high voltage joints and terminations up to 72,5 kv–145 kv€¦ · 300 fax: 800-245-0329 high...

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PHONE: 800-245-3573 www.3M.com/Electrical 299 High Voltage Joints and Terminations up to 72,5 kV–145 kV 3M Cold Shrink Termination Kits QT-III and Joint Kits are designed to provide high reliability and save you time and money. They install quickly and easily, helping to reduce potential craft errors. They require no special tools, adhesives, torches, or other heat sources. Once installed, the cold shrink accessory creates a dynamic, compressive environmental seal and electrical interface without sealants or adhesives. The QT-III terminations meet or exceed the requirements of IEEE 48, Class 1, 69 kV and IEC 60840 for 72,5 kV. The QS-III joints meet or exceed the requirements of IEEE 404, for 69 kV and IEC 60840 for 72,5 kV. High Voltage Joints and Terminations, 72,5–145 kV Section Page Accessories for 69/72,5 kV ...............................................................301-303 3M™ Cold Shrink QT-III Termination Kit 7672-S-8 Series for 69/72,5 kV .................................301 3M™ Cold Shrink QT-III Termination Kit 7673-S-8 Series for 69/72,5 kV .................................302 3M™ Cold Shrink QS-III Splice Kit 5488A Series for 69 kV .......................................................303 Accessories for 72,5 kV to 145 kV ............................................................307 3M™ Cold Shrink Terminations and Joints Certification & Selection Guide ...............................307 3M™ Peeling Tool ...................................................................................................................307

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Page 1: High Voltage Joints and Terminations up to 72,5 kV–145 kV€¦ · 300 FAX: 800-245-0329 High Voltage Joints and Terminations, 72,5–145 kV IronwoodPremium_243240_Catalog-On-Demand7.QXD

PHONE: 800-245-3573 www.3M.com/Electrical 299

High Voltage Joints and Terminations upto 72,5 kV–145 kV3M Cold Shrink Termination Kits QT-III and

Joint Kits are designed to provide high

reliability and save you time and money.

They install quickly and easily, helping to

reduce potential craft errors. They require

no special tools, adhesives, torches, or

other heat sources. Once installed, the cold

shrink accessory creates a dynamic,

compressive environmental seal and

electrical interface without sealants or

adhesives.

The QT-III terminations meet or exceed the requirements of IEEE 48, Class 1, 69 kV and IEC 60840 for

72,5 kV. The QS-III joints meet or exceed the requirements of IEEE 404, for 69 kV and IEC 60840 for 72,5

kV.

High Voltage Joints and Term

inations, 72,5–145 kV

Section Page

Accessories for 69/72,5 kV ...............................................................301-3033M™ Cold Shrink QT-III Termination Kit 7672-S-8 Series for 69/72,5 kV .................................3013M™ Cold Shrink QT-III Termination Kit 7673-S-8 Series for 69/72,5 kV .................................3023M™ Cold Shrink QS-III Splice Kit 5488A Series for 69 kV.......................................................303

Accessories for 72,5 kV to 145 kV ............................................................3073M™ Cold Shrink Terminations and Joints Certification & Selection Guide...............................3073M™ Peeling Tool ...................................................................................................................307

IronwoodPremium_243240_Catalog-On-Demand7.QXD 7/11/2013 7:32 AM Page 299

Page 2: High Voltage Joints and Terminations up to 72,5 kV–145 kV€¦ · 300 FAX: 800-245-0329 High Voltage Joints and Terminations, 72,5–145 kV IronwoodPremium_243240_Catalog-On-Demand7.QXD

300 FAX: 800-245-0329

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Page 3: High Voltage Joints and Terminations up to 72,5 kV–145 kV€¦ · 300 FAX: 800-245-0329 High Voltage Joints and Terminations, 72,5–145 kV IronwoodPremium_243240_Catalog-On-Demand7.QXD

PHONE: 800-245-3573 www.3M.com/Electrical 301

Accessories for 69/72,5 kV

3M™ Cold Shrink QT-III Termination Kit 7672-S-8 Series for 69/72,5 kV3M™ Cold Shrink QT-III Termination Kit 7672-S-8 Series, is designed to terminate power cable up to 69/72,5 kV. It covers a conductor size of 250 to 2000

kcmil, 125-1000 mm². Unlike traditional kits, 3M cold shrink technology allows the installer to use same installation techniques as used for medium-voltage

cold shrink accessories. For standard and reduced-wall cable.

Kit Contents Include:

(1) Insulation Adapter Tube Assembly (RW kit only)

(1) Silicone Rubber Lug Seal Insulator Assembly

(1) Hi-K Stress Control Assembly

(1) Silicone Rubber Insulator Assembly

(1) Silicone Rubber Skirted Insulator Assembly

(1) Pre-formed Ground Braid Assembly

(3) Constant Force Springs

(1) Roll Scotch® Electrical Shielding Tape 24

(8) Tubes 3M™ Red Compound P55/R (Non-Silicone Grease)

(1) Roll 3M™ Scotch-Seal™ Mastic Tape 2229, 1" (25 mm) wide

(8) Strips Hi-K Mastic (1-6" × 22", 7-2" × 11")

(1) Roll Scotch® Silicone Rubber Tape 70

(1) Roll Scotch® Vinyl Electrical Tape Super 88, 1½" × 44'

(1) 6" (150 mm) Hi-K Mastic Pad

(1) 3M™ Cable Cleaning Pads CC-3

(1) Copper Foil Tape Strip 1181, 15" long

(4) Instruction Sheets

Number of Conductors Single Conductor

Shielding Type

Tape Shield, Longitudinally Corrugated,

Jacketed Concentric Neutral, Tape

Over Wire, Wire Over Tape

Cable Type XLPE or EPR

Indoor/Outdoor Outdoor

Breakout Boot No

Insulation Rejacketing No

No. Skirts 8

BIL 350 kV (325 kV for RW kit)

Voltage 69/72,5 kV

CertificationsIEEE 48, Class 1 for 69 kV and IEC

608040 for 72.5 kV

7672-S-8 7672-S-8(RW) 7672-S-8(L)

Insulation Thickness0.65"

(16,5 mm)0.40"-0.47"

(10,2-11,9 mm)0.65"

(16,5 mm)

Primary Insulation. O.D.1.94"-3.08"

(49,3-78,2 mm)1.44"-2.58"

(36,6-65,5 mm)2.50"-3.08"

(63,5-75,4 mm)

Jacket O.D.2.45"-3.35"

(62,2-85,1 mm)1.95"-3.11"

(49,5-79,0 mm)2.75"-3.90"

(69,9-99,1 mm)

Conductor Size – Tape Shield250-1750 kcmil(120-850 mm²)

250-1750 kcmil(120-850 mm²)

1250-2000 kcmil(630-1000 mm²)

Conductor Size – Jacketed ConcentricNeutral

250-1750 kcmil(120-850 mm²)

250-2000 kcmil(120-1000 mm²)

250-2000 kcmil(120-1000 mm²)

Conductor Size – LongitudinallyCorrugated

250-1750 kcmil(120-850 mm²)

250-1750 kcmil(120-850 mm²)

250-1750 kcmil(120-850 mm²)

Conductor Size – Tape-Over-Wire orWire-Over-Tape

250-1000 kcmil(120-500 mm²)

250-1000 kcmil(120-500 mm²)

250-1000 kcmil(120-500 mm²)

Typical Creepage Distance93"

(236 cm)93"

(236 cm)93"

(236 cm)

Approximate Installed Length57"-60"

(145-152 cm)57"-60"

(145-152 cm)57"-60"

(145-152 cm)

Case Qty. 1 1 1

High Voltage Joints and Term

inations, 72,5–145 kV

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302 FAX: 800-245-0329

Accessories for 69/72,5 kV

3M™ Cold Shrink QT-III Termination Kit 7673-S-8 Series for 69/72,5 kVThe 3M™ Cold Shrink QT-III Termination Kit 7673-S-8 Series are designed to terminate 69 kV, 650 mil solid dielectric, tape shield, longitudinally corrugated

(LC), jacketed concentric neutral (JCN), tape-over-wire (TOW), or wire-over-tape (WOT) shielded power cable. Covering a conductor size range of 350

kcmil–3000 kcmil (185-1500 mm²). See the selection table for detailed sizing information.

Kit contents: Each kit contains sufficient quantities of the following materials as appropriate to make one single-phase termination (lug not included unless

requested in advance.)

Silicone Rubber Skirted Stress Control Assembly

Hi-K Stress Control Adapter Assembly

Lug Seal Tube

Ground Seal Tube

Ground Strap Assembly

Constant Force Springs

Tubes 3M™ Red Compound P55/R (Non-Silicone Grease)

Scotch® Electrical Shielding Tape 24

3M™ Scotch-Seal™ Mastic Sealing Tape 2229

3M™ Copper Foil Shielding Tape 1181

Scotch® Vinyl Electrical Tape Super 88

3M™ Cable Cleaning Pads CC-3

Scotch® Self-fusing Silicone Rubber Tape 70

Instruction Sheets

Order No. Primary Insulation O.D. Range Jacket O.D. Range Typical Conductor Size Range Typical Creepage DistanceApproximate Installed

Length

7673-S-8(S) 2.01"–2.87"(51,1–72,9 mm)

2.25"–3.45"(57,2–87,6 mm)

350–1500 kcmil(175–725 mm²)

82" (208 cm) 40"–42" (102–107 cm)

7673-S-8 2.79"–3.45"(70,9–87,6 mm)

3.00"–4.25"(76,2–108,0 mm)

1500–3000 kcmil (800–1500 mm²)

82" (208 cm) 40"–42" (102–107 cm)

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PHONE: 800-245-3573 www.3M.com/Electrical 303

Accessories for 69/72,5 kV

3M™ Cold Shrink QS-III Splice Kit 5488A Series for 69 kVThe 3M™ Cold Shrink QS-III Splice Kit 5488A is a 69 kV–class splice for joining jacketed concentric neutral (JCN), tape shield, longitudinally corrugated (LC)

shielded, tape-over-wire (TOW) or wire-over-tape (WOT) shielded power cables. It is a cold shrink design sized to fit Type MV–90 or type MV-105 cables with

copper or aluminum conductor sizes ranging from 250 kcmil–2000 kcmil (120–1000 mm²). The cold shrink splice body is a one–piece molded design made

of specially formulated silicone rubbers, while the cold shrink jacketing is made of EPDM rubber for physical protection. Each splice manufactured is factory

tested to provide reliability. The product numbers containing "XB" are for crossbond or shield break applications.

Kit Contents for 5488A Splice:

Silicone Rubber Splice Body

Jacketing Tubes

Shielding Sleeve

Pre-formed Braid Assembly (except JCN)

Constant Force Springs

3M™ Red Compound P55/R Tubes (non-silicone grease)

Roll 3M™ Scotch-Seal™ Mastic Tape 2229

Rolls Scotch® Rubber Mastic Tape 2228

Roll Scotch® Semi-conductive Tape 13

Roll Scotch® Vinyl Electrical Tape Super 88

3M™ Cable Cleaning Pads CC-3

3M™ Copper Foil Tape Strips 1811, 15" long; (except JCN)

Rolls 3M™ Armorcast Structural Material 4560, 3" x 15'

Shear Bolt Connector

Instruction Booklets

Additional Kit Contents for 5488A-JCN-XB and 5488A-Shielded-XB:

Silicone Rubber Tube Assembly

Roll, Scotch® Linerless Rubber Splicing Tape 130C

Roll, Scotch® Electrical Shielding Tape 24

Shielding Type

Tape Shield, Longitudinally Corrugated,

Jacketed Concentric Neutral, Tape

Over Wire, Wire Over Tape

Indoor/Outdoor Outdoor

BIL Rating 350 kV

Voltage 69 kV

Certifications IEEE Std. 404 for 69 kV

Order No. UPC Conductor Size Cable Insulation O.D. Connector O.D. Case Qty

5488A-250-500 051128-56798 250–500 kcmil 1.94"–3.08" (49,3–75,4 mm) 2.44" (62,0 mm) 1

5488A-750-1000 051128-56799 750–1000 kcmil 1.94"–3.08" (49,3–75,4 mm) 2.76" (70,1 mm) 1

5488A-1250-1500 051128-56800 1250–1500 kcmil 1.94"–3.08" (49,3–75,4 mm) 3.06" (77,7 mm) 1

5488A-1750-2000 051128-56801 1750–2000 kcmil 1.94"–3.08" (49,3–75,4 mm) 3.25" (82,6 mm) 1

5488A-XB-JCN250-500 051128-56802 250–500 kcmil 1.94"–3.08" (49,3–75,4 mm) 2.44" (62,0 mm) 1

5488A-XB-JCN750-1000 051128-56803 750–1000 kcmil 1.94"–3.08" (49,3–75,4 mm) 2.76" (70,1 mm) 1

5488A-XB-JCN1250-1500 051128-56804 1250–1500 kcmil 1.94"–3.08" (49,3–75,4 mm) 3.06" (77,7 mm) 1

5488A-XB-JCN1750-2000 051128-56805 1750–2000 kcmil 1.94"–3.08" (49,3–75,4 mm) 3.25" (82,6 mm) 1

5488A-XB-SHIELDED-250-500 051128-57882 250–500 kcmil 1.94"–3.08" (49,3–75,4 mm) 2.44" (62,0 mm) 1

5488A-XB-SHIELDED-750-1000 051128-57883 750–1000 kcmil 1.94"–3.08" (49,3–75,4 mm) 2.76" (70,1 mm) 1

5488A-XB-SHIELDED-1250-1500 051128-57884 1250–1500 kcmil 1.94"–3.08" (49,3–75,4 mm) 3.06" (77,7 mm) 1

5488A-XB-SHIELDED-1750-2000 051128-57885 1750–2000 kcmil 1.94"–3.08" (49,3–75,4 mm) 3.25" (82,6 mm) 1

High Voltage Joints and Term

inations, 72,5–145 kV

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PHONE: 800-245-3573 www.3M.com/Electrical 305

High Voltage Joints and Term

inations, 72,5–145 kV

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PHONE: 800-245-3573 www.3M.com/Electrical 307

Accessories for 72,5 kV to 145 kV

3M™ Cold Shrink Terminations and Joints Certification & Selection GuideTo determine the appropriate kit for your intended application, please submit your cable specifications to 3M.

Order No. Dry Termination Silicone Wet Termination In-Line Joint Cross Bond Joint

IEEE 115 kV TD-II 115 TS-II 115 SS-II 115 SC-II 115

IEC 123 kV TD-II 123 TS-II 123 SS-II 123 SC-II 123

IEEE 138 kV – TS-II 138 SS-II 138 SC-II 138

IEC 145 kV – TS-II 145 SS-II 145 SC-II 145

Applicable Certifications IEC 60840 IEC 60840 IEC 60840 IEC 60840

3M™ Peeling ToolThe right tools for cable preparation and installation are essential to ensure long-term reliability of the network. 3M is

available to discuss the appropriate standard and special tools required for your installation.

These tools are recommended to prepare the cable for all installations:

Straightening bar, angle-type

Heating sleeve with temperature control unit

Roll-type peeling device

Order No. Description Case Qty.

SH 80 For cables with maximum diameter over outer semicon of 80 mm. 1

SH 130 For cables with maximum diameter over outer semicon of 130 mm. 1

High Voltage Joints and Term

inations, 72,5–145 kV

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