerFlex Drive Circuits

SMC Soft-Starter Circuits

MCS Motor Starter Circuits

Global SCCR Summary