hammar lifebuoy release system · 2010-07 hammar lifebuoy release system installation manual...

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2010-07 HAMMAR LIFEBUOY RELEASE SYSTEM INSTALLATION MANUAL Specification: One GRP holder with pre-installed metal holder and bracket. One ERU (electric remote unit) with cord pre-installed on metal holder. One Release Switch One Connector box 20m cable from connector box to release switch, screened 2 x 0,75mm2, diameter 8mm One manual safety pin One pilot line for loading the lifebuoy One installation manual One User Guide One marking instruction Not supplied in the kit from CM Hammar: • Lifebuoy • Mounting bolts for the installation onboard Installation: 1. Mount the GRP holder in a position so that a released lifebuoy will easily fall into the water. 2. Follow the instructions for the mounting bolts according to the pictures. Make sure that you mount double washers between frame or bulkhead and the GRP holder.

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Page 1: HAMMAR LIFEBUOY RELEASE SYSTEM · 2010-07 HAMMAR LIFEBUOY RELEASE SYSTEM INSTALLATION MANUAL Specification: • One GRP holder with pre-installed metal holder …

2010

-07

HAMMAR LIFEBUOY RELEASE SYSTEMINSTALLATION MANUAL

Specification:• OneGRPholderwithpre-installedmetalholderandbracket.• OneERU(electricremoteunit)withcordpre-installedonmetalholder.• OneReleaseSwitch• OneConnectorbox• 20mcablefromconnectorboxtoreleaseswitch,screened2x0,75mm2,diameter8mm• Onemanualsafetypin• Onepilotlineforloadingthelifebuoy• Oneinstallationmanual• OneUserGuide• OnemarkinginstructionNot supplied in the kit from CM Hammar:•Lifebuoy•Mountingboltsfortheinstallationonboard

Installation:1. MounttheGRPholderinapositionsothatareleasedlifebuoywilleasilyfallintothewater.

2. Followtheinstructionsforthemountingboltsaccordingtothepictures.MakesurethatyoumountdoublewashersbetweenframeorbulkheadandtheGRPholder.

Page 2: HAMMAR LIFEBUOY RELEASE SYSTEM · 2010-07 HAMMAR LIFEBUOY RELEASE SYSTEM INSTALLATION MANUAL Specification: • One GRP holder with pre-installed metal holder …

2010

-07

3. MounttheconnectorboxnearbytheGRPholder.MakesurethatthecablefromtheERUwillreachtheconnectorbox.

4. InstallthescreenedcablefromtheconnectorboxtotheReleaseSwitch.

5. MounttheReleaseSwitchinapositionsoitiseasytolocateandmanageit.TheReleaseSwitchshallbemountedinsidethewheel-houseorbridge.

6. Connect24Vemergencypower to theReleaseSwitch.Seeattachedconnectiondrawing.Test theelectricalinstallationaccordingtoinstructionondrawing.

7. TheERUispre-installed.TheERUmustbemarkedwithitsexpirydate2yearsfrominstallationonboard.Followtheenclosedmarkinginstruction.Ahydrostaticreleaseunit,whichisnotproperlymarkedwithitsdateofexpiry,isnotapproved.

8. Puta lifebuoy into theGRPholder,butonly2/3 into theholderandthensecure itwithacordorbyhand.Usethesuppliedthinwhitepilot linetopull thereleasecordthroughtheH20ERUunit.Makesurethatthelifebuoylineisnotontheoutwardsideofthereleasecord!

Page 3: HAMMAR LIFEBUOY RELEASE SYSTEM · 2010-07 HAMMAR LIFEBUOY RELEASE SYSTEM INSTALLATION MANUAL Specification: • One GRP holder with pre-installed metal holder …

2010

-07

9. PullupthereleasecordthroughtheERUholewiththepilotline.Secureitwiththemanualsafetypin.

10.Connectthepower.

11.ThesafetylidontheReleaseSwitchcanbesecuredwithsomekindofeasy-to-breakseal,inordertoavoidunintentionaluseofthesystem.

12.Thesystemisnowreadytobeused.TheERUshallbechangedaftertwoyearsofservice.

Page 4: HAMMAR LIFEBUOY RELEASE SYSTEM · 2010-07 HAMMAR LIFEBUOY RELEASE SYSTEM INSTALLATION MANUAL Specification: • One GRP holder with pre-installed metal holder …

2010

-07

190780

958

510650

60

800

16060

670

680

540

M8(x5)

GRP HOLDER DRAWING

Page 5: HAMMAR LIFEBUOY RELEASE SYSTEM · 2010-07 HAMMAR LIFEBUOY RELEASE SYSTEM INSTALLATION MANUAL Specification: • One GRP holder with pre-installed metal holder …

2010

-07

CONNECTOR BOX DRAWING55

55 38 45

45 4,30

Front side Back

tor.ctor.c

1

CM HAMMAR ABTel.: +46 31 709 65 50 Fax.: +46 31 49 70 23

Drawn/Ritad Checked/Kontr. Appr./Godkänd Scale/skala Repl./Ersätter: Date/Datum: (dd-mm-yyyy)

Draw.No./Ritn.nr.

Det. Number/ant. Designation/benämn.

Sheet1

Notes/noteringarMaterial

tor.c 10-07-2009

A010007-01

1:1

CONNECTOR BOX ERU

Rev.: 1of

Page 6: HAMMAR LIFEBUOY RELEASE SYSTEM · 2010-07 HAMMAR LIFEBUOY RELEASE SYSTEM INSTALLATION MANUAL Specification: • One GRP holder with pre-installed metal holder …

2010

-07

RELEASE SWITCH DRAWING

7

87

87

tor.ctor.c

1

CM HAM

MAR AB

Drawn/Ritad

Checked/Kontr.

Appr./G

odkändDate/Datum

:Repl./Ersätter:

Scale/skalaDraw

.No./Ritn.nr.

Det.Num

ber/ant.Designation/benäm

n.M

aterialNotes/noteringar

RELEASE SWITC

H - DIMENSIO

NS

Sheet1

A010031

tor.c10-07-2009

1:1

Tel.: +46 31 709 65 50 Fax.: +46 31 49 70 23

Rev.:1of

82

MA

XIMUM

DIA

METER FO

R CA

BLE 12 mm

102

102

Page 7: HAMMAR LIFEBUOY RELEASE SYSTEM · 2010-07 HAMMAR LIFEBUOY RELEASE SYSTEM INSTALLATION MANUAL Specification: • One GRP holder with pre-installed metal holder …

2010

-07

WIRING CONNECTION DIAGRAM ERU

1

2

3

4

5Note 1

12

34

56

Terminals

+24VDC

0VDC+ERU outp.

- ERU outp.(- ERRS)

(+ ERRS)

Optional connection to ERRS System

, Terminal No:

2 to + output ERRS System (upper term

inals 1-10 in ERRS control box)5 to - output ERRS system

(Lower term

inals 1-10 in ERRS control box)

POW

ER SUPPLY, Terminal No:

1 to +24VDC

EMERG

ENCY PO

WER SYSTEM

4 to 0VDC

EMERG

ENCY PO

WER SYSTEM

TESTING THE INSTALLATIO

N:The correct function of the HAM

MAR ERU RELEASE SW

ITCH can be tested by

connecting a 200 mAF 5x20 m

m glass tube fuse to the ERU RELEASE SW

ITCH

output instead of the pos. 1 ERU unit. The fuse blows off w

hen the ERU RELEASE SW

ITCH push button is pressed if the system

is correctly installed.

CM HAM

MAR AB

Drawn/Ritad

Checked/Kontr.

Appr./Godkänd

Date/Datum: (dd-m

m-yyyy)

Repl./Ersätter:Scale/skala

Draw.No./Ritn.nr.

Det.Num

ber/ant.Designation/benäm

n.M

aterialNotes/noteringar

Tel.: +46 31 709 65 50 Fax.: +46 31 49 70 23

HAMM

AR H20 ERU - RELEASE SWITC

H 24VDC

- CO

NNECTIO

N DIAGRAM

ERU1001

tc03-10-2007

Rev.:5

tctc

Sheet11

of

POS 1: HAM

MAR ELEC

TRIC RELEASE UNIT (ERU), operating voltage 10 - 15VD

C, 3A

POS 2: HAM

MAR ERU C

ONNEC

TION BO

XPO

S 3: HAMM

AR ERU RELEASE SWITC

H 24VDC

Input voltage 18VDC

- 32VDC

Max. interm

ittent load 3APO

S 4: Cable, 2 x 0,75 m

m2 (screened). O

uter diameter 5-10 m

m.

POS 5: C

able, 4 x 0,75 mm

2 (screened). Outer diam

eter 5-12 mm

or C

able, 2 x 0,75 mm

2 (screened). Outer diam

eter 5-12 mm

.

Note 1: When connecting the cable from

the H20 -ERU to the CO

NNECTIO

N BOX,

the polarity of the wires is of no im

portance.