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Page 1: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

Series

High Precision Die & Mold Machining Center

High Precision High Performance Die Mold Vertical Machining Center

High Precision High Performance Die Mold Vertical Machining Center

High Precision High Performance Die Mold Vertical Machining Center

Page 2: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

2

260

mmY 510mm X 510mm

400m

mX 660mm

460m

m

Y 710mm X 1020mm

Y 510mm

260

mmY 510mm X 510mm

400m

mX 660mm

460m

m

Y 710mm X 1020mm

Y 510mm

BRIDGE TYPE VERTICAL MACHINING CENTERBRIDGE TYPE VERTICAL MACHINING CENTERHigh Precision Linear Motor Vertical Machining Center

Linear Motor Technology

High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center

High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center

Mold & Die

Mold & Die

High Precision Linear Motor Vertical Machining Center

The Optimal Design and High Rigidity Feed System■ Four million-pulse/rev high-resolution encoders in all axes enable the utmost precision status.

■ The enlarged roller bearing linear motion guides perform extreme rigidity.

■ High load high precision ballscrews ensure high speed high precision axial movements.

■ Fixed volume lubricant distribution system assures comprehensive lubrication.

■ Environmental friendly lubrication-coolant separation design.

■ The symmetry design in castings of base, column and headstock etc. ideally diminishes thermal deformation and ensures accuracy.

FP 66A

ACCURACY ISO 10791-4 YCM*

Axial Travel Full Length

Positioning (X/Y/Z) A 0.025 / 0.025 / 0.022 mm0.0010" / 0.0010" / 0.0009"

0.007/ 0.007 / 0.007 mm0.0003" / 0.0003" / 0.0003"

Repeatability (X/Y/Z) R 0.015 / 0.015 / 0.012 mm0.0006" / 0.0006" / 0.0005"

0.005 / 0.005 / 0.005 mm0.0002" / 0.0002" / 0.0002"

* All values shown above are measured for the machine in good air-conditioned environments.

Page 3: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

3

BRIDGE TYPE VERTICAL MACHINING CENTERBRIDGE TYPE VERTICAL MACHINING CENTERHigh Precision Linear Motor Vertical Machining Center

Linear Motor Technology

High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center

High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center

Mold & Die

Mold & Die

High Precision Linear Motor Vertical Machining Center

0 8,700 11,900 23,000 30,000rpm

cont.

10min.

10min.

10min.

cont.

8.9

4.43.4

2.11.7

6.5

12.1

10.11.23

0.610.47

0.290.24

0.90

7.5S3-15%

S3-15%

9

14.811

15min.

cont.

15min.

cont.

SPINDLE SPEED

SPINDLE SPEED

0 1,500 1,800 4,000 5,000 8,000 16,000rpm

18.5

1.341.13

9.3

8.12

2.25

S3 25%

17.6 S3 25%

3.65

4.504.28

kgf-m kW22

15

10.01

12.0124.8

8.29.7

12.5

20.1

23.6

29.5HP

26.4

16.3

3132.6

58.7

72.4

86.9

lb-ft

kgf-m kW HPlb-ft

POWER TORQUE

POWER TORQUE

▌FP66A Spindle Torque Chart

E.D.M FP66AProcess Time Consideration

CopperElectrodeMachining

1 Hour

6 Hours

Discharge Gap Distance

Electric Discharging

1. Chip Disposal of Deep Vertical Wall.2. Width of Electrode

Process Time Consideration

High Speed Milling(0.8mm EM) 2.5 Hours Done in ONE Setup

Process.

Total Cycle Time

Total Cycle Time

2.5Hours

7.0Hours +65%+65%Efficiency Increase

FP-66A Case Study and Advantages Fine Groove MachiningGroove Width: 0.8mm Material: NAK80 HRC40°Groove Depth: 7mm

Page 4: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

4

260

mmY 510mm X 510mm

400m

mX 660mm

460m

m

Y 710mm X 1020mm

Y 510mm

260

mmY 510mm X 510mm

400m

mX 660mm

460m

m

Y 710mm X 1020mm

Y 510mm

The Optimal High Rigidity Feed System■ The gantry machine frame of rigid dual wall castings ensures low vibration performance in high speed

machining, and results in the utmost surface finishing on works, and better tool service life.

■ The symmetrical box-headstock design assures cutting rigidity while Z-axis is moving rapidly.

■ High rigidity high load precision ballscrews used and coupled with powerful servo axial motor, the Z-axis brake system sustains fine axial movement control, providing best dynamic accuracy and fine finish especially in the 3D micro-machining.

■ Fully supported worktable on the FEM analyzed machine base eliminates overhang with better accuracy.

■ Four million-pulse/rev high-resolution encoders in all axes achieve high precision status.

BRIDGE TYPE VERTICAL MACHINING CENTERBRIDGE TYPE VERTICAL MACHINING CENTERHigh Precision Linear Motor Vertical Machining Center

Linear Motor Technology

High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center

High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center

Mold & Die

Mold & Die

High Precision Linear Motor Vertical Machining Center

FP 100A

ACCURACY ISO 10791-4 YCM*

Axial Travel Full Length

Positioning (X/Y/Z) A 0.032 / 0.025 / 0.022 mm0.0013" / 0.0010" / 0.0009"

0.007 / 0.007 / 0.007 mm0.0003" / 0.0003" / 0.0003"

Repeatability (X/Y/Z) R 0.018 / 0.015 / 0.012 mm0.0007" / 0.0006" / 0.0005"

0.005 / 0.005 / 0.005 mm0.0002" / 0.0002" / 0.0002"

* All values shown above are measured for the machine in good air-conditioned environments.

Car Lamp

Actual sizeø90x25mm

Roughing Fine FinishingTool D8R0.5-EM D1R0.5-BEMSpindle Speed 8,000rpm 14,000rpmCutting Feed Rate 4,000mm/min 800mm/min

Total time: 6h58m

Page 5: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

0.2RYCM Tooling Size

5

Lens Mold Machining

Normal caseDue to the limitation of Spindle Speed on common VMC, the tooling size can only be smaller than 0.4R with much short life.

SolutionYCM’s FP Series High Speed, High Precision Spindle is capable to accommodate tools smaller than 0.2R, not only increase mold precision but also prolong tool life.

Cutting CapabilitySharp edge and bottom are hard to machine.

0 8,700 11,900 23,000 30,000rpm

cont.

10min.

10min.

10min.

cont.

8.9

4.43.4

2.11.7

6.5

12.1

10.11.23

0.610.47

0.290.24

0.90

7.5S3-15%

S3-15%

9

14.811

15min.

cont.

15min.

cont.

SPINDLE SPEED

SPINDLE SPEED

0 1,500 1,800 4,000 5,000 8,000 16,000rpm

18.5

1.341.13

9.3

8.12

2.25

S3 25%

17.6 S3 25%

3.65

4.504.28

kgf-m kW22

15

10.01

12.0124.8

8.29.7

12.5

20.1

23.6

29.5HP

26.4

16.3

3132.6

58.7

72.4

86.9

lb-ft

kgf-m kW HPlb-ft

POWER TORQUE

POWER TORQUE

▌FP100A Spindle Torque Chart

BRIDGE TYPE VERTICAL MACHINING CENTERBRIDGE TYPE VERTICAL MACHINING CENTERHigh Precision Linear Motor Vertical Machining Center

Linear Motor Technology

High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center

High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center

Mold & Die

Mold & Die

High Precision Linear Motor Vertical Machining Center

Material: HRC50Ra ≤ 0.2um

Page 6: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

Spindle

Integral

IDD 20000vvIDD PLUS: 16,000rpmSpindle thermal growth is minimized witheffective isolation of the heat generatedby spindle motor from the spindle cartridge.

Integral Spindle Motor Features

High Speed Spindle Designed and Manufactured by YCM

Spindle Features

IDD PLUS Features

YCM integral spindle motor design reduces centrifugal force effect and results in low spindle vibration.The spindle vibration is consistently controlled under 0.4G (ISO 1940), 5 times lower than normal belt type spindle design.

Automatic Spindle Cooling System Effectively dissipates heat generated from long runtime through efficient oil cooling circulation.Highly Reliable Helical Disc Spring DesignEnsures optimal spindle balance.Floating Cylinder Design for Tool Clamp/Unclamp System Eliminates unnecessary force on spindle bearings.Perpetual Pre-load Design Reduces the effect of spindle thermal growth under long spindle runtime.

Highly Reliable Helical Disc Spring DesignFor better spindle balance and life.

Rear Bearing Floating DesignDecreases thermal deformation at high speed.

Integral Spindle Motor40 Taper: 20,000rpm30 Taper: 30,000rpm

Double Contact Spindle TaperEnsures heavy-duty cutting performanceand machining accuracy.

Design for Dynamic Balance of SpindleProvides ultimate cutting rigidity.

Micro Oil-air Lubrication SystemMinimizes thermal deformation and prolongs spindle life.

Perpetual pre-load design reduces thermal deformation under long hour running.

Floating cylinder design for tool clamp/unclamp system eliminates unnecessary force on the spindle bearings during tool change and prolongs spindle bearing life.

ISOLATED DIRECT DRIVE SPINDLE BUILT-IN MOTORIZED SPINDLE

6

Page 7: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

Spindle

Integral

IDD 20000vvIDD PLUS: 16,000rpmSpindle thermal growth is minimized witheffective isolation of the heat generatedby spindle motor from the spindle cartridge.

Integral Spindle Motor Features

High Speed Spindle Designed and Manufactured by YCM

Spindle Features

IDD PLUS Features

YCM integral spindle motor design reduces centrifugal force effect and results in low spindle vibration.The spindle vibration is consistently controlled under 0.4G (ISO 1940), 5 times lower than normal belt type spindle design.

Automatic Spindle Cooling System Effectively dissipates heat generated from long runtime through efficient oil cooling circulation.Highly Reliable Helical Disc Spring DesignEnsures optimal spindle balance.Floating Cylinder Design for Tool Clamp/Unclamp System Eliminates unnecessary force on spindle bearings.Perpetual Pre-load Design Reduces the effect of spindle thermal growth under long spindle runtime.

Highly Reliable Helical Disc Spring DesignFor better spindle balance and life.

Rear Bearing Floating DesignDecreases thermal deformation at high speed.

Integral Spindle Motor40 Taper: 20,000rpm30 Taper: 30,000rpm

Double Contact Spindle TaperEnsures heavy-duty cutting performanceand machining accuracy.

Design for Dynamic Balance of SpindleProvides ultimate cutting rigidity.

Micro Oil-air Lubrication SystemMinimizes thermal deformation and prolongs spindle life.

Perpetual pre-load design reduces thermal deformation under long hour running.

Floating cylinder design for tool clamp/unclamp system eliminates unnecessary force on the spindle bearings during tool change and prolongs spindle bearing life.

ISOLATED DIRECT DRIVE SPINDLE BUILT-IN MOTORIZED SPINDLE

7

Page 8: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

8

Dimensions

▌FP100A

▌FP66A

2,04

52,

245

2,56

0

2,81

0

660 2,145 3,440

510

R510

310

510

55 100100 100 100 55

700

TABLE SIZE

TABLE SIZE

TABLE SIZE

2,145

2,88

0

55100100100100

510

800 3,66

6

3,667

2,73

9

2,50254221.34”

16.3

98.5”

98.5

”11

0.63

27.5

6”

27.56”

47.2

4”160.

59”

127.

36”

126.1”

176.18”

130.

91”

113.

7”

90.0

8”

20.83”

84.45”

100.

79”

113.

39”

88.3

9”80

.51”

135.43”25.98”

12.2”

20.08

R20.08”

87.9

9” 112.

8”

144.

33”

31.5

20.08”

20.08”

3.94” 3.94” 3.94” 3.94”2.17”

3.94” 3.94”

3.94”3.94”3.94” 3.94” 3.94” 3.94” 3.94”

3.94” 3.94” 2.17”2.17”

144.37”

414

2,86

5

2,23

5

4,07

9

4,475

529 3,203

3,23

53,

325

2,28

8 2,88

8

H818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTS

H818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTSH818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTS

100100100100100100100700

1,20

0

ø44.

45

TAPER 7/24

65.4

M16

X2P

16.6

ø1025

ø53

ø63

ø75.

68

1-0.005

2 1722

860

13.6

ø38

ø46

TAPER 7/24

M12x1.75P

48.4 1.91”

0.54”

0.98”

0.98”

22.57” 0.65”

0.31”

70.4

16.1

ø 31

.75

ø12.

5

ø15

ø23

M16

X2P

ø17

283

30

45 35

60

ø10

ø63

ø53

ø75.

68

ø10

252

M16

X2P

ø44.

45

16.6

TAPER 7/24

65.4

5 4

ø0.4

9”

ø1.7

5” ø2.0

9”ø2

.48”

ø2.9

8”

ø1.2

5”ø0

.63”

ø1.5

”ø1

.81

0.44”

0.08”0.67”0.87”

ø0.39”

ø0.39”

ø2.0

9”

ø0.6

7”

ø0.9

1”

ø0.5

9”

ø2.4

8”ø2

.98”

22.57” 0.65”

0.12”

1.38” 0.2”

1.1”

ø1.7

5”ø0

.39”

0.16”

2.36”

2,04

52,

245

2,56

0

2,81

0

660 2,145 3,440

510

R510

310

510

55 100100 100 100 55

700

TABLE SIZE

TABLE SIZE

TABLE SIZE

2,145

2,88

0

55100100100100

510

800 3,66

6

3,667

2,73

9

2,50254221.34”

16.3

98.5”

98.5

”11

0.63

27.5

6”

27.56”

47.2

4”160.

59”

127.

36”

126.1”

176.18”

130.

91”

113.

7”

90.0

8”

20.83”

84.45”

100.

79”

113.

39”

88.3

9”80

.51”

135.43”25.98”

12.2”

20.08

R20.08”

87.9

9” 112.

8”

144.

33”

31.5

20.08”

20.08”

3.94” 3.94” 3.94” 3.94”2.17”

3.94” 3.94”

3.94”3.94”3.94” 3.94” 3.94” 3.94” 3.94”

3.94” 3.94” 2.17”2.17”

144.37”

414

2,86

5

2,23

5

4,07

9

4,475

529 3,203

3,23

53,

325

2,28

8 2,88

8

H818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTS

H818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTSH818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTS

100100100100100100100700

1,20

0

ø44.

45

TAPER 7/24

65.4

M16

X2P

16.6

ø1025

ø53

ø63

ø75.

68

1-0.005

2 1722

860

13.6

ø38

ø46

TAPER 7/24

M12x1.75P

48.4 1.91”

0.54”

0.98”

0.98”

22.57” 0.65”

0.31”

70.4

16.1

ø 31

.75

ø12.

5

ø15

ø23

M16

X2P

ø17

283

30

45 35

60

ø10

ø63

ø53

ø75.

68

ø10

252

M16

X2P

ø44.

45

16.6

TAPER 7/24

65.4

5 4

ø0.4

9”

ø1.7

5” ø2.0

9”ø2

.48”

ø2.9

8”

ø1.2

5”ø0

.63”

ø1.5

”ø1

.81

0.44”

0.08”0.67”0.87”

ø0.39”

ø0.39”

ø2.0

9”

ø0.6

7”

ø0.9

1”

ø0.5

9”

ø2.4

8”ø2

.98”

22.57” 0.65”

0.12”

1.38” 0.2”

1.1”

ø1.7

5”ø0

.39”

0.16”

2.36”

Unit: mm inch

560

885

625

875

2,420

3,670

625

2,73

0 3,33

0

600

310

1,265 2,420

2,47

4

2,86

5

2,86

5

2,23

5

830

22.1

34.84”

24.61”

34.45”

24.61”95.28”

144.49”10

7.48

131.

1”

23.6

2”

12.2

95.28”49.8”

97.4

112.

8”

112.

8”

87.9

9”

32.6

8”

min

. hei

ght

max

. hei

ght

4,470

2,990 740

2,000

740

3,19

2

4,03

8

2,990

3,42

9

2,89

9

850

29.13” 117.72”

175.98”

29.13”

78.74”

125.

67”

158.

98”

117.72”

137.

48”

114.

13”

33.4

6”

min

. hei

ght

max

. hei

ght

Chip Conveyor(opt.)

Page 9: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

9

2,04

52,

245

2,56

0

2,81

0

660 2,145 3,440

510

R510

310

510

55 100100 100 100 55

700

TABLE SIZE

TABLE SIZE

TABLE SIZE

2,145

2,88

0

55100100100100

510

800 3,66

6

3,667

2,73

9

2,50254221.34”

16.3

98.5”

98.5

”11

0.63

27.5

6”

27.56”

47.2

4”160.

59”

127.

36”

126.1”

176.18”

130.

91”

113.

7”

90.0

8”

20.83”

84.45”

100.

79”

113.

39”

88.3

9”80

.51”

135.43”25.98”

12.2”

20.08

R20.08”

87.9

9” 112.

8”

144.

33”

31.5

20.08”

20.08”

3.94” 3.94” 3.94” 3.94”2.17”

3.94” 3.94”

3.94”3.94”3.94” 3.94” 3.94” 3.94” 3.94”

3.94” 3.94” 2.17”2.17”

144.37”

414

2,86

5

2,23

5

4,07

9

4,475

529 3,203

3,23

53,

325

2,28

8 2,88

8

H818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTS

H818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTSH818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTS

100100100100100100100700

1,20

0

ø44.

45

TAPER 7/24

65.4

M16

X2P

16.6

ø1025

ø53

ø63

ø75.

68

1-0.005

2 1722

860

13.6

ø38

ø46

TAPER 7/24

M12x1.75P

48.4 1.91”

0.54”

0.98”

0.98”

22.57” 0.65”

0.31”

70.4

16.1

ø 31

.75

ø12.

5

ø15

ø23

M16

X2P

ø17

283

30

45 35

60

ø10

ø63

ø53

ø75.

68

ø10

252

M16

X2P

ø44.

45

16.6

TAPER 7/24

65.4

5 4

ø0.4

9”

ø1.7

5” ø2.0

9”ø2

.48”

ø2.9

8”

ø1.2

5”ø0

.63”

ø1.5

”ø1

.81

0.44”

0.08”0.67”0.87”

ø0.39”

ø0.39”

ø2.0

9”

ø0.6

7”

ø0.9

1”

ø0.5

9”

ø2.4

8”ø2

.98”

22.57” 0.65”

0.12”

1.38” 0.2”

1.1”

ø1.7

5”ø0

.39”

0.16”

2.36”

▌BT30

SPECIFICATIONS FP66A FP100A SPINDLE

Spindle Speed (opt.) 16,000rpm (20,000/30,000rpm)

16,000rpm (20,000rpm)

Spindle Power 22kW 30HP(22/11kW 30/15HP) 22kW 30HP

Spindle Taper (opt.) BBT40 (BBT40/BT30) BBT40

TRAVELX Axis Travel 660mm 25.98” 1,020mm 40.2”

Y Axis Travel 510mm 20.08” 710mm 27.95”

Z Axis Travel 400mm 15.75” 460mm 18.11”Distance Between Spindle Nose & Table Top

150~550mm 5.91”~21.65”

150~610mm 5.91”~24.02”

TABLE

Table Size 800x510mm 31.50”x 20.08”

1,200x700mm 47.24”x 27.56”

No.T-Slots x Size x Pitch 5x18mmx100mm 5x 0.71”x 3.94”

6x18mmx100mm 6x 0.71”x 3.94”

Max. Load on Table 500kg 1,102 Ib 1,000kg 2,205 Ib

FEEDRATE

X/Y/Z Rapid Feedrate (opt.)

20/20/20m/min.787/787/787ipm

20/20/20m/min. (40/40/24m/min.)787/787/787ipm

(1,575/1,575/945ipm)Cutting Feedrate 1~20,000mm/min. 0.04~787ipm

ATCTool Magazine Capacity 24T

Max. Tool Weight (per piece) 6kg 13.23 Ib

Max. Tool Dimensions ø76x250mm ø2.99”x9.84”Max. Tool Diameter (without adjacent tools) ø100 ø3.94”

Tool Changer Method Disk Type

Tool Selection Method Random

GENERALPneumatic Supplier 5.5kg/cm2 78.2psi

Machine Weight 8,000kg 17,637 Ib 10,500kg 23,148 Ib

ACCESSORIES FP66A FP100ATool Kit ● ●Work Lamp ● ●Pilot Lamp ● ●Coolant System ● ●Spindle Air Blast ● ●Cutting Air Blast ● ●Screw Type Chip Conveyor

Leveling Screws and Pads ● ●Central Lubrication System ● ●Heat Exchanger for Electrica Cabinet ● ●A/C. Cooler for Electrical Cabinet

Full Chip Enclosure ● ●Work-piece Measurement System

Tool Length Measurement System

4th Axis Rotary Table

Oil Skimmer ● ●Dual Chip Augers ● ●Mechanical Electrical & Operating Manuals ● ●Rigid Tapping ● ●Foundation Bolt ● ●Optical Scale

Oil-mist Coolant SyetemCoolant Through Spindle System

Automatic Door

Heavy Duty Coolant Pump

Oil-Air Lubrication System ● ●Air Gun ● ●Spindle Cooling System ● ●STC Plus

CNC Contorl: Heidenhain iTNC640

CNC Control: FANUC MXP-200FC ● ●CNC Control: Siemens 828D

Note:Above specifications may vary depending on the machine and the surrounding environment.The manufacturer reserves the right to modify the design, specifications, mechanisms, etc., to improve the performance of the machine without notice. The test data provided in this catalog is performed under specific test procedures and environmental conditions.

2,04

52,

245

2,56

0

2,81

0

660 2,145 3,440

510

R510

310

510

55 100100 100 100 55

700

TABLE SIZE

TABLE SIZE

TABLE SIZE

2,145

2,88

0

55100100100100

510

800 3,66

6

3,667

2,73

9

2,50254221.34”

16.3

98.5”

98.5

”11

0.63

27.5

6”

27.56”

47.2

4”160.

59”

127.

36”

126.1”

176.18”

130.

91”

113.

7”

90.0

8”

20.83”

84.45”

100.

79”

113.

39”

88.3

9”80

.51”

135.43”25.98”

12.2”

20.08

R20.08”

87.9

9” 112.

8”

144.

33”

31.5

20.08”

20.08”

3.94” 3.94” 3.94” 3.94”2.17”

3.94” 3.94”

3.94”3.94”3.94” 3.94” 3.94” 3.94” 3.94”

3.94” 3.94” 2.17”2.17”

144.37”

414

2,86

5

2,23

5

4,07

9

4,475

529 3,203

3,23

53,

325

2,28

8 2,88

8

H818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTS

H818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTSH818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTS

100100100100100100100700

1,20

0

ø44.

45

TAPER 7/24

65.4

M16

X2P

16.6

ø1025

ø53

ø63

ø75.

68

1-0.005

2 1722

860

13.6

ø38

ø46

TAPER 7/24

M12x1.75P

48.4 1.91”

0.54”

0.98”

0.98”

22.57” 0.65”

0.31”

70.4

16.1

ø 31

.75

ø12.

5

ø15

ø23

M16

X2P

ø17

283

30

45 35

60

ø10

ø63

ø53

ø75.

68

ø10

252

M16

X2P

ø44.

45

16.6

TAPER 7/24

65.4

5 4

ø0.4

9”

ø1.7

5” ø2.0

9”ø2

.48”

ø2.9

8”

ø1.2

5”ø0

.63”

ø1.5

”ø1

.81

0.44”

0.08”0.67”0.87”

ø0.39”

ø0.39”

ø2.0

9”

ø0.6

7”

ø0.9

1”

ø0.5

9”

ø2.4

8”ø2

.98”

22.57” 0.65”

0.12”

1.38” 0.2”

1.1”

ø1.7

5”ø0

.39”

0.16”

2.36”

2,04

52,

245

2,56

0

2,81

0

660 2,145 3,440

510

R510

310

510

55 100100 100 100 55

700

TABLE SIZE

TABLE SIZE

TABLE SIZE

2,145

2,88

0

55100100100100

510

800 3,66

6

3,667

2,73

9

2,50254221.34”

16.3

98.5”

98.5

”11

0.63

27.5

6”

27.56”

47.2

4”160.

59”

127.

36”

126.1”

176.18”

130.

91”

113.

7”

90.0

8”

20.83”

84.45”

100.

79”

113.

39”

88.3

9”80

.51”

135.43”25.98”

12.2”

20.08

R20.08”

87.9

9” 112.

8”

144.

33”

31.5

20.08”

20.08”

3.94” 3.94” 3.94” 3.94”2.17”

3.94” 3.94”

3.94”3.94”3.94” 3.94” 3.94” 3.94” 3.94”

3.94” 3.94” 2.17”2.17”

144.37”

414

2,86

5

2,23

5

4,07

9

4,475

529 3,203

3,23

53,

325

2,28

8 2,88

8

H818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTS

H818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTSH818

30.5

1832

17.5

1331 1

.22” 1.

20”

0.71”

0.71”

1.26”

0.51”

T-SLOTS

100100100100100100100700

1,20

0

ø44.

45

TAPER 7/24

65.4

M16

X2P

16.6

ø1025

ø53

ø63

ø75.

68

1-0.005

2 1722

860

13.6

ø38

ø46

TAPER 7/24

M12x1.75P

48.4 1.91”

0.54”

0.98”

0.98”

22.57” 0.65”

0.31”

70.4

16.1

ø 31

.75

ø12.

5

ø15

ø23

M16

X2P

ø17

283

30

45 35

60

ø10

ø63

ø53

ø75.

68

ø10

252

M16

X2P

ø44.

45

16.6

TAPER 7/24

65.4

5 4

ø0.4

9”

ø1.7

5” ø2.0

9”ø2

.48”

ø2.9

8”

ø1.2

5”ø0

.63”

ø1.5

”ø1

.81

0.44”

0.08”0.67”0.87”

ø0.39”

ø0.39”

ø2.0

9”

ø0.6

7”

ø0.9

1”

ø0.5

9”

ø2.4

8”ø2

.98”

22.57” 0.65”

0.12”

1.38” 0.2”

1.1”

ø1.7

5”ø0

.39”

0.16”

2.36”

▌MAS-P40T-1

Unit: mm inch

▌BBT40

Page 10: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

OPERATIONOPERATIONSoftware Enhancement Exclusively from

Pre-machining Preparation

Programming

Machining

Instant Message Alert Maintenance

NEWNEWNEWNEW

NEWNEW

NEWNEW

Intelligent Tool Data ManagementComprehensive tool data management function allows operators to monitor and manage all positions in tool magazine

RENISHAW GUI System (Conversational Graphic Operating Interface)

15 sets of machining cycle program Reduces program input and memory timeGraphic interface & conversational command input

Tool measurement & measurement correction

High Performance Machining Mode M300With 5 sets of parameter settings, the users choose the most suitable mode for optimum machining

Pop-up Alarm Display

Instantly provides troubleshooting procedureQuick response to alarm

Intelligent Maintenance

Counter Function

Provide users with periodic maintenance options and descriptions

Instantly provide users with maintenance notifications

Allow users to keep count of workpieces with the function of overtime cycle alarm provides easy control over machining cycle time

1. Main Counter2. Periodical Counter3. Daily Counter4. Over Cycle Alarm

High Speed Machining Mode M400Increases drilling and tapping speed, reduces machining time for job shop and precision mold machining

Tool Load ManagementInstant tool load monitoring with alarm function

Multi-display FuctionDisplays 4 statuses simultaneously with configurable status display

Tool Life ManagementIndicates tool status of each group with tool life alert

Workpiece measurement

CIRCULAR HOLE PATTERN(G120 P1) Function

RECTANGULAR HOLE PATTERN (G120 P4) Function

GRID HOLE PATTERN (G120 P5) Function

Tool Length MeasurementGraphic measuring interface provides automatic tool length measurement function

Workpiece Coordinate CalculationConversational operating window provides convenient and fast setup of workpiece coordinates

Smart control panel (iPANEL)

Easy to set up and operate important functions

A remote monitoring system

Production Status Process Record Production Management Statistics

Machine Status Time Record

Plant Operation Status Monitoring

System Chart

i-Direct Main Page

Machine connection, MMS and e-mail settings

High Response AC Digital Servo & Spindle Drives with High DefinitionAICC II High Speed High Accuracy with Manual / Auto Switching on/off MachiningJERK Control FunctionHigh Rigidity Tapping, Helical InterpolationCustom Marco B and Tool Path GraphicsManual Guide i with large Screen Display . Program File Management for Easy Program ClassifyingUSB Interface for Easy Parameters & CNC Programs Transfer512KB MemoryHigh Speed Positioning Function Memory Card Program Edit NANO Smoothing Function (opt.)400 Pairs Tool Offset, 1,000 Total Registered Programs48 Pairs of Workpieces Coordinate SystemExtended Parts Program Editing (Cut, Copy, and Paste. Maximum 4,000 Characters)

i_PATTERN

Single Machine Status Browsing

The YCM Production Line Monitoring System i-Direct overcomes the limitations of time and distance. This software provides plant operators with instant production status, including production value, output, standby, alarm time, status display and malfunction records of the machine.These data could be browsed online and printed. When incidents occur, i-Direct will automatically warn plant operators through e-mail or MMS message. With i-Direct Production Line Monitoring System the plant operators can easily keep track of production statuses regardless of time and distance.

CONTROLby

10

Page 11: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

OPERATIONOPERATIONSoftware Enhancement Exclusively from

Pre-machining Preparation

Programming

Machining

Instant Message Alert Maintenance

NEWNEWNEWNEW

NEWNEW

NEWNEW

Intelligent Tool Data ManagementComprehensive tool data management function allows operators to monitor and manage all positions in tool magazine

RENISHAW GUI System (Conversational Graphic Operating Interface)

15 sets of machining cycle program Reduces program input and memory timeGraphic interface & conversational command input

Tool measurement & measurement correction

High Performance Machining Mode M300With 5 sets of parameter settings, the users choose the most suitable mode for optimum machining

Pop-up Alarm Display

Instantly provides troubleshooting procedureQuick response to alarm

Intelligent Maintenance

Counter Function

Provide users with periodic maintenance options and descriptions

Instantly provide users with maintenance notifications

Allow users to keep count of workpieces with the function of overtime cycle alarm provides easy control over machining cycle time

1. Main Counter2. Periodical Counter3. Daily Counter4. Over Cycle Alarm

High Speed Machining Mode M400Increases drilling and tapping speed, reduces machining time for job shop and precision mold machining

Tool Load ManagementInstant tool load monitoring with alarm function

Multi-display FuctionDisplays 4 statuses simultaneously with configurable status display

Tool Life ManagementIndicates tool status of each group with tool life alert

Workpiece measurement

CIRCULAR HOLE PATTERN(G120 P1) Function

RECTANGULAR HOLE PATTERN (G120 P4) Function

GRID HOLE PATTERN (G120 P5) Function

Tool Length MeasurementGraphic measuring interface provides automatic tool length measurement function

Workpiece Coordinate CalculationConversational operating window provides convenient and fast setup of workpiece coordinates

Smart control panel (iPANEL)

Easy to set up and operate important functions

A remote monitoring system

Production Status Process Record Production Management Statistics

Machine Status Time Record

Plant Operation Status Monitoring

System Chart

i-Direct Main Page

Machine connection, MMS and e-mail settings

High Response AC Digital Servo & Spindle Drives with High DefinitionAICC II High Speed High Accuracy with Manual / Auto Switching on/off MachiningJERK Control FunctionHigh Rigidity Tapping, Helical InterpolationCustom Marco B and Tool Path GraphicsManual Guide i with large Screen Display . Program File Management for Easy Program ClassifyingUSB Interface for Easy Parameters & CNC Programs Transfer512KB MemoryHigh Speed Positioning Function Memory Card Program Edit NANO Smoothing Function (opt.)400 Pairs Tool Offset, 1,000 Total Registered Programs48 Pairs of Workpieces Coordinate SystemExtended Parts Program Editing (Cut, Copy, and Paste. Maximum 4,000 Characters)

i_PATTERN

Single Machine Status Browsing

The YCM Production Line Monitoring System i-Direct overcomes the limitations of time and distance. This software provides plant operators with instant production status, including production value, output, standby, alarm time, status display and malfunction records of the machine.These data could be browsed online and printed. When incidents occur, i-Direct will automatically warn plant operators through e-mail or MMS message. With i-Direct Production Line Monitoring System the plant operators can easily keep track of production statuses regardless of time and distance.

CONTROLby

11

Page 12: High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor Vertical Machining Center 0 8,700 11,900 23,000 30,000rpm cont

TV NTV High Efficiency T-base Vertical Machining Center

NMV High Performance High Rigidity Vertical Machining Center

WV Ultra Wide High Performance Vertical Machining Center

NSV NSV66A, NSV102A/AM, NSV106A/AM, NSV156A/AM

Ultra High Performance Vertical Machining Center

FP FP66A, FP100A, NFP66A

NXV560A, NXV560A-APC, NXV1020A/AM, NXV1380A, NXV1680A/B

NMV76A, NMV106A

NTVA/B

WVA/B

TV116B, TV146B, TV158B, TV188B, TV2110B, TV2610B

NFX NFX380A

High Performance 5-axis Vertical Machining Center

High Performance Vertical Machining Center

High Precision High Performance Die Mold Vertical Machining Center

NXV

NHNH500A, NH630B, NH800B

High Speed High Precision Horizontal Machining Center

NT NT-2000Y/SY, NT-2500Y/SY, NT-2000SY2

High Performance Mill/Turn Center

GT GT-200A/B/MA, GT-250A/B/MA/MB, GT-300A/B/LA/LB/MA/MB/LMA/LMB, GT-380A/B/LA/LB

High Performance Geo Turning Center

TC TC-16A/B/LA/LB/MA/MB/LMA/LMB, TC-26, TC-26L, TC-36, TC-36W, TC-46, TC-46M

High Performance High Precision CNC Lathe

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.

Tel : +886-4-2562-3211 Fax: +886-4-2562-6479Web Page: Email:

No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan

Advanced Double Column Vertical Machining CenterDCVDCV2012A/B, DCV3016B~6035B, DCV2018A~4018A-5AX, DCV4030B~6030B-5AX, DCV4030B-5AF

High Performance Double Column Vertical Machining CenterNDC NDC2016B~4016B, NDC3022B~6027B, NDC2018B~4018B-AHC, NDC3022B~6027B-AHC

Integrated Operation Control System

Spindle Thermal Compensation System

Intelligent Production Management

Automation Solutions

High Performance Traveling Column Vertical Machining CenterTCV TCV2000A, TCV3000A, TCV4500B, TCV2300A-4A, TCV3000A-4A/5AF/5AX

High Efficiency CNC Turning CenterNTC NTC-1600/M/Y/L/LM/LS/LY/LSY, NTC-2000/M/Y/L/LM/LS/LY/LSY

Intelligent Production Management

201903-E04-1000