haitian plastics machinery group co., ltd. haitian mars 2 high especificaciones.pdfht 20150409-iv...

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HT 20150409-IV Haitian Mars/h Series Haitian Mars Series Specifications / high 1700-4800KN Haitian Plastics Machinery Group Co., LTD. No.1688 Haitian Road, Xiaogang, Beilun, Ningbo , P.R, China. Zipcode: 315821 Tel.: + 86 (0) 574 86177005 86177242 Fax: + 86 (0) 574 86177181 86221864 Email: [email protected] Haitian Partner:

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Page 1: Haitian Plastics Machinery Group Co., LTD. Haitian Mars 2 High Especificaciones.pdfHT 20150409-IV Haitian Mars Ⅱ /h Series Haitian Mars Series Specifications / high 1700-4800KN Haitian

HT

2015

0409

-IVH

aitian M

arsⅡ

/h Series

Haitian Mars SeriesSpecifications / high

1700-4800KN

Haitian Plastics Machinery Group Co., LTD.

No.1688 Haitian Road, Xiaogang, Beilun, Ningbo , P.R, China.Zipcode: 315821Tel.: + 86 (0) 574 86177005 86177242Fax: + 86 (0) 574 86177181 86221864Email: [email protected]

Haitian Partner:

Page 2: Haitian Plastics Machinery Group Co., LTD. Haitian Mars 2 High Especificaciones.pdfHT 20150409-IV Haitian Mars Ⅱ /h Series Haitian Mars Series Specifications / high 1700-4800KN Haitian

Injection speed (mm/s)

Common IMM MAⅡ/h Civilian products

application

MAⅡ/h Packaging application

250

200

150

100

50

0

Haitian will consistently and persistently introduce advanced plastic injection molding technology to the market. In close cooperation with our customers, we are always seeking for new solutions in machine engineering and molding processing.

Our MA II/h series high-performance injection molding machines come with an overall improved design. We have carried out great improvements regarding issues that occur during short cycle high-speed molding processes such as oil leakage or machine lifetime. Using modern processing technologies and advanced injection control, we can guarantee a short response time as well as high efficiency, performance and stability.

The MA II/h series with its advanced performance is widely used in the plastic processing industry. Especially for thin-wall products and multi-cavity products, but also in the traditional industry, it remarkably increases the product efficiency.

www.haitian.com2 3

MA 3300Ⅱ/1700h

_ +

1700 kN 4800 kN

High injection speedHigh-speed filling leads to a relatively lower interior stress of the product, which reduces the risk of deformation and the weight of the end product.

The injection speed chosen for an application depends on the product.

Shorter Dry Cycle Time

Clamping efficiency increased by 20% compared to common IMM.

Dry cycle time(s)

Common IMM

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

170T 210T 270T 330T 390T 480T

MAⅡ/h

Haitian Mars Ⅱ /h SeriesHigh-Performance Injection Molding Machine

We Create Advantage

Multifarious: Broader Process WindowThanks to an immense increase of the injection speed compared to common machines and a sustantially shortening of the response time, a broader variety of products can be manufactured.

Solid: Stronger Mechanical Structure Optimization and strengthening of the clamping and injection unit as well as the machine base; an increased machine weight by 30% compared to common machines guarantees the reliability required for high-speed production.

Fast: Increased ProductivityIn order to meet the process characteristics of injection molding manufacturing, an optimized and combinational design, including mechanical parts, hydraulics and controls, greatly shorten the cycle time of the injection molding production.

Economical: Lower CostA high performance servo system meets high precision and energy saving requirements, a dynamical system with an optimized torque allows the frequent start and stop of the motor as required for short cycle products.

Page 3: Haitian Plastics Machinery Group Co., LTD. Haitian Mars 2 High Especificaciones.pdfHT 20150409-IV Haitian Mars Ⅱ /h Series Haitian Mars Series Specifications / high 1700-4800KN Haitian

www.haitian.com4 5

Figure ①

Machine structure design for a long lifetime:A double relief notch structure is used for the tie bars to more evenly distribute the stress on tie bars and screw thread, which leads to a longer lifetime.

Figure ②

High precision double linear guide rail:Minimal friction factor, injection and plasticizing process resistance low, and well distributed

Our Service:

Professional All-round ServiceRest assured that our senior pre- and after-sales service engineers always provide you with excellent injection molding guidance as well as efficient solutions in the unlikely event of any issues occurring.

Comprehensive Package ServiceBesides our plastic injection molding equipment, we also offer comprehensive sets of equipment such as in-mold labeling (IML) systems (incl. injection molding machine, mold, labels, labeling machine, conveyor, as well as corresponding training and guidance for operation and key technology).

Professional Mold Testing ServiceWe offer professional mold testing areas with complete equipment to meet various mold testing requirements for all kind of end products.

Customized ServiceNo matter what kind of special requirements you might have, whether the program has to be amended, extra functions have to be added or special specifications are requested - we will always meet all your requirements, because we do not only provide satisfying products, but also products that meet your needs.

④③

⑤① ②

Figure ③

High load, self-lubricating shaft bearing:Machine wear and tear reduced, lower maintenance cost and less oil staining.

Figure④

High response oil-channel design:Rapid injection speed acceleration, response time increased by 100% compared to common machines, guarantees the perfect filling of products with a high flow length ratio.

Figure ⑤Highly rigid machine body:Finite element analysis applied on initial machine body; compared to machine bodies with similar load, deformation reduced by more than 30%, thus the stability of the whole machine significantly increased.

Haitian Mars Ⅱ /h SeriesHigh-Performance Injection Molding Machine

Page 4: Haitian Plastics Machinery Group Co., LTD. Haitian Mars 2 High Especificaciones.pdfHT 20150409-IV Haitian Mars Ⅱ /h Series Haitian Mars Series Specifications / high 1700-4800KN Haitian

www.haitian.com6 7

Application for Civilian and Household Industry

Description: Simple clothes hanger

Material: PP

Weight: 35g

Mold cavity: 4 out of 1

Used machine model:

MA 2700Ⅱ/1100h (Cycle time: 18 sec)

Formerly used machine model:

MA 2800Ⅱ/1350 (Cycle time: 22 sec)

Application for Civilian and Household Industry

Description: Middle sized rectangular food storage box

Material: highly transparent PP

Weight: 75g

Mold cavity: 4 out of 1

Used machine model: MA 3300Ⅱ/1700h (Cycle time: 22 sec)

Formerly used machine model: MA 3200Ⅱ/1700 (Cycle time: 26 sec)

Application for Thin-wall Packaging

Description: Disposable aviation cup

Material: PS

Weight: 10.3g

Mold cavity: 8 out of 1

Used machine model:

MA 3300Ⅱ/h (Cycle time: 8.5 sec)

Formerly used machine model:

320 T machine (Cycle time: 12.2 sec)

Description: Food take-away box

Material: PP

Weight: 15.5g

Mold cavity: 4 out of 1

Used machine model:

MA 3300Ⅱ/h (Cycle time: 5.8 sec)

Formerly used machine model:

320 T machine (Cycle time: 8.1 sec)

Application for Medical Industry

Description: Needle guard

Material: PP

Weight: 0.57g

Mold cavity: 228 out of 1

Used machine model:

MA 2700h (Cycle time: 11.4 sec)

Formerly used machine model:

280 T machine (Cycle time: 15.2 sec, high

rate of spoiled products)

Description: 5ml Syringe

Material: PP

Weight: 2.5g

Mold cavity: 48 out of 1

Used machine model:

MA 2700h (Cycle time: 10.2 sec)

Formerly used machine model:

250 T machine (Cycle time: 14.9 sec)

Remark: Different machine configurations are required for different applications. Remark: Different machine configurations are required for different applications.

Haitian Mars Ⅱ /h SeriesHigh-Performance Injection Molding Machine

Page 5: Haitian Plastics Machinery Group Co., LTD. Haitian Mars 2 High Especificaciones.pdfHT 20150409-IV Haitian Mars Ⅱ /h Series Haitian Mars Series Specifications / high 1700-4800KN Haitian

www.haitian.com8 9

MA1700 Ⅱ

580h 580p A B A B 40 45 40 45 25 23 25 23 251 318 251 318 228 289 228 289 156 197 250 316 136 218 200 158 178 141 28 36 28 36 300 300

1700430

520X47052018014033

14 22 30 15.8 20.5 5.53×1.56×2.18 5.53×1.56×2.18 8.2 8.2 50 50

455

MA2100 Ⅱ

750h 580p A B A B 45 50 40 45 25 23 25 23 334 412 251 318 304 375 229 289 230 284 255 322 159 223 193 157 200 158 32 40 28 36 300 300

2100490

570X52055020014062

14 30 42 17.3 20.5 5.93×1.63×2.28 5.93×1.63×2.28 9.8 9.5 50 50

550

MA2700 Ⅱ

1100h 750p A B A B 50 55 45 50 25 23 25 23 471 570 334 412 429 519 304 375 257 311 353 436 144 244 197 163 193 157 48 56 32 40 300 300

2700540

620X62060022015062

14 42 13+42 20 21.8 6.54×1.72×2.28 6.54×1.72×2.28 12.1 12 50 50

635

5530

4775 1010

335

2180

2080

1375

115

2865

950

830 700 5935

5025 1070

390

2290

2165

1410

115

3015

970

890 735 6535

5460 1090

450

2280

2140

1395

115

3230

1000

895 760

335

107.

512

5

5020 50

ø125

ø3

SR10

4XM12 L25

430 180-520

390

190

5050 40

ø160

ø3

SR10

4XM16 L32

490 200-550

450

190

5070 40

ø160

ø3

SR10

4XM20 L40

540 220-600

14028080XM16 L35

ø100

4-ø28

350420490560630770

140

200

200

280

350

420

490

560

630

720

140280420560700840

140

280

420

560

700

795

60XM20 L45

ø100

12-ø38

100200400

100

200

400

140280420560700910

140

280

420

560

700

910

60XM20 L45

ø100

12-ø38

100200400

100

200

400

We reserve the right to make changes as a result of further technical advantages.

Platen dimensions

Mounting hole for robot/sprue picker top view from fixed platen

Platen dimensions

Specification

INJECTION UNITScrew diameter mmScrew L /D ratio L/DShot size (theoretical) cm3

Injection weight (PS) gInjection rate (PS) g/sInjection Speed mm/sInjection pressure MPaPlasticizing rate (PS) g/sScrew speed rpmCLAMPING UNITClamp tonnage kNToggle stroke mmSpace between tie bars mmMax. mold height mmMin. mold height mmEjector stroke mmEjector force kNOTHERSMax. pump pressure MPaPump motor power kWHeater power kWMachine dimension (l × w × h) mMachine weight tHopper capacity kgOil tank capacity l

Machine dimensions

Moving platen

Page 6: Haitian Plastics Machinery Group Co., LTD. Haitian Mars 2 High Especificaciones.pdfHT 20150409-IV Haitian Mars Ⅱ /h Series Haitian Mars Series Specifications / high 1700-4800KN Haitian

MA3300 Ⅱ

1700h 1100p A B A B 60 65 50 55 25 23 25 23 735 862 471 570 669 785 429 519 361 423 375 454 140 210 189 161 197 163 61 70 48 56 250 300

3300640

720X72065024016085

14 13+42 22+42 27.3 25.1 7.22×1.95×2.63 7.22×1.95×2.63 16.7 16.5 50 50

805

MA3900 Ⅱ

2250h 1700p A B A B 65 70 60 65 25 23 25 23 1061 1231 735 862 966 1120 669 785 399 463 470 552 132 183 186 160 189 161 76 88 61 70 250 250

3900730

760X760820300180110

14 22+42 30+42 30 39.5 7.83×2.02×2.67 7.83×2.02×2.67 19.2 19 100 50

855

MA4800 Ⅱ

3150h 2250p A B A B 70 80 65 70 25 23 25 23 1423 1859 1061 1231 1295 1692 966 1120 470 614 547 634 134 181 195 149 186 160 82 101 76 88 200 250

4800780

830X830850320200110

14 30+42 42+42 33 46.5 8.49×2.14×2.75 8.49×2.14×2.75 21.8 21.5 100 100

965

www.haitian.com10 11

7225

6365 1170

470

2370

2625

1465

115

3530

1100

1015 875 7825

6775 1235

500

2400

2675

1490

115

3890

1200

1050 910 8490

7330 1415

600

2465

2755

1525

115

4125

1200

1125 985

470

420

280

5075 140

ø160

ø4

SR15

8XM20 L30

640 240-650

500

490

350

5075 140

ø160

ø4

SR15

8XM20 L30

730 300-820

600

490

350

50105 140

ø200

ø4

SR15

8XM20 L35

780 320-850

280420560700840

1030

280

100

200

400

420

560

700

840

1030

64XM20 L40

100200400

ø100

12-ø38

2804205607008401110

280

420

560

700

840

1110

68XM20 L40

100200400

100

200

400

ø100

12-ø38

280420560700840980

1216

280

420

560

700

840

980

1216

96XM20 L40

100200400700

100

150

200

400

ø120

12-ø38

4-ø58

We reserve the right to make changes as a result of further technical advantages.

Platen dimensions

Mounting hole for robot/sprue picker top view from fixed platen

Platen dimensions

Specification

INJECTION UNITScrew diameter mmScrew L /D ratio L/DShot size (theoretical) cm3

Injection weight (PS) gInjection rate (PS) g/sInjection Speed mm/sInjection pressure MPaPlasticizing rate (PS) g/sScrew speed rpmCLAMPING UNITClamp tonnage kNToggle stroke mmSpace between tie bars mmMax. mold height mmMin. mold height mmEjector stroke mmEjector force kNOTHERSMax. pump pressure MPaPump motor power kWHeater power kWMachine dimension (l × w × h) mMachine weight tHopper capacity kgOil tank capacity l

Machine dimensions

Moving platen