Hilux Aluminium tonneau cover (without guard frame) Installation Instructions

Model year: 2015/06

Vehicle code: GUN1***-D**MHW/GUN1***-D**HHW

Part number: PW3B1-0K007

Manual reference number: AIM 003 533-0

M8x35 M8x40

M6

M8

Ø13

Manual reference number: AIM 003 533-0 2 of 18

Revision recordRev. No. Date Page Picture Update New Deleted steps

PW3B1-0K038

PW3B1-0K039

PW3B1-0K040

A B

D E

H

M N

R

S T U

O P

I J K

F

W

V

C

L

X

Q

G

1x4x

1x 1x

6x

4x 2x

1x

4x4x 4x 1x

2x 6x 1x

6x 6x 24x 6x

2x 2x

2x

2x

2x2x2x2x 4x4xY Z AA AB AC

MSDS 40°C

18°C

1-25 Nm

13mm

3MVHB

SURFACECLEANER

3M VHB

SikaflexRef.: 5555mm 10mm

19mm10mm

Ref.: 3M 08611Ø8x4,5 mm

Butyl

AD

2x

1x 1x

PW3B3-0K000Tailgate Protection Film

PW178-0K003Rail Protection Film (Double Cab)

7U00**PW3B1-0K**0

**= 40, 41, 42, ......, 57

7U00**7U00**

Manual reference number: AIM 003 533-0 3 of 18

LH / RH

23 Nm13 mm

X Y Z

AIM 003 421-*RAILPROTECTION FILM

AIM 003 422-*

TAILGATEPROTECTION

FILM

Manual reference number: AIM 003 533-0 4 of 18

1

2

C D

2

P

3

4

LH / RH

50 N

50 N

50 N

50 N3M

VHBSURFACECLEANER

3M VHB

1 3MVHBSURFACECLEANER

3M VHB

1

4

3

LH / RH

2

P

50 N

50 N

J

KG

H I J E

MO

LH / RH

N

E

LH / RH

WF

19mm=

=

11

2

3

Manual reference number: AIM 003 533-0 5 of 18

3 4

6

5

C ED

J

KG

H I J

LO

LH / RH

1

2

Click

Click

LH / RH

Manual reference number: AIM 003 533-0 6 of 18

8

7

C D

B

AA

AC

AB

3mm

14 Nm

5 mm 3

2

Ø6mm

30 mm

LH / RH3M

VHBSURFACECLEANER

3M VHB

1

2

SikaflexRef.: 555

Manual reference number: AIM 003 533-0 7 of 18

10

9

C D

C D

805mm

2

1

Manual reference number: AIM 003 533-0 8 of 18

12

11

E

Q

Q

A

4x

10 Nm10mm

1

2

LH / RH

Ø6mm

30 mm

3MVHB

SURFACECLEANER

3M VHB

1

2

SikaflexRef.: 555

Manual reference number: AIM 003 533-0 9 of 18

14

13

R

T

S

U

A

1

2

3

1 230° Aprox.

Manual reference number: AIM 003 533-0 10 of 18

16

15

B

B

A

B

C

C

D

D

BV

0mm

>0mm

19mm20 Nm

A

A=A

A

AA

A≠A

4 Nm5 mm

22

3

1

Manual reference number: AIM 003 533-0 11 of 18

18

17E E

W

B20

19

1

19mm2

5

5

3

0mm

19mm

20 Nm

4

10mm32

1≤1mm

Manual reference number: AIM 003 533-0 12 of 18

20

19

E

B

AB AA

AC

3M 08611Ø8x4,5 mm

Butyl

Manual reference number: AIM 003 533-0 13 of 18

21

Q

Manual reference number: AIM 003 533-0 14 of 18

Owners manual

4 Nm

+1000 Km

+15000 Km+15000 Km

4 Nm

Manual reference number: AIM 003 533-0 15 of 18

Manual reference number: AIM 003 533-0 16 of 18

CHECK SHEET

VIN n°

Model / Year Hilux 2015/06 Aluminium tonneau cover(without guard frame)

0mm Click

Click

Serial Number

(6x) 4 NmCLICK

P/N = OK

Serial Number

(4x) 10 NmCLICK

2xOwners manual

Manual reference number: AIM 003 533-0 17 of 18

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

= OK

Serial Number

(2x) 20 NmCLICK

Manual reference number: AIM 003 533-0 18 of 18