gmaw (gas metal arc spray transfer) · a baseline weld was made using automated welding equipment....

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MillerWelds.com © 2013 Miller Electric Mfg. Co. #263870 V 26.5 A 235 IPM 300 V 22.5 V 30.5 IPM 16 + - - Drag + Push +10° CFH 35 3/4” (Flush Tip) 45° A 212 A 247 Wire Type: 0.045 ER70S-6 (Quantum Arc 6) Transfer Mode: Spray Shielding Gas: 90% Argon / 10% Carbon Dioxide Travel Direction: Forehand (Push) Base Metal: 1/4 in. Cold Rolled Carbon Steel Nozzle Diameter: 5/8 in. Decreased Increased A baseline weld was made using automated welding equipment. Voltage, Wire Feed Speed, Travel Speed and Contact-Tip-to-Work Distance were then adjusted individually from baseline weld settings to illustrate how each parameter affects a fillet weld when raised and lowered. Icons in grey indicate the specific parameter adjusted; in the case of amperage, the icon represents the value measured. Baseline Weld Variables Voltage A 213 1” IPM 20 IPM 350 A 210 A 237 Increased Increased Increased A 282 IPM 250 IPM 12 5/8” (FLUSH TIP RECESS) A 253 A 241 Decreased Decreased Decreased Wire Feed Speed Travel Speed Contact Tip To Work

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Page 1: gmAW (Gas Metal Arc Spray Transfer) · A baseline weld was made using automated welding equipment. Voltage, Wire Feed Speed, Travel Speed and Contact-Tip-to-Work Distance were then

gmAW (Gas Metal Arc Spray Transfer)

MillerWelds.com© 2013 Miller Electric Mfg. Co. #263870

V26.5

A235

IPM

300

V22.5

V30.5

IPM

16+-

- Drag

+ Push

+10°CFH

35 3/4” (Flush Tip)

45°

A212

A247

Wire Type: 0.045 ER70S-6 (Quantum Arc 6) Transfer Mode: Spray

Shielding Gas: 90% Argon / 10% Carbon Dioxide Travel Direction: Forehand (Push)

Base Metal: 1/4 in. Cold Rolled Carbon Steel Nozzle Diameter: 5/8 in.

Decreased Increased

A baseline weld was made using automated welding equipment. Voltage, Wire Feed Speed, Travel Speed and

Contact-Tip-to-Work Distance were then adjusted individually from baseline weld settings to illustrate how

each parameter affects a fillet weld when raised and lowered. Icons in grey indicate the specific parameter

adjusted; in the case of amperage, the icon represents the value measured.

Base

line

Wel

d Va

riabl

esVo

ltage

A213

1”

IPM

20

IPM

350

A210

A237

Increased

Increased

Increased

A282

IPM

250

IPM

12

5/8” (FLUSH TIP RECESS)

A253

A241

Decreased

Decreased

Decreased

Wire

Fee

d Sp

eed

Trav

el S

peed

Cont

act T

ip T

o W

ork