Precision is our business.

HOMMEL WAVELINEMACROSYSTEM –

Modular contourmeasuring systems for demanding applications

JENOPTIK-Group.

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Competence in quality assurance

Your partner for measurement technology

Precision has a very long tradition atHommelwerke. Its founder, HermannHommel, already revolutionised meas-uring technology at the turn of the 19thcentury. The innovative products havesince then made the name of Hommel-werke a standard in precision and quality.

As a supplier of both contact and non-contact measurement technology weoffer the right solution for any type ofcomponent – on the production line orin the measuring room.

Our product programme offers solutionsfor the most diverse measuring tasks –for testing roughness, contours or shapes,gear testing or determining dimensions.All measuring systems contain high pre-cision mechanics and with their menucontrolled software are easy to operate.Our product range is complemented bya comprehensive range of services includ-ing consultation, training and servicing.

Our focus on quality, uncompromisingprecision and optimum system perform-ance is second nature to us as precisionis our business.

The precise contour measurement

Flexible contour measurement

We have the right system for every measuring task. The modular design of our measuring systems guaranteesmaximum flexibility for a wide range of applications.

You have the choice. Our product programme ranges from the ideallyadapted, pre-configured measuring station through combined systems forroughness, topography and contourright up to your own special customisedmeasuring station.

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Why do contours have to be measured?

Defined geometric properties

Our measuring systems of the HOMMELWAVELINE family are split into MICRO-SYSTEM for measurement of roughnessand waviness (microstructures) andMACROSYSTEM for the evaluation ofcontours (macrostructures). Both cate-gories will be treated separately as theyhave different causes and often influencethe functionality of the part in anotherway.

The shape of a part is based on the macro-structure (form, position, dimension) andthe microstructure (roughness and wavi-ness) of the reference surface. Every partwill show a certain deviation of the de-sired, geometrically ideal shape, causedby the machining tool.

Our systems offer a wide range of differ-ent parameters, the representativity ofwhich differs significantly. The surfaceparameters to be measured have to beselected according to the criteria thathave to be differentiated from eachother.

The contour measurement basically entailsdetermining the angles, radii, distancesand co-ordinates as well as the computer-controlled nominal-actual comparisonwith measured or CAD-based profiledata.

The contour measuring systems HOMMEL WAVELINE MACROSYSTEMare designed in modules and can beeasily combined for your measuringtasks.

For more information on the roughnessmeasuring systems HOMMEL WAVELINEMICROSYSTEM please refer to therespective brochure.

Versatile application thanks to its modular structure – wavesystem™

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The modular design of our stationary surface measuring instruments, togetherwith wavesystem™, ensures maximumusage options. wavesystem™ contains all the measuring station componentswhich can be combined with each otherdepending on the requirements of themeasuring task.

A typical measuring station consists of:

• Contour pick-up system,• Traverse unit,• Column with tilting unit,• Table with integrated granite plate,• Evaluation unit,• Accessories for workpiece support and

positioning

The variety of application options rangefrom manual operation to the fully auto-matic CNC measuring station.

The measuring station

Table

page 16

Evaluation unit HOMMEL TESTER T8000 with software TURBO CONTOUR

page 6-13

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The measuring station

The modular combination of standardcomponents allows us to prepare you anoptimally suited solution for roughness,topography and/or contour measurement.Here, both a single application and a com-bined application for measuring contoursand roughness is possible.

For more information on roughness measurement please refer to the brochureHOMMEL WAVELINE MICROSYSTEM.

Granite plate

page 16

Contour pick-up system

page 17-19

Traverse unitwaveline™

page 14

Column wavelift™ with tilting unit

page 15

Accessories

page 20/21

Central evaluation unit with Windows software

HOMMEL TESTER T8000

66

• Integration of the HOMMEL TESTERT8000 into PC networks

• Free designing of screen forms andprintouts

• Maximum operating comfort withWindows graphical user interface andtoolbars with clear symbols and icons

• Central evaluation unit for all wave-system™ components

The HOMMEL TESTER T8000 is the com-fortable solution for all individual meas-uring tasks for contour, roughness andtopography. In addition to its flexibleapplication possibilities the evaluation unit is distinguished by various softwaremodules.

The HOMMEL TESTER T8000 controls allsystem components of the wavesystem™and uses the advantages of the standard-ised hardware and software developmenton PC-compatible measuring computers.All wavesystem™ components are con-trolled via a CAN bus. Therefore they arefreely configurable and can be extendedany time later.

The HOMMEL TESTER T8000 also has a CNC option. Measuring routines are therefore easy to automate and runreproducibly.

Adjustment

Calibration Wizard

The Calibration Wizard guides you easily and reliably through the individualcalibration steps.

The adjustment window enables exactpositioning of the wavesystem™ com-ponents and graphically displays the relative position of the probe signal tothe workpiece.

The advantages of the HOMMEL TESTERT8000 at a glance

• Various software modules for contour,roughness and topography measurement

• With the CNC option, measuring runscan be easily automated and reproduced

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TURBO CONTOUR

Software with user-orientated graphical user interface

The TURBO CONTOUR software guaran-tees simple, icon-guided, quick executionof complex measuring tasks with accurateevaluation of contours.

The high-resolution 32-bit graphic functionenables high-factor zooms and details tobe represented accurately and withoutdistortion. The creation of individual tool-bars enables clear and simple operation.

Screen form

Simple user control by clear function key arrangement

Analysis

A wide scope of CAD functionsallows fast evaluation. 15 layerlevels guarantee clear represen-tation of complex analyses.

The graphical user interface permitsflexible design of printed and screenforms for your customised reports. The available display objects can befreely positioned and the size and font freely defined. The form is assignedto the measuring programme and issaved with it.

Print form

With TURBO CONTOUR dimensionalmeasurement features such as distances,angles or radii are determined directly byfunction elements and toleranced accord-ing to the drawing specifications. Anydeviations are detected and documentedby the tolerance band monitor.

The evaluation window has clear toolbars.The (CAD) element bar provides the toolsfor creating elements on the profile. Theseare points, extension lines or arcs forexample. The toolbar groups all settablefunctions used for evaluating the elementsset on the profile.

Aligning, turning, mirroring, transformationor rotation – the toolbars offer you com-fortable profile editing at a mouseclick.

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Simple evaluation of the measuring tasks

TURBO CONTOUR

Point to point distance measurement

Point to point distances in X and Z co-ordinates are determined by help elements such as regression lines, pointsof intersection, radii centres or profilepoints. The dimensioning can be positionedquickly and easily.

Angle measurement

Line elements are set on the profilewhich may consist of one or more segments for angle evaluation. For angle dimensioning, select the set line elements and position the dimen-sioning lines with the mouse.

Radius measurement

Radii are determined by one or more segments. Deviation from the ideal radius can be represented graphically as line form deviation.

TURBO CONTOUR

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TURBO CONTOUR is convincing with a large number of functions

TURBO CONTOUR

qs-STAT® interface

Calculated characteristics in TURBO CONTOUR can be exported via the certified qs-STAT® interface in a specialdata format and further evaluated. qs-STAT® is a widely used statistics package for process data analysis.

DXF conversion with nominal-actual profile comparison

This function enables the nominal-actualcomparison of a recorded profile with amaster profile. The master profile is createdfrom a measured profile or a DXF file.The conversion takes place fully automati-cally when reading in the DXF file. Ad-justable tolerance limits reveal exceedingof tolerances immediately.

Automatic measuring runs: CNC-option

The fully automatic CNC measuring run requires far less time than a manual measuring sequence and supplies operator-independent, reproducible results. Theautomatic run leaves the operator free toperform other tasks.

TURBO CONTOUR

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Gothic arcs

The evaluation of Gothic arcs requires measuring components of the highestprecision. Radii centres and contact pointsof the ball bearing race are determinedautomatically by the ball radius.

Ball fit

The pitch or gradient of threads and rack teeth are evaluated with the ball measure. A ball with a user specifiedradius is fitted automatically in order todetermine the pitch and the gradient of the marked profile.

The measuring results are shown graph-ically and numerically in the clear list ofcharacteristics. The absolute value of the excess is displayed in red when thetolerance band is exceeded.

Expansion to combined contour and roughness measurement

TURBO WAVE

With the adequate hard- and softwarecomponents, the HOMMEL TESTER T8000can be easily extended into a combinedcontour and roughness measuringsystem.Here, the roughness pick-up is mountedeither with the pick-up adapter on thebottom of the traverse unit or on the(removable) drive bar.

With the TURBO WAVE software, opera-tion for the evaluation of roughness andcontour characteristics takes place witheasily comprehensible function keys or bydirect control with the mouse.

HOMMEL MAP, the software option forTURBO WAVE enables three-dimensionalrepresentation and analysis of your topo-graphy data.

The TURBO WAVE software solves roughness and contour measuring taskswith maximum comfort and offers a widerange of display options. With TURBOWAVE you configure measuring conditionseasily and clearly and collect individualparameters.

For more information on roughness measurement please refer to the brochureHOMMEL WAVELINE MICROSYSTEM.

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Screen form

Topography analysis

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TURBO WAVE

The high-precision roughness and contourmeasuring system wavecontour™ surfscanallows simultaneous measurement ofroughness and contour. The TURBO WAVEsoftware facilitates the analysis of the data.This system enables a detailed and time-saving surface analysis.

Simultaneous acquisition and evaluation of roughness and contour

The TURBO WAVE software makes oper-ation direct and simple. Both roughnessand contour parameters are determinedprecisely, evaluated and displayed clearly– in just one diagram.

TURBO WAVE can be used to manageany number of measuring programs andevaluations. Screen and printout formsfor evaluation and representation of themeasurements are individually designedaccording to the measurement task andthe company specifications.

Surface analysis – roughness and contour

waveline™

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Choosing the right traverse unit

Which traverse unit is most suitable foryour requirements is determined by themeasuring task and the design of theworkpiece. The type of traverse unit (60, 120 or 200 mm traverse length) isdetermined by the required measure-ment length. The performance class bythe requirements of the measuring task.

Traverse units waveline™ for individual applications

waveline™ 60/120/200 for complex measuring tasks

These traverse units provide high datalogging rate, exact positioning and bi-directional measurement. They can alsobe programmed for your individual meas-uring task: all waveline™ componentsare controlled by a CAN bus in an intelli-gent and user-friendly way.

The two performance classes advancedand top ensure that the traverse unit canbe optimally matched to your individualrequirements.

The waveline™ 60 and waveline™120 traverse units have a drive bar. As an option, the traverse units are alsoavailable with a removable drive bar.

waveline™ advanced

The high accuracy of the advanced-version, combined with a linear encoder,allows a universal use in roughness andcontour measurement.

waveline™ top

High precision is achieved through thehigh resolution, cerodur linear encoderand makes the top-version an ideal partner for demanding applications.

wavelift™

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wavelift™ measuring columns – fast and secure

The wavelift™ 400 and 800 measuringcolumns are distinguished by a drive con-cept that guarantees fast and secure ver-tical adjustment of the traverse unit. Thehigh stability of the measuring columnsand the precise guidance enable an exactpositioning and guarantee accurate meas-urement results in every position.

The sealed construction of the measuringcolumns prevents dust and oil from en-tering the interior. The pick-up is protectedagainst unintentional crashes. The wave-lift™ columns automatically stop on con-tact to the workpiece as soon as the pick-up reaches the centre of its measuringrange. The heavy duty measuring columndesign prevents bending.

You have a choice between 400 mm or800 mm travel. In addition you can chooseeither a manual, a motorised or a CNC-capable column depending on the desireddegree of automation.

wavetilt™ motorised tiliting unit

waveline™ is the motorised tilting devicefor the waveline™ traverse units andallows it to automatically be adjustedparallel to inclined surfaces. The adjust-ing takes place CNC-controlled with high repetitive accuracy in the range of±45°.

Tilting unit for wavelift™

The manual tilting unit for wavelift™columns is a combined adapter and tilt-ing unit for use with the traverse unitswaveline™ 60/120/200. The coarse tilt-ing range is ±45°. As an option, a fine tilting range of ±5° with a micrometerscrew is available.

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The functional measuring station with wavesystem™

Tables

The advantages at a glance

• Functional arrangement of all components

• Ergonomic design• Absorption of external vibrations and

disturbances through integrated vibra-tion dampers

• Secure, integrated cable laying• Central power switch• Tables available in different sizes• Charge load up to 300 kg

Table GTR with integrated graniteplate and PC cabinet

The wavesystem™ tables with an inte-grated, air and vibration damped graniteplate offer the stable and practical basisfor the optimum measuring station. Thecabinet beneath the table for the com-puter and printer with a drawer for themeasuring accessories and a master/slavepower strip make the table a functionalplatform for organised, high-precisionmeasurements.

In another variant the measuring columnwith the granite plate is on the table andguarantees mobility when changingmeasuring sites.

You choose the granite plate with theappropriate table depending on the sizeof your workpiece and the measuringtask, the traverse unit waveline™ andthe measuring column wavelift™. Ofcourse we can also offer you tables de-signed to meet your specific requirements.

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Pick-up systems

The pick-up system

The precision of a measurement startswith the adequate pick-up system. AllHommelwerke pick-up systems are

technically sophisticated, high-precisiontools for various measuring tasks.

Inductive measuring principle

The basic solution for contour measure-ment. Several measuring ranges (1-20 mm)guarantee optimum adaptation to themeasuring task.

wavecontour™ inductive setArt. 256 335

The basis of high precision measurement

wavecontour™ digital

wavecontour™ inductive

Digital measuring principle

The measuring range of 60 mm at aresolution of 0.05 µm over the wholemeasuring range guarantees simplehandling in all measuring tasks.

wavecontour™ digital setArt. 243 620

Combined roughness and contour measurement

The high resolution measuring systemwith a resolution of 6 nm over the entiremeasuring range of 6 mm allows simulta-neous measurement of roughness andcontour. The magnetic probe arm holderguarantees fast, simple probe arm changeand offers maximum safety.

wavecontour™ surfscanArt. 1000 1080 wavecontour™ surfscan

Pick-up set TKU 300/600*

A contour measurement with the rough-ness pick-up is suitable for measuring veryfine contours at poorly accessible meas-uring points. Measuring range 300 µmor 600 µm.

Model with 5 µm stylus tip Art. 230 450Model with 2 µm stylus tip Art. 256 657Pick-up without tracing arms Art. 233 381

*For details on the pick-up set TKU300/600 please refer to the brochure HOMMEL WAVELINE MICROSYSTEM.

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Interchangeable tracing arms for individual solutions

Tracing arms

Hommelwerke offers a wide range ofstandard and customised tracing arms.On the following pages you will find anextract of our extensive programme. Please ask for the tracing arm for yourindividual measuring task!

All tracing arms may be used with wavecontour™ inductive and wave-contour™ digital.

Standard tracing arm TA-60 with hard metal tip

For profile scanning on very fine to coarse structures.

Art. 243 700

Stylus tipArt. 232 586

Stylus tips with ruby ball on page 19

Tracing arm TA-60 for traverse measurements

Inside profiles, e.g. internal gears, aremade accessible by the traverse tracingarm of 32.5 mm.

Art. 256 785

Stylus tipArt. 284 039

Standard tracing arm TA-60 with ruby ball

Particularly suitable for measurements onradii or when a mechanical pre-filtering isdesired.

Art. 256 497

Stylus tip with ruby ball 0.500Art. 024 743

More stylus tips on page 19

Stylus tip adapterArt. 230 695

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Tracing arms

Tracing arm TA-60 for bores from 4.5 mm

With a maximum tracing depthof 35.8 mm.

Art. 256 565

Stylus tipArt. 256 570

Tracing arm TA-60 for bores from 4 mm

Art. 1000 2710

Stylus tip extension for wavecontour™ digitalArt. 051 212

Stylus tipsRadius (mm) Art.0.250 051 3420.500 024 7431.000 051 2081.500 063 935

Stylus tips with ruby ball

Stylus tip adapter M2Art. 230 695

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wavesystem™ accessories for diverse measuring tasks

Accessories

Jaw width: 32 or 50 mm respectivelyClamping range: 40 or 80 mm respectively

Parallel vice M32Art. 050 968Parallel vice M32/GF32 with flexible footArt. 050 966Parallel vice M50Art. 050 965Parallel vice M50/GF50 with flexible footArt. 050 963

Vee-block

A precision-polished vee-block with four vees of different sizes for roundworkpieces and shafts with diameters between 1 and 150 mm.

Art. M0 435 084

Vee-block

Parallel vice with flexible foot

The modular design of our measuring systems with numerous accessories ensures maximum usage options. The following accessories are only an excerpt from our extensive range. Special accessories are also available of course.

Measuring tables

For support and exact positioning of workpieces.

MT1Two co-ordinates ±12.5 mm adjustableRotatable: ±5° about vertical axisSupport area: 160x160 mm

Axes XYO Art. M0 435 276

Additionally tiltable ±0.5° about horizontal axisAxes XKYKO Art. M0 435 277

MT2Two co-ordinates ±12.5 mm adjustableRotatable: ±5° about vertical axisSupport area: 100x100 mm

Axes XYO Art. M0 435 278

Parallel vices M32 and M50

Two small parallel vee-blocks in the clamping jaws permit right-angled andcylindrical workpieces to be clamped(vertical or horizontal).

Measuring table MT1

Measuring table MT2

Parallel vice

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Accessories

Y-positioner with fine adjustment

Box for wavecontour™

Y-positioner

Positioning table with step-motor fortopographies or automatic positioninglaterally to the tracing direction.Max. load: 30 kgAccuracy: 5 µmMax. traverse: 50 mmSmallest step: 0.5 µm or 2.5 µmwith/without fine adjustmentSupport area: 160x160 mm

Y-positioner 0.5 µm Art. 232 939Y-positioner 2.5 µm Art. 999 052Y-positioner 2.5 µm with fine adjustment in X-Y-direction Art. 243 129

Pick-up adapter

Pick-up holder FHZ

Box for wavecontour™pick-up systems

For safe storage of the pick-up system ina sturdy box in two different versions.

Box for wavecontour™ inductiveArt. 241 707

Box for wavecontour™ digitalArt. 256 583

Pick-up adapter for roughness measurement

For accommodating a roughness pick-upunder the traverse unit waveline™ 60,120 and 200, incl. integrated measuringamplifier and 3-point vee-block.

Art. 240 754

Pick-up holder FHZ

Skidless pick-up holder for pick-up TKU 300/600.

Art. 240 215

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Calibration

Permanent accuracy

Calibration and adjustment

Hommelwerke measuring systems as well as single components are deliveredin perfect state and completely alignedand tested. All individual parts can easily

be changed as a result without impairingthe measuring accuracy. Due to wear themeasuring uncertainty may increase with-out being noticed.

In most cases the perfect function of themeasuring devices cannot be detecteddirectly. In general the calibration of thedevice has to be carried out with the helpof a gauge block.

Contour standard KN3

Angle, radii and distance calculations can be checked quickly with the contourstandard KN3.

Art. 244 837

Spring balance

The pick-up force of the tracing arms canbe set exactly with the spring balance. Measuring range: 0-30 mN (g).

Art. 063 238

Calibration set for wavecontour™surfscan

The calibration set consists of:

•Gauge blocks 5 mm and 10 mm forcalibrating the measuring range

•Calibration ball•Ceramic baseplate for mounting the

gauge blocks

Art. 1000 8053

Contour standard KN8For checking the lengths, radii andangle measurement deviation over thewhole measuring range with one mea-surement. Compliant with VDI/VDEregulation 2629. Vertical measuring range: 4.5mm /7.5 mmHorizontal measuring range: 100 mmIncl. holder for precise alignment of thestandard.With DKD-calibration certificateArt. 1000 1678

Calibration set for wavecontour™digital

The calibration set consists of:

•60 mm gauge block for calibrating the measuring range

•Calibrating ball•Ceramic baseplate for mounting the

gauge block

Art. 256 060

Calibration set for wavecontour™inductive

The calibration set consists of:

•Gauge blocks 0.5 mm, 1 mm, 2 mm, 4 mm, 10 mm and 20 mm for calibrat-ing the appropriate measuring ranges

•Calibrating ball•Ceramic baseplate for mounting the

gauge block

Art. 256 061

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Tailor made for complex measuring tasks

Customer applications

Thanks to the modular design with anextensive range of accessories, our stand-ard measuring systems with wavesystem™may be used for a great diversity of meas-uring tasks.Our aim is to find the optimum solutionfor you. And if this is not possible with astandard measuring station, we willdevelop a system with you which is spe-cially made to meet your requirements.

Here you profit from our years of expe-rience and broad knowledge base in thedevelopment of tailor made solutions.

Our customised measuring stations areused mainly in the automobile industry.We offer individually tailored solutions –immediately next to the production line.The measuring systems are very robustand operate with maximum precision.

A real time, user-friendly and automatedmeasuring process guarantees consistentlyaccurate measurement results.

2424

Your partner for measurement technology

All from one provider

Good advice and strong support

All our activities are centred on the cus-tomer. Our modern measuring systemsare developed according to your require-ments and specific needs. As a supplierfor both contact and non-contact meas-urement technology we offer the rightsolution for any type of component. Ourexperience and technical expertise makeus one of the most qualified service pro-viders of innovative measuring systems.

Customer requirements

Our aim is to give our customers extensivesupport: already in the planning phase,during project handling and of coursealso after commissioning of our meas-uring systems. This means you have acompetent partner at your side to supportyou in all questions relating to metrology.

Service/Maintenance

Service/Maintenance

Hommelwerke is accredited DKD cali-bration laboratory and carries out demand-ing customer and DKD calibration meas-urements. We offer long-term maintenance contractsto guarantee reliability of the measuringcomponents. Numerous service branchesenable us to respond quickly.

2525

Product

Consultation/Engineering

Training/Installation

Customer requirement

All from one provider

Product

At Hommelwerke we are flexible enoughto ensure that we offer individual yeteconomic solutions. This is because weinvest in research and product develop-ment which enables us to keep you onestep ahead at all times.Our solutions are based either on standardgauging systems from our extensive pro-gramme or we develop made-to-measuresolutions in close co-operation with ourcustomers.

Training/Installation

Our products are renown for their sim-plicity of operation and training requirements.Nevertheless all our representatives activelysupport our customers during the instal-lation of their measuring equipment. Training courses can be carried out onsite or at Hommelwerke and are designedto ensure the system operates to itsmaximum potential.

Consultation/Engineering

We offer detailed advise on solving difficultmeasuring tasks. Our engineers are avail-able to advise on all aspects of modernmetrology and can devise solutions tomeet your individual need.

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Technical data

Accessories for traverse units Art. Comments Dimensions WeightL x I x H [mm] [kg]

Tilt bearing waveline™ 235 632 Tilt ± 9° 116 x 29 x 25 0.2

Measuring columns wavelift™, page 15

Measuring column Art. Vertical traverse Traverse speed Positioning Dimensions Weightrepeatability L x I x H [mm] [kg]

wavelift™ 400 M 235 530 400 mm manual – 260 x 120 x 630 28wavelift™ 400 235 531 400 mm 0.1 mm/s – 12 mm/s – 260 x 120 x 750 30wavelift™ 400 CNC 235 681 400 mm 0.1 mm/s – 12 mm/s < 10 µm 260 x 120 x 750 30wavelift™ 800 235 532 800 mm 0.1 mm/s – 12 mm/s – 260 x 120 x 1150 45wavelift™ 800 CNC 235 682 800 mm 0.1 mm/s – 12 mm/s < 10 µm 260 x 120 x 1150 45

Traverse units waveline™, page 14

Traverse unit Art. Tracing Tracing Straightness Measuring Resolution Accuracy of Dimensions Weightlength speed accuracy system measuring L x I x H [kg]

[mm/s] system X axis [mm]waveline™ 60 235 524 60 mm 0.01 – 3 0.2 µm / 60 mm linear 0.100 µm ±1 µm 440 x 150 x 140 8.4advanced encoderwaveline™ 60 238 650 60 mm 0.01 – 3 0.2 µm / 60 mm linear 0.100 µm ±1 µm 440 x 150 x 140 8.4advanced rem. drivebar encoderwaveline™ 60 top 235 525 60 mm 0.01 – 3 0.2 µm / 60 mm linear 0.010 µm ±1 µm 440 x 150 x140 8.6

encoderwaveline™ 60 top 238 651 60 mm 0.01 – 3 0.2 µm / 60 mm linear 0.010 µm ±1 µm 440 x 150 x 140 8.6rem. drivebar encoderwaveline™ 120 235 526 120 mm 0.01 – 3 0.4 µm / 120 mm linear 0.100 µm ±1 µm 540 x 150 x 140 10advanced encoderwaveline™ 120 238 652 120 mm 0.01 – 3 0.4 µm / 120 mm linear 0.100 µm ±1 µm 540 x 150 x 140 10advanced rem. drivebar encoderwaveline™ 120 top 235 527 120 mm 0.01 – 3 0.4 µm / 120 mm linear 0.010 µm ±1 µm 540 x 150 x 140 10.2

encoderwaveline™ 120 top 238 653 120 mm 0.01 – 3 0.4 µm / 120 mm linear 0.010 µm ±1 µm 540 x 150 x 140 10.2rem. drivebar encoderwaveline™ 200 257 089 200 mm 0.01 – 3 0.8 µm / 200 mm linear 0.100 µm ±1 µm 560 x 150 x 140 11.4advanced encoderwaveline™ 200 top 235 528 200 mm 0.01 – 3 0.8 µm / 200 mm linear 0.010 µm ±1 µm 560 x 150 x 140 11.6

encoderwaverotor ™ 999 061 0 – 360° 0.1 – 1.0 – encoder 0.0002° 0.002° 220 x 120 x 190 18Rotary traverse unit

HOMMEL TESTER T8000 with TURBO CONTOUR Art. 999 820, page 6-13

PC evaluation unit Evaluation unit, monitor, keyboard, mouse, incl. Hommelwerke Interface card for data logging and control of peripherics via CAN bus technology, colour inkjet printer A4

Traverse length 60 / 120 / 200 mmTracing speed vt 0.02 - 3.0 mm/sPositioning speed up to 5.0 mm/sCompensations Stylus tip radius / arc error / linearity Zoom factors vertical: 0.1 – 1000-fold, manual and automatic; horizontal: 0.1 – 1000-fold, manual and automatic;

variable through Zoom functionEvaluation Point, straight line, radius, angle, min-max function, X distances, Z distances, radii comparison, aligning,

base formation, profile fit, measuring report specification, nominal-actual comparison, convexity measurement,statistics SPC, rotation and translation of the profiles and many more

Archiving Saving /archiving profiles and evaluation methodsMetric system µm / µinch selectablePeripheral equipment Traverse units waveline™ 60 / 120 / 200; LV50 to LV250 with synchronising device

Measuring columns wavelift™ 400 / CNC; wavelift™ 800 / CNCTilting units wavetilt™ 60 / 120 / 200Contour pick-up systems wavecontour™ inductive, wavecontour™ digital, TKU 300/600Rotary traverse unit waverotor™More peripheral equipment in preparation.

Languages German, English, French, Spanish, CzechPower supply 100 V – 120 V / 200 V – 240 V selectable, 50-60 Hz, 400 VAOperating temperature +10° C to +40° C, relative humidity max. 85%, without condensation ( 2° C/H)Storage temperature - 20° C to +50° C

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Technical data

Tables and granite plates, page 16

Granite plates Art. Accuracy category according to T-slot 10 mm Dimensions WeightDIN 876 L x I x H [mm] [kg]

Granite plate wavesystem™ 630 235 617 2 1 630 x 500 x 100 93Granite plate wavesystem™ 780 235 618 2 1 780 x 500 x 100 117Granite plate wavesystem™ 1000 238 582 2 1 1000 x 500 x 140 150

Accessories Art. Comments

Vibration dampers SI 630 232 600 suitable for granite plate up to 630 x 630 mmVibration dampers SI 1000 232 601 suitable for granite plate up to 1000 x 1500 mmAir-pump 023 914 required for SI 630 and SI 1000Clamping levers and sliding blocks 151 385 for connection measuring column-granite plateFeet for granite plate 235 616 set consists of 4 piecesAir isolation for 240 777 active air isolation with vibration damping elements GTR3-GTR5 for GTR-seriesAir isolation for 240 785 active air isolation with vibration damping elements granite plate on table for GTR-series

Tables Art. Vibration Cabinet Master/slave Integrated Dimensions Max.damping power strip cable laying L x I x H [mm] load [kg]

Table GTR3 for 235 625 passive without x x x 2000 x 800 x 780 300granite plate 630 x 500 air isolationTable GTR4 for 235 626 passive without x x x 2000 x 800 x 780 300granite plate 750 x 500 air isolationTable GTR5 for 239 303 passive without x x x 2200 x 800 x 780 300granite plate 1000 x 500 air isolationTable GTS 232 900 – – x x 2000 x 800 x 780 250Table GTS-K 232 901 – – – x 1600 x 800 x 780 250Table GTS-K 520 816 – x – x 1600 x 800 x 780 250with PC-cabinetAdditional table GTA 232 905 – – – – 1200 x 800 x 780 100

Accessories for wavelift ™ Art. Coarse adjust- Fine adjust- Positioning Dimensions Weight ment range ment range repeatability L x I x H [mm] [kg]

Tilting unit waveline™ 60 233 850 ±45° ±5° – 320 x 190 x 60 3.8Tilting unit waveline™ 120 233 859 ±45° ±5° – 390 x 190 x 60 4Tilting unit waveline™ 200 240 766 ±45° ±5° – 455 x 190 x 60 4.2Digital indicator 235 549 – – – – –Tilting unit coarse waveline™ 60 240 716 ±45° – – 390 x 190 x 60 4Tilting unit coarse waveline™ 120 240 730 ±45° – – 455 x 190 x 60 4.2Motor. tilting unit coarse wavetilt™ 60 244 063 Motor. tilting range ±45° 0.005° 320 x 190 x 150 4.2Motor. tilting unit coarse wavetilt™ 120 243 196 Motor. tilting range ±45° 0.005° 390 x 190 x 150 4.4Motor. tilting unit wavetilt™ 200 243 199 Motor. tilting range ±45° 0.005° 455 x 190 x 150 4.6

wavecontour™-pick-up systems, page 17wavecontour™ inductive wavecontour™ digital wavecontour™ surfscan

Measuring principle inductive measuring principle digital measuring principle maximum precision inductive system,with 20 bit A/D converter

Measurement stroke 20 mm 60 mm 6 mm

Measuring range / resolution Z axis 1 mm/0,068 µm 60 mm/0,050 µm 6 mm/6 nm2 mm/0,135 µm4 mm/0,339 µm

10 mm/0,678 µm (All specifications based on20 mm/1,356 µm tracing arm length 230 mm)

Resolution X axis waveline™ advanced: 0,100 µm 0,25 µmwaveline™ top: 0,010 µm

Pick-up lift automatic / manually programmableMeasurement stroke limiting variableContact force of stylus tip adjustable from 0 to 20 mN nominal 0,75 mN, adjustableAngle measurement Up gradient: 77°; Down gradient: 88°Stylus tip radius Hard metal tip: 20 µm; Hard metal tip: 20 µm;

Ruby ball radius: 0,250 / 0,500 / 1,000 / 1,500 mm Diamond stylus: 2 µm/90˚, 10 µm/60˚

Product Programme

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Precision is our business.

ROUGHNESS MEASURING

CONTOUR MEASURING

OPTICAL SHAFT MEASURING

FORM MEASURING

GEAR MEASURING

CRANKSHAFT AND CAMSHAFT MEASURING

OPTICAL SURFACE INSPECTION

DIMENSIONAL MEASURING MACHINES

STANDARD COMPONENTS

MEASURING SOLUTIONS

DKD CALIBRATION SERVICE

CONSULTATION, TRAINING AND SERVICE

Precision – worldwide

HEADQUARTERS

Hommelwerke GmbHAlte Tuttlinger Straße 20D-78056 VS-SchwenningenPhone +49/(0)77 20/6 02-0Fax +49/(0)77 20/6 02-123E-Mail info@hommelwerke.deInternet www.hommelwerke.com

PLANT JENA

Hommelwerke GmbHWerk JenaPrüssingstraße 41D-07745 JenaPhone +49/(0)36 41/65-30 49Fax +49/(0)36 41/65-36 80E-Mail info@hommelwerke.de

OPTI-SENS

Hommelwerke GmbHOpti-Sens TechnologyAugust-Borsing-Straße 13D-78467 KonstanzPhone +49/(0)75 31/59 41-0Fax +49/(0)75 31/59 41-41E-Mail info@hommelwerke.de

INCOLINE

Hommelwerke GmbHCustomer Support IncolineErzbergerstraße 115D-76133 KarlsruhePhone +49/(0)721/97 39-4Fax +49/(0)721/97 39-5 91E-Mail info@hommelwerke.de

www.hommelwerke.de

Branch Jena

Prüssingstraße 41D-07745 JenaPhone +49/(0)36 41/65 44-40Fax +49/(0)36 41/65 44-41E-Mail jena@hommelwerke.de

Branch Hannover

Walsroder Straße 305D-30855 LangenhagenPhone +49/(0)511/77 95 39-3Fax +49/(0)511/77 95 39-40E-Mail hannover@hommelwerke.de

Branch Duisburg

Halener Straße 43-45D-47198 DuisburgPhone +49/(0)20 66/5 62-10Fax +49/(0)20 66/5 62-30E-Mail duisburg@hommelwerke.de

Branch Wiesbaden

Borsigstraße 7aD-65205 Wiesbaden-NordenstadtPhone +49/(0)6122/78 05-0Fax +49/(0)6122/78 05-29E-Mail wiesbaden@hommelwerke.de

Branch Karlsruhe

Erzbergerstraße 115D-76133 KarlsruhePhone +49/(0)7 21/39-5 50Fax +49/(0)7 21/39-5 59E-Mail karlsruhe@hommelwerke.de

Branch VS-Schwenningen

Alte Tuttlinger Straße 20D-78056 VS-SchwenningenPhone +49/(0)77 20/6 02-0Fax +49/(0)77 20/6 02-1 23E-Mail info@hommelwerke.de

Branch Schweitenkirchen

Liebigstraße 1D-85301 SchweitenkirchenPhone +49/(0)84 44/92 09-0Fax +49/(0)84 44/92 09-20E-Mail schweitenkirchen@hommelwerke.de

Branch Schweinfurt

Dürrfelder Straße 18D-97508 Grettstadt-ObereuerheimPhone +49/(0)97 29/9 07 98-0Fax +49/(0)97 29/9 07 98-29E-Mail schweinfurt@hommelwerke.de

HOMMEL SOMICRONIC SARL

Z.I. La VernangèreF-01390 Saint-André-de-CorcyPhone +33/4-72 26 88-50Fax +33/4-72 26 88-59E-Mail info@hommel.fr

DETROIT PRECISION HOMMEL INC.

1505 Hamlin RoadUSA-Rochester Hills, MI 48309Phone +1/24-88 53-58 88Fax +1/24-88 53-15 05E-Mail sales@dphgage.comInternet ww.dphgage.com

HOMMEL CHINA

Beijing Representative OfficeRoom no. 403, Miyang TowerYongan Dongli,Jian Guo Men Wai AvenueBeijing, 100022Phone +86/10-656 848-58Fax +86/10-656 848-45E-Mail info@hommel-china.comInternet ww.hommel-china.com

TELSTAR-HOMMEL CORPORATION

630-15 Deungchon-DongKangseo-GuSeoul, KoreaPhone +82/2-36 65-40 07Fax +82/2-36 65-00 90E-Mail info@telstar-hommel.comInternet www.telstar-hommel.com

JENOPTIK-Group.