high-performance milling cutter nvds for up to 15 times ...rm 1100–1300 rm < 850 rm 1300–1500...

passionfor precision passionfor precision

High-performance milling cutter NVDS For up to 15 times faster penetration

New cutting data calculator

ToolExpert HelixRamp

Prosp_NVDS_218-6016_US_ks5 •mk • 10. Januar 2017

[ 2 ]

With the new high-performance penetration edge, the NX-NVDS and NB-NVDS achieve a level of performance that facilitates peak productivity and process reliability in 7 dimensions!

This FRAISA innovation gives NVDS tools a ground-breaking performance range!

The patented double-groove geometry and the variable twist facilitate high radial and axial infeed positions, which are particularly suitable for HPC and HDC milling.

Thanks to exceptional chip clearing, the tools achieve the highest degree of process reliability and reproduc-ibility. This allows the automation capacity to be increased further, even where productivity is already high.

The development of the new penetra-tion edge allows FRAISA to introduce the term high-performance penetration. The new high-performance penetration edge cuts easily and clears the chips without disrupting the process.

With NVDS tools, helical penetra tion angles of up to 20° can thus be implemented. In components with inner contours, NVDS milling cutters can penetrate to the working depth up to 15 times (!) faster than previous designs. This opens up new areas of application, which can also allow drill-ing operations to be eliminated.

The very broad range of applications for NVDS tools should be emphasized. NX-NVDS (in metric) is excellently suited for annealed and hardened tool steel, as well as for cast iron and titanium. NB-NVDS (in inch and metric) is suitable for soft steel, annealed and stainless steel, and for titanium- and nickel-based alloys. Between them, NVDS high-performance tools can machine over 2,000 types of steel, non-ferrous, heavy and light metals!

The 7 dimensions of NVDS technology opens a ground-breaking range of possibilities!

The advantages:

• Extreme productivity in-crease during penetration using helical interpolation or ramping, thanks to new high-performance penetration edge

• Highest productivity during HPC milling due to double-groove geometry and variable twist

• Excellent suitability for highly dynamic HDC milling

• Process reliability, automa-tion and reproducibility thanks to controlled chip clear-ing and high wear resistance

• Extremely high universal-ity in various materials and machining strategies

• Verified FRAISA cutting and application data in - ToolExpert HDC - ToolExpert HelixRamp

• New options in drilling and circular milling

• Opening up further applica-tions using short shank tools

[ 3 ]

The ReTool® tool reconditioning process completes the optimal service life of the NVDS tools. Overall economic efficiency is thus further improved, and valuable resources are saved.

Revolutionary ideas always need to be adequately reliable! FRAISA has therefore developed ToolExpert HelixRamp to provide verified cutting data for penetration or ramping. The present FRAISA cutting data recommendations were continuously tested and approved throughout the application development process.

The 7 dimensions of the NVDS technology:

• high-performance HPC and HDC milling

• high-performancepenetration

• automation

• processreliabilityandreproducibility

• universality

• ToolExpertHelixRampcuttingdata

• ReTool® tool reconditioning

The extreme increase in productivity when penetrating by means of helical drilling in direct comparison

NB-NVD139.4 sec

per bore hole

Diameter 1/2” in stainless steel 304

Diameter 10 mm in tool steel P20, Rm=1000N/mm2

NB-NVDS16 sec

per bore hole

9 times faster

NX-NVD60 sec

per bore hole

NX-NVDS3.8 sec

per bore hole

15 times faster

Test the new milling cut-ters from FRAISA, see for yourself the performance improvement potential with the 7 dimensions of the NVDS technology, and improve productivity in your company.

[ 4 ]

The tool technologies of NVDS tools

Small corner radius

• The cylindrical tool has a small corner radius to strengthen the cutting edge

• Higher thermal and mechanical load, and therefore improved performance

Smooth transitions

• The shaft-neck-cutting edge transitions are made with smooth gradients and radii

• Improved tool rigidity and therefore less radial deflection

• Higher mechanical load and therefore improved performance

Milling tool with scaled slot

• Enlarging the chip space

• Optimized chip removal

• High axial and radial infeed rates possible

Milling tool with a special protective chamfer

• Reinforcement of the main cutting edge against chipping

• High tooth feed rates for smooth-edged tools

VarioMilling tool with a variable helix angle

• Minimization of oscillations and vibrations

• Increase in material removal rates and tool life

High-performance penetration edge

• Easy-cutting high-performance penetration edge for high penetration angles

• Higher performance, tool life and process reliability for penetration

• High functionality with cutting data from ToolExpert HelixRamp

NVDSVario

Innovative top-end technology

[ 5 ]

GG(G)Tool SteelRm

1100–1300Rm

850–1100Rm

1300–1500HRC48–56

HRC56–60

TiTitanium

GG(G)Tool Steel Nickel Alloys

Rm850–1100

Rm1100–1300

Rm< 850

Rm1300–1500

TiTitanium

InoxStainless

NX-NVDS tools (in metric) are perfectly suited for annealed and hardened tool steel, cast iron and titanium.

NB-NVDS (in inch and metric) are particularly suitable for soft steel, annealed and stainless steel, and for titanium- and nickel-based alloys.

FRAISA has protected a variety of designs of high-performance penetration edge by means of design and patent registration.

The new high-performance penetration edge from FRAISA

Small cutting corner radius and “wipers” with negative tooth point geometry

• Significant cutting corner reinforcement and improved chip removal

• Higher performance, tool life and process reliability

New cutting edge geometry with sharpened, open cutting edge

• Reduced cutting force loads during the penetration process

• High cutting edge stability, and hence higher wear resistance and performance

• Reliable penetration up to helical interpolation angles of 20°, and without special peripheral equipment

Flute connection between cutting edge and shaft area

• Controlled removal of chips from the cutting edge area – hence ensuring process reliability and reproducibility

• Reduced conversion energy thanks to radii on all sides in the spiral flute – hence lower thermal and mechanical loads

[ 6 ]

Comparison of material removal rates during penetration

Material removal rate

NVD NVDS

NB

NX9 timesfaster

15.8 timesfaster

Extreme productivity increase through reduction in penetration time

The extreme performance of the new high-performance pen-etration edge results from a series of technological innovations. In comparison to the NVD concept, productivity in the penetration process is increased up to fifteen times.

Very fast penetration means high savings potential

d1 Flutes RDOC Speed FPT RPM Feed wZ DA Time per hole

Material removal rate Q

Productivity increase

[mm] [mm] [m/min] [mm] [min-1] [mm/min] [°] [mm] [s] [cm3/min]

NX-NVDS 10 4 20 140 0.065 4455 1160 20 15 3.8 55.80 15.8 times faster

NX-NVD 10 4 20 140 0.065 4455 1160 1 15 60.1 3.55

NX tools in annealed steel for plastic-moulding tools in P20, Rm= 1000 N/mm2

d1 Flutes RDOC Speed FPT RPM Feed wZ DA Time per hole

Material removal rate Q

Productivity increase

[in] [in] [ft/min] [in] [min-1] [in/min] [ ° ] [in] [s] [in3/min]

NB-NVDS 1/2 4 1.000 295 0.0023 2255 21 12 0.7500 16.0 1.658 9 times faster

NB-NVD 1/2 4 1.000 260 0.0031 1985 25 1 0.7500 139.4 0.190

NB tools in stainless austenitic steel 304

[ 7 ]

Lateral and groove machining using HPC and HDC strategies

The familiar NX-NVD and NB-NVD tools provide high performance in lateral milling (gear hobbing). The development objective of the high-performance penetration edge was to re-tain these positive milling characteristics of the tool at all costs.

This criteria was fulfilled, and could even be exceeded in some materials. The reason for this is a new cutting edge stabilization thanks to a small corner radius. This additionally strengthens the exposed cutting edge against thermal and mechanical loads.

Milling d1 Flutes ADOC RDOC Speed RPM FPT Feed MRR

[in] [in] [in] [ft/min] [min-1] [in] [in/min] [in3/min]

1/4 4 0.500 0.063 784 11979 0.0033 158 4.938

Standard Vario tool

NB-NVD

NB-NVDS

Comparison between NB-NVD and NB-NVDS in 1015 after 60 minutes operating time

Universality at the highest performance level

NVDS tools are particularly powerful, as they have a high level of universality in terms of their application and material spectrum – uncompromising at the highest performance. For reliable use, take advantage of FRAISA cutting data recom-mendations in the catalog or of the cutting data software:

• ToolExpert HDC for the highly dynamic HDC milling strategy with consistent cutting edge utilization

• ToolExpert HelixRamp for high-performance penetration and ramp milling

[ 8 ]

Reliable penetration parameters Information for users

Tool life, process reliability, automation

High productivity is important, but so are process reliability and tool life. The development process therefore placed particular value on reliable tools. The recommended cutting data were calculated and checked in many tests. The number of penetra-tion processes specified below is determined on the basis of the tool diameter, the material, and the material removal rate during lateral milling. These validate the broad application spectrum of the NVDS milling tools.

The cutting data displayed in the catalog and in the online tool ToolExpert HelixRamp can be utilized over a long tool life. And then the tools can always be resharpened, and can be reused..

HELIX d1 [mm] Flutes Speed [m/min] FPT [mm] RPM [min-1] vfZ [mm/min] wZ [°]

NX-NVDS 12 4 140 0.075 3715 1115 20

NX-NVDS in annealed steel for plastic-moulding tools in P20, Rm= 1000 N/mm2

Wear pattern after 80 helical penetration processes

NB-NVDS in stainless steel 304

RAMPING d1 [in] Flutes Speed [ft/min] FPT [in] RPM [min-1] vfR [in/min] wR [°]

NB-NVDS 3/16 4 230 0.0007 4686 13 14

Wear pattern after 70 ramping penetration processes

[ 9 ]

Program the penetration angle wZ or wA correctly!

Penetration using helical interpolation is today used as standard to get into pockets, deeper levels or bores. The rea-son for this is the improved chip removal and the lower process temperatures during helical interpolation. This allows higher penetration depths to be achieved during helical machining. Depending on the machine control system or CAM system used, different input parameters may be required for the same procedure. Typically these are:

• The external diameter of the helical drilling DA

• The central penetration angle wZ

• The speed RPM and the feed rate vfZ at the center

• The penetration depth TB

FRAISA recommends entering the DA as 1.9xd1 if possible. e.g.: milling cutter diameter d1 = 10 mm, DA = 19 mm

ATTENTIoN: For cycle programming, it may be necessary to enter other penetration parameters, depending on the machine control system. On some machine control systems (e.g. Heiden-hain), it is not the central penetration angle wZ that is needed, but the penetration angle at the outer track wA!

This is entered at the machine (tool table) under “Angle“. The penetration angles at the center wZ and at the outer track wA vary significantly, depending on the DA for the milling cutter diameter. The outer angle wA is always smaller than the central angle wZ.

With other control systems again, the infeed per helical rota-tion (ADOC/360°), the radius of the tool tip path (e.g. Siemens) or the radius of the bore (e.g. Fanuc) is required.

In some cases the ramps have to be selected on the basis of the component, e.g. an elongated hole slot. The parameters for programming a ramp are identical on all control systems.

Use ToolExpert HelixRamp

For the cycle programming on the machine, note which entries are relevant for the corresponding control sys-tem. For the cutting data, you can find the basic data with wZ and vfZ. You can then use the conversion table below to find wA. It is even faster and simpler with the cutting data software ToolExpert HelixRamp, which allows all penetration param-eters to be calculated and compared with just a few clicks!

FRAISA recommendation

Helix Penetration Process

Penetration angle wZ [°] 20° 18° 17.5° 15° 13° 12° 10° 8°

Bore diameter DA Penetration angle wA [°]

DA = d1 x 1.3 4.8° 4.3° 4.2° 3.5° 3.0° 2.8 ° 2.3° 1.9°

DA = d1 x 1.5 6.9° 6.2° 6.0° 5.1° 4.4° 4.1° 3.4° 2.7°

DA = d1 x 1.7 8.5° 7.6° 7.4° 6.3° 5.4° 5.0° 4.2° 3.3°

DA = d1 x 1.9 9.8° 8.7° 8.5° 7.2° 6.2° 5.7° 4.8° 3.8°

Conversion table wZ to wA with corresponding bore diameter

[ 10 ]

The cutting data software ToolExpert HelixRamp was devel-oped for the new high-performance tools. The software can conveniently be started using the FRAISA website www.fraisa.com/toolexpert-helixramp/us/

With just a few clicks, you can define the material, tool and penetration strategy, and receive the parameters to be pro-grammed for your machine control or CAM system.

Fast, simple, reliable: ToolExpert HelixRamp

Using ToolExpert HelixRamp

Step 1.

Step 3.

Step 2.

Tool and material selection (material) Proposed uses

Cutting data output

[ 11 ]

Expert Mode then allows you to calculate cutting data or your new productivity yourself, and finally to save all information in a PDF or printout.

Expert ModeAdditional functionalities in Expert Mode

New cutting data calculator

ToolExpert HelixRamp

[ 12 ]

www.fraisausa.com

Material

Material

PP

PP

PP

P

PP

PP

PP

P

Steel< 850 N/mm2

Steel 850 - 1100 N/mm2

Cold work tool steel(12% Cr), high alloyed[1.2379]

Stainless steel[Cr-Ni/1.4301]

Steel< 850 N/mm2

Steel 850 - 1100 N/mm2



d1 Flutes Speed FPT ADOC RDOC RPM Feed MRR �Z �A[in] [ft/min] [in] [in] [in] [min-1] [in/min] [in3/min] [°] [°]

3/16 4 590 0.0015 0.281 0.075 12020 72 1.517 20°1/4 4 590 0.0021 0.375 0.100 9015 76 2.850 20°3/8 4 590 0.0028 0.563 0.155 6010 67 5.847 20°1/2 4 590 0.0035 0.750 0.201 4505 63 9.497 20°5/8 4 590 0.0037 0.938 0.259 3605 53 12.876 20°3/4 4 590 0.0041 1.125 0.307 3005 49 16.923 20°

3/16 4 490 0.0013 0.281 0.075 9980 52 1.096 18°1/4 4 490 0.0017 0.375 0.100 7485 51 1.913 18°3/8 4 490 0.0024 0.563 0.155 4990 48 4.189 18°1/2 4 490 0.0031 0.750 0.201 3745 46 6.935 18°5/8 4 490 0.0033 0.938 0.259 2995 40 9.718 18°3/4 4 490 0.0037 1.125 0.307 2495 37 12.779 18°

3/16 4 230 0.0013 0.281 0.075 4685 24 0.506 12°1/4 4 230 0.0017 0.375 0.100 3515 24 0.900 12°3/8 4 230 0.0022 0.563 0.155 2345 21 1.833 12°1/2 4 230 0.0031 0.750 0.201 1755 22 3.317 12°5/8 4 230 0.0033 0.938 0.259 1405 19 4.616 12°3/4 4 230 0.0036 1.125 0.307 1170 17 5.871 12°

3/16 4 295 0.0009 0.281 0.075 6010 22 0.464 12°1/4 4 295 0.0012 0.375 0.100 4505 22 0.825 12°3/8 4 295 0.0017 0.563 0.155 3005 20 1.745 12°1/2 4 295 0.0023 0.750 0.201 2255 21 3.166 12°5/8 4 295 0.0025 0.938 0.259 1805 18 4.373 12°3/4 4 295 0.0030 1.125 0.307 1500 18 6.217 12°

3/16 4 475 0.0011 0.234 0.188 9675 43 1.892 32° 0.3741/4 4 475 0.0017 0.312 0.250 7260 49 3.822 32° 0.4993/8 4 475 0.0021 0.483 0.375 4840 41 7.426 32° 0.7731/2 4 475 0.0027 0.628 0.500 3630 39 12.246 32° 1.0055/8 4 475 0.0027 0.809 0.625 2905 31 15.674 32° 1.2953/4 4 475 0.0032 0.960 0.750 2420 31 22.320 32° 1.536

3/16 4 395 0.0009 0.234 0.188 8045 29 1.276 29° 0.4221/4 4 395 0.0012 0.312 0.250 6035 29 2.262 29° 0.5633/8 4 395 0.0019 0.483 0.375 4025 31 5.615 29° 0.8711/2 4 395 0.0023 0.628 0.500 3020 28 8.792 29° 1.1335/8 4 395 0.0025 0.809 0.625 2415 24 12.135 29° 1.4593/4 4 395 0.0028 0.960 0.750 2010 23 16.560 29° 1.732

3/16 4 180 0.0009 0.234 0.188 3665 13 0.572 19° 0.6801/4 4 180 0.0012 0.312 0.250 2750 13 1.014 19° 0.9063/8 4 180 0.0017 0.483 0.375 1835 12 2.173 19° 1.4031/2 4 180 0.0023 0.628 0.500 1375 13 4.082 19° 1.8245/8 4 180 0.0025 0.809 0.625 1100 11 5.562 19° 2.3503/4 4 180 0.0026 0.960 0.750 915 10 7.200 19° 2.788

3/16 4 230 0.0007 0.234 0.188 4685 13 0.572 14° 0.9391/4 4 230 0.0010 0.312 0.250 3515 14 1.092 14° 1.2513/8 4 230 0.0013 0.483 0.375 2345 12 2.173 14° 1.9371/2 4 230 0.0017 0.628 0.500 1755 12 3.768 14° 2.5195/8 4 230 0.0020 0.809 0.625 1405 11 5.562 14° 3.2453/4 4 230 0.0022 0.960 0.750 1170 10 7.200 14° 3.850

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d1 Flutes Speed FPT ADOC RDOC RPM Feed MRR �R LR[in] [ft/min] [in] [in] [in] [min-1] [in/min] [in3/min] [°] [in]

Application

ADOC

RDOC

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Application

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LRR�

Seiten Spezial USA_inch_2017_version02_Layout 23.12.16 11:05 Seite 2

[ 13 ]

FRAISA marks all exceptional innovations with the sig-nature . This is in memory of the legendary Head of Production and Development, Mr Konrad Schmid, who defined the FRAISA brand from 1969 until 2000.

$

POLYCHROM

P98100

P98200

●

●

●

●

●

●

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Roughing Finishing

new!

l2

d2 d1

l3l1

d3

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Rm1100-1300

Rm850-1100

Rm< 850

Rm1300-1500

InoxStainless

TiTitanium

GG(G)Tool SteelNickel Alloys

HMMG10

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d1e8

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P98100252*P98100312*P98200432P98200530P98200605P98200652

3/16 1/4 0.170 2 1/4 3/8 5/8 0.004 2.5º 41/4 1/4 0.225 2 1/4 1/2 3/4 0.006 0.0° 43/8 3/8 0.345 2 3/4 3/4 1 1/8 0.008 0.0° 41/2 1/2 0.460 3 1/4 1 1 3/8 0.008 0.0° 45/8 5/8 0.585 3 1/2 1 1/8 1 9/16 0.008 0.0° 43/4 3/4 0.710 4 1 3/8 1 7/8 0.008 0.0° 4

* without clamping flat only

Seiten Spezial USA_inch_2017_version02_Layout 23.12.16 11:05 Seite 3

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Material

Material

PP

PP

PP

P

PP

PP

PP

P

Steel< 850 N/mm2

Steel 850 - 1100 N/mm2



Steel< 850 N/mm2

Steel 850 - 1100 N/mm2



d1 Flutes Speed FPT ADOC RDOC RPM Feed MRR �Z �A[mm] [m/min] [mm] [mm] [mm] [min-1] [mm/min] [cm3/min] [°] [°]

4 4 180 0.035 6.0 1.6 14325 2005 19.0 20°5 4 180 0.040 7.5 2.0 11460 1835 27.5 20°6 4 180 0.050 9.0 2.4 9550 1910 41.5 20°8 4 180 0.060 12.0 3.2 7160 1720 66.0 20°

10 4 180 0.075 15.0 4.0 5730 1720 103.0 20°12 4 180 0.085 18.0 4.8 4775 1625 140.5 20°16 4 180 0.095 24.0 6.4 3580 1360 209.0 20°20 4 180 0.110 30.0 8.0 2865 1260 302.5 20°

4 4 150 0.030 6.0 1.6 11935 1430 13.5 18°5 4 150 0.035 7.5 2.0 9550 1335 20.0 18°6 4 150 0.040 9.0 2.4 7960 1275 27.5 18°8 4 150 0.050 12.0 3.2 5970 1195 46.0 18°

10 4 150 0.065 15.0 4.0 4775 1240 74.5 18°12 4 150 0.075 18.0 4.8 3980 1195 103.0 18°16 4 150 0.085 24.0 6.4 2985 1015 156.0 18°20 4 150 0.100 30.0 8.0 2385 955 229.0 18°

4 4 70 0.030 6.0 1.6 5570 670 6.5 12°5 4 70 0.035 7.5 2.0 4455 625 9.5 12°6 4 70 0.040 9.0 2.4 3715 595 13.0 12°8 4 70 0.050 12.0 3.2 2785 555 21.5 12°

10 4 70 0.060 15.0 4.0 2230 535 32.0 12°12 4 70 0.075 18.0 4.8 1855 555 48.0 12°16 4 70 0.085 24.0 6.4 1395 475 73.0 12°20 4 70 0.095 30.0 8.0 1115 425 102.0 12°

4 4 90 0.020 6.0 1.6 7160 575 5.5 12°5 4 90 0.025 7.5 2.0 5730 575 8.5 12°6 4 90 0.030 9.0 2.4 4775 575 12.5 12°8 4 90 0.035 12.0 3.2 3580 500 19.0 12°

10 4 90 0.045 15.0 4.0 2865 515 31.0 12°12 4 90 0.055 18.0 4.8 2385 525 45.5 12°16 4 90 0.065 24.0 6.4 1790 465 71.5 12°20 4 90 0.080 30.0 8.0 1430 460 110.5 12°

d1 Flutes Speed FPT ADOC RDOC RPM Feed MRR �R LR[mm] [m/min] [mm] [mm] [mm] [min-1] [mm/min] [cm3/min] [°] [mm]

4 4 145 0.025 5.0 4 11540 1155 23.0 32° 8.05 4 145 0.030 6.3 5 9230 1110 34.5 32° 10.46 4 145 0.040 7.5 6 7695 1230 55.5 32° 12.08 4 145 0.045 10.0 8 5770 1040 83.0 32° 16.0

10 4 145 0.055 12.5 10 4615 1015 127.0 32° 20.012 4 145 0.065 15.0 12 3845 1000 180.0 32° 24.016 4 145 0.070 20.0 16 2885 810 259.0 32° 32.020 4 145 0.085 25.0 20 2310 785 392.5 32° 40.0

4 4 120 0.020 5.0 4 9550 765 15.5 29° 9.05 4 120 0.025 6.3 5 7640 765 24.0 29° 11.76 4 120 0.030 7.5 6 6365 765 34.5 29° 13.58 4 120 0.040 10.0 8 4775 765 61.0 29° 18.0

10 4 120 0.050 12.5 10 3820 765 95.5 29° 22.612 4 120 0.055 15.0 12 3185 700 126.0 29° 27.116 4 120 0.065 20.0 16 2385 620 198.5 29° 36.120 4 120 0.075 25.0 20 1910 575 287.5 29° 45.1

4 4 55 0.025 5.0 4 4375 440 9.0 19° 14.55 4 55 0.025 6.3 5 3500 350 11.0 19° 18.96 4 55 0.030 7.5 6 2920 350 16.0 19° 21.88 4 55 0.040 10.0 8 2190 350 28.0 19° 29.0

10 4 55 0.045 12.5 10 1750 315 39.5 19° 36.312 4 55 0.055 15.0 12 1460 320 57.5 19° 43.616 4 55 0.065 20.0 16 1095 285 91.0 19° 58.120 4 55 0.070 25.0 20 875 245 122.5 19° 72.6

4 4 70 0.015 5.0 4 5570 335 6.5 14° 20.15 4 70 0.020 6.3 5 4455 355 11.0 14° 26.16 4 70 0.025 7.5 6 3715 370 16.5 14° 30.18 4 70 0.025 10.0 8 2785 280 22.5 14° 40.1

10 4 70 0.035 12.5 10 2230 310 39.0 14° 50.112 4 70 0.040 15.0 12 1855 295 53.0 14° 60.216 4 70 0.050 20.0 16 1395 280 89.5 14° 80.220 4 70 0.060 25.0 20 1115 270 135.0 14° 100.3

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USA_page_8600_8200_8404_2017_Layout 21.12.16 10:09 Seite 244

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ø-Code

Roughing Finishing

Coating Article-N°.

Example:Order-N°.

d1e8

d2h6

d3 l1 l2 l3 fløCode r

POLYCHROM

l2

d2 d1

l3l1

d3

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Rm1100-1300

Rm850-1100

Rm< 850

Rm1300-1500

InoxStainless

TiTitanium

GG(G)Tool SteelNickel Alloys

P8200

{ { {P 8200 .220

HMMG10

45°0°

.220

.260

.300

.391

.450

.501

.610

.682

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10 10 9.2 72 23 31 0.20 0.0° 412 12 11.0 83 27 37 0.20 0.0° 416 16 15.0 92 32 43 0.20 0.0° 420 20 19.0 104 39 53 0.20 0.0° 4

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Material

Material

PP

PP

PP

PP

P

P

P

P

Steel850 - 1100 N/mm2

Steel 1100 - 1300 N/mm2

Hardened tool steel52 - 56 HRC

Titanium alloys>300 HB[Ti6Al4V]

Steel 850 - 1100 N/mm2

Steel 1100 - 1300 N/mm2

Hardened tool steel52 - 56 HRC

Titanium alloys>300 HB[Ti6Al4V]

d1 Flutes Speed FPT ADOC RDOC RPM Feed MRR �Z �A[mm] [m/min] [mm] [mm] [mm] [min-1] [mm/min] [cm3/min] [°] [°]

4 4 150 0.030 6.0 1.6 11935 1430 13.5 20°5 4 150 0.035 7.5 2.0 9550 1335 20.0 20°6 4 150 0.040 9.0 2.4 7960 1275 27.5 20°8 4 150 0.050 12.0 3.2 5970 1195 46.0 20°

10 4 150 0.065 15.0 4.0 4775 1240 74.5 20°12 4 150 0.075 18.0 4.8 3980 1195 103.0 20°16 4 150 0.085 24.0 6.4 2985 1015 156.0 20°20 4 150 0.100 30.0 8.0 2385 955 229.0 20°

4 4 115 0.030 6.0 1.6 9150 1100 10.5 17.5°5 4 115 0.035 7.5 2.0 7320 1025 15.5 17.5°6 4 115 0.040 9.0 2.4 6100 975 21.0 17.5°8 4 115 0.050 12.0 3.2 4575 915 35.0 17.5°

10 4 115 0.065 15.0 4.0 3660 950 57.0 17.5°12 4 115 0.075 18.0 4.8 3050 915 79.0 17.5°16 4 115 0.085 24.0 6.4 2290 780 120.0 17.5°20 4 115 0.100 30.0 8.0 1830 730 175.0 17.5°

4 4 50 0.015 6.0 1.6 3980 240 2.5 15°5 4 50 0.020 7.5 2.0 3185 255 4.0 15°6 4 50 0.025 9.0 2.4 2655 265 5.5 15°8 4 50 0.030 12.0 3.2 1990 240 9.0 15°

10 4 50 0.035 15.0 4.0 1590 225 13.5 15°12 4 50 0.045 18.0 4.8 1325 240 20.5 15°16 4 50 0.055 24.0 6.4 995 220 34.0 15°20 4 50 0.070 30.0 8.0 795 225 54.0 15°

4 4 60 0.020 6.0 1.6 4775 380 3.5 12°5 4 60 0.025 7.5 2.0 3820 380 5.5 12°6 4 60 0.030 9.0 2.4 3185 380 8.0 12°8 4 60 0.040 12.0 3.2 2385 380 14.5 12°

10 4 60 0.045 15.0 4.0 1910 345 20.5 12°12 4 60 0.055 18.0 4.8 1590 350 30.0 12°16 4 60 0.065 24.0 6.4 1195 310 47.5 12°20 4 60 0.080 30.0 8.0 955 305 73.0 12°

d1 Flutes Speed FPT ADOC RDOC RPM Feed MRR �R LR[mm] [m/min] [mm] [mm] [mm] [min-1] [mm/min] [cm3/min] [°] [mm]

4 4 120 0.025 5.0 4 9550 955 19.0 32° 8.05 4 120 0.025 6.3 5 7640 765 24.0 32° 10.46 4 120 0.030 7.5 6 6365 765 34.5 32° 12.08 4 120 0.040 10.0 8 4775 765 61.0 32° 16.0

10 4 120 0.050 12.5 10 3820 765 95.5 32° 20.012 4 120 0.055 15.0 12 3185 700 126.0 32° 24.016 4 120 0.065 20.0 16 2385 620 198.5 32° 32.020 4 120 0.075 25.0 20 1910 575 287.5 32° 40.0

4 4 90 0.025 5.0 4 7160 715 14.5 28° 9.45 4 90 0.025 6.3 5 5730 575 18.0 28° 12.26 4 90 0.030 7.5 6 4775 575 26.0 28° 14.18 4 90 0.040 10.0 8 3580 575 46.0 28° 18.8

10 4 90 0.050 12.5 10 2865 575 72.0 28° 23.512 4 90 0.055 15.0 12 2385 525 94.5 28° 28.216 4 90 0.065 20.0 16 1790 465 149.0 28° 37.620 4 90 0.075 25.0 20 1430 430 215.0 28° 47.0

4 4 40 0.010 5.0 4 3185 125 2.5 24° 11.25 4 40 0.015 6.3 5 2545 155 5.0 24° 14.66 4 40 0.020 7.5 6 2120 170 7.5 24° 16.88 4 40 0.025 10.0 8 1590 160 13.0 24° 22.5

10 4 40 0.025 12.5 10 1275 130 16.5 24° 28.112 4 40 0.035 15.0 12 1060 150 27.0 24° 33.716 4 40 0.040 20.0 16 795 125 40.0 24° 44.920 4 40 0.055 25.0 20 635 140 70.0 24° 56.2

4 4 50 0.015 5.0 4 3980 240 5.0 19° 14.55 4 50 0.020 6.3 5 3185 255 8.0 19° 18.96 4 50 0.025 7.5 6 2655 265 12.0 19° 21.88 4 50 0.030 10.0 8 1990 240 19.0 19° 29.0

10 4 50 0.035 12.5 10 1590 225 28.0 19° 36.312 4 50 0.040 15.0 12 1325 210 38.0 19° 43.616 4 50 0.050 20.0 16 995 200 64.0 19° 58.120 4 50 0.060 25.0 20 795 190 95.0 19° 72.6

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Roughing Finishing

Coating Article-N°.

Example:Order-N°.

d1e8

d2h6

d3 l1 l2 l3 fløCode r

POLYCHROM

l2

d2 d1

l3l1

d3

r

Cylindrical end mills NX-NVDS

Rm1100-1300

Rm850-1100

Rm1300-1500

HRC48-56

HRC56-60

TiTitanium

GG(G)Tool Steel

P8600

Smooth-edged, normal version with short neckHigh-performance penetration edge

{ { {P 8600 .220

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Base

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Favo

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HSS X

HMMG10

45°-10°

.220

.260

.300

.391

.450

.501

.610

.682

4 6 3.7 57 8 16 0.10 3.0° 45 6 4.6 57 10 18 0.10 1.5° 46 6 5.5 57 12 20 0.10 0.0° 48 8 7.4 63 19 26 0.15 0.0° 4

10 10 9.2 72 23 31 0.20 0.0° 412 12 11.0 83 27 37 0.20 0.0° 416 16 15.0 92 32 43 0.20 0.0° 420 20 19.0 104 39 53 0.20 0.0° 4

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[ 18 ]

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Hardness conversion table (Rm fi HV10 fi HB fi HRC)

Rm [N/mm2] HV 10 HB HRC240 75 71

255 80 76

270 85 81

285 90 86

305 95 90

320 100 95

335 105 100

350 110 105

370 115 109

385 120 114

400 125 119

415 130 124

430 135 128

450 140 133

465 145 138

480 150 143

495 155 147

510 160 152

530 165 157

545 170 162

560 175 166

575 180 171

595 185 176

610 190 181

625 195 185

640 200 190

660 205 195

675 210 199

690 215 204

705 220 209

720 225 214

740 230 219

755 235 223

770 240 228

785 245 233

800 250 238 22

820 255 242 23

835 260 247 24

860 268 255 25

870 272 258 26

900 280 266 27

Rm [N/mm2] HV 10 HB HRC920 287 273 28

940 293 278 29

970 302 287 30

995 310 295 31

1020 317 301 32

1050 327 311 33

1080 336 319 34

1110 345 328 35

1140 355 337 36

1170 364 346 37

1200 373 354 38

1230 382 363 39

1260 392 372 40

1300 403 383 41

1330 413 393 42

1360 423 402 43

1400 434 413 44

1440 446 424 45

1480 458 435 46

1530 473 449 47

1570 484 460 48

1620 497 472 49

1680 514 488 50

1730 527 501 51

1790 544 517 52

1845 560 532 53

1910 578 549 54

1980 596 567 55

2050 615 584 56

2140 639 607 57

655 622 58

675 59

698 60

720 61

745 62

773 63

800 64

829 65

864 66

900 67

940 68

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If you have any question, please send an email to [email protected] may also directly contact our local customer consultant.

The FRAISA application engineers will be happy to advise you.

For further information, please refer to fraisa.com.

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Where is it possible to ask questions concerning the product?

Notes:

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passionfor precision You also find us at:

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Here, you will be provided with further information on the FRAISA Group.

The fastest way to our E-Shop can be found here.

FRAISA USA, Inc. 711 5th Street SW, Suite 1 I New Brighton, MN 55112Phone: (651) 636 84 88 I Fax: (651) 636 85 88 mail: [email protected] I fraisa.com I

high-performance milling cutter nvds for up to 15 times ...rm 1100–1300 rm < 850 rm 1300–1500...

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