heritage products, inc.. conveniently located in the mid-west automotive hub
TRANSCRIPT
Heritage Products, Inc.
Heritage Products, Inc.
Conveniently Located in the mid-west automotive hub.
Heritage Products, Inc.
195,000 square feet with room to grow.
Company Profile
Address:2000 Smith Ave.Crawfordsville, IN 47933Phone (765) 364-9002FAX (765) 362-0536Email [email protected]
Established: October 1988
Ownership: Hiruta Kogyo Co., LTD (100%)
Facilities: Land: 22 acresBuilding: 195,000 square feet
Quality Policy: Our commitment to quality at Heritage Products is to produce only the highest quality products at a competitive cost through continuous improvement.
Heritage Products, Inc.
History
1985 Established sales office in Ann Arbor, MI as Hiruta U.S.A. Inc. 1988 Purchased 10 acres of ground. Established Heritage Products, Inc. 1989 Completed the original 45,000 square foot building. 1990 Purchased an additional 12 acres of ground. 1991 Completed phase II plant expansion of 45,000 square feet of manufacturing
space. 1992 Completed phase III plant expansion of 16,000 square feet of manufacturing
space. 1994 Completed phase IV plant expansion of 36,000 square feet of manufacturing
space. 1995 Completed phase V office expansion of 6,000 square feet. 1997 ISO 9002 Certification 1999 QS 9000 Certification 2002 ISO 14001 Certification Completed phase VI plant expansion of 46,600 square feet of manufacturing space. 2003 Completed installation of 2000 Ton Transfer Press 2004 TS 16949 Certification 2005 First shipments to Ford Motor Company and Mitsubishi Australia, Ltd. 2007 Ford Q1 Certification
Heritage Products, Inc.
Certifications
Quality
Ford Q1 June 2007 TS 16949 September
2004 QS 9000 March 1999 ISO 9002 August 1997
Environmental
ISO 14001 February 2002
Heritage Products, Inc.
Customers
Tier 1 Mitsubishi Motors North America, Inc.
Endeavor, Galant, Eclipse, Spyder Auto Alliance International, Inc.
Mazda6 Ford Motor Company
Ford Fusion, Mercury Milan, Lincoln MKZ Mitsubishi Motors Australia, Ltd.
Mitsubishi 380
Heritage Products, Inc.
Aisin U.S.A. MFG., Inc. Aisin Drivetrain, Inc. Aisin Brake & Chassis, Inc. Aisin Manufacturing Illinois, LLC Bridgestone APM Co. DTR Industries, Inc.
Eagle Wing Industries, Inc. FCC Indiana, Inc. INTAT Precision, Inc. Yorozu Automotive YUSA Corporation Hitachi Metals America
Tier 2 Customers
Sales & Growth
0
10
20
30
40
50
60
70
80
89 90 91 92 93 94 95 96 97 98 99 '00 '01 '02 '03 '04 '05 '06 '07
Year
$ M
illi
on
s
0
50
100
150
200
250
300
350
400
Tea
m M
emb
ers
$ Sales Team Members
Heritage Products, Inc.
FO
RE
CA
ST
Heritage Products, Inc.
M r. R . K a za h a yaA c co un tin g M g r.
R o n W illisM a n u fa c tu rin g M g r.
K e v in M a cIsa acM a te ria ls M g r.
R ick H a w k in sH R M an a g er
R o g e r T a rte rM a in te n an c e M g r.
L a rry M cC o llo u ghE n g ine e rin g M g r.
M r. T . M ika m iG e n e ra l M g r.E n g in e ering
M r. K . Ta g u c h iS a le s C o o rd in a to r
J im H ow e rtonS a le s M a na g er
M r. T . Y a b u kiQ C A d v is o r
M ik e l M a n ionQ C M an a g er
D a ve L an cas te rP la n t M a na g er
M r. N . M o riyaP re sid e n t
Organization Chart
Processes
Press
Welding
Machining
Painting
Assembly
2000 Ton Transfer 2000 Ton Transfer PressPress
2 - 800 Ton Transfer 2 - 800 Ton Transfer PressesPresses
Robot Transfer Robot Transfer LinesLines
MIG Welding MIG Welding RobotsRobots
Heritage Products, Inc.
Blanking Presses Size Material(mm) Bed Size Shut Height
Stroke 500 Ton (#1) 2.6 to 6.0 1064 X 2134 660 254 500Ton (#2) 0.5 to 8.0 1150 X 2150 700 250 300 Ton 0.5 to 4.5 1000 X 2150 700 200 200 Ton 0.6 to 6.0 840 X 1800 445 150 150 Ton 0.3 to 3.2 760 X 1170 445 130
Forming & Transfer Presses
Size Type Bed Size Shut Height Stroke
2000 Ton Transfer Press 1900 X 6100 1220 750 2 - 800 Ton Transfer Presses 1524 X 3048 1220 610 4 - 200 Ton Gap Presses 840 X 1390 395 250 16 - 150 Ton Gap Presses 760 X 1170 395 200 2 - Robot Transfer Lines
Heritage Products, Inc.
Welding & Assembly Equipment 172 - MIG Welding Robots 38 - Spot / Projection Welding Machines 3 - TIG Welding Robots 2 - Automatic Arc Welding Machines 1 - Training Robot
30 - Miscellaneous Assembly Machines 2 - CNC Cutting Machines 1 - CNC Pipe Bending Machine
1- Electrodeposition Coating Equipment
Heritage Products, Inc.
Heritage Products, Inc.
Suspension Related Parts
Rear Lower Arm
Rear Toe Control Arm
Front Upper Arm AssemblyRear Lower Arm
Connecting Rod Assembly
Rear Upper arm
Front Cross Member AssemblyFront Lower Arm Assembly
Heritage Products, Inc.
Engine Mounts / Anti Vibration
Engine Mount
Rack & Pinion Bracket
Torque Rod Bracket
Eye Stay Assembly
Engine Mount
Engine Mount
Engine Mount
Heritage Products, Inc.
Clutch, Brake, and Accelerator Pedal Assemblies
10” Pressure Plate
Parking Brake Lever AssemblyParking Brake Bracket
Parking Brake pedal
12” Backing Plate
Parking Brake Bracket
Brake Components
Heritage Products, Inc. Seat and Chassis
Door Panel
Rear Seat Back Lock
Rear Seat Spring Bracket
Seat Release Lock Lever
Seat Release Lock Lever
Product Mix
Suspension components
53%
Misc. Stampings21%
Brake Components8%
Engine Mounts13%
Parking Brake5%
Heritage Products, Inc.
Customers
MMNA23%
AUM20%
Ford15%
AAI10%
MMAL8%
Yorozu8%
ABI7%
DTR6%
Other3%
Heritage Products, Inc.
Design
Software supported
CATIA CATIA - CAE Nastran Micro-Cadam IDEAS
Policies for Design
Design using 3D CAD Encourage Concurrent
Engineering Promote CAE Develop parts and modular
design
CAE Analysis Static Strength
Heritage Products, Inc.
Research and Development Team Members 15 - Team Members in the development section 8 - Team Members in the Testing section
Testing Methods Fatigue and strength machines Durability test machines Static Linear Analysis Vibration Analysis (Eigin value, Frequency response) Thermal stress and Heat transfer analysis Eddy - Current type electric Dynamometer FREC Dynamometer Thermostatic Chamber
Heritage Products, Inc.
Hiruta Kogyo Co. Ltd, R & D Center
Thailand Bangkok Eagle Wings
Japan United StatesHeritage Products
Incorporated
Research and Development
SupportHeritage Products, Inc.