hazards30 - icheme · 2020. 12. 11. · voting logic arrangements survivability requirements...

16
Hazards30 26-27 November 2020 Guidance On Fire, Combustible Gas And Toxic Gas Detection System Development Presented by Jonathan Wiseman of Risktec Solutions

Upload: others

Post on 04-Mar-2021

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Hazards3026-27 November 2020

Guidance On Fire, Combustible Gas And Toxic Gas Detection System Development

Presented by Jonathan Wiseman of Risktec Solutions

Page 2: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Introduction

In August the Energy Institute published guidance on

fire, combustible gas and toxic gas system

development

Provides an adaptable methodology for the

development and maintenance of an effective and fit-

for-purpose F&G detection system

Aimed at:

Operators handling fluids with significant fire and gas

hazards

Those involved in facility hazard analysis and

performance standard development

Engineering designers

Regulators

Page 3: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Why guidance is needed?

Information overloadAbsence of guidance for

fire and gas detection

design in process areas

Variability of hazard outcome

Leak locations

x

Release directions

x

Hole Sizes

x

Wind Speeds

x

Wind Direction

x

Ignition?

Page 4: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

The role of F&G detection

F&G detection:

Does not actually reduce risks

Has to interface with other systems / measures

for risks to be reduced

Forms part of consequence mitigation

Efforts should be prioritised to prevention (e.g. maintenance, process control / monitoring)

However, loss of containment risks cannot be eliminated and typically fire and gas detection provides our first means of identifying an incident has occurred.

Detect • F&G detection

Decide• Control

logic, operator decision

Action• Shutdown,

active fire protection

Complete Safety Measure

Page 5: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Methodology

Page 6: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Hazard assessment

Page 7: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Checklist:

Material properties (pressure, temperature, flammability, toxicity

etc.)

Nature of the release (high pressure jet, dense, buoyant,

vapourising pool etc.)

Potential consequence (e.g. congestion, vulnerable asset,

personnel)

Topography of the site

Air movements / dominant wind

Ignition sources

…or use assessment already undertaken for the facility (e.g. QRA or CFD)

Hazard assessment

Page 8: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Requirements can include:

Response times to initiate action

Alarm levels / sensitivity settings

Size of hazard (e.g. cloud volume, fire size)

Coverage requirements

Reliability, availability and maintainability

Voting logic arrangements

Survivability requirements

Interface requirements

The requirements must have clear pass / fail criteria so the performance can be

clearly assessed or tested.

Define detection requirements

Page 9: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Many different detector types, each with their own pros and cons.

Detector selection & technology

Page 10: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Detector positioning strategies include:

1. Volumetric monitoring: protection against explosion hazards,

also used for flame detection

2. Enclosure monitoring: protection of buildings

3. Source monitoring: protection at source (spot hazard detection)

4. Target receptor monitoring: protection of vulnerable / occupied

areas

5. Perimeter monitoring: protection against gas migration to

vulnerable location (e.g. public area or non-ex rated

equipment)

Detector layout strategy & placement

Once we have decided on an appropriate layout strategy, we are at a stage whereby we can position our detectors

Page 11: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

The philosophy should identify the appropriate methods to verify that the

requirements are satisfied.

Coverage assessment approaches:

Qualitative

Geographic mapping: the fraction

of the volume covered by detectors

Scenario based mapping: the

fraction of the release scenarios

detected

All the techniques have strengths and weaknesses

The mapping technique should complement the detection requirements and in particular the

detection layout strategy

Performance assessment - coverage

Page 12: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Review of the performance of the F&G detection system should be

undertaken throughout the following stages:

Design (as part of design reviews)

Installation and commissioning

Throughout operations

Modifications must be controlled through management of change

process.

Ongoing review may include verification by a competent authority if

F&G detection is designated as a safety and environmentally critical

element (SECE)

System review

Page 13: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Summary

The document is intended to address a shortfall in terms

of guidance for implementation of fire and gas detection

systems, particularly in process areas

The reason for poor historical performance may be due

lack of a well defined method to designers

Having a structured process for F&G detection design

allows us to select the most appropriate detectors and

layout strategy for the dominant risks.

Allows us to organise the wealth of inputs to F&G

detection design into a practicable solution.

Page 14: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

About Jonathan Wiseman

Jonathan Wiseman is a principal engineer based in Risktec’s

Warrington office.

He has over 14 years of varied risk management and technical safety

engineering experience, spanning high-hazard industries including oil

and gas, civil nuclear and defence.

Designing a F&G detection system is a significant challenge, but one

that can be made easier through application of structured

methodology. Jonathan worked with the EI to develop guidance to

provide a methodology for F&G detection implementation. The

guidance covers topics such as hazard assessment, setting of system

requirements, detector selection, assigning appropriate detector layout

strategy and performance verification. It is intended to offer a flexible

approach to F&G detector implementation, one that is relevant to

multiple hazard types across upstream, downstream, onshore and

offshore facilities.

[email protected]

Page 15: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Q&A

Page 16: Hazards30 - IChemE · 2020. 12. 11. · Voting logic arrangements Survivability requirements Interface requirements The requirements must have clear pass / fail criteria so the performance

Thank you for your attention

Have a safe and secure day!

risktec.tuv.com

If you’d like to know more about some of our training solutions, then please contact

[email protected]

• Online MSc in Risk & Safety Management

• Online CPD (Continuous Professional Development) courses

• Tailored and bespoke programmes and courses

If you would like to discuss your requirements around this topic or any other risk and safety

management issues, then do please contact us at [email protected]