gosselin presentation
Post on 19-Oct-2014
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DESCRIPTION
Company presentation of Gosselin corporation, The petri dish European leading manufacturerTRANSCRIPT
Established in 1965, GOSSELIN, located in Borre, near Hazebrouck in the North of France, specialises in the manufacture of plastics disposable for laboratory use. This innovative use of plastic having appealed from the outset to end users, demand has not ceased to increase from the set up of the company. GOSSELIN is now the leading european manufacturer to offer such a wide range of disposable.
SCOPES OF APPLICATION
MICROBIOLOGY INDUSTRIES ENVIRONMENT MEDICAL DAIRY
INJECTION MOULDING
INJECTION BLOW-MOULDING
BI-INJECTION MOULDING
EXTRUSION BLOW-MOULDING
OUR METHODS OF MANUFACTURE
IONISATION ON-SITE (β)
SILK-SCREEN PRINTING
LABELLING
CUSTOMIZED PACKAGING
ADDITIVE DOSING
ADDITIONAL CAPABILITIES
MORE THAN 40 YEARS EXPERIENCE...
COMPANY HISTORY
Created by Pierre Gosselin
First Petri dish production
Installation of an ionisation plant (β)
Certification to ISO 9001 (2001)
New petri dish cleanroom production unit (2500 m2)
Acquisition of Framoplast
New warehouse unit (3700m2)
Creation of Research & Development department
Improvements to the environmental conditions of the factory site
Creation of PLASLAB Holding company between CDC and Gosselin (Caisse des dépôts et consignations)
Bruxelles : 1h3035 min by Thalys (train)
GosselinHead office, Borre
Londres : 3h1h40 by Eurostar (train)
Paris : 2h1h by TGV (train)
Düsseldorf : 3h30
Amsterdam : 3h
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GEOGRAPHICAL SITUATION
FACTORY SITE OF MORE THAN 20 000 m2
• 2 CORPORATE IDENTITIES : GOSSELIN & ELECTRON NORD
• 2 SUBSIDIARIES : GOSSELIN TUNISIE & ELECTRON NORD
• 12 000 M2 OF WAREHOUSING
• 300 EMPLOYEES
• TURNOVER 2008 : € 42.4 MILLIONS
• 8 000 M2 OF PRODUCTION AREAS
THE COMPANY
Gosselin France
Gosselin Tunisie
Unit 1 : Production1
Unit 2 : Petri dish production
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Unit 3 : Finished product stock
3
Administration4
Ionisation unit5
R & D Department6
Component stores7
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BORRE SITE, FRANCE
ACTUAL TURNOVER AND 2009 ESTIMATE
45,00
40,00
35,00
30,00
25,00
20,00
15,00
10,00
5,00
0,00
20042005
20062007
20082009*
34.25
39.00
* estimation
38.75
40.2542.25
45.00
Years
C.A. € Millions
BREAKDOWN OF TURNOVER
EXPORT48.5 %
FRANCE51.5 %
2008 TURNOVER
GROWTH OF THE WORKFORCE SINCE 1984
Years
Employees
270
280
290
300
310
320
330
2004 2005 2006 2007 2008
MATERIAL PROPERTIES AUTOCLAVABLE OPTICAL QUALITIES AND ASPECTTEMPERATURE
RANGE FOR USE MINI MAXI
Polystyrene (PS) Hard, brittle No Transparent -40°C +65°C
Polypropylene (PP)Supple to rigid, good mechanical resistance, high
chemical resistanceYes Translucent -20°C* +121°C
Polypropylene Copolymer (PPCO)Supple to rigid, good mechanical resistance, high
chemical resistanceYes Translucent -40°C +121°C
High density Polyethylene (PEHD) Supple, high mechanical resistance No Translucent to opaque -80°C +120°C
Low density Polyethylene (LDPE) Supple, high mechanical resistance No Translucent to opaque -80°C +75°C
Polyethylene terephtalate (PET)Hard, unbreakable, very good mechanical
resistanceNo Transparent -40°C +50°C
Polycarbonate (PC)Hard, unbreakable, good mechanical resistance,
high chemical resistanceYes Transparent -135°C +135°C
(*) The static storage of polypropylene at negative temperatures is possible.However, it weakens the product, handle with care avoiding shocks.
PLASTICS MATERIALS USED
PRODUCTION CAPACITY
46 injection moulding presses from 75 to 300 tons
260 injection moulds and 34 blow moulds
15 robots and 21 screwing machine
1 injection blow-moulding machine
Cleanroom production facilities9 blow-moulding machines for bottlesfrom 30 ml to 2700 ml
PETRI DISHES PRODUCTION
THE LEADING EUROPEAN MANUFACTURER OF PETRI DISHES1 MILLION PER DAY
PRODUCTION ENVIRONMENT
CLEANROOM
ISO 5 (class 100)
ATMOSPHERE REGURLARLY FILTERED AND MONITORED
100 % OF OUR CUSTOMERS APPROVE OUR PRODUCTION
AUTOMATED PETRI DISH PRODUCTION
2 cleanrooms for production, permanent filtered air
Injection moulding of the dishes
Hot dishes closed by robots
Automatic packaging (without human contact) in cleanroom under laminar flow
Visual inspection prior to packing in carton
Sleeve in heavy gage Polyethylene (PE)
Arrow indicates orientation of the dishes
Recycling logo on each sleeve on each carton
EASY TO OPEN ASEPTIC DISHES
• Saves time when opening
• Open by manually tearing along the perforated line thus avoiding the use of a cutting tool
PACKAGING
On each cartonOn each sleeve
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PE - LD
TRACEABILITY UP TO THE CLEANROOM
• 1 label on the box
• 1 label on the inner packaging guaranteeing product traceability up to the cleanroom
SPECIAL CLEANROOM PACKAGING
• Double outer packaging
• The first layer of outer packaging lowered onto the box flaps guarantees the sanitary level of the dishes until they arrive in the cleanroom thanks to the seconds layer of outer packaging, thus preventing any particle contamination.
QUICK TO OPEN OUTER PACKAGING
• Unsealed outer packaging for quicker unpacking
PACKAGING
PRODUCTION QUALITY CONTROL
Regular control of microbes and particulates
Microbiological test by an independant laboratory
Dimensional checks (base and lid)
Flatness checks
Visual inspection
Inspection of sleeves (welds)
STORAGE OF FINISHED PRODUCTS3 500 M2 / 2 900 PALLETS
WAREHOUSE
IONISATION UNIT
β Beta (used Plastiques Gosselin) : electricity
Υ Gamma : radioactivity
Ethylene oxide
Autoclaving
IONISATION BY ELECTRIC-SOURCE : DESTROYS GERMS AND MICRO-ORGANISMS
STERILISATION PROCEDURES
Stérile RSAL ≥ 6
Petri dishes, thiosulfate bottles
IonisedSAL ≅ 6
Containers, loops and spreaders, bottles...
Aseptic ISO 5SAL ≅ 5
Petri dishes
AsepticSAL ≅ 3 & 4
Containers, test tubes,...
PROPRE SAL ≅ 3Autoclavable bags, pots with spoon,
manually assembled products...
SANITARY LEVELS
CAPACITY : 300 000 CARTONS / YEAR
IONISATION UNIT ON-SITE SHORTERN THE SUPPLY CHAIN PIPELINE
INTEGRATED IONISATION FACILITIES
STRUCTURE OF RESEARCH & DEVELOPMENT DEPARTMENT
1 R & D DIRECTOR
4 R & D PROJECT MANAGER
2 METHODS TECHNICIANS
RESEARCH & DEVELOPMENT DEPARTMENT
RESEARCH AND DEVELOPMENT
Customer behaviour analysis
Feasability study and drafting of the project
Raw materials choice, tools design
Industrial tools, manufacturing lines and automation
QUALITY DEPARTMENT
ISO 9001 : VERSION 2008 FDA REGISTERED
IN PROCESS CONTROL PROCEDURE
• Visual inspection
• Mechanical checks (leak tests, cap tightness,...)
• Microbes and particulates tests
QUALITY DEPARTMENT
TRACEABILITY
Previous code
Quantity per carton
Expiry date (sterilisation)
Product code and description
Single use symbol
Batch number
Year, day, time of production and carton number
Barcode
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LASER MARKING OF BATCH NUMBER AND USE BY DATE FOR IONISED PRODUCTS
TRACEABILITY
DETACHABLEAFFIXED ON EACH CARTONIMMEDIATELY AVAILABLE ON RECEIPT OF THE GOODS
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Sterilisation indicator : becomes red after sterilisation
Product information : reference, batch number
Sterilisation information : date, dosage, carton number
Detachable certificate (for your records)
Details and information remain on the carton
CERTIFICATE OF STERILISATION