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Hi-TECH 700 Extra-Large Horizontal Turning Center

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Page 1: Hi-TECH 700

Hi-TECH 700Extra-Large Horizontal Turning Center

사진변경

Page 2: Hi-TECH 700

1

2 HWACHEON CATALOG : Hi-TECH 700

1

Page 3: Hi-TECH 700

1

3

Best structure for Heavy Duty Turning

Hi-TECH 700 is capable of handling heavy duty turning and milling in a single

process. Its extra-rigid Turret, the stability provided by the one piece casting bed

and box way design are ideal for turning of large sized workpieces.

3 4

HEAVY-DUTY HORIZONTAL TURNING CENTER

Horizontal Turning Center

1 Spindle Housing / Sample / SM45C 2 Box way slide

3 Motor Housing/Machine Tool Industry/SM45C 4 Customization Design

2

Page 4: Hi-TECH 700

4 HWACHEON CATALOG : Hi-TECH 700

HIGH PERFORMANCEEXTRA-LARGE TURNING CENTERHi-TECH 700 has a integrated 45-degree slant bed frame to minimize

heat distortion, all guide way are designed as solid Box guide ways to

maintain rigidity and precision even during prolonged operations. Its

automatic transmission system allows low-speed, high-torque turning as

well as high-speed machining, Hwacheon's advanced, patented design

prevents deterioration of the workpiece from thermal displacement

Page 5: Hi-TECH 700

5Horizontal Turning Centers

Hand-Scraped to PerfectionThe guide-ways are hand-scraped and polished to the

highest precision based on Hwacheon‘s 70 years

craftmanship experience, this to reduce vibration and

allows precision feed during heavy operations.

Box Way DesignHi-TECH 700's box way guide design improves rigidity and precesion after

many hours of continued operation.

- Ultra-precision Ø180mm(Ø7.09inch) double row of cylindrical roller

bearings in the front and duplex anqular thrust bearings ensure excellent

stablibies for heavy duty cutting

- By adopting the powerful spindle motor 37kW(Opt. 45kW). Heavy duty

cutting and abnormal workpiece can be possible with superior machining

OUT

IN

Oil coolerSpindle Oil (Hi-Yun)

Intergrated Oil Tank

-The thermal deformation of the spindle is minimized. Because

generated heat is removed by Jet Lubrication system as well as circulating

jacket inside. For this reason, the accuracy of the machining is raised and

constantly stabilized.

Chuck Size(inch) : 15 (Opt. 18 / 21 / 24)

Type of Spindle Nose(ASA) : A2-11

Max. Spindle speed(rpm) : 1,800

Spindle Motor power(kW/HP) : 37/30 (50/40)

Ø180mm(Ø7.09inch)

Page 6: Hi-TECH 700

6Horizontal Turning Center

High Rigid, Stable Bed Frame The heavily ribbed torque tube design processed with fine grain meehanite

prevents twisting and deformation. This design ensure high rigidity with no

deformation during heavy & high-speed cutting.

High rigid slant angle allows for easy loading, changing and inspection of

tools. This slant angle maintains high stability and brilliant balance

Heat Occurrence

Thrermal Deformation

Hy’d Clamp

ø680 mm(ø26.77 inch)

Max Cutting Dia

Max Cutting Length: Max Cutting Length: 1,986 mm (78.18 inch)1,986 mm (78.18 inch)[[MCMC: 1,866 mm (73.46 inch)]: 1,866 mm (73.46 inch)]

The Programmable Hydraulic Tailstock (Standard)The tailstock can be programmed to position itself in semi-auto, and

it provides firm support for extra-long workpieces to guarantee

machining precision. The built-in Tailstock can be operated either by

the foot switch or by programming, while providing firm, stable oil-

pressure chucking.

-The quill is activated by foot pedal or program.

-The Tailstock Body is activated by program.

-Absorbed thermal deformation ensures high precision machining

Quill Dia

Quill Stroke

Tailstock Stroke

Quill Taper

: Ø150mm (Ø5.9inch)

: 150mm (5.9inch)

: 1,878mm (73.93inch)

: MT#5

Page 7: Hi-TECH 700

7High Performance Extra-Large Turning Center

Page 8: Hi-TECH 700

8 HWACHEON CATALOG : Hi-TECH 700

Tool Presetter (Option)The tool presetter employs a highly accurate sensor to precisely compute for the coordinate settings in less than

15 seconds per tool. Different tool shapes and their tolerance values are entered automatically for the

coordinate calculations.

Hi-TECH 700 is designed to be user friendly, so you can concentrate on what

you do best: creating quality products—without losing your valuable time to the

worries of machine failure and safety. A wide variety of performance upgrade

options are available for faster, more precise machining.

USER FRIENDLY DESIGN,A WIDE RANGE OFOPTIONAL FEATURES

L-HTLD: Hwacheon Lathe Tool Load Detect System (Standard)

The Hwacheon Lathe Tool Load Detect System constantly detects and diagnoses the tool

load under a process to prevent tool wear and damage, and to keep your machine and

tools in optimal shape.

Alarm + Feed Hold Alarm + Machine Stop

> When the LIMIT 1 Alarm sounds,

the system holds the feed and the

machine goes into standby.

> When the LIMIT 2 Alarm sounds,

the system stops the machine,

and must be reset to operate it.

Load Detection Limit 1 Load Detection Limit 2

Wide type Turret Disk(Option)

Width of Turret Disk

Std. type Turret Disk : 135(5.31)

Wide type Turret Disk : 200(7.87)

MC type Turret Disk : 166(6.53)

Wide type Turret Disk : 200(7.87)

* Unit: mm(inch)

Page 9: Hi-TECH 700

9

* Unit: mm(inch)

Spindle Power-Torque Diagram

Product Data

Hi-TECH 700 / MC (Turnmil)Hi-TECH 700 / Std.

Front Right side

Pow

er(k

W)

Torq

ue(

Nm

)

Spindle Speed(rpm)

12

9

3

6

100

50

150

200

250

0 00 20001500

Low: 140Nm(30min)

500375 1000

7.5 kW (30min)

5.5 kW (Cont.)

140.1Nm (Cont.)

190.9Nm (30min)

Pow

er(k

W)

Torq

ue(

Nm

)

Spindle Speed(rpm)

50

40

20

30

1000

2000

3000

3500

000 18001500

Low: 140Nm(30min)

500350115 1000

37 kW (30min)

30 kW (Cont.)

Low: 2,492.6Nm (Cont.)

Low: 3,071.1Nm (30min)

10

1400

25.4

31

450460

High: 623.2Nm (Cont.)

High: 767.8Nm (30min)

(Max. Low Gear Speed: 450rpm)

Product Data

Length : 5,065 (199.41)Incase of Steady Rest Base Opt.

325(12.79) 1,706(67.17)

1,05

0(41

.34)

1,87

2(73

.7)

(Spindle Center)

1,17

8(46

.38)

618

(24.33)

Width : 2,282(89.84)

230(9.06 )

Hei

ght :

2,5

35(9

9.8)

Page 10: Hi-TECH 700

※Unit : mm(inch)

10 HWACHEON CATALOG : Hi-TECH 700

Tool Interference Diagram

Hi-TECH 700 /Std. Hi-TECH 700/MC

Moving Range

Standard

O.D Holder

I.D Holder

40(1.57)40(1.57)

30(1.18)30(1.18)

310(12.20)310(12.20)

70(2.75)70(2.75)

340(13.38)340(13.38)

380(14.96)380(14.96)

340(13.38)340(13.38)340(13.38)340(13.38)

380(14.96)380(14.96)

720(28.34)720(28.34)

Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)

Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)

Quill Stroke 150(5.9)Quill Stroke 150(5.9)

Quill Stroke 150(5.9)Quill Stroke 150(5.9)

Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)

Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)

Max Cutting Length 1,986(78.18)Max Cutting Length 1,986(78.18)

720(28.34)720(28.34) 20(0.78)20(0.78)

20(0.78)20(0.78)

X-axis StrokeX-axis Stroke360(14.17)360(14.17)

X-axis StrokeX-axis Stroke360(14.17)360(14.17)

Ø76

0(Ø

29.9

2)

Ø76

0(Ø

29.9

2)

Ø76

0(Ø

29.9

2)

Ø76

0(Ø

29.9

2)

Ø84

0(Ø

33.0

7)

Ø84

0(Ø

33.0

7)

Ø873(Ø

34.37

)

Ø873(Ø

34.37

)

Ø900(Ø35.43)

Ø900(Ø35.43)

Ø330(Ø

12.99

)

Ø330(Ø

12.99

)

Ø38

1(Ø

15)

Ø38

1(Ø

15)

Ø387(Ø15.23)

Ø387(Ø15.23)

Ø283(

Ø11.1

4)

Ø283(

Ø11.1

4)

Ø79

0(Ø

31.1

)

Ø79

0(Ø

31.1

)

Ø900(

Ø35.43

)

Ø900(

Ø35.43

)

Ø903(Ø35.55)

Ø903(Ø35.55)

Ø339(Ø13.34)

Ø339(Ø13.34)

Ø38

1(Ø

15)

Ø38

1(Ø

15)

Max Cutting Dia

Max Cutting Dia Ø680(Ø680(ØØ26.77)

26.77)

Max Cutting Dia

Max Cutting Dia Ø680(Ø680(ØØ26.77)

26.77)

Ø387(Ø15.23)

Ø387(Ø15.23)

Ø38

1(Ø

15)

Ø38

1(Ø

15)

20(0

.78)

20(0

.78)

340(

13.3

8)34

0(13

.38)

325(

12.7

9)32

5(12

.79)

35(1

.37)

35(1

.37)

265(

10.4

3)26

5(10

.43)

155(

6.1)

155(

6.1)

75(2

.95)

75(2

.95)

75(2

.95)

75(2

.95)

52(2.04)52(2.04)

73(2.87)73(2.87) 62(2.44)62(2.44)

63(2.48)63(2.48)

X-a

xis

Stro

keX

-axi

s St

roke

360(

14.1

7)36

0(14

.17)

X-a

xis

Stro

keX

-axi

s St

roke

360(

14.1

7)36

0(14

.17)

Page 11: Hi-TECH 700

※Unit : mm(inch)

11

Moving Range

MC

Tool Interference Diagram & Moving Range

※Unit : mm(inch)

O.D Holder

Radial Turnmill Holder

I.D Holder

Axial Turnmill Holder

Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)

Quill Stroke 150(5.9)Quill Stroke 150(5.9) Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)

Max Cutting Length 1,866(73.46)Max Cutting Length 1,866(73.46)

Ø38

1(Ø

15)

340(

13.3

8)34

0(13

.38)

20(0

.78)

20(0

.78)

295(

11.6

1)29

5(11

.61)

45(1

.77)

45(1

.77)

25(0.98)25(0.98)53(2.08)53(2.08)

X-a

xis

Stro

keX

-axi

s St

roke

360(

14.1

7)36

0(14

.17)

Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)

Quill Stroke 150(5.9)Quill Stroke 150(5.9) Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)

Ø38

1(Ø

15)

340(

13.3

8)34

0(13

.38)

20(0

.78)

20(0

.78)

100(

3.93

)10

0(3.

93)

200(

7.87

)20

0(7.

87)

73(2.87)73(2.87) 25(0.98)25(0.98)X

-axi

s St

roke

X-a

xis

Stro

ke36

0(14

.17)

360(

14.1

7)

Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)

Quill Stroke 150(5.9)Quill Stroke 150(5.9) Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)

Ø38

1(Ø

15)

340(

13.3

8)34

0(13

.38)

170(

6.69

)17

0(6.

69)

75(2

.95)

75(2

.95)

30(1

.18)

30(1

.18)

290(

11.4

1)29

0(11

.41)

20(0

.78)

20(0

.78)

20(0

.78)

20(0

.78)

73(2.87)73(2.87) 47(1.85)47(1.85)

X-a

xis

Stro

keX

-axi

s St

roke

360(

14.1

7)36

0(14

.17)

Z-axis Stroke 2,050(80.7)Z-axis Stroke 2,050(80.7)

Quill Stroke 150(5.9)Quill Stroke 150(5.9) Tailstock Stroke 1,878(79.93)Tailstock Stroke 1,878(79.93)

Ø38

1(Ø

15)

340(

13.3

8)34

0(13

.38)

49(1.92)49(1.92) 31(1.22)31(1.22)

X-a

xis

Stro

keX

-axi

s St

roke

360(

14.1

7)36

0(14

.17)

Page 12: Hi-TECH 700

12 HWACHEON CATALOG : Hi-TECH 700

Product Configuration Each product can be configured to fit your application.

Ref. 1) Std.: with Tailstock

2) MC: Turnmill with C-axis(0.0001˚)

Hi-TECH 700

Hi-TECH 700 Hi-TECH 700 / MC

Hi-TECH 700 700/MC

Machine Specifications

ITEMHi-TECH 700 SERIES

HI-TECH 700 HI-TECH 700/MC

Capacity

Swing over Bed mm (inch) Ø900 (Ø35.43)

Max Cutting Diameter mm (inch) Ø680 (Ø26.77)

Standard Cutting Diameter mm (inch) Ø387 (Ø15.23)

Max Cutting Length mm (inch) 1,986 (78.18) 1,866 (73.46)

Chuck Size inch 15

Spindle

Type of Spindle Nose ASA A2-11

Max Spindle Speed rpm 1,800

Through Spindle Hole Diameter mm (inch) Ø132 (Ø5.2)

Max Bar Size mm (inch) Ø116 (Ø4.56)

Spindle Bearing Inner Diameter mm (inch) Ø180 (Ø7.09)

Spindle Motor kW (HP) 37 / 30 (50 / 40)

Turret

Number of Tool Station ea 12

Tool Size mm (inch) □32 × Ø60 (□1.25 x Ø2.5)

Turret Indexing Time sec / step 0.4

Axes

Rapid Traverse (X / Z) m/min (ipm) 18 / 18 (709 / 709)

Max Stroke (X / Z) mm (inch) 360 / 2,050 (14.17 / 80.70)

Feed Motor (X / Z) kW (HP) 6 / 6 (8 / 8)

Tailstock

Quill Dia mm (inch) Ø150 (Ø5.9)

Quill Stroke mm (inch) 150 (5.9)

Quill Taper MT # 5

Turnmill

Spindle Motor kW (HP) - 7.5 / 5.5 (10 / 7.5)

Max Spindle Speed rpm - 2,000

Max Drill / Tap Size mm (inch) - Ø32 (Ø1.26) / M24

Min Index Angle deg - 0.0001

Tank Capacity

Lubrication ℓ (gal) 12 (3.2)

Hydraulic ℓ (gal) 50 (13.2)

Coolant ℓ (gal) 300 (79)

Power Sources

Electrical Power Supply kVA 75

Dimension

Height mm (inch) 2,535 (99.8)

Floor Space (L x W) mm (inch) 5,065 x 2,282 (199.41 x 89.84)

Weight kgf(Ibf) 17,350 (38,250) 17,500 (38,581)

NC Controller Fanuc 0i-TF Plus

Page 13: Hi-TECH 700

13

Standard and Optional Product Components

Machine Specifications

NC Specifications [Fanuc 0i-TF Plus] ※ - : Not available S : Standard O : Option

Standard Accessories Optional Accessories

•Coolant System •Manual Guide i •Air Blower •NC Cooler•Door Interlock •Operation Manual & Parts List •Air Gun •Oil Skimmer •Dual Pressure (C-axis brake) •Signal Lamp with 3 Colors (R, G, Y) •Bar Feeder Interface •Set of Hard Jaw (15” / 18” / 21” / 24”)•Foot Switch •Spindle Air Curtain •Chip Conveyor & Box, Side Type •SpindleMotor Upgrade, 45/37kW (60/50HP)

•Hydraulic Chuck&Cylinder,15"Hollow •Spindle Cooling System •Chuck Clamp/Unclamp Confirm Switch •Tool & Work Counter, External / Internal•Hydraulic Unit •Standard Turret, 12 Stations •Chuck Pressure Check Switch •Tool Presetter (Automatic)•HLVC •Tailstock with Dead Center (MT#5) •Chuck Pressure Compensation •Transformer

(Hwacheon Lathe Vibration Control) - Tailstock Body Program •Coolant Gun •Turnmill Function Including C-axis •L-HTLD - Tailstock Quill Program •Dual Pressure (Chuck) (0.0001°)

(Lathe-Hwacheon Tool Load Detect) •Tooling System •High Pressure Coolant •Turnmill Holder, Axial / Radial•L-CAL •Tool Life Management - 0.6 / 1.5 / 3 / 7 MPa •Turret for VDI 60 (Lathe Calculator Function) •Tool Kit & Box *For 7 MPa, only water soluble •U-Drill Holder•L-COUNT •Work Light coolants are available •Wide Type Turret Disk-BMT75 (Work / Tool Counter Management) •15” Non touch display (only FANUC) •Hydraulic Chuck, 18”/ 21”/ 24” •15” Touch type display (only FANUC)•Leveling Bolt & Plate •Hydraulic Steady Rest Base Set•Lubrication System •Hydraulic Steady Rest Set

ITEM SPECIFICATION STD MCProgram input

Decimal point programming S SCoordinate system setting G50 S SCoordinate system shift S SWorkpiece coordinate system G52-G59 S SWorkpiece coordinate system preset G92.1 S S

Direct drawing dimension programming

S S

G code system A S SProgrammable data input G10 S SSub program call 10Folds Nested S SCustom macro B S S

Addition of custom macro -common variables

#100-#199, #500-#999 S S

Canned cycles S SMultiple repetitive cycle S SMultiple repetitive cycle ll S SCanned cycles for drilling S SManual Guide i S SSpindle speed function

Constant surface speed control G96 / G97 S SSpindle override 0-150% S SSpindle orientation S SRigid tapping S SSpindle synchronous control - -Editing operation

Part program storage length 5,120 m (2MB) S SNumber of register able programs Max.1000 ea S SBackground editing S SExtended part program editing S SPlay back S SOperation/Display

Clock function S SSelf-diagnosis function S SAlarm history display S SHelp function S SRun hour and parts count display S SGraphic function S S

Multi-language display

English, German, French, Italian, Chinese, Spanish,Korean, Portuguese, Polish, Hungarian, Swedish,Russian

S S

Data input/output

Ethernet interface S SMemory card interface S SUSB card interface S SOthersDisplay Unit 15” Non touch display S SFanuc i-HMI 15” Touch type display O OHWACHEON Machining SoftwareL-HTLD (Hwacheon Tool Load Detect System) S SL-CAL (Lathe Calculator Function) S SL-COUNT (Work / Tool Counter Management) S SHLVC (Hwacheon Lathe Vibration Control) S SM-VISION Pro O O

ITEM SPECIFICATION STD MCControlled axis

Controlled axis (Cs axis) 2-Axes 2-Axes 3-AxesSimultaneously controlled axes 2-Axes 2-Axes 3-Axes

Least input increment0.001mm, 0.0001deg, 0.0001inch

S S

Least input increment 1/10 0.0001mm, 0.00001inch O O

inch/metric conversion G20, G21 S SStored stroke check 1,2,3 S SChamfering on/off S SBacklash compensation S SOperation

Automatic & MDI operation S SProgram number search S SSequence number search S SDry run, single block S SManual handle feed 1Unit S SManual handle feed rate x1, x10, x100 S SInterpolation function

Positioning G00 S SLinear interpolation G01 S SCircular interpolation G02, G03 S SDwell (Per seconds) G04 S SPolar coordinate interpolation G12.1/G13.1 - SCylindrical interpolation G7.1 - SThreading G32 S SMultiple threading S SThreading retract S SContinuous threading S SVariable lead threading G34 S SReference position return 1st G28 S SReference position return check G27 S S2,3,4th reference position return G30 S SArbitrary speed threading O OFeed function

Rapid traverse override F0, F25, F50, F100 S SFeed per minute (mm/min) G98 S SFeed per revolution (mm/rev) G99 S SRapid traverse bell-shaped acceleration/deceleration

S S

Feedrate override 0-150 % S SJog feed override 0-1,260 mm/min S STool function / compensation

Tool function T4-digits S STool offset pairs 128pairs S STool nose radius compensation S STool geometry/wear compensation S STool life management S S

Automatic tool offsetTool presetter option is required

S S

Direct input tool offset value measured B

Tool presetter option is required

S S

Program input

Tape code EIA / ISO S SOptional block skip 9ea S SProgram number O4-digits(1–9999) S SSequence number N8-Digits S S

Page 14: Hi-TECH 700

Hwacheon Global Network

Hwacheon Headquarter Hwacheon America Hwacheon Europe Hwacheon Asia

HC-T073-R2.0-202011

The product design and specifications may change without prior notice.

Read the operation manual carefully and thoroughly before operating the product,

and always follow the safety instructions and warnings labels attached on the surfaces of the machines.

www.hwacheon.com

Please contact us for product inquiries.

HEAD OFFICE

HWACHEON MACHINE TOOL CO., LTD.

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TEL: +1-847-573-0100 FAX: +1-847-573-9900

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TEL: +65-6515-4357 FAX: +65-6515-4358

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TEL: +86-769-8932-0601 FAX: +86-769-8932-0602