hercules - uptime parts€¦ · bolt-on hinge assembly ... • switch the main battery disconnect...

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PARTS MANUAL HERCULES Commercial Front Loader 200 Ladish Road, Cynthiana, KY 41031 800-331-0136 Fax 859-234-0061 E-Z PACK MANUFACTURING, LLC Models: FLOOXXX35SE FLLOXXX35SE FLOOXXX37SE FLLOXXX37SE FLOOXXX40SE FLLOXXX40SE FLOOXXX44SE FLLOXXX44SE FLFOXXX35SE FLFOXXX40SE FLFOXXX37SE FLFOXXX44SE “J” ARMS: 6,000; 8,000; 10,000 LBS. “K” ARMS: 8,000; 10,000 LBS. “L” ARMS: 8,000 LBS.

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HERCULES

Commercial Front Loader

200 Ladish Road, Cynthiana, KY 41031 ♦ 800-331-0136 ♦ Fax 859-234-0061

E-Z PACK MANUFACTURING, LLC

Models: FLOOXXX35SE FLLOXXX35SE FLOOXXX37SE FLLOXXX37SE FLOOXXX40SE FLLOXXX40SE FLOOXXX44SE FLLOXXX44SE FLFOXXX35SE FLFOXXX40SE FLFOXXX37SE FLFOXXX44SE “J” ARMS: 6,000; 8,000; 10,000 LBS. “K” ARMS: 8,000; 10,000 LBS. “L” ARMS: 8,000 LBS.

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THIS FRONT LOADER WAS DESIGNED AND BUILT UNDER RIGID SPECIFICATIONS. TO MAINTAIN THESE SPECIFICATIONS WE RECOMMEND THAT WHEN REPLACING PARTS ON THIS UNIT ALWAYS USE GENUINE CLEAN EARTH E-Z PACK REPLACEMENT PARTS PURCHASED FROM YOUR CLEAN EARTH E-Z PACK DISTRIBUTOR. NOTE: All illustrations shown in this manual are artist renditions and are not to be construed as scale or actual drawings. Consult our literature or Engineering Department for all specifications.

= HERCULES (EJECT) PARTS BREAKDOWN CONTENTS = ( PL-1937 )

SAFETYNOTICE ......................................................................................................................................................... 2 LOCKOUT / TAGOUT REQUIREMENTS................................................................................................................. 3 CONSPICUITY TAPE INSTALLATION.................................................................................................................... 5 FRONT LOADER DECAL LOCATIONS ................................................................................................................... 6 FRONT LOADER DECAL KIT................................................................................................................................. 14 BODY ........................................................................................................................................................SECTION A PACKER GUIDE RAIL COMPONENTS........................................................................................................... A1 SLIDING ACCESS DOOR (STREETSIDE)....................................................................................................... A3 STATIONARY CAB SHIELD ASSEMBLY ...................................................................................................... A4 STATIONARY CAB SHIELD W/OPTIONAL MANUAL EXTENSION ......................................................... A5 LADDER INSTALLATION................................................................................................................................ A6 SAFETY WALK INSTALLATION .................................................................................................................... A7 PACKING CYLINDERS PINS AND COVERS ................................................................................................. A8 BEARING ASSEMBLY, TORQUE TUBE....................................................................................................... A10 KIT, TORQUE TUBE SUPPORT ..................................................................................................................... A11 INSIDE TORQUE TUBE SUPPORT ................................................................................................................ A12 SUMP DRAIN COVER..................................................................................................................................... A13 HALF SUMP...................................................................................................................................................... A14 FULL WIDTH SUMP, 2-DOORS ..................................................................................................................... A15 FRONT LOADER PACKER BLADE, COMMERCIAL .................................................................................. A16 OPTIONAL PACKER BLADE RETAINER TEETH ....................................................................................... A18 PACKING PANEL AND CYLINDER GREASE KIT...................................................................................... A19 SLIDING HOPPER DOOR................................................................................................................................ A20 OPTIONAL HOPPER EXTENSION................................................................................................................. A21 BODY LOAD RETAINER BAR....................................................................................................................... A22 KIT, SCREEN FRONT BODY ENCLOSURE.................................................................................................. A23 GATE .........................................................................................................................................................SECTION B GATE INSTALLATION, 5.6 YARD .................................................................................................................. B1 GATE INSTALLATION, 3.75 YARD ................................................................................................................ B3 TAILGATE SEAL KIT........................................................................................................................................ B4 TAILGATE PROP ASSEMBLY ......................................................................................................................... B5 ARMS ........................................................................................................................................................SECTION C “J” ARM INSTALLATION, 6000#, 8000#, 10,000# .......................................................................................... C1 “K” ARM INSTALLATION, 8000#, 10,000#, CONDOR CHASSIS................................................................. C3 “L” ARM INSTALLATION, 8000#, 2-POSITION FORK ................................................................................. C5 “L” ARM INSTALLATION, 8000#, 2-POSITION FORK W/TIPPER TUBE................................................... C7 FORK ASSEMBLY, COMMERCIAL ................................................................................................................ C9 FORK ASSEMBLY, COMMERCIAL, 60” LONG........................................................................................... C11 OPTIONAL SLIDING FORK ASSEMBLY...................................................................................................... C13 KIT, FORK BUMPER EXTENSION ................................................................................................................ C14

=P1=

ELECTRICAL............................................................................................................................................SECTION D COMPLETE UNIT WIRING AND COMPONENT PARTS .............................................................................. D1 OPTIONAL TRAPEZOIDAL LIGHTS (BODY SIDES).................................................................................... D3 KIT, CONTAINER LIGHT ................................................................................................................................. D4 KIT, LIGHTS FL ................................................................................................................................................. D5 KIT, TRUCK LITE, LED .................................................................................................................................... D6 KIT, MAXXIMA LIGHTS, LED........................................................................................................................ D7 KIT, DUAL STROBE LIGHTS........................................................................................................................... D8 OPTIONAL STROBE LIGHT (TAILGATE BOTTOM) .................................................................................... D9 OPTIONAL STROBE LIGHT (TAILGATE TOP) ........................................................................................... D10 OPTIONAL REVOLVING LIGHT ................................................................................................................... D11 TAILGATE WIRING AND SWITCHES .......................................................................................................... D12 KIT, DUAL STROBE LIGHTS......................................................................................................................... D14 TRACTOR LIGHT W/CONNECTOR .............................................................................................................. D15 HIGHT MOUNT LIGHTS (VOLVO) ............................................................................................................... D16 HIGHT MOUNT LIGHTS (MACK) ................................................................................................................. D17 KIT, PACKING POSITION SWITCH .............................................................................................................. D18 KIT, ARM POSITION SWITCH....................................................................................................................... D20 KIT, FORK POSITION SWITCH ..................................................................................................................... D21 KIT, FORK PROXIMITY SWITCH ................................................................................................................. D22 KIT, FL ELECTRICAL, JOYSTICK................................................................................................................. D23 KIT, FL ELECTRICAL, 2-LEVER ................................................................................................................... D25 CAB CONTROL PANEL ASSEMBLY (TOP) ................................................................................................. D27 CAB CONTROL PANEL ASSEMBLY (BASE) .............................................................................................. D29 JOYSTICK ASSEMBLY................................................................................................................................... D31 INDICATOR LIGHT CLUSTER ASSEMBLY ................................................................................................ D32 KIT, LH JOYSTICK CONTROL ...................................................................................................................... D33 CONTROL PANEL OPTIONS.......................................................................................................................... D34 DEUTSCH PARTS LIST................................................................................................................................... D35 HYDRAULICS .......................................................................................................................................... SECTION E HYDRAULIC SYSTEM, 5-SPOOL OPEN CENTER VALVE...........................................................................E1 HYDRAULIC SYSTEM, 6-SPOOL OPEN CENTER VALVE...........................................................................E5 HYDRAULIC SYSTEM, 5-SPOOL CLOSED CENTER VALVE......................................................................E9 UNDERSTRUCTURE HYDRAULICS, 35 / 37 YARD ....................................................................................E13 UNDERSTRUCTURE HYDRAULICS, 40 / 44 YARD ....................................................................................E15 GATE HYDRAULICS........................................................................................................................................E17 HOPPER DOOR HYDRAULICS, 35 / 37 YARD..............................................................................................E18 HOPPER DOOR HYDRAULICS, 40 / 44 YARD..............................................................................................E19 “J” ARM TUBING..............................................................................................................................................E20 “J” ARM TUBING W/TIPPER TUBES .............................................................................................................E21 “K” ARM TUBING ............................................................................................................................................E23 KIT, LESS H.P. FILTER ....................................................................................................................................E24 KIT, WITH H.P. FILTER ...................................................................................................................................E25 H.P. FILTER ASSEMBLY .................................................................................................................................E26 KIT, PRESSURE GAUGE..................................................................................................................................E27 OIL SUPPLY TANK KIT...................................................................................................................................E28 OIL TANK ASSEMBLY ....................................................................................................................................E30 RETURN FILTER ASSEMBLY .................................................................................................................E33,33-1 STANDARD SERIES SINGLE CLAMPS .........................................................................................................E34 HEAVY SERIES SINGLE CLAMPS.................................................................................................................E34 STANDARD SERIES DUAL CLAMPS ............................................................................................................E35 DUAL SIZE DUAL CLAMPS............................................................................................................................E35 STANDARD SERIES DUAL STACKED CLAMPS.........................................................................................E36 DUAL SIZE DUAL STACKED CLAMPS ........................................................................................................E36 HYDRAULIC FLUID ANALYSIS PARTS.......................................................................................................E37

=P2=

CYLINDERS ............................................................................................................................................. SECTION F CYLINDER ASSEMBLY (MODEL K2524DA), SLIDING FORKS..................................................................F1 CYLINDER ASSEMBLY (MODEL C3033EDA), TAILGATE LIFT ................................................................F2 CYLINDER ASSEMBLY (MODEL K3033DDA), TAILGATE LIFT................................................................F3 CYLINDER ASSEMBLY (MODEL C3089BDA), SLIDING HOPPER DOOR.................................................F4 CYLINDER ASSEMBLY (MODEL K3089ADA), SLIDING HOPPER DOOR ................................................F5 CYLINDER ASSEMBLY (MODEL C3551BDA), ARMS 6000#.......................................................................F6 CYLINDER ASSEMBLY (MODEL K3551ADA), ARMS 6000#.......................................................................F7 CYLINDER ASSEMBLY (MODEL C4025PDA), FORKS, 2-POSITION .........................................................F8 CYLINDER ASSEMBLY (MODEL K4025KDA), FORKS, 2-POSITION.........................................................F9 CYLINDER ASSEMBLY (MODEL C4025RDA), FORKS 8000# ...................................................................F10 CYLINDER ASSEMBLY (MODEL K4025LDA), FORKS 8000# ...................................................................F11 CYLINDER ASSEMBLY (MODEL C4525BDA), FORKS 10,000# ................................................................F13 CYLINDER ASSEMBLY (MODEL K4525ADA), FORKS 10,000# ................................................................F14 CYLINDER ASSEMBLY (MODEL C4549NDA), ARMS 8000#.....................................................................F15 CYLINDER ASSEMBLY (MODEL K4549MDA), ARMS 8000#....................................................................F16 CYLINDER ASSEMBLY (MODEL C4551EDA), ARMS 8000# TIPPER TUBES..........................................F17 CYLINDER ASSEMBLY (MODEL K4551CDA), ARMS 8000# TIPPER TUBES .........................................F18 CYLINDER ASSEMBLY (MODEL C53146DDA), PACKER, 35/37 YARD ..................................................F19 CYLINDER ASSEMBLY (MODEL C53180DDA), PACKER, 40/44 YARD ..................................................F22 CYLINDER ASSEMBLY (MODEL C5549CDA), ARMS 10,000# ..................................................................F25 CYLINDER ASSEMBLY (MODEL K5549BDA), ARMS 10,000#..................................................................F26 CYLINDER ASSEMBLY (MODEL K63146ADA), PACKER, 35/37 YARD..................................................F27 CYLINDER ASSEMBLY (MODEL K63180BDA), PACKER, 40/44 YARD ..................................................F29 VALVES ....................................................................................................................................................SECTION G CONTROL VALVE ASSEMBLY, 5-SPOOL OPEN CENTER ......................................................................... G1 CONTROL VALVE ASSEMBLY, 6-SPOOL OPEN CENTER ......................................................................... G3 CONTROL VALVE ASSEMBLY, 5-SPOOL CLOSED CENTER .................................................................... G5 MOUNTING ..............................................................................................................................................SECTION H BOLT-ON HINGE ASSEMBLY......................................................................................................................... H1 KIT, EXTENDED HINGE................................................................................................................................... H2 REAR TIE DOWN............................................................................................................................................... H3 BODY PROPS ..................................................................................................................................................... H4 BODY PROPS ..................................................................................................................................................... H5 KIT, MUD FLAP, F.O.T. CHASSIS MOUNTED............................................................................................... H6 KIT, SPRING MOUNTING................................................................................................................................. H7 KIT, OPTIONAL SPRING MOUNTING............................................................................................................ H8 BOLT-ON REAR UNDERRIDE......................................................................................................................... H9 KIT, GATE MOUNTED MUD FLAPS............................................................................................................. H10 PUMP KIT, MUNCIE MLSM W/DRIVELINE ................................................................................................ H11 PUMP KIT, MUNCIE MLSM W/DRIVELINE, PTO DRIVEN....................................................................... H12 KIT, DIRECT MOUNT PUMP.......................................................................................................................... H13 KIT, REMOTE MOUNT PUMP........................................................................................................................ H14 KIT, VICKERS PUMP ...................................................................................................................................... H15 KIT, PUMP BRACKET (MACK MR) .............................................................................................................. H17 KIT, PUMP BRACKET (MACK LE)................................................................................................................ H18 KIT, PUMP BRACKET (PETERBILT 320)...................................................................................................... H19 KIT, PUMP BRACKET (CCC) ......................................................................................................................... H20 KIT, PUMP BRACKET (VOLVO WX64)........................................................................................................ H21 KIT, PUMP BRACKET (VOLVO WXLL64) ................................................................................................... H22 KIT, DRIVELINE, SPICER 1310 SERIES........................................................................................................ H23

=P3=

KIT, HOSE AND HARDLINE (MUNCIE MLSM PUMP, MACK MR) ......................................................... H24 KIT, HOSE ABD HARDLINE (GENERIC OPEN CENTER).......................................................................... H25 KIT, HOSE AND TUBING (VICKERS PUMP) ............................................................................................... H26 KIT, CONTROL/ARMREST (MACK MR, L.H.)............................................................................................. H28 KIT, CONTROL/ARMREST (MACK MR, L.H.)............................................................................................. H29 KIT, CONTROL/ARMREST (VOLVO, L.H. ................................................................................................... H30 KIT, CONTROL/ARMREST (CONDOR) ........................................................................................................ H31 KIT, CONTROL/ARMREST (MACK LE, L.H.) .............................................................................................. H32 KIT, PARTIAL RAISE, SERVICE HOIST....................................................................................................... H33 KIT, FLOOR SEVICE HOIST........................................................................................................................... H35

=P4=

ALL APPLICABLE OSHA REGULATIONS MUST BE UNDERSTOOD AND

OBSERVED WHEN OPERATING OR BEFORE PERFORMING ANY SERVICE OR

MAINTENANCE ON THIS CLEAN EARTH E-Z PACK PRODUCT.

REFERENCED: Public Law 91-596, December, 1970, 84 Statute1593 (including among others, but not limited to the following),Section 5.

(a) Each employer - (1) shall furnish to each of his employees

employment and a place of employment which are free fromrecognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

(2) shall comply with occupational safety andhealth standards promulgated under this Act.

(b) Each employee shall comply with occupationalsafety and health standards and all rules, regulations, and orders issued pursuant to this Act which areapplicable to his own actions and conduct.

Proper service and repair are important to the safe, reliable operation of Clean Earth E-Z Pack products.Operational and servicing procedures recommended by Clean Earth E-Z Pack are in this manual and areeffective for proper use of this product. Some of these operations may require the use of tools orblocking devices specifically designed for the purpose. Special tools should be used when and asrecommended. It is important to note that warnings against the use of specific operations or methodsthat can damage the product or render it unsafe are stated in this manual. It is also important tounderstand these warnings are not exhaustive. Clean Earth E-Z Pack can not possibly know, evaluate,and advise the service trade of all conceivable ways in which operation or service might be performed orof the possible hazardous consequences of each method. Accordingly, anyone who uses operationalprocedures, service procedures, or tools whether recommended by Clean Earth E-Z Pack or not mustfirst satisfy himself thoroughly that neither his safety nor the product safety will be jeopardized by themethods he shall select.

(PL-0538D 11/03)=2=

IMPORTANT SAFETY NOTICE This Clean Earth E-Z Pack® Front Loader conforms to the American National Standard for Refuse Collecting and Compacting Equipment – Safety Requirements Per ANSI Z245.1-1992 It is essential that everyone associated in any way with the Clean Earth E-Z Pack Front Loader thoroughly understand and apply the contents of this American National Standard. It should be noted that this standard is regularly reviewed and updated. It is the owner’s responsibility to obtain updated copies of this ANSI standard for reference. New copies of this standard can be obtained by contacting: WASTEC - Waste Equipment Manufacturers Association 4301 Connecticut Avenue, NW Suite 300 Washington DC 20008 Any person reconstructing or modifying this front loader must do so in accordance with sections 4.3 and 5.2 of ANSI Z245.1-1992 or subsequent updates to such standard. LOCKOUT / TAGOUT REQUIREMENTS A LOCKOUT / TAGOUT PROCEDURE FOR THIS FRONT LOADER HAS BEEN ESTABLISHED AND MUST BE FOLLOWED. See detailed Lockout / Tagout procedures on page 4 of this manual. If you are unfamiliar with the OSHA Lockout procedure or any safety requirements, please contact either your Clean Earth E-Z Pack® distributor or Clean Earth direct: 200 Ladish Rd.

Cynthiana, KY 41031 Phone: 800-331-0136 Fax: 859-234-0061 www.cleanearthllc.com

=3=

LOCKOUT / TAGOUT PROCEDURE IT IS THE EMPLOYER’S RESPONSIBILITY TO ESTABLISH AND APPLY A “LOCKOUT / TAGOUT PROCEDURE” FOR ANY INSPECTION, REPAIRS, OR MAINTENANCE BEING DONE ON A CLEAN EARTH E-Z PACK® MOBILE UNIT. LISTED BELOW IS OUR SUGGESTED PROCEDURE. THIS PROCEDURE IS NOT INTENDED TO REPLACE ANY “LOCKOUT / TAGOUT PROCEDURES” THAT YOU ARE CURRENTLY USING. IT IS ONLY TO BE USED AS A SUGGESTED GUIDELINE. LOCKOUT / TAGOUT PROCEDURE

• Move the unit to firm level surface. • Position all components in travel position. • Set the parking brake. Make sure the brakes are working properly and holding the

vehicle as required. • If packer unit has a power switch, switch to “OFF” position. • Shift into “Neutral” (or Park if provided) if equipped with an automatic

transmission. If equipped with a manual transmission, put the unit in gear. • Shut off the engine. • Remove the ignition key and place in your pocket.

o Multiple Lockout: If more than one person is working on or around the vehicle, the key must be controlled by the supervisor, who must ensure all personnel are safely clear before replacing the key.

• Chock all drive wheels. • Switch the main battery disconnect to the “OFF” position. • Place a tagout locking device on the main battery disconnect • Place an “OUT OF SERVICE” sign on the steering wheel(s). This warns others

that the unit is being worked on and not to start the engine. • Block any system that could move by inertia with an easily visible safety prop.

(open tailgate, lifted body, open hopper cover, elevated arms, etc.) • Disconnect the following items if any type of welding is required:

o Electronic Transmission (ECU) o Electronic Engine (ECU) o Battery o E-Z Pack Controls (ECU)

1. Refer to manual for location of E-Z Pack harnesses to be disconnected

=4=

CONSPICUITY TAPE INSTALLATION (FRONT LOADER)

ITEM PART NO. DESCRIPTION QTY. 2047589000 Conspicuity Tape Installation Kit – Complete 1 1 1001882 Conspicuity Tape (Red & White) 56’ .373 2 1002200 Conspicuity Tape (White) 4

=5=

FRONT LOADER DECAL LOCATIONS (CAB)

DECALS SHOWN ARE ENGINEERING DRAWINGS. THEY ARE NOT TO SCALE AND ARE NOT SHOWN IN COLOR.

=6=

NOTICE: INSPECT UNIT DAILY, MAKING SURE ALL DECALS ARE IN PLACE AND ARE READABLE.

FRONT LOADER DECAL LOCATIONS (BODY FRONT STREETSIDE CORNER)

DECALS SHOWN ARE ENGINEERING DRAWINGS. THEY ARE NOT TO SCALE AND ARE NOT SHOWN IN COLOR.

=8=

NOTICE: INSPECT UNIT DAILY, MAKING SURE ALL DECALS ARE IN PLACE AND ARE READABLE.

FRONT LOADER DECAL LOCATIONS (MID BODY STREETSIDE)

DECALS SHOWN ARE ENGINEERING DRAWINGS. THEY ARE NOT TO SCALE AND ARE NOT SHOWN IN COLOR.

=9=

NOTICE: INSPECT UNIT DAILY, MAKING SURE ALL DECALS ARE IN PLACE AND ARE READABLE.

RECYCLER, FRONT & SIDE LOADER DECAL LOCATIONS (REAR OF BODY - STREETSIDE)

DECALS SHOWN ARE ENGINEERING DRAWINGS. THEY ARE NOT TO SCALE AND ARE NOT SHOWN IN COLOR.

=10=

NOTICE: INSPECT UNIT DAILY, MAKING SURE ALL DECALS ARE IN PLACE AND ARE READABLE.

FRONT LOADER DECAL LOCATIONS (BODY FRONT CURBSIDE CORNER)

NOTICE: INSPECT UNIT DAILY, MAKING SURE ALL DECALS ARE IN PLACE AND ARE READABLE.

DECALS SHOWN ARE ENGINEERING DRAWINGS. THEY ARE NOT TO SCALE AND NOT SHOWN IN COLOR.

=11=

RECYCLER, FRONT & SIDE LOADER DECAL LOCATIONS (REAR OF BODY - CURBSIDE)

DECALS SHOWN ARE ENGINEERING DRAWINGS. THEY ARE NOT TO SCALE AND ARE NOT SHOWN IN COLOR.

=12=

NOTICE: INSPECT UNIT DAILY, MAKING SURE ALL DECALS ARE IN PLACE AND ARE READABLE.

RECYCLER, FRONT & SIDE LOADER DECAL LOCATIONS (REAR VIEW OF TAILGATE)

DECALS SHOWN ARE ENGINEERING DRAWINGS. THEY ARE NOT TO SCALE AND ARE NOT SHOWN IN COLOR.

=13=

NOTICE: INSPECT UNIT DAILY, MAKING SURE ALL DECALS ARE IN PLACE AND ARE READABLE.

FRONT LOADER DECAL KIT

ITEM PART NO. DESCRIPTION (PL-1512A) QTY. 2046067000 Decal Kit - Complete 1

1 1001393 Decal, Name – Clean Earth E-Z Pack 4 2 1002218 Decal, Smart Steel 1 3 2104508 Decal, Safety Instructions - Service Hoist 1 4 1026515000 Serial Number Plate 1 5 1021071000 Cap Plate 1 6 1008537000 Reflector, Red 2 7 1008536000 Reflector, Amber 4 8 1059481000 Decal, Notice - Gate Fully Locked 1 9 1059480000 Decal, Notice - Gate Fully Locked 1 10 2103395 Decal, Patents 1

11 2104970 Decal, Safety Instructions - Floor Service Hoist 1 12 1053687000 Decal, Hydraulic Oil 1 13 1048740000 Reflector, Red 2 14 2103381 Decal, Sign Classification 1 15 1055502000 Decal, Safety Instructions - Load Dumping 1 16 1048647000 Decal, Safety Instructions - Body Prop 2 17 2106482 Decal, Safety Instructions - Tailgate Prop 2 18 1049120000 Decal, Safety Instructions - Maximum Lift 8000 Lbs. 1 19 2103779 Decal, Safety Instructions - Maximum Lift 10000 Lbs. 1 20 1047693000 Decal, Safety Instructions - No One Shall Operate Etc. 1 21 1061089000 Decal, Caution - This Vehicle Requires Height Etc. 1 22 1047673000 Decal, Warning - Keep Clear Of Tailgate Etc. 2 23 1047672000 Decal, Warning - Stop Engine Remove Ignition Etc. 2 24 1047674000 Decal, Warning - Keep Access Doors Closed Etc. 1 25 1047604000 Decal, Warning - Keep Clear At All Times 4 26 1055499000 Decal, Warning - Do Not Go Under A Raised Loaded Body Etc. 2 27 1047662000 Decal, Danger - Stand Clear when Tailgate Is In Motion Etc. 2 28 1047666000 Decal, Notice - Do Not Allow Material Etc. 1 29 2111566 Decal, Notice - Welding Procedures 1 30 2113038 Decal, Warning - Do Not Operate Vehicle Over 15 MPH Etc. 1 31 1066453000 Aluminum Pop Rivet 8 32 1019729000 Warranty Seal Tag 1 33 1043317000 Plastic Zip Lock Bag 9 x 12 1 34 2114564 Decal, Arm Control Operation 1

=14=

SECTION A

BODY

PACKER GUIDE RAIL COMPONENTS ( REF. 2114899 & 2114900 )

PD-1885

=A1=

1

2

3

5 4

6 7

2 3

8 10

9

2

11

12

13

14

15

16

17

13

PACKER GUIDE RAIL COMPONENTS ( REF. 2114899 & 2114900 )

ITEM PART NO. DESCRIPTION ( PL-1885 ) QTY. 1 2109818 Filler, Guide Rail End Cap, Rear 2 2 2114907 Sheet, 0.25 x 5.38 x 58.44, 100K (34 YD) 4 2114908 Sheet, 0.25 x 5.38 x 76.44, 100K (40 YD) 4 3 2114905 Angle, Guide Rail Top (34 YD) 2 2114906 Angle, Guide Rail Top (40 YD) 2 4 1069470000 Angle, Formed 2 5 1070465000 Filler Rail End 2 6 1067427000 Gusset 2

7 2114944 Sheet 10 GA x 2 x 118, 50K 2 8 2114903 Angle, Formed, Packer Rail (34 YD) 2 2114904 Angle, Formed, Packer Rail (40 YD) 2 9 1062848000 Filler, Rear Post 2 10 2105390 Gusset 2 11 2115412 Guide, Top 4 12 2104911 Plate 0.38 x 3 x 54, 500 BN 2 13 1019703034 Tube, Rect. 4 x 2 x ¼ W x 144 LG 2 14 2113704 RND, HRS ½ x 14.25 LG 2 15 1031791000 Lift Bracket Gusset 2 16 2115410 Guide, Top Left Front 1 17 2104912 Plate 0.38 x 3 x 84, 500 BN 2

=A2=

SLIDING ACCESS DOOR (STREETSIDE) ( REF. 2114939 )

ITEM PART NO. DESCRIPTION ( PL-1899 ) QTY. 1 1038784000 Grab Handle 2 3 2111721 Retainer 1 4 2107241 Sliding Door 1 5 2107880 Sliding Door Tube 1 6 2108603 Retainer Ring Pin 1 7 1017204041 Tube 1 8 2111358 Flat 1 9 2113610 Switch, CPI, Sliding Door 1 10 2107325 Screw, Round Hd. 4

=A3=

STATIONARY CAB SHIELD ASSEMBLY

ITEM PART NO. DESCRIPTION (PL-0198B) QTY.

1 2047354000 Cab Shield Assembly - Complete 1

=A4=

STATIONARY CAB SHIELD AND OPTIONAL MANUAL EXTENSION

ITEM PART NO. DESCRIPTION (PL-1652) QTY.

1 2047354000 Stationary Cab Shield Assembly – Less Ext. 1

2 2049920000 Optional Manual Extension - Complete 1

3 2047353000 Latch Assembly Only - Included with Item 2 2

=A5=

LADDER INSTALLATION ( 2115125 )

ITEM PART NO. DESCRIPTION ( PL-1474A ) QTY. 1 2110345 Ladder Assembly 1 2 1001590 Screw, Hex Hd. Cap 4 3 2110055 Washer, Lock 4 4 2110404 Nut 4 5 1038784000 Handle, Grab 1 6 2115124 Bracket 1 7 G18104000 Screw, Hex Hd. Cap 2 8 G09136000 Nut, Hex Lock 2 9 2110049 Washer, Plated 4

=A6=

SAFETY WALK AND INSTALLATION

( 2104752 )

ITEM PART NO. DESCRIPTION (PL-0783A) QTY.

2104752 Safety Walk Installation - Complete 1

1 2101022 Safety Walk 6" x 480" Lg. 1

=A7=

SECTION B

TAILGATE

SECTION C

ARMS

HYDRAULIC SYSTEM 5-SPOOL CLOSED CENTER PC55 VALVE W/O FILTER

( 2114992 )

=E9=

E-Z PACK MANUFACTURING, LLC

P. O. Box 790 - 200 Ladish Road, Cynthiana, KY 41031

PH: 859-234-1100 - Fax: 859-234-0061

Toll Free: 800-331-0136

HERCULES GOLIATH APOLLO