hi-tech 700
TRANSCRIPT
Hi-TECH 700Extra-Large Horizontal Turning Center
사진변경
1
2 HWACHEON CATALOG : Hi-TECH 700
1
1
3
Best structure for Heavy Duty Turning
Hi-TECH 700 is capable of handling heavy duty turning and milling in a single
process. Its extra-rigid Turret, the stability provided by the one piece casting bed
and box way design are ideal for turning of large sized workpieces.
3 4
HEAVY-DUTY HORIZONTAL TURNING CENTER
Horizontal Turning Center
1 Spindle Housing / Sample / SM45C 2 Box way slide
3 Motor Housing/Machine Tool Industry/SM45C 4 Customization Design
2
4 HWACHEON CATALOG : Hi-TECH 700
HIGH PERFORMANCEEXTRA-LARGE TURNING CENTERHi-TECH 700 has a integrated 45-degree slant bed frame to minimize
heat distortion, all guide way are designed as solid Box guide ways to
maintain rigidity and precision even during prolonged operations. Its
automatic transmission system allows low-speed, high-torque turning as
well as high-speed machining, Hwacheon's advanced, patented design
prevents deterioration of the workpiece from thermal displacement
5Horizontal Turning Centers
Hand-Scraped to PerfectionThe guide-ways are hand-scraped and polished to the
highest precision based on Hwacheon‘s 70 years
craftmanship experience, this to reduce vibration and
allows precision feed during heavy operations.
Box Way DesignHi-TECH 700's box way guide design improves rigidity and precesion after
many hours of continued operation.
- Ultra-precision Ø180mm(Ø7.09inch) double row of cylindrical roller
bearings in the front and duplex anqular thrust bearings ensure excellent
stablibies for heavy duty cutting
- By adopting the powerful spindle motor 37kW(Opt. 45kW). Heavy duty
cutting and abnormal workpiece can be possible with superior machining
OUT
IN
Oil coolerSpindle Oil (Hi-Yun)
Intergrated Oil Tank
-The thermal deformation of the spindle is minimized. Because
generated heat is removed by Jet Lubrication system as well as circulating
jacket inside. For this reason, the accuracy of the machining is raised and
constantly stabilized.
Chuck Size(inch) : 15 (Opt. 18 / 21 / 24)
Type of Spindle Nose(ASA) : A2-11
Max. Spindle speed(rpm) : 1,800
Spindle Motor power(kW/HP) : 37/30 (50/40)
Ø180mm(Ø7.09inch)
6Horizontal Turning Center
High Rigid, Stable Bed Frame The heavily ribbed torque tube design processed with fine grain meehanite
prevents twisting and deformation. This design ensure high rigidity with no
deformation during heavy & high-speed cutting.
High rigid slant angle allows for easy loading, changing and inspection of
tools. This slant angle maintains high stability and brilliant balance
Heat Occurrence
Thrermal Deformation
Hy’d Clamp
ø680 mm(ø26.77 inch)
Max Cutting Dia
Max Cutting Length: Max Cutting Length: 1,986 mm (78.18 inch)1,986 mm (78.18 inch)[[MCMC: 1,866 mm (73.46 inch)]: 1,866 mm (73.46 inch)]
The Programmable Hydraulic Tailstock (Standard)The tailstock can be programmed to position itself in semi-auto, and
it provides firm support for extra-long workpieces to guarantee
machining precision. The built-in Tailstock can be operated either by
the foot switch or by programming, while providing firm, stable oil-
pressure chucking.
-The quill is activated by foot pedal or program.
-The Tailstock Body is activated by program.
-Absorbed thermal deformation ensures high precision machining
Quill Dia
Quill Stroke
Tailstock Stroke
Quill Taper
: Ø150mm (Ø5.9inch)
: 150mm (5.9inch)
: 1,878mm (73.93inch)
: MT#5
7High Performance Extra-Large Turning Center
8 HWACHEON CATALOG : Hi-TECH 700
Tool Presetter (Option)The tool presetter employs a highly accurate sensor to precisely compute for the coordinate settings in less than
15 seconds per tool. Different tool shapes and their tolerance values are entered automatically for the
coordinate calculations.
Hi-TECH 700 is designed to be user friendly, so you can concentrate on what
you do best: creating quality products—without losing your valuable time to the
worries of machine failure and safety. A wide variety of performance upgrade
options are available for faster, more precise machining.
USER FRIENDLY DESIGN,A WIDE RANGE OFOPTIONAL FEATURES
L-HTLD: Hwacheon Lathe Tool Load Detect System (Standard)
The Hwacheon Lathe Tool Load Detect System constantly detects and diagnoses the tool
load under a process to prevent tool wear and damage, and to keep your machine and
tools in optimal shape.
Alarm + Feed Hold Alarm + Machine Stop
> When the LIMIT 1 Alarm sounds,
the system holds the feed and the
machine goes into standby.
> When the LIMIT 2 Alarm sounds,
the system stops the machine,
and must be reset to operate it.
Load Detection Limit 1 Load Detection Limit 2
Wide type Turret Disk(Option)
Width of Turret Disk
Std. type Turret Disk : 135(5.31)
Wide type Turret Disk : 200(7.87)
MC type Turret Disk : 166(6.53)
Wide type Turret Disk : 200(7.87)
* Unit: mm(inch)
9
* Unit: mm(inch)
Spindle Power-Torque Diagram
Product Data
Hi-TECH 700 / MC (Turnmil)Hi-TECH 700 / Std.
Front Right side
Pow
er(k
W)
Torq
ue(
Nm
)
Spindle Speed(rpm)
12
9
3
6
100
50
150
200
250
0 00 20001500
Low: 140Nm(30min)
500375 1000
7.5 kW (30min)
5.5 kW (Cont.)
140.1Nm (Cont.)
190.9Nm (30min)
Pow
er(k
W)
Torq
ue(
Nm
)
Spindle Speed(rpm)
50
40
20
30
1000
2000
3000
3500
000 18001500
Low: 140Nm(30min)
500350115 1000
37 kW (30min)
30 kW (Cont.)
Low: 2,492.6Nm (Cont.)
Low: 3,071.1Nm (30min)
10
1400
25.4
31
450460
High: 623.2Nm (Cont.)
High: 767.8Nm (30min)
(Max. Low Gear Speed: 450rpm)
Product Data
Length : 5,065 (199.41)Incase of Steady Rest Base Opt.
325(12.79) 1,706(67.17)
1,05
0(41
.34)
1,87
2(73
.7)
(Spindle Center)
1,17
8(46
.38)
618
(24.33)
Width : 2,282(89.84)
230(9.06 )
Hei
ght :
2,5
35(9
9.8)
※Unit : mm(inch)
10 HWACHEON CATALOG : Hi-TECH 700
Tool Interference Diagram
Hi-TECH 700 /Std. Hi-TECH 700/MC
Moving Range
Standard
O.D Holder
I.D Holder
40(1.57)40(1.57)
30(1.18)30(1.18)
310(12.20)310(12.20)
70(2.75)70(2.75)
340(13.38)340(13.38)
380(14.96)380(14.96)
340(13.38)340(13.38)340(13.38)340(13.38)
380(14.96)380(14.96)
720(28.34)720(28.34)
Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)
Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)
Quill Stroke 150(5.9)Quill Stroke 150(5.9)
Quill Stroke 150(5.9)Quill Stroke 150(5.9)
Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)
Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)
Max Cutting Length 1,986(78.18)Max Cutting Length 1,986(78.18)
720(28.34)720(28.34) 20(0.78)20(0.78)
20(0.78)20(0.78)
X-axis StrokeX-axis Stroke360(14.17)360(14.17)
X-axis StrokeX-axis Stroke360(14.17)360(14.17)
Ø76
0(Ø
29.9
2)
Ø76
0(Ø
29.9
2)
Ø76
0(Ø
29.9
2)
Ø76
0(Ø
29.9
2)
Ø84
0(Ø
33.0
7)
Ø84
0(Ø
33.0
7)
Ø873(Ø
34.37
)
Ø873(Ø
34.37
)
Ø900(Ø35.43)
Ø900(Ø35.43)
Ø330(Ø
12.99
)
Ø330(Ø
12.99
)
Ø38
1(Ø
15)
Ø38
1(Ø
15)
Ø387(Ø15.23)
Ø387(Ø15.23)
Ø283(
Ø11.1
4)
Ø283(
Ø11.1
4)
Ø79
0(Ø
31.1
)
Ø79
0(Ø
31.1
)
Ø900(
Ø35.43
)
Ø900(
Ø35.43
)
Ø903(Ø35.55)
Ø903(Ø35.55)
Ø339(Ø13.34)
Ø339(Ø13.34)
Ø38
1(Ø
15)
Ø38
1(Ø
15)
Max Cutting Dia
Max Cutting Dia Ø680(Ø680(ØØ26.77)
26.77)
Max Cutting Dia
Max Cutting Dia Ø680(Ø680(ØØ26.77)
26.77)
Ø387(Ø15.23)
Ø387(Ø15.23)
Ø38
1(Ø
15)
Ø38
1(Ø
15)
20(0
.78)
20(0
.78)
340(
13.3
8)34
0(13
.38)
325(
12.7
9)32
5(12
.79)
35(1
.37)
35(1
.37)
265(
10.4
3)26
5(10
.43)
155(
6.1)
155(
6.1)
75(2
.95)
75(2
.95)
75(2
.95)
75(2
.95)
52(2.04)52(2.04)
73(2.87)73(2.87) 62(2.44)62(2.44)
63(2.48)63(2.48)
X-a
xis
Stro
keX
-axi
s St
roke
360(
14.1
7)36
0(14
.17)
X-a
xis
Stro
keX
-axi
s St
roke
360(
14.1
7)36
0(14
.17)
※Unit : mm(inch)
11
Moving Range
MC
Tool Interference Diagram & Moving Range
※Unit : mm(inch)
O.D Holder
Radial Turnmill Holder
I.D Holder
Axial Turnmill Holder
Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)
Quill Stroke 150(5.9)Quill Stroke 150(5.9) Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)
Max Cutting Length 1,866(73.46)Max Cutting Length 1,866(73.46)
Ø38
1(Ø
15)
340(
13.3
8)34
0(13
.38)
20(0
.78)
20(0
.78)
295(
11.6
1)29
5(11
.61)
45(1
.77)
45(1
.77)
25(0.98)25(0.98)53(2.08)53(2.08)
X-a
xis
Stro
keX
-axi
s St
roke
360(
14.1
7)36
0(14
.17)
Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)
Quill Stroke 150(5.9)Quill Stroke 150(5.9) Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)
Ø38
1(Ø
15)
340(
13.3
8)34
0(13
.38)
20(0
.78)
20(0
.78)
100(
3.93
)10
0(3.
93)
200(
7.87
)20
0(7.
87)
73(2.87)73(2.87) 25(0.98)25(0.98)X
-axi
s St
roke
X-a
xis
Stro
ke36
0(14
.17)
360(
14.1
7)
Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)
Quill Stroke 150(5.9)Quill Stroke 150(5.9) Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)
Ø38
1(Ø
15)
340(
13.3
8)34
0(13
.38)
170(
6.69
)17
0(6.
69)
75(2
.95)
75(2
.95)
30(1
.18)
30(1
.18)
290(
11.4
1)29
0(11
.41)
20(0
.78)
20(0
.78)
20(0
.78)
20(0
.78)
73(2.87)73(2.87) 47(1.85)47(1.85)
X-a
xis
Stro
keX
-axi
s St
roke
360(
14.1
7)36
0(14
.17)
Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)
Quill Stroke 150(5.9)Quill Stroke 150(5.9) Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)
Ø38
1(Ø
15)
340(
13.3
8)34
0(13
.38)
49(1.92)49(1.92) 31(1.22)31(1.22)
X-a
xis
Stro
keX
-axi
s St
roke
360(
14.1
7)36
0(14
.17)
12 HWACHEON CATALOG : Hi-TECH 700
Product Configuration Each product can be configured to fit your application.
Ref. 1) Std.: with Tailstock
2) MC: Turnmill with C-axis(0.0001˚)
Hi-TECH 700
Hi-TECH 700 Hi-TECH 700 / MC
Hi-TECH 700 700/MC
Machine Specifications
ITEMHi-TECH 700 SERIES
HI-TECH 700 HI-TECH 700/MC
Capacity
Swing over Bed mm (inch) Ø900 (Ø35.43)
Max Cutting Diameter mm (inch) Ø680 (Ø26.77)
Standard Cutting Diameter mm (inch) Ø387 (Ø15.23)
Max Cutting Length mm (inch) 1,986 (78.18) 1,866 (73.46)
Chuck Size inch 15
Spindle
Type of Spindle Nose ASA A2-11
Max Spindle Speed rpm 1,800
Through Spindle Hole Diameter mm (inch) Ø132 (Ø5.2)
Max Bar Size mm (inch) Ø116 (Ø4.56)
Spindle Bearing Inner Diameter mm (inch) Ø180 (Ø7.09)
Spindle Motor kW (HP) 37 / 30 (50 / 40)
Turret
Number of Tool Station ea 12
Tool Size mm (inch) □32 × Ø60 (□1.25 x Ø2.5)
Turret Indexing Time sec / step 0.4
Axes
Rapid Traverse (X / Z) m/min (ipm) 18 / 18 (709 / 709)
Max Stroke (X / Z) mm (inch) 360 / 2,050 (14.17 / 80.70)
Feed Motor (X / Z) kW (HP) 6 / 6 (8 / 8)
Tailstock
Quill Dia mm (inch) Ø150 (Ø5.9)
Quill Stroke mm (inch) 150 (5.9)
Quill Taper MT # 5
Turnmill
Spindle Motor kW (HP) - 7.5 / 5.5 (10 / 7.5)
Max Spindle Speed rpm - 2,000
Max Drill / Tap Size mm (inch) - Ø32 (Ø1.26) / M24
Min Index Angle deg - 0.0001
Tank Capacity
Lubrication ℓ (gal) 12 (3.2)
Hydraulic ℓ (gal) 50 (13.2)
Coolant ℓ (gal) 300 (79)
Power Sources
Electrical Power Supply kVA 75
Dimension
Height mm (inch) 2,535 (99.8)
Floor Space (L x W) mm (inch) 5,065 x 2,282 (199.41 x 89.84)
Weight kgf(Ibf) 17,350 (38,250) 17,500 (38,581)
NC Controller Fanuc 0i-TF Plus
13
Standard and Optional Product Components
Machine Specifications
NC Specifications [Fanuc 0i-TF Plus] ※ - : Not available S : Standard O : Option
Standard Accessories Optional Accessories
•Coolant System •Manual Guide i •Air Blower •NC Cooler•Door Interlock •Operation Manual & Parts List •Air Gun •Oil Skimmer •Dual Pressure (C-axis brake) •Signal Lamp with 3 Colors (R, G, Y) •Bar Feeder Interface •Set of Hard Jaw (15” / 18” / 21” / 24”)•Foot Switch •Spindle Air Curtain •Chip Conveyor & Box, Side Type •SpindleMotor Upgrade, 45/37kW (60/50HP)
•Hydraulic Chuck&Cylinder,15"Hollow •Spindle Cooling System •Chuck Clamp/Unclamp Confirm Switch •Tool & Work Counter, External / Internal•Hydraulic Unit •Standard Turret, 12 Stations •Chuck Pressure Check Switch •Tool Presetter (Automatic)•HLVC •Tailstock with Dead Center (MT#5) •Chuck Pressure Compensation •Transformer
(Hwacheon Lathe Vibration Control) - Tailstock Body Program •Coolant Gun •Turnmill Function Including C-axis •L-HTLD - Tailstock Quill Program •Dual Pressure (Chuck) (0.0001°)
(Lathe-Hwacheon Tool Load Detect) •Tooling System •High Pressure Coolant •Turnmill Holder, Axial / Radial•L-CAL •Tool Life Management - 0.6 / 1.5 / 3 / 7 MPa •Turret for VDI 60 (Lathe Calculator Function) •Tool Kit & Box *For 7 MPa, only water soluble •U-Drill Holder•L-COUNT •Work Light coolants are available •Wide Type Turret Disk-BMT75 (Work / Tool Counter Management) •15” Non touch display (only FANUC) •Hydraulic Chuck, 18”/ 21”/ 24” •15” Touch type display (only FANUC)•Leveling Bolt & Plate •Hydraulic Steady Rest Base Set•Lubrication System •Hydraulic Steady Rest Set
ITEM SPECIFICATION STD MCProgram input
Decimal point programming S SCoordinate system setting G50 S SCoordinate system shift S SWorkpiece coordinate system G52-G59 S SWorkpiece coordinate system preset G92.1 S S
Direct drawing dimension programming
S S
G code system A S SProgrammable data input G10 S SSub program call 10Folds Nested S SCustom macro B S S
Addition of custom macro -common variables
#100-#199, #500-#999 S S
Canned cycles S SMultiple repetitive cycle S SMultiple repetitive cycle ll S SCanned cycles for drilling S SManual Guide i S SSpindle speed function
Constant surface speed control G96 / G97 S SSpindle override 0-150% S SSpindle orientation S SRigid tapping S SSpindle synchronous control - -Editing operation
Part program storage length 5,120 m (2MB) S SNumber of register able programs Max.1000 ea S SBackground editing S SExtended part program editing S SPlay back S SOperation/Display
Clock function S SSelf-diagnosis function S SAlarm history display S SHelp function S SRun hour and parts count display S SGraphic function S S
Multi-language display
English, German, French, Italian, Chinese, Spanish,Korean, Portuguese, Polish, Hungarian, Swedish,Russian
S S
Data input/output
Ethernet interface S SMemory card interface S SUSB card interface S SOthersDisplay Unit 15” Non touch display S SFanuc i-HMI 15” Touch type display O OHWACHEON Machining SoftwareL-HTLD (Hwacheon Tool Load Detect System) S SL-CAL (Lathe Calculator Function) S SL-COUNT (Work / Tool Counter Management) S SHLVC (Hwacheon Lathe Vibration Control) S SM-VISION Pro O O
ITEM SPECIFICATION STD MCControlled axis
Controlled axis (Cs axis) 2-Axes 2-Axes 3-AxesSimultaneously controlled axes 2-Axes 2-Axes 3-Axes
Least input increment0.001mm, 0.0001deg, 0.0001inch
S S
Least input increment 1/10 0.0001mm, 0.00001inch O O
inch/metric conversion G20, G21 S SStored stroke check 1,2,3 S SChamfering on/off S SBacklash compensation S SOperation
Automatic & MDI operation S SProgram number search S SSequence number search S SDry run, single block S SManual handle feed 1Unit S SManual handle feed rate x1, x10, x100 S SInterpolation function
Positioning G00 S SLinear interpolation G01 S SCircular interpolation G02, G03 S SDwell (Per seconds) G04 S SPolar coordinate interpolation G12.1/G13.1 - SCylindrical interpolation G7.1 - SThreading G32 S SMultiple threading S SThreading retract S SContinuous threading S SVariable lead threading G34 S SReference position return 1st G28 S SReference position return check G27 S S2,3,4th reference position return G30 S SArbitrary speed threading O OFeed function
Rapid traverse override F0, F25, F50, F100 S SFeed per minute (mm/min) G98 S SFeed per revolution (mm/rev) G99 S SRapid traverse bell-shaped acceleration/deceleration
S S
Feedrate override 0-150 % S SJog feed override 0-1,260 mm/min S STool function / compensation
Tool function T4-digits S STool offset pairs 128pairs S STool nose radius compensation S STool geometry/wear compensation S STool life management S S
Automatic tool offsetTool presetter option is required
S S
Direct input tool offset value measured B
Tool presetter option is required
S S
Program input
Tape code EIA / ISO S SOptional block skip 9ea S SProgram number O4-digits(1–9999) S SSequence number N8-Digits S S
Hwacheon Global Network
Hwacheon Headquarter Hwacheon America Hwacheon Europe Hwacheon Asia
HC-T073-R2.0-202011
The product design and specifications may change without prior notice.
Read the operation manual carefully and thoroughly before operating the product,
and always follow the safety instructions and warnings labels attached on the surfaces of the machines.
www.hwacheon.com
Please contact us for product inquiries.
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