hazard hunting mar 2010 across asset offshore

26
Offshore Hazard Hunting – Q1 2010 EHO Belanak FPSO – Wednesday - March 17, 2010

Upload: rini-butarbutar

Post on 22-May-2015

164 views

Category:

Health & Medicine


4 download

DESCRIPTION

Hazard hunting mar 2010 across asset offshore

TRANSCRIPT

Page 1: Hazard hunting mar 2010   across asset offshore

Offshore Hazard Hunting – Q1 2010EHO Belanak FPSO – Wednesday - March 17, 2010

Page 2: Hazard hunting mar 2010   across asset offshore

Hazard Hunting Team:

1. Hery Hardiyanto – Belida LGP

2. Suwarto – Hangtuah

3. Indra Gunawan – Matak

4. Surjadi Tanuwidjaja – Belanak OIM

5. M. Ali Adipermana – Ops Supt

6. Agus Supriyanto – Belanak OAC

7. Jajang Supriatna – CM Supv

8. Ketut Astari – Safety Leader

9. Didid WN – HSE Advisor

Page 3: Hazard hunting mar 2010   across asset offshore

Belanak Workshop & Laboratory

Belanak MCR

Belanak FPSO – Wednesday - March 17, 2010

Page 4: Hazard hunting mar 2010   across asset offshore

MCR & Workshop

MCR’s Toilet tile need to be repaired

Last inspection on January 2009

Replace broken flow meter on gas cylinder

No flash back arrestor connected on regulator & acetylene hose

OAC

OAC

OAC

OAC

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Page 5: Hazard hunting mar 2010   across asset offshore

Poor Housekeeping at Workshop

Top of elect transformer is very dirty

Improper Firex placement Improper Firex placement

Laboratory

Laboratory

Laboratory

Laboratory

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Page 6: Hazard hunting mar 2010   across asset offshore

Poor Housekeeping at Workshop

Chemicals was not store in one place Removed all unnecessary materials

Poor housekeeping in the E&I Room Poor housekeeping in the E&I Room

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Page 7: Hazard hunting mar 2010   across asset offshore

Poor Housekeeping at Workshop

Removed all unnecessary materials

Dirty wall & untidy cables

Dirty wall & untidy cables

Improper storage and obstruct access way

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Page 8: Hazard hunting mar 2010   across asset offshore

Poor Housekeeping at Cold Store Room

Improper storage and obstruct access way

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Page 9: Hazard hunting mar 2010   across asset offshore

Workshop & Laboratory

Corroded fire extinguisher

Disconnect power cable without identification

Loosen anti slip Removed plastic chair with proper safe chair

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Asset

Asset

Asset

Asset----Integrity

Integrity

Integrity

Integrity

Page 10: Hazard hunting mar 2010   across asset offshore

Workshop & Laboratory

Unsafe electrical power close with water

Improper elect transformer installation

Loosen eye protection on drill machine

Eye protection on drill machine (after)

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Page 11: Hazard hunting mar 2010   across asset offshore

Workshop & Laboratory

Expired inspection tag

Expired inspection tagExpired inspection tag

Laboratory

Laboratory

Laboratory

Laboratory

Laboratory

Laboratory

Laboratory

Laboratory

Maintenance

Maintenance

Maintenance

Maintenance

Page 12: Hazard hunting mar 2010   across asset offshore

Belanak Process Area

- Main Deck

- Level 1

- Level 2

Belanak FPSO – Wednesday - March 17, 2010

Page 13: Hazard hunting mar 2010   across asset offshore

Wire Sling Greasing

No lubrication on wire sling at Laydown

Pressure Gauge were over range at S5 L1 Pressure Gauge with no cover at P6L1

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

CLOSED

CLOSED

CLOSED

CLOSED

Page 14: Hazard hunting mar 2010   across asset offshore

Flange Storage

Good flange arrangement Good flange arrangement

Chain was loosen from wheel at S6L1

Asset

Asset

Asset

Asset----Integrity

Integrity

Integrity

Integrity

Best

Best

Best

Best

Practices

Practices

Practices

Practices

Best

Best

Best

Best

Practices

Practices

Practices

Practices

Page 15: Hazard hunting mar 2010   across asset offshore

Slips, Trips, and Falls

Tubing on grating creates STF at S5L1 Hose crossing on floor without tapes at P5L1

Tubing on grating creates STF at P1L1

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

Page 16: Hazard hunting mar 2010   across asset offshore

Unsafe Conditions

No insulation on hot pipe at S5L1 No insulation on hot surfaces at Heating MediumS5L1

Unsecured blind flange at Cooling Water S5L1

Unsecured blind flange at Cooling System at S5L1

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

Page 17: Hazard hunting mar 2010   across asset offshore

Hazardous waste

Hazardous waste inside Lube Oil Storage

Avoid corroded gas cylinder by provide plastic grating at P5L1

Unsafe wooden step ladder at P4L1

Improper storage Lube oil containers at P5L1

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

Page 18: Hazard hunting mar 2010   across asset offshore

Same tag number equipment

Same tag number on both motors at Exp Comp B SLO Pump (23PDE005B3)

Same tag number on both motors (23PDE005B3)

Same tag number on both motors

Operations

Operations

Operations

Operations

Operations

Operations

Operations

Operations

Operations

Operations

Operations

Operations

CLOSED

CLOSED

CLOSED

CLOSED

Page 19: Hazard hunting mar 2010   across asset offshore

FPSO Starboard side Level 2

Provide proper inspection tags Provide proper inspection tags

Water drinking found inside hose box Waste filters need to removed at S3L2

Operations

Operations

Operations

Operations

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Page 20: Hazard hunting mar 2010   across asset offshore

FPSO Starboard side Level 2

Broken grounding cable at S3L2

Hazardous waste need to removed Last ladder inspection on January 2010

Maintenance

Maintenance

Maintenance

Maintenance

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

CLOSED

Page 21: Hazard hunting mar 2010   across asset offshore

Maindeck Starboard side

Sterile eye wash expired on Feb 2010

Low Battery on both radio at PMP Expired First Aid Kit at PMP & almost all expired at FPSO

Doctor

Doctor

Doctor

Doctor

Maintenance

Maintenance

Maintenance

Maintenance

Doctor

Doctor

Doctor

Doctor

Page 22: Hazard hunting mar 2010   across asset offshore

Belanak Warehouse & Machinery Space

Belanak FPSO – Wednesday - March 17, 2010

Page 23: Hazard hunting mar 2010   across asset offshore

Warehouse & Machinery Space

Sterile eye wash with no inspection tag Firex Inspection tag was blank

Loose guarding on motor Loose guarding on motor

Service & Marine

Service & Marine

Service & Marine

Service & Marine

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Service & Marine

Service & Marine

Service & Marine

Service & Marine

Page 24: Hazard hunting mar 2010   across asset offshore

Warehouse & Machinery Space

Grounding cable was broken Badly Corroded jack trolley at machinery space

Loosen anti slip on machinery space port side

Step ladder was not provided anti slip at port side

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Maintenance

Service & Marine

Service & Marine

Service & Marine

Service & Marine

Service & Marine

Service & Marine

Service & Marine

Service & Marine

Page 25: Hazard hunting mar 2010   across asset offshore
Page 26: Hazard hunting mar 2010   across asset offshore

Thank you..see you on Western Hub……