halliburton coiled tubing.pdf

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COILED TUBING Boots & Coots New Enhanced QuikRig ®  Coiled T ubing System Enables Faster Rig-Up, Improves Eciency, and Enhances Safety  Boots & Coots’ Enhanced QuikRig ®  next-generation coiled tubing system is designed with the well-control package preassembled on a mast, impro ving operational eciency, reducing rig-up time, and creating a saer rigsite environment. Te system includes a new larger-capac ity reel trailer , higher-capac ity injector rated up to 125,000 lb, and an auxiliary mast unit with well-contr ol equipment and power pack, with a new dedicated 60/80 boom truck crane. Applications Te Enhanced QuikRig ®  System is suitable or most conventional coiled-tubing applications in both new and mature elds. However, due to its large-cap acity well-control stack (up to 5 1/8-inch 15K) and its ability to contain a ull milling bottomhole assembly (BHA) in its riser stack, the new Enhanced QuikRig ®  System is especially suited or rac-plug mill-outs in unconventional plays. Te Enhanced QuikRig ®  System is also versatile and can accommodate all standard V95 QuikRig unit reels and V95K injectors where lower pull capacities are required. Te unique mast design enables a large variety o well-control equipment to be mounted on the trailer , ensuring a customized solution to nearly all your operational challenges. Unique Three Unit Spread Drawing on our highly specialized experience in all phases o well intervention and well control, our engineers have designed the new Enhanced QuikRig ®  Unit system with three main components: Auxiliary Mast Unit – Te mast unit consolidates all well-contr ol and power systems or the package on a single trailer , reducing well site ootprint and emissions Reel Trailer Te trailer comprises the reel, operato r house, gooseneck, and injector in one unit Terex ®  Truck Crane – Te dedicated crane—by one o the industry leaders—pro vides all the lifing support or the coiled tubing well operation, delivering eld-proven reliability to help ensure your operation runs smoothly Features and Benets Pre-assemb led well-control stack signi cantly reduces rig-up time Mast trolley system reduces the possibility o dropped objects Latching mast design eliminates the need to make up the BHAs below a suspended crane load, increasing sa ety o well personnel Versatile reel trailer can handle all standard V95 QuikRig trailer reels V ersatile reel trailer can accommodate both V95K and new 125K injectors on tilt trailer Can adapt to accommodate a variety o well-control package sizes with varying riser-stack lengths Real-time capability reel trailer ully supports the new CoilComm SM  ber-op tic ser vice Enhanced QuikRig ®  Coiled T ubing System Enables Faster Rig-Up and Enhances Safety       H       A       L       3       8      5       8       2       H       A       L       3       8      5       8       3

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8/12/2019 Halliburton Coiled Tubing.pdf

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COILED TUBING

Boots & Coots

New Enhanced QuikRig® Coiled Tubing System

Enables Faster Rig-Up, Improves Efficiency,

and Enhances Safety  

Boots & Coots’ Enhanced QuikRig® next-generation coiled tubing

system is designed with the well-control package preassembled on

a mast, improving operational efficiency, reducing rig-up time, and

creating a saer rigsite environment.

Te system includes a new larger-capacity reel trailer,

higher-capacity injector rated up to 125,000 lb, and an auxiliary

mast unit with well-control equipment and power pack, with a new

dedicated 60/80 boom truck crane.

Applications

Te Enhanced QuikRig® System is suitable or most conventional

coiled-tubing applications in both new and mature fields. However,

due to its large-capacity well-control stack (up to 5 1/8-inch 15K)

and its ability to contain a ull milling bottomhole assembly (BHA)

in its riser stack, the new Enhanced QuikRig® System is especially

suited or rac-plug mill-outs in unconventional plays.

Te Enhanced QuikRig® System is also versatile and can

accommodate all standard V95 QuikRig unit reels and V95K

injectors where lower pull capacities are required. Te unique

mast design enables a large variety o well-control equipment to be

mounted on the trailer,

ensuring a customized

solution to nearly all your

operational challenges.

Unique Three

Unit Spread

Drawing on our highly

specialized experience in

all phases o well

intervention and well

control, our engineers

have designed the new

Enhanced QuikRig® Unit

system with three

main components:

• Auxiliary Mast Unit – Te mast unit consolidates all

well-control and power systems or the package on a single

trailer, reducing well site ootprint and emissions

• Reel Trailer – Te trailer comprises the reel, operator house,

gooseneck, and injector in one unit

• Terex ® Truck Crane – Te dedicated crane—by one o the

industry leaders—provides all the lifing support or the coiled

tubing well operation, delivering field-proven reliability to help

ensure your operation runs smoothly 

Features and Benefits

• Pre-assembled well-control stack significantly reduces rig-up time

• Mast trolley system reduces the possibility o dropped objects

• Latching mast design eliminates the need to make up the BHAs below a

suspended crane load, increasing saety o well personnel

• Versatile reel trailer can handle all standard V95 QuikRig trailer reels

• Versatile reel trailer can accommodate both V95K and new 125Kinjectors on tilt trailer

• Can adapt to accommodate a variety o well-control package sizes withvarying riser-stack lengths

• Real-time capability reel trailer ully supports the new CoilCommSM fiber-optic service

Enhanced QuikRig® Coiled Tubing SystemEnables Faster Rig-Up and Enhances Safety

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COILED TUBING

Auxiliary Mast Unit

Given our heritage o being the pioneers o coiled tubing and or

combatting difficult-to-control blowouts, we recognize that an

enhanced attention to saety can overcome some rigsite issues

beore they occur.

With that understanding, we have designed an auxiliary mast unit

or the Enhanced QuikRig® system with saety as a primary ocus,

not orgetting operational efficiency saves rig time and

associated costs.

Te auxiliary mast trailer base is a stabilized work platorm

comprising ront and rear outriggers, and also carries the coiled

tubing hydraulic power pack, 110 VAC generator, mast unit with

pressure-control equipment stack, uel tank, and

hydraulic-hose packages.

Te auxiliary mast unit incorporates the pre-assembled

well-control stack and mast trolley system, significantly reducing

rig-up time by as much as 50 percent, as well as reducing the

potential or dropped objects during rig-up.

Te mast is raised to the vertical position using a hydraulic

cylinder. Once raised into position, the injector latches onto the

stripper assembly via an autolatch connecter, and the trolley

system can, using the crane, be raised and locked into one o six

predetermined positions.

All unit controls are located on a local control panel away rom the

mast area, placing the operator in a saer position away rom the well.

Te variable-geometry mast unit can accommodate a variety o

well-control package sizes and stack riser lengths. Te mast unit is

designed to handle a total o 45,000 lb load, including

the ollowing:

• Coiled-tubing guide

• Coiled-tubing injector

• Dual (over/under) stripper package with remote-operated

injector connector

• 30 f integral-flanged riser sections

• Riser crossover

• Quad blowout preventer

• Flow cross with 2 × integral outlets

• Dual combi blowout preventer

Te mast unit with integral trolley eliminates the need to make up

BHAs with the crew working directly below a suspended

crane load.

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Mast Unit Specifications

Trailer Length 597-in. / 1,516.4 cm

Trailer Width 102-in. / 259 cm

Trailer Height 168-in. / 426.7 cm

GVW (with 5 1/8-in. well control) 107,000 lb / 48,534 kg

Mast Load Rating 45,000 lb

Mast Lock Positions4.5 thru 21.5 ft @ 3 ft

spacings / 1.37 thru

6.55 m @ 0.91 m spacings

Maximum BHA Length 384-in. / 975.4 cm

Maximum Drill Bit Diameter 5.0-in. / 12.7 cm

BHA Handling Hoist Rating 2,400 lb / 1,089 kg

Well-control packages are available in sizes rom 3 1/16-in. 10M

through 5 1/8-in. 15M.

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COILED TUBING

Te integral work platorm on the trailer provides the operator

with a sae method o accessing the stripper assembly or redress

between jobs.

Te trolley on the mast unit incorporates a 2,000-lb

hydraulic-operated BHA hoist to reduce the requirement or

manual handling o the BHAs.

Te new control panel enables the coiled-tubing operator to define

and label up to six individual BOP control unctions. Te panel also

acilitates the operation o up to three remote-operated,

Lo orc® control valves.

Te larger coiled-tubing house incorporates a larger-capacity

(75-gallon) accumulator system and a new blowout preventer

(BOP) panel layout and control system ully compliant with API

RP16 S (Coiled-ubing Well-Control Equipment Systems).

Tis high-flow design not only helps ensure a maximum closure

time o 30 seconds, but also reduces the potential or accidentally

shearing the coiled-tubing string by the inclusion o saety capsover critical well-control unctions.

Te Coiled-ubing Acquisition and Control system includes the

InSite® or Well Intervention and the field-proven ACE™ over

Flecs™ control systems.

Used together with the InSite Anywhere® remote sofware package

and integral wireless network, registered users can display key well

parameters on most remote devices.

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Reel Trailer

Te new quad-axle reel trailer carries the reel with tubing,

the operator house, and the tubing guide. Te reel trailer can

accommodate the existing 95K injector heads and the new

125K injector heads, both prestabbed on an injector tilt cradle,

improving operational efficiency. Te trailer can be configured

to operate with all standard V95 QuikRig reels, and easily

accommodate pipe sizes between 1-1/2-in. and 2-7/8-in.

Reel Trailer Specifications

Trailer Length 68 ft 7-in. / 20.9 m

Trailer Width 102-in. / 259 cm

Trailer Height 13 ft 7-in. / 4.14 m

Maximum GVW with

70,000 lb String; 95K Injector161,660 lb / 73,327.7 kg

Number of Axles 4 total (2 steerable)

Reel Diameters (in. / cm) 142, 148, 152, 160 (152 std)

Maximum Reel Capacity 20,000 ft / 6,096 m for 2.0-in.

Tis new generation o coiled-tubing operator houses and reels

were designed to be ully compatible with Boots & Coots’ new

CoilCommSM service. Te new control layout enables numerous

high-resolution displays allowing multiple users to view a real-time

display o vital coiled-tubing and downhole-tool parameters.

Te reel trailer also supports Pinnacle’s Digital emperature

Sensing (DS) and Digital Acoustic Sensing (DAS) services.

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COILED TUBING

www.halliburton.com

© 2014 Halliburton. All rights reserved. Sales of Halliburton products and services will be in accord solely with the terms and conditions contained in the contractbetween Halliburton and the customer that is applicable to the sale. H09982 01/14

For more information, contact your local Boots & Coots representativeor email us at [email protected]

Terex® Truck Cranes purposely sized to suit

the requirements

All Enhanced QuikRig® Coiled ubing Systems are supplied with

their own dedicated erex boom truck crane. Each crane was

purposely sized to suit the requirements o various pressure-control

equipment (PCE) stacks. Te erex 780 (80) Boom ruck cranewas selected to saely lif up to a 5 1/8-in. 15K well-control stack

over a 25 f radius. Te crane is mounted on a standard erex

chassis, and has an integral 5,000 lb counterweight.

Each crane was purposely sized to suit the requirements o various

pressure-control equipment (PCE) stacks. Te erex 780 (80)

Boom ruck crane was selected to saely lif up to a 5 1/8-in. 15K

well-control stack over a 25 f radius. Te crane is mounted on a

standard erex chassis, and has an integral 5,000 lb counterweight.

Te operator cab is climate-controlled, with both a cooler andflameless heater to enhance saety and comort. Load management

is computer-controlled with a Greer load-weight indicator.

Standard saety eatures include an anti two-block device, shielded

muffler, and an emergency stop button in the cab. Additional

lighting on the crane boom can assist in the rig-up process during

nighttime operations.

Te smaller-capacity erex Crossover 6000 (60) boom truck

crane was selected to saely lif up to a 4 1/16-in. 15M control

stack over a 25 f radius. Te Crossover 6000 crane is mounted on

a standard Kenworth™ 800 chassis, and has an integral 3,000 lb

counterweight. Te Crossover 6000 crane shares the same commoncontrol enclosure and eatures o the 780 crane.

Te EPA-compliant 500 HP Cummins™ engine, Fuller® manual

transmission, hydraulic power-assisted steering, and air-ride

suspension enable the crane to travel at highway speeds o

up to 65 mph. All Enhanced QuikRig® Coiled ubing Systems aresupplied with their own dedicated erex boom truck crane.

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T780 Crane Specifications

Lift Capacity

160,000 lb at 10 ft radius /

72,575 kg at 3.0 m radius

48,000 lb at 25 ft radius /

21,772 kg at 7.6 m radius

(90 ft / 27.4 m boom)

Maximum Boom126 ft (38.4 m) 4 section

Dolly compatible

Maximum Tip Height 133 ft / 40.5 m

Block 60 T5 fall

Gross Vehicle Weight 82,589 lb / 37,462 kg

Front Axles Load 38,267 lb / 17,358 kg

Rear Axle Load 44,322 lb / 20,104 kg

Total Length (with Bogie) 48 ft 4-in. / 14.7 m

Max Height Stowed 11 ft 3-in. / 3.43 m

Crossover 6000 Crane Specifications

Lift Capacity

120,000 lb at 10-ft radius / 54,431

kg at 3.0-m radius 36,500 lb at 25-ft

radius / 16,556 kg at 7.6-m radius

(90-ft / 27.4-m boom)

Maximum Boom 110 ft / 33.5 m 4 section

Standard Block 40 T (4 fall)

Gross Vehicle Weight 82,500 lb / 37,421.4 kg

Front Axles Load 19,770 lb / 8,967.4 kg

Rear Axle Loadpusher 15,774 lb; rear 41,696 lb;

 tag 5,258 lb

Total Length (chassis) 463.5 in. / 1,177.3 cmMax Height Stowed 13 ft