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NB-RPS SupraCarb® High-Performance Mill HPC milling in a new performance dimension! HPC milling in a new performance dimension!

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Reliable cutting data

ToolExpert HelixRamp

The new NB-RPS SupraCarb® mill expands our range of tools equipped with a high-performance penetration edge. A central air and cooling channel, in conjunction with the redesigned pe-netration edge, opens up new horizons for performance in HPC roughing.

Penetration jobs can be conducted up to 15 times faster than before – while maintaining the same high level of process reliability and reproducibility that the NB-RP model before it had featured.

The easy-cut geometry specifically tailored to handle the machining load, in combination with the extremely wear-resistant FRAISA POLYCHROM hard coating, facilitates high-perfor-mance milling in soft and hardened steel, tool steel, stainless steel, cast iron, and titanium.

The success of NB-RP (P15336/P15236) stands out in comparison with rival products. The material removal rate and therefore productivity are 50% higher – while the service life of the tool is almost 300% longer. Thanks to our continued development of the S-shaped penetration edge and central air and cooling channel, the chips are cut with little friction and removed quickly from the machining area. The greatly reduced mechanical and thermal loads can be transformed into higher productivity and a longer tool life.

These new performance horizons of the contoured NB-RPS SupraCarb®- milling tool open up great opportuni-ties to boost your productivity.

Productivity boost in HPC roughing thanks to the NB-RPS SupraCarb® mill

The advantages:

• Maximum productivity and competitiveness thanks to a high-performance tool with contoured cutting edge and penetration edge

• Improved tool life, process reliability and reproduci-bility thanks to the central air and cooling channel and contoured cutting edge

• Wide variety of machi-nable materials ranging from steel through tool steel, stainless steel, tita-nium to cast iron thanks to the easy-cut geometry and heavy-duty POLYCHROM coating

• Smaller ‘tool kit’, reduced capital lockup and shor-ter setup times thanks to an extended range of applications

• Optimum utilization of machines with limited dynamics or spindle speed

• Reduced costs thanks to enhanced tool utilization and time savings in the pro-duction process

• Optimal life cycle with ToolCare® tool manage-ment, ReTool® tool pre-paration and recycling via ReToolBlue

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Application

Application

Titanium alloys>300 HB[Ti6Al4V]

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d1 z vc fz ap ae n vf / vfZ Q �Z �A[mm] [m/min] [mm] [mm] [mm] [min-1] [mm/min] [cm3/min] [°] [°]

4 3 180 0.020 6.0 2.4 14325 860 10.0 20°5 4 180 0.025 7.5 3.0 11460 1145 20.5 20°6 4 180 0.030 9.0 3.6 9550 1145 29.5 20°8 4 180 0.040 12.0 4.8 7160 1145 53.0 20°

10 4 180 0.050 15.0 6.0 5730 1145 82.5 20°12 4 180 0.055 18.0 7.2 4775 1050 109.0 20°16 4 180 0.055 24.0 9.6 3580 790 145.5 20°20 4 180 0.060 30.0 12.0 2865 690 198.5 20°

4 3 130 0.020 6.0 2.4 10345 620 7.0 18°5 4 130 0.025 7.5 3.0 8275 830 15.0 18°6 4 130 0.030 9.0 3.6 6895 825 21.5 18°8 4 130 0.040 12.0 4.8 5175 830 38.0 18°

10 4 130 0.050 15.0 6.0 4140 830 60.0 18°12 4 130 0.055 18.0 7.2 3450 760 79.0 18°16 4 130 0.055 24.0 9.6 2585 570 105.0 18°20 4 130 0.060 30.0 12.0 2070 495 142.5 18°

4 3 45 0.015 6.0 2.4 3580 160 2.0 12°5 4 45 0.020 7.5 3.0 2865 230 4.0 12°6 4 45 0.025 9.0 3.6 2385 240 6.0 12°8 4 45 0.030 12.0 4.8 1790 215 10.0 12°

10 4 45 0.040 15.0 6.0 1430 230 16.5 12°12 4 45 0.045 18.0 7.2 1195 215 22.5 12°16 4 45 0.045 24.0 9.6 895 160 29.5 12°20 4 45 0.050 30.0 12.0 715 145 42.0 12°

4 3 60 0.015 6.0 2.4 4775 215 2.5 12°5 4 60 0.020 7.5 3.0 3820 305 5.5 12°6 4 60 0.025 9.0 3.6 3185 320 8.5 12°8 4 60 0.030 12.0 4.8 2385 285 13.0 12°

10 4 60 0.040 15.0 6.0 1910 305 22.0 12°12 4 60 0.045 18.0 7.2 1590 285 29.5 12°16 4 60 0.045 24.0 9.6 1195 215 39.5 12°20 4 60 0.050 30.0 12.0 955 190 54.5 12°

d1 z vc fz ap ae n vf / vfR Q �R LR[mm] [m/min] [mm] [mm] [mm] [min-1] [mm/min] [cm3/min] [°] [mm]

4 3 150 0.020 5.0 4 11935 715 11.5 20° 13.75 4 150 0.025 6.3 5 9550 955 24.0 20° 17.26 4 150 0.030 7.5 6 7960 955 34.5 20° 20.68 4 150 0.040 10.0 8 5970 955 61.0 20° 27.5

10 4 150 0.050 12.5 10 4775 955 95.5 20° 34.312 4 150 0.055 15.0 12 3980 875 126.0 20° 41.216 4 150 0.055 20.0 16 2985 655 167.5 20° 54.920 4 150 0.060 25.0 20 2385 570 228.0 20° 68.7

4 3 80 0.020 5.0 4 6365 380 6.0 20° 13.75 4 80 0.025 6.3 5 5095 510 13.0 20° 17.26 4 80 0.030 7.5 6 4245 510 18.5 20° 20.68 4 80 0.040 10.0 8 3185 510 32.5 20° 27.5

10 4 80 0.050 12.5 10 2545 510 51.0 20° 34.312 4 80 0.055 15.0 12 2120 465 67.0 20° 41.216 4 80 0.055 20.0 16 1590 350 89.5 20° 54.920 4 80 0.060 25.0 20 1275 305 122.0 20° 68.7

4 3 35 0.015 5.0 4 2785 125 2.0 14° 20.15 4 35 0.020 6.3 5 2230 180 4.5 14° 25.16 4 35 0.025 7.5 6 1855 185 6.5 14° 30.18 4 35 0.030 10.0 8 1395 165 10.5 14° 40.1

10 4 35 0.040 12.5 10 1115 180 18.0 14° 50.112 4 35 0.045 15.0 12 930 165 24.0 14° 60.216 4 35 0.045 20.0 16 695 125 32.0 14° 80.220 4 35 0.050 25.0 20 555 110 44.0 14° 100.3

4 3 50 0.015 5.0 4 3980 180 3.0 14° 20.15 4 50 0.020 6.3 5 3185 255 6.5 14° 25.16 4 50 0.025 7.5 6 2655 265 9.5 14° 30.18 4 50 0.030 10.0 8 1990 240 15.5 14° 40.1

10 4 50 0.040 12.5 10 1590 255 25.5 14° 50.112 4 50 0.045 15.0 12 1325 240 34.5 14° 60.216 4 50 0.045 20.0 16 995 180 46.0 14° 80.220 4 50 0.050 25.0 20 795 160 64.0 14° 100.3

Material

Steel< 850 N/mm2

Steel850 - 1100 N/mm2

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Steel< 850 N/mm2

Steel 850 - 1100 N/mm2

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POLYCHROM

P8302

Cylindrical end mills NB-RPS SupraCarb®

P8402

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10 10 9.2 72 22 31 0.20 0.0° 412 12 11.0 83 26 37 0.20 0.0° 416 16 15.0 92 32 43 0.20 0.0° 420 20 19.0 104 38 53 0.20 0.0° 4

Coating Article-N°. ø-Code

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Katalog_NVDS_e_neutral_8402_8302_Layout 13.03.17 10:50 Seite 3

Where is it possible to ask questions concerning the product?

If you have any question, please send an email to mail.ch@fraisa.com. You may also directly contact our local customer consultant.

The FRAISA application engineers will be happy to advise you.

For further information, please refer to fraisa.com.

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NB-RPS

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P8402

Profiliert, normale Ausführung mit Kurzhals,Hochleistungs-Eintauchstirn mit zentralem Luft-/Kühlkanal

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Beschichtung Artikel-Nr. ø-Code

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The technologies

NB-RPS SupraCarb® tools have an easy-cut geometry and are ideally suitable for use in soft and hardened steels, in stainless steels, annealed tool steel, cast iron and titanium.

Tools with central air and cooling channel

• The tool is designed with a central, continuous bore that acts as an air and cooling channel

• Perfect chip removal, particularly for inner contours

• Better cooling of the cutting edge, thus allowing a higher thermal and mechanical workload as well as a broader range of materials

High-performance penetration edge

• Easy-cutting, high-performance penetration edge for high penetration angles

• Higher performance, longer tool life and improved process reliability for penetration

• High functionality with ToolExpert-HelixRamp cutting data

Small corner radius

• The cylindrical tool has a small corner radius to reinforce the cutting edge

• Greater thermal and mechanical workload and therefore increased efficiency

Milling tool with edge reconditioning

• Reconditioning of the main cutting edge for greater cutting-edge stability

• Increased mechanical and thermal loading of the cutting edge

• Overall lengthening of tool life

Milling tool with polished teeth

• Reinforcement of the exposed cutting edge

• Absorption of higher cutting forces

Tools with a short shank

• Tools with release feature from the end of the cutting edge to the shaft neck

• Enables repositioning for deeper infeeds beyond the length of the cutting edge

• Expansion of the tool›s range of applications

FRAISA protects various versions of its high-performance penetration edge by registering its designs and patents.

passionfor precision

passionfor precision You can also find us at:

facebook.com/fraisagroup youtube.com/fraisagroup

Here, you will be provided with further information on the FRAISA Group.

The fastest way to our E-Shop can be found here.

FRAISA SA Gurzelenstr. 7 I CH-4512 Bellach I Tel.: +41 (0) 32 617 42 42 I Fax: +41 (0) 32 617 42 41 I mail.ch@fraisa.com I fraisa.com I

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