hiross air-cooled aftercoolers...range. these hiross coolers are ruggedly designed for heavy duty...

3
HiROSS THE NEED FOR AFTERCOOLING Hot compressed air leaving a compressor contains high quant ities of water in the form of vapor. A typical example would be a 1000 SCFM compressor working at 100 PSIG which would transmit to the downstream pipeline more than 30 gallons of water during a normal working day. By using an efficient aftercooler, over 20 gallons per day can be extracted before it passes into the system, greatly reducing condensation and maintenance problems. CONSTRUCTION Hiross aircooled aftercoolers are constructed from copper tubes with external aluminum fins over which atmospheric air is blown by an axial fan. The compressed air flows in a multiple pass through the tubes to provide maximum cooling combined with minimum fan motor horse power. Heavy duty construction provides a long and trouble-free life. All Hiross units have a maximum working pressure of 230 PSIG. Fan motors are UL listed and fan guards conform to OSHA standards. SMALL RANGE A005 - A050 •niimmiltlllH! ..MUM iMIIllii i I "'""II" ' miimiinitriiiY ii in i >>11111 it 111' iiiiiiiiinimiiii i,ViV.W.00VrmY'VMV •PWWWN l?0S5 Air-Cooled Aftercoolers Designed specifically to provide maximum cooling for air compres sors in the 5 HP through 40 HP range. These extremely compact units are ideal for packaging and feature rigid air in/out connections to withstand compressor vibrations and heavy torquing during installa tion. Standard fittings are legs, fan guards, coil guards, internal fan and motor. MID-RANGE A080-A160 Featuring all-brazed headers, these units are designed for reliable continuous duty with compressors in the 50 HP through 125 HP range. Heavy duty legs, header covers and external TEFC fan motor is standard. Air connections are NPT on heavy gauge steel pipe. LARGE RANGE A200 - A750 For large, continuous duty com pressors in the 150 HP and above range. These Hiross coolers are ruggedly designed for heavy duty applications. Copper tubes Tung sten Inert Gas (TIG) welded to steel plate tube sheets. Removable steel channels allow the tubes to be internally cleaned and heavy ANSI flanges provide stable air connect ions capable of supporting the matching separators. Low noise fan(s) is driven by externally mounted TEFC motor(s). ^H jOO O0 ,:o o oo oo'o.oj/ oobo | OOO0 o Oo o -1 oooo OOO0 oooo O0 Oo oooo A 000• ° ° ° -' rA •2ooo , mm oooo i MM oooo' Mmm 530 0 I'WmW °°co H ; \\\\\m\\ TIG WELDED TUBE TO TUBESHEET-LARGE RANGE

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Page 1: HiROSS Air-Cooled Aftercoolers...range. These Hiross coolers are ruggedly designed for heavy duty applications. Copper tubes Tung sten Inert Gas (TIG) welded to steel plate tube sheets

HiROSS

THE NEED FOR AFTERCOOLING

Hot compressed air leaving acompressor contains high quantities of water in the form of vapor. Atypical example would be a 1000SCFM compressor working at 100PSIG which would transmit to thedownstream pipeline more than 30gallons of water during a normalworking day. By using an efficientaftercooler, over 20 gallons per daycan be extracted before it passesinto the system, greatly reducingcondensation and maintenanceproblems.

CONSTRUCTION

Hiross aircooled aftercoolers areconstructed from copper tubes withexternal aluminum fins over whichatmospheric air is blown by an axialfan. The compressed air flows in amultiple pass through the tubes toprovide maximum cooling combinedwith minimum fan motor horsepower. Heavy duty constructionprovides a long and trouble-free life.

All Hiross units have a maximumworking pressure of 230 PSIG.

Fan motors are UL listed and fanguards conform to OSHA standards.

SMALL RANGE A005 - A050

•niimmiltlllH!..MUM iMIIllii i I

"'""II" '

miimiinitriiiYii in i >>11111 it 111'iiiiiiiiinimiiii

i,ViV.W.00VrmY'VMV

•PWWWN

l?0S5

Air-Cooled Aftercoolers

Designed specifically to providemaximum cooling for air compressors in the 5 HP through 40 HPrange. These extremely compactunits are ideal for packaging andfeature rigid air in/out connectionsto withstand compressor vibrationsand heavy torquing during installation. Standard fittings are legs, fanguards, coil guards, internal fanand motor.

MID-RANGE A080-A160

Featuring all-brazed headers, theseunits are designed for reliablecontinuous duty with compressorsin the 50 HP through 125 HP range.Heavy duty legs, header covers andexternal TEFC fan motor is standard.Air connections are NPT on heavygauge steel pipe.

LARGE RANGE A200 - A750

For large, continuous duty compressors in the 150 HP and aboverange. These Hiross coolers areruggedly designed for heavy dutyapplications. Copper tubes Tungsten Inert Gas (TIG) welded to steelplate tube sheets. Removable steelchannels allow the tubes to beinternally cleaned and heavy ANSIflanges provide stable air connections capable of supporting thematching separators. Low noisefan(s) is driven by externally mountedTEFC motor(s).

^HjOO O 0,:o o o ooo'o.oj/o o b o |O O O 0o O o o -1ooooO O O 0ooooO 0 O ooooo

A0 0 0 •° ° ° -' rA•2o o o , mmoooo i MMoooo' Mmm530 0 I'WmW° ° c o H

;\\\\\m\\

TIG WELDED TUBE TOTUBESHEET-LARGE RANGE

Page 2: HiROSS Air-Cooled Aftercoolers...range. These Hiross coolers are ruggedly designed for heavy duty applications. Copper tubes Tung sten Inert Gas (TIG) welded to steel plate tube sheets

r

Industry's Quality Leader

STANDARD FEATURES: BENEFITS:

Compact Size — Small RangeFractional HP Fan Motors

Rigid Connections — All ModelsOSHA Fan Guard and UL Motors

Covered Headers

TEFC Motors — Mid/Large RangeBrazed Headers — Mid RangeTig Welded Tubes — Large RangeFlanged Connections on Large RangeRemovable End Covers — Large RangeAll Steel Cabinets

230 PSIG Design

Easy to Install and PackageLow Energy Consumption — Savings on Operating CostsNo Flex Connectors Needed to Validate WarrantyMeets or Exceeds all Safety RegulationsUser Safety and Protection for Header TubesOutdoor UsageRigid Construction — Long Service LifeRugged Construction — No DowntimeDesigned for Adverse Industrial ConditionsCleanabilityLong Life/DurabilityBroad Standard Range — Diversified Applications

OPTIONAL ACCESSORIES: Air motors are available for all models.

Consult factory for assistance.

Connector kits, separators, and drainsare also available and in stock to completeyour aftercooler package.

Low ambient control packages available.Consult factory for assistance.

AIR MOTOR WITH MUFFLER

SELECTION REFERENCE CHART

CompressorHorsepower

AircooledAftercoolerModel No.

CapacitySCFM

FanHP

Aftercooler AirInlet/Outlet

ConnectionsRecommended

SeparatorRecommended

Drain Trap

5 - 7V2

10-15

A00500B00

A01000B00

30

50

1/20

1/20

1" NPT

1" NPT

S01CB0H0

S01CB0H0

SAC120BA00

SAC120BA00

20-25

30

A02000B00

A03000B00

100

125

1/20

1/20

1V2"NPT

11/2"NPT

S01CB0H0

S02CB0H0

SAC120BA00

SAC120BA00

4050-75

A0500TB00A0803T000

210300

1/81/4

2" NPT2" NPT

S02CB0H0S03CB0H0

SAC120BA00SAC120BA00

100125

A1203T000A1603T000

590670

3/4

3/42,/2,,NPT

2'/2"NPTS04HAMH0S04HAMH0

SAC120BA00SAC120BA00

150

200A2003T000A2403T000

800

10003/4

1 1/22y2"FLG-150#3" FLG-150#

S04HAMH0S4AHAMH0

SAC120BA00SAC120BA00

250300

A3203T000A4003T000

12501500

1 1/21 1/2

3" FLG-150#4" FLG-150#

S4AHAMH0S05HAMH0

SAC120BA00SAC120BA00

350400

A4803T000A6403T000

20002500

2 @ 1 1/22 @ 1 1/2

5" FLG-150#5" FLG-150#

S06HAMH0S06HAMH0

SAC120BA00

SAC120BA00

700 A7503T000 2800 2 @ 1 1/2 5" FLG-150# S06HAMH0 SAC120BA00

NOTE: — Maximum working pressure 230 PSIG. Consult lactory lor other pressure requirements.

—Capacities are based on SCFM at 100 PSIG and a compressed air inlet temperature ot 250°F cooled to within 15°F of ambient temperature.(See Selection Chart in catalog for other operating conditions)

— Models AO050OBO0 through A03000B00 are 115/1/60 (ODP)Model A0500TB00 is 115/230/1/60. (TENV)Models A0803TB00 through A7503T000 are 230/3/60 (TEFC)Other power variations available upon request. Consult Factory.

— Recommended separators S04HAMH0 and larger are rated Cn 200 PSIG M.A.W.P. Consult lactory tor higher pressures.

Page 3: HiROSS Air-Cooled Aftercoolers...range. These Hiross coolers are ruggedly designed for heavy duty applications. Copper tubes Tung sten Inert Gas (TIG) welded to steel plate tube sheets

Dimensionsc-

1

L i|4) 5/1F BOIT HOLES

A005 - A050

JA200 - A400

B

A

!) '

A080- A160

A480 • A750

Model

Dimensions [Inches]Air

In/OutWt.

[Lbs.]A B C

A00500B00A01000B00

34.234.2

11.511.5

18.518.5

1" NPT1" NPT

39

42

A02000B00A03000B00

42.542.5

14

14

22.522.5

T/2"NPT1V2"NPT

58

60

A0500TB00A0803T000

46.0

57.016.4

22.926.441.0

2" NPT2" NPT

90

215

A1203T000A1603T000

62.2

62.2

27.327.3

48.0

50.0

21/2"NPT2'/2"NPT

325345

A2003T000

A2403T00078.278.2

3738

56.056.0

2V2"FLG3" FLG

550600

A3203T000A4003T000

78.2

78.2

3838

56.056.0

3" FLG4" FLG

700

750

A4803T000A6403T000

78.278.2

3838

99.9101.7

5" FLG5" FLG

14001500

A7503T000 78.2 38 101.7 5" FLG 1600

HiROSSQuality Compressed Air Products for over 25 Years

P.O. Box 290 L.P.O. 2107 Liberty Dr.Niagara Falls, New York 14304Tel. (716) 283-6464, Telex 64-6305

HIROSS Companies inAustralia, Austria, Canada, W. Germany, Italy, S. Africa,Spain, Sweden, Switzerland, United Kingdom, U.S.A.

Authorized Distributor:

2550 Dunwin Drive

Mississquga OntarioL5L 1J5 Canada

Tel. (416) 828-5530, Telex 065-24730

Copyright ' 1987 Hiross Inc. in accordance with our established policy of constant productimprovement the specifications and dimensions contained herein are subject to changewithout notice.

All Rights Reserved.

Printed in U.S.A.

Bulletin No. AC/0887/7.5 NP

Other HIROSS Products:

FILTERS

CLOSED CIRCUIT WATERCOOLERS

SEPARATORS

OIL COOLERS