high-availability military router-switch · mil-std-461g mil-std-810g nano-second range time...
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HIGH-AVAILABILITY MILITARY ROUTER-SWITCHPOWERFUL, OPEN AND FLEXIBLE COTS L2/L3 MANAGED SWITCHWITH EDGE-COMPUTING CAPABILITIES
High-availability for mission-critical
applications
HSR and PRP for zero-delay recovery time in case of network failure
Security-by-design
Multi-layered security to protect the system
against heterogeneous threats
MIL-STD
1st class militaryenclosure
MIL-STD-461G
MIL-STD-810G
Nano-second range time accuracy even over
redundant networkingpaths
Cutting edge multi-coreCPU with FPGA to
support userapplications
Multiple media type
Copper and fiber basedconnections support
Full IEEE1588
(PTP) support
SW and HW microservices
supported
( + 3 4 ) 9 4 4 3 9 9 6 7 0 / ( + 3 4 ) 9 1 5 7 1 3 1 1 5
c / L e z e a g a 2 3 - 4 8 0 0 2 B i l b a o ( S P A I N )
i n f o @ n o v a t r o n i c s i s t e m a s . c o m
w w w . n o v a t r o n i c s i s t e m a s . c o m
Overview
Main Features
The NVS-MIL2004HSR is a COTS general purpose 20+5 port managed Gigabit Ethernet L2/L3 Switch that is
packaged in a reliable, lightweight and compact MIL-STD-810G certified enclosure. A military compliant dual
redundant power supply is fitted in full equipped versions to cover all applications and accept American &
European standard AC/DC voltages for immediate worldwide operation.
Latest generation conduction-cooled electronics have been custom designed to fit enclosure mechanics and
withstand harsh environments. The Router-Switch is fitted with a complete set of active auxiliary electronics
and supervisory systems that are indispensable for next generation programs and provide increased payload
safety, greater system control and easy integration.
• Managed 20 port GbE L2/L3 Switch
• 4 port fiber optic links
• General purpose service Ethernet port
• Latest generation ARM Cortex hardware
• High-availability Seamless Redundancy (HSR)
• Parallel Redundancy Protocol (PRP)
• Precision Time Protocol (PTP)
• Multilayer management, security & monitoring
• Auxiliary RS232 console port
• Edge computing capabilities for user defined applications
• General purpose, PPS and IRIGb Input and Output available on auxiliary connector
• Sealed military enclosure cold plate cooled
• Dual redundant MIL-STD-704 AC/DC power supply
• System operation front panel LED indicators
• Optimized heat dissipation chassis design
• Real Time High/Low temperature monitoring
• Remote reset, battleshort & standby system control
• Dual oversized in-line EMI/EMC power Input filters
• Tested and certified by independent official laboratories
per MIL-STD-810G & MIL-STD-461G
Key BenefitsReliability
With NVS-MIL2004HSR, the mission reliability is enhanced thanks to the application of interoperable high-availabilityEthernet solutions. Specifically, it supports the two only protocols able to ensure zero-delay recovery time in case of anetwork failure: High-availability Seamless Redundancy (HSR, IEC 62439-3 Clause 5) and Parallel Redundancy Protocol(PRP, IEC 62439-3 Clause 4).
Cybersecurity
Security is a must for any military system susceptible to be used in field. NVS-MIL2004HSR is an smart router-switchdesigned following “security-by-design” approach to achieve the highest levels of protection. A multi-layered analysis andprotection is required to cover security threats that may arise at integrated circuit, embedded device, network, vehicle andinfrastructure levels.
MIL-STD
Tested and certified by independent official laboratories: MIL-STD-810G & MIL-STD-461G. IP68.
Connectors: MIL-DTL-38999
AC/DC: MIL-STD-704F
Acoustic: MIL-STD-1474D
HF communications: MIL-STD-110F
Vehicle: MIL-STD-1275D
HSR provides redundancy by sending packets in both directions through a ring network. A simple HSRnetwork consists in Doubly Attached Bridging Nodes, each having two Ethernet ports. A HSR nodesends the same frame over both ports, therefore even in fault scenario where the fiber optic is broken,no frame lost is ensured and the communication among all the nodes continues.
PRP redundancy is implemented in the nodes rather than in the network. Especially adapted nodes(Dual Attached Nodes – DANs) are connected to two independent and standard Ethernet networks(LAN A and LAN B) and send the same frames over both networks. The PRP operatives ensures thereception of all the information even if one the networks fails.
The equipment supports hardware root-of-trust, firmware encryption, authenticationand signature features. Additional security related integrated circuits, like TPMamong others, allow secure equipment enrolments, certificates management andsecurity real-time supervision against potential physical attacks.
From the networking point of view, NVS-MIL2004HSR supports state-of-the-artLayer 3 and higher secure communication protocols (like TLS, SSH, etc.) and theplatform is ready to implement more specific secure networking solutions like fullLayer 2 traffic protection or secure IEEE 1588 solution.
Synchronization
The key benefit of implementing Precise Time Protocol (PTP) or IEEE 1588-2008 is a similar accuracy level ofsynchronization that provides a GPS receiver, in a device connected to an Ethernet network. Being able of sharing thesame nanosecond-range time reference in all the embedded systems of the vehicle, it is feasible ensuring sensorsynchronization and event time-triggered operations.
Edge-computing
The raw information collected from the heterogeneous sensors and actuatorspopulated in the new military equipment demands distributed edge-computingcapabilities to reduce and to enrich the data information finallycommunicated through the backbone network.
Multiple media type support
Both copper and fiber optic based connectivity are supported under10/100/1000Base-T and 1000Base-SX Gigabit Ethernet standards.
NVS-MIL2004HSR implements a comprehensive solution for PTP. Apart fromsupporting the Transparent Clock operation, required for any 1588-aware switch, thisequipment supports PTP over HSR/PRP, Ordinary Clock and Boundary Clock. Thismeans that it is feasible configuring the NVS-MIL2004HSR as the PTP Master or Slavein the vehicle and in addition, using the Pulse-Per-Second output signal to provide asynchronized reference to any non-1588 device.
In order to offer a COTS solution able to support this edge-computingapproach, NVS-MIL2004HSR integrates in a long term supply single integratedcircuit an impressive computation capacity: 4x ARM Cortex-A53 and 2x Dual-core ARM Cortex-R5 CPUs, 1x Mali-400 MP2 GPU and high-end FPGA tosupport the advanced networking features offered by this equipment. TheRAM memory on-board is a high-speed DDR4 memory while non-volatilememory demands are satisfied through a high-capacity device.
REMOVABLE FRONT PANEL
MACHINED AERONAUTICAL
ALUMINUM AW6082
STAINLESS STEEL CAPTIVE SCREWS
REMOVABLE FINNED TOP COVER
MAINTENANCE & SOFTWARE
ETHERNET PORT
UNIT REMOTE POWER/CONTROL
EMI/EMC SHIELDING GASKETS IN ALL JOINTS
SYSTEM STATUS LED INDICATORS
IMPROVED DISSPATION FINNED SIDE
PANELS
REAR & BOTTOM
INDETIFICATION LABEL
AREAS
HIGH SPEED FIBER OPTIC PORTS
PANEL MIL38999 I/O CONNECTORS
SERIAL AUX CONSOLE PORT
ETHERNET 10/100/1000 BaseT PORTS
CUSTOM SILKSCREEN
DUAL POWER INPUT
GND/EARTH POINT
MULTILAYER MILITARY PAINT
6 BASE PLATE MOUNTIG HOLES
Panel LED IndicatorsLED NAME COLOR FUNCTION WHEN LED IS ILLUMINATED
ON PAYLOAD-POWER ON GREEN Indicates PSU output DC power is supplied OK and within voltage tolerances
BIT BUILT-IN-TEST GREEN Indicates Router-Switch electronics has passed self test successfully (no fault detected)
PFM POWER FAIL MONITOR RED Indicates Router-Switch external power input voltage falls below the minimum range
TSPW TEMP SUPERVISOR ON GREEN Indicates the Temperature Supervisor Unit is DC powered (TSU is operational)
DTR_1 DATA TRAFFIC RING 1 YELLOW Flashes when data transfer occurs in Communication Ports assigned to Ring 1
DTR_2 DATA TRAFFIC RING 2 YELLOW Flashes when data transfer occurs in Communication Ports assigned to Ring 2
TSLO LOW TEMP FAIL RED TSU indicates the system is operating below the Low Temperature threshold
TSHI HIGH TEMP FAIL RED TSU indicates the system is operating above the High Temperature threshold
Eight front panel LED indicators inform the user of powerinput/output status, data transfer activity, payload electronicsself test pass/fail, operational temperature compliance andstandby mode (when the Router-Switch is remotely operated).This information serves during operation in-the-field,maintenance and software development.
PIN SIGNAL FIB
A FIB_00_TX0 OPT
1-3B FIB_00_RX0
C FIB_00_TX1 OPT
2-4D FIB_00_RX1
CF509013-04SN
OPTICAL OP1 & OP2
PIN SIGNAL PIN SIGNAL
1 SERIAL_TX
RS23
2
7 RETURN PSTBY
TSU
2 SERIAL_RX 8 BATTLESHORT
3 GND 9 RETURN BSHORT
4 RESET
TSU
10 PPS
GO
PIO5 RETURN RESET 11 IRIGb
6 POWER STBY 12 GPIO0
13 GPIO1
D38999/20WB-35SN
MISCELLANEOUS I/O
PIN SIGNAL ETH PIN SIGNAL ETH PIN SIGNAL ETH PIN SIGNAL ETH
1 PHY_00_MDI_N0 A 10 PHY_02_MDI_N0 A 19 PHY_00_MDI_P0 A 28 PHY_03_MDI_P0 A
2 PHY_00_MDI_N1 B 11 PHY_02_MDI_N1 B 20 PHY_00_MDI_P1 B 29 PHY_03_MDI_P1 B
3 PHY_00_MDI_N2 C 12 PHY_02_MDI_N2 C 21 PHY_00_MDI_P2 C 30 PHY_03_MDI_P2 C
4 PHY_00_MDI_N3 D 13 PHY_02_MDI_N3 D 22 PHY_01_MDI_P0 A 31 GND
5 PHY_00_MDI_P3 D 14 PHY_02_MDI_P3 D 23 PHY_01_MDI_P1 B 32 PHY_01_MDI_P3 D
6 GND 15 GND 24 PHY_01_MDI_P2 C 33 PHY_01_MDI_N3 D
7 PHY_01_MDI_N0 A 16 PHY_03_MDI_N0 A 25 PHY_02_MDI_P0 A 34 GND
8 PHY_01_MDI_N1 B 17 PHY_03_MDI_N1 B 26 PHY_02_MDI_P1 B 35 PHY_03_MDI_N3 D
9 PHY_01_MDI_N2 C 18 PHY_03_MDI_N2 C 27 PHY_02_MDI_P2 C 36 PHY_03_MDI_P3 D
37 GND
D38999/20WD-35SN
ETHERNET J1-J5
PIN LINE
A UP1+PSU 1
B UP1-
E UP2+PSU 2
D UP2-
C CHASSIS EARTH GND
PIN LINE
1 ETHSERV_MDI_PO
2 ETHSERV_MDI_NO
3 ETHSERV_MDI_P1
4 ETHSERV_MDI_N1
5 ETHSERV_MDI_P2
6 ETHSERV_MDI_N2
7 ETHSERV_MDI_P3
8 ETHSERV_MDI_N3
PIN BOLT
1 M4 Thread
Chassis Frame Earth Point
D38999/20WB05PN
POWER INPUT
RJF5442M1
SERVICE ETH
GND / EARTH
Connector Pinout Map
Front Panel I/OThe NVS-MIL2004HSR Router-Switch implements standard MIL-38999 series connectors that areideally suited for the broad spectrum of military applications.
Connectors J1-J5 support four 10/100/1000 BaseT Ethernet links each. Connectors OP1 and OP2support two fiber optical links each.
A panel circular RJ45 rugged connector has been selected for the service Ethernet port.
A miscellaneous connector groups RS232 serial lines, GPIO signals, PPS and IRIGb timing outputs,Temperature Supervisory Unit standby control, system reset and battleshort functions.
A 5-pin power connector provides input voltage to the Router-Switch.
Oversized in-line EMI/EMC filters
Low and High frequency filters are
fitted for full MIL-STD-461G compliance. These filters have
been selected-on-test (matched) in official
labs for performance.
PSU Input protection
The Router-Switch dual PSU are reverse
polarity protected, also fitting an inrush current and over voltage limiter.
DC/DC converters
Installed DC/DC converters provide
over current and short circuit protection,
input/output galvanic isolation, thermal
protection and military temperature range.
Extended hold-up
An oversized set of hold- up capacitors are
fitted to maintain Router-Switch circuitry
DC voltages in the event of momentary
power loss of the PSU input voltage.
Router-Switch Versions & Features
When reliability and performance matter, version ‘PLUS’ includes a DualRedundant PSU, Temperature Supervisory Unit, Cold Start-up Heaters,Double Capacitor Bank for extended hold up time, Front Panel LEDIndicators, Remote Operation capability & Power Fail Monitor. Thisversion is delivered within an extended fins enclosure that provides30% greater self-dissipation capability.
Time delay fuses
Six military PCB fuses are fitted across the dual PSU modules in
order to provide protection to the front
end stage, DC/DC converters and TSU power electronics.
Power failmonitor
A power supervisory device continuously monitor the primary AC or DC Router-Switch PSU input
power voltage and notifies the payload
when power failure is imminent.
DC supervisor
The PSU DC output voltage is monitored
via a micropower chip to ensure voltage level
is within a specified tolerance. The monitor
chip illuminates the panel ON green LED
when payload voltage is in range.
PSU Faraday cavity
The internal Router-Switch layout
incorporates an independent metallic
partition for housing the PSU modules and in-line
filters. This greatly reduces PSU heat and avoids electrical noise on payload electronics.
Dual Input diode
A dual diode with common cathode is
installed on the rear of the front panel when
the STD Router-Switch is ordered for
redundant operation with two external
batteries.
Router-Switch PSU specifications
PSU operating temperature: -40° to +90°CPSU storage temperature: -50° to +120°CPSU DC/DC converter average efficiency: 89%PSU front-end module average efficiency: 99%DC/DC converter in-to-out galvanic isolation: 3000 VrmsDC/DC converter baseplate-to-out galvanic isolation: 500 VrmsDC PSU over-voltage transient suppression: 2.5x nominal 12.5 msAC PSU over-voltage output surge suppression: 1Kv during 50 μsPSU DC power output ripple and noise: less than 30 mV RMS
The NVS-MIL2004HSR Router-Switch is precision engineered to satisfy the most demandingmilitary programs.An ‘STANDARD’ version incorporates all the features that are common in the military ruggedSwitch market.A ‘PLUS’ improved version fits a wide set of extras that make it ideal for new generation criticalsystems.
Remote switches
External switches can control system PSU & TSU
operation. Lines can be wired to a cockpit or to a
master system.
Temperature SupervisorA Temperature Supervisory Unit (TSU) is fitted in the NVS-MIL2004HSR ‘PLUS’ version. This deviceprotects Router-Switch electronics against extreme climatic conditions, switching the powersupplies OFF (standby) when the internal temperature is under or over the established limits.Users may set HI & LO temperature trip-points to regulate and optimize the system safetyoperational temperature range.
Heating elements are also fitted for mitigating against cold startups. An ‘early warning’ signaladvises the digital electronics prior to shutdown-to-standby, allowing critical data to be orderlystored and saved. Router-Switch power is restored once internal temperatures are withinoperational limits. All functions can be user enabled or disabled by soldered bridges.
RETURN
RESET
STAN
DBY
BATTLE S
HO
RT
Thermal heaters
Resistive heating elements powered by the TSU are bolted to the enclosure
frame in order raise internal temperatures during cold startups.
Battle short switch
Ability to disable the TSU during an emergency or battle situations via the
remote ‘Battle short’ switch. This bypasses
and overrides all critical TSU functionalities despite the risk of
payload temperature over-stress.
Front panel LEDs
TSU status and operations can be visualized in real time via three chassis
front panel LEDs: TSPW (TSU power on), TSHI
(system over temperature) and TSLO
(system under temperature).
TSU power supply
TSU circuitry is powered by an independent +5VTSU @
2 Watt PSU.
This module is permanently connected to the Router-
Switch primary power input & remains operational
during Standby.
Delayed shut-down
An AC/DC FAIL* signal advises the Router-Switch CPU when power failure is imminent prior to power
shut-down. Ethernet communications and
critical data in memory, etc may be orderly stopped or saved.
Reset push button
A remote push button allows to RESET the Router-Switch digital
payload without switching off the mains breaker. TSU remote operations
can be manually activated by an operator or via a
master computer.
Provides +5VTSU DC output voltage, up to 2 Watts.
Autorange input 80-265 VAC 20-1000 Hz. 7 mA typical.
28VDC 32mA, 48VDC 18mA, 270VDC 4mA typical (±40%).
Output current short circuit protection in +5V_TSU: 400mA.
TSU power supply specifications
DC 12 VDC @ 3,3 Amps.
DC 28 VDC @ 1,5 Amps.
DC 48 VDC @ 0,8 Amps.
TSU heater elements
DC 270 VDC @ 0,15 Amps.
AC 115 VAC @ 0,3 Amps.
AC 220 VAC @ 0,18 Amps.
BATTLE Remote STANDBY Remote SYSTEM POWER SUPPLY & TSU STATUS
Switch-OFF Switch-OFF NORMAL OPERATION. Both PSU and TSU operate normally.
Switch-OFF Switch-ON PSU in STAND-BY MODE. The PSU converters are forced to stand-by. No DC power is available to the digital payload. The TSU operates normally.
Switch-ON Switch-OFF BATTLE MODE (TSU DISABLED). The PSU is operating normally. The TSU is not allowed to shut-down the system power regardless of temperature.
Switch-ON Switch-ON PSU in STAND-BY MODE. The PSU converters are forced to stand-by. No DC power is available to the digital payload. The TSU is disabled.
HEATERS
PSU
ON
STANDBY (OFF) STBYON
OFF
-20°C 0°C
ROUTER-SWITCH OPERATIONAL TEMPERATURE RANGE
Thermal monitoring
The High and Low TSU temperature trippoints are user-adjustable through twomulti-turn trimming resistors located in the power supply PCB. Factory presets
fitted with fixed resistors can be installed in production series.
-40°C +80°C
Military PSU Input OptionsThe NVS-MIL2004HSR Router-Switch power supply unit is extremely versatile in order to cover thefull range of system applications regardless of the available end platform primary (main) andsecondary power voltage.
The three integrated high performance PSU blocks incorporate a range of features that are onlyavailable in latest generation advanced military systems.
When Router-Switch reliability is mission critical and faults are not tolerated, the ‘PLUS’ dualredundant PSU version ensures low stress load sharing for the twin DC/DC converters andmitigates the risk of an output power failure.
A wide variety of single or redundant AC/DC power input combinations are supported as standardto guarantee flawless operation in worst case scenarios.
‘STANDARD’ VERSION POWER SUPPLY
‘PLUS’ VERSION POWER SUPPLY
AC GENERATOR
~220 or 115 VAC
(±30% @ 40-880 Hz)
DC BATTERY
+
-12 or 28 VDC
(18-36 VDC @ 75W)(9-36 VDC @ 50W)
PANEL DUALDIODE WITH
COMMONCATHODE*
LOW FREQ IN-LINE FILTER
FRONT-END AC/DC ADAPTER + IN RUSH
+ POLARITY PROTECTION
HOLD-UP CAPACITOR
BANK
HIGH FREQ IN-LINE FILTER
DC / DC CONVERTER
UP1+
UP1-
* Part factory fitted only in 2SDC configured systems
NOTE: UP1 & UP2 are Universal Input Power Terminals
DC OUT
NVS-M
IL2004H
SR
RO
UTER-S
WIT
CH
ELECTRO
NIC
S P
AYLO
AD
(MAIN
BO
ARD
)
~220 or 115 VAC
(±30% @ 40-880 Hz)
DC BATTERY
+
-12 or 28 VDC
(18-36 VDC @ 75W)(9-36 VDC @ 50W)
LOW FREQ IN-LINE FILTER
FRONT-END AC/DC ADAPTER + IN RUSH
+ POLARITY PROTECTION
HOLD-UP CAPACITOR BANK
HIGH FREQ IN-
LINE FILTER
DC / DC CONVERTER
UP1+
UP1-
NOTE: Primary and SecondaryPSUs are floating, independentand galvanically isolated.
DC OUT
NVS-M
IL2004H
SR
RO
UTER-S
WIT
CH
ELECTRO
NIC
S P
AYLO
AD
(MAIN
BO
ARD
)
LOW FREQ IN-LINE FILTER
FRONT-END AC/DC ADAPTER + IN RUSH
+ POLARITY PROTECTION
HOLD-UP CAPACITOR
BANK
HIGH FREQIN-LINE FILTER
DC / DC CONVERTER
UP1+
UP1-
DC OUT
LOW FREQIN-LINE FILTER
SHARING CURRENT (TRANSFORMER COUPLED BUS)
Primary Power Supply Section (Main)
Secondary Power Supply Section (Dual Redundant)
Temperature Supervisory Unit Section
POWER FAIL
MONITOR
TSU POWER SUPPLY
PANEL LED INDICATORS
PSU / TSU REMOTE CONTROL
User Remote
COLD STARTUP HEATING
RESISTORS
SIG
NAL O
UTOUTPUT VOLTAGE
SUPERVISORY UNIT
A B C
7
D
8
1
8
3
4
5
6
2
13 4 5
1 3 4 5
6
TEMPERATURE SUPERVISORY
UNIT9
2
2
Output Power
A-50W B-75W
DC INPUTSINGLE PSU
Output Power
B-75W
AC INPUTSINGLE PSU
Output Power
A-50W B-75W
REDUNDANCY VIA TWO DC BATTERIES WITH COMMON GND
SINGLE PSU
Output Power
D-150W
INDEPENDENT AC INPUTSDUAL REDUNDANT PSU
Output Power
D-150W
INDEPENDENT AC + DC INPUTDUAL REDUNDANT PSU
Output Power
C-100W D-150W
INDEPENDENT DC INPUTSDUAL REDUNDANT PSU
Output Power
A-100W D-150W
SINGLE DC BATTERY INPUTDUAL REDUNDANT PSU
Output Power
D-150W
SINGLE AC INPUTSINGLE PSU
STAN
DARD
VE
RS
ION
PL
US
VE
RS
ION
~UP1+
UP1-
UP1+
UP1-
UP1+
UP2+
~
~
UP1+
UP1-
UP2+
UP2-
~UP1+
UP1-
UP2+
UP2-
UP1+
UP1-
UP2+
UP2-
UP1+
UP1-
UP2+
UP2-
~
UP1+
UP1-
UP2+
UP2-
1. - 1SDCSuited for UAVs, light armored vehicles and mobileground weapon or communication systemsequipped with DC batteries.
2. - 1SACIdeal for Navy and Aircraft platforms fitted with115 or 220VAC generators. This configuration isalso suitable for laboratory and maintenancefacilities.
3. - 2SDCIdeal for military UAVs, mobile ground weaponsystems and heavy armored vehicles fittingmultiple DC battery banks that share a commonground.
4. - 2DRACSuited for mission critical AC applications aboardNavy and Aircraft platforms that require dualredundancy, greater reliability and extendedMTBF.
5. - 2DRACDCIdeal for multi-role mission critical applicationsthat require both AC and DC dual redundancy,greater reliability and extended MTBF.
6. - 2DRDCFor mission critical UAVs, ground systems andheavy armored vehicles that require full dual DCredundancy, greater reliability and extendedMTBF.
7. - 1DRDCFor single battery mission critical UAVs, mobileweapon systems & light armored vehiclesrequiring dual redundancy, greater reliability &extended MTBF.
8. - 1DRACFor single AC generator mission critical UAVs,Navy and Aircraft platforms requiring dualredundancy, greater reliability and extendedMTBF.
CODE ROUTER-SWITCH PSU PART NUMBER CONFIGURATION
1 Router-Switch is powered by one external AC or DC source
2 Router-Switch is powered by two external AC or DC sources
S A single PSU is fitted in the Router-Switch (STANDARD Version)
DR Two (dual redundant) PSUs are fitted in the Router-Switch (PLUS Version)
115VAC The input voltage is 115VAC @ 40-880Hz
220VAC The input voltage is 220VAC @ 40-880Hz
12VDC The input voltage is 12VDC (9-36VDC @ 50W)
28VDC The input voltage is 28VDC (9-36VDC @ 50W or 18-36VDC @ 75W)
48VDC The input voltage is 48VDC (36-75VDC @ 75W)
270VDC The input voltage is 270VDC (180-375VDC @ 75W)
A-50W The Router-Switch fits a single 9-36VDC PSU with 50W output
B-75W The Router-Switch fits a single AC or 18-36VDC PSU with 75W output
C-100W The Router-Switch fits two redundant 9-36VDC PSUs with 50W+50W output each
D-150W The Router-Switch fits two redundant AC or 18-36VDC PSUs with 75W + 75W output each
- 1 S 12VDC A-50W
- 1 S 115VAC B-75W
- 1 DR 12VDC C-100W
- 1 DR 28VDC D-150W
- 2 DR 12VDC 12VDC C-100W
- 2 DR 28VDC 220VAC D-150W
- 2 DR 115VAC 220VAC D-150W
- 2 DR 270VDC 48VDC D-150W
- 2 DR 115VAC 12VDC C-100W
- 2 DR 115VAC 28VDC D-150W
PSU PART NUMBER EXAMPLES
Functional OverviewPorts Configuration• 4x 1000Base-SX fiber optic HSR/PRP port (other media
options optional)• 20x 10/100/1000Base-T copper ports
Xilinx Zynq UltraScale + EGEG devices feature a quad-core ARM® Cortex-A53 platformrunning up to 1.5GHz. Combined with dual-core Cortex-R5real-time processors, a Mali-400 MP2 graphics processing unit, and 16nm FinFET+ IEC 62439-3. EG devices have thespecialized processing elements needed to excel in nextgeneration Aerospace and Defense applications.
RAM Memory• 16Gb DDR4 - 64-bit attached to processor subsystem
HSR / PRP Technology• Reconfigurable Switch Architecture: flexible combination of
low-latency HSR/PRP, L2 and L3 blocks
Redundancy• IEC 62439-3 Clause 4 PRP “Parallel Redundancy Protocol”• IEC 62439-3 Clause 5 HSR “High availability Seamless Redundancy”• Optional IEC 62439-2 Media Redundancy Protocol (MRP)• Optional Device Level Ring (DLR) Redundancy• Optional IEEE 802.1w for RSTP (Rapid Spanning Tree Protocol)
Layer 3 Functionalities (not applies to HSR/PRP ports)• IPv4/IPv6• Multicast IP Routing• IGMP Snooping• DSCP TOS
Security• IEEE 802.1X access control: port & MAC based authentication• MAC port binding & authentication for login security• TACACS+, and RADIUS authentication• Secure Shell (SSH) Protocol v2• Internal Gyroscope and Accelerometer for security purposes• TPM IC for identity authentication• AES 256/HMAC/RSA 2048 encryption/authentication &
signature for firmware and bitstream
Telecontrol• Protocol SNMP V1/V2/V3
Deterministic Ethernet• IEEE 1588 AS profile -TSN- supported (station & switches)
Gateway• Optional CAN 2.0 integrated ports• Optional RS-232/422/485 buses with Modbus / Profibus /
Serial console
Layer 2 General Functionalities• IEEE 802.3-2000• Automatic MAC address learning and aging• Static MAC Table• Port-Based Virtual LANs (VLANs)• IEEE 802.1Q for VLAN tagging• IEEE 802.1Q for VLAN based Ethernet priorities• Ethertype based switching• IEEE 802.1p for Class of Service (CoS)• IEEE 802.1ab for Link Layer Discovery Protocol (LLDP)• Priority Modes: PCP (802.1p), Ethertype (Up to 16)• Broadcast protection configurable via register• Layer 2 multicast filtering• Jumbo frame support• IEEE 1588 StateLess TC (Transparent Clock)
Synchronization• IEEE 1588v2 PTP “Precision Time Protocol” profiles with E2E
mode and P2P mode of operation• IEEE 1588v2 PTP “Precision Time Protocol” over HSR & PRP• Optional Ordinary Clock & Boundary Clock mode of operation• S(NTP) & Client
Management and Monitoring• HTTPS WEB interface with secure firmware/bitstream update• Graphic representation of Network status (HSR DANs & VDANs)• Statistics independent per port• SNMP RFC 1157/RFC• DHCP (Client and Server)• ANSI C Low Level library• System Syslog• MIB support• Console port
Reconfigurable Switch Architecture
(RSA)
+ Switch / Router Design
Front Panel xxx xxx xxx xxxxxx
4x ARM CORTEX –A53 (64BIT)2x ARM CORTEX-R5MAIL 400 MP2 GPU
NON-BLOCKINGGbE
L.2 SwitchingMatrix & L.3 Switching Device
HSRLOW-LATENCY
BLOCK
HSRLOW-LATENCY
BLOCK
Nx Ultra-Low Latency VLAN L2Switching port
ZYNQULTRASCALE+
MPSOC
Mx L2/L3ports
• Dynamic Routing:BGPv4, BGPv6, OSPFv2, RIPv2
• Static routing
Ordering Information
NVS-MIL2004HSR / PLUS / 2DR 28VDC 220VAC D-150W / B / E
System Version (STD or PLUS)Primary Input PowerSecondary Input PowerPSU Output PowerMounting (Base or Side or NAS622 or Legs) Color (Black or Earth)
System Dimmensions
The NVS-MIL2004HSR Router-Switch is mounted as standard via six M4 bottom cover threadsthat provide secure attachment to the application vehicle base plate. Other mounting options areavailable upon request. These include side or rear panel fixings, protruding bottom cover legs,front NAS-622 hooks and self-clinching pilot pins, or other.
The enclosure has a self dissipation capacity up to 50W and is not dependent upon cold platemounting. Cold plate installation is recommended to significantly improve thermal performanceand decrease payload Delta-T by approximately 12-15ºC. This will double the MTBF of theenclosed electronics.
155,000 mm 220,000 mm
232,000 mm
98,0
00 m
m
103,0
00 m
m
Dimmensions (mm) 220 (W) | 155 (D) | 98 (H)
Weight (Kg) 1,9KG (metalwork) | 3,4Kg (with PSU & Payload)
DC Power Input / Consumption
+28VDC, +48VDC, +270VDC / 50W
AC Power Input / Consumption
115VAC 40-800Hz, 220VAC 40-800Hz / 50W
I/O ports Ethernet (5x4), fiber (2x2), RS232 (1), RJ45 (1)
Power & Control Miscellaneous (13 pin), Power (5 pin)
About UsWe offer rugged computers in different form factors for all types of military applications, bothstandard and custom-designed. Our military systems and enclosures are designed for enduringhigh temperatures, shocks, vibrations and EMI standards, with architectures such as VPX, VME,CompactPCI, microTCA, Rack-mount or ATR. Our technical department offers additional servicesof consultancy, post-sale support and repair management. HPEC architectures (HighPerformance Embedded Computing) and System Certifications: MIL-810 F/G, MIL-STD-461E,MIL-STD-1275D, MIL-STD-704, DO-254, DO-178.
Certified solutions for military systems integrators:
• Last Generation Combat Systems
• Missile Control Systems
• Tactical Radar and Sonar for the Battlefield
• Military Router / Switch
• Mission Management Systems
UNE EN ISO 9001 CertifiedThis international standard promotes the adoption of a process-based approach when a qualitymanagement system is developed, implemented and its effectiveness is improved, which is inturn based on the continuous improvement cycle PDCA (Plan, Do, Check, Act).
Benefits related to the market:
• Improve the image of the products and/or services offered.
• Promote its development and strengthen its position.
• Gain market share and access foreign markets thanks to the trust it generates among clientsand consumers.
Benefits related to clients:
• Increased client satisfaction.
• Eliminate multiple audits with the corresponding costs saving.
• Access quality agreements reached with clients.
Benefits for the company’s management:
• Serve as a means for maintaining and improving the effectiveness and adaptation of thequality management system, when highlighting the points of improvement.
• Lay the foundations of quality management and encourage the company to implement aprocess of ongoing improvement.
• Increase the staff’s motivation and participation, as well as improve resource management.
• Military GPS
• UAVs
• C4ISR
• Marine Consoles
• Simulators
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