honda power equipment manufacturing, inc. swepsonville, nc contact: doug gaylord, msit, emt...

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Page 1: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor
Page 2: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Honda Power Equipment Manufacturing, Inc.Swepsonville, NC

Contact:

Doug Gaylord, MSIT, EMT

Environmental, Health & Safety Supervisor

Page 3: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Honda Structure

Honda is divided into 3 Divisions:

• Automobile

• Motorcycle

• Power Equipment

Page 4: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor
Page 5: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor
Page 6: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Honda Power Equipment Manufacturing, Inc.Swepsonville, NC

Mr. Shigeru Nakamura

President/CEO

Page 7: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Company Information

• Incorporated in August 1983

• Began Production in August 1984

• Plant Size approximately 142,000 sq. feet

• Located on 87 acres

• 300 Full Time Associates

• 40-50 Temporary Associates

Page 8: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Department Operations

• Die Casting

• Machining

• Welding

• Painting

• Assembly

• Automobile Transmission Remanufacturing

• Office (Admin, Acct, Purch, S/D, etc.)

Page 9: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Models Produced

• Walk-behind Lawn Mowers

(12 models, 48 variations)

• Riding Mowers (3 models, 14 variations)

• Engines (4 models, 40 variations)

• Water Pump (1 model)

• Various Original Equipment Manufacturer (OEM) Components

Page 10: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor
Page 11: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor
Page 12: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor
Page 13: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Honda’s Environmental Symbol

Page 14: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

ISO Team Members

• Rick Morris - Waste Water

Operator/Environmental Specialist

• Kimberly Dawson - ISO 9000

Specialist/Quality Control

• Pat Dodson - Occupational Health Nurse

• NCDENR-Division of Pollution Prevention

Page 15: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Regulations That Affect Honda

• CAA - Clean Air Act

• CWA - Clean Water Act

• DOT - Department of Transportation

• EPA - Environmental Protection Agency

• NFPA - National Fire Protection Assoc.

• OSHA - Occupational Safety & Health Administration

• RCRA - Resource Conservation and Recovery Act

Page 16: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Environmental Activities

• Company Recycling Program (Paper, Cardboard, Wood & Metal Pallets, Plastic Drink Bottles, Aluminum, Light Bulbs)

• Applicant to The 1997 Governor’s Awards

for Excellence in Waste Reduction

Page 17: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Environmental Projects

• Reformulated paint with Xylene & Toluene reduction of 16% per 55 gallon drum.

• Changed petroleum based solvent to water based solvent in parts washers.

• Ultrafiltration System for oily/water separation. Reduced cost from $36,000/yr. to $200/yr.

• Working with companies on styrofoam & shrinkwrap recycling

Page 18: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Honda’s Reasons to Certify

• Honda’s Commitment to the Environment

• Honda’s Regulatory Commitment to the Environment

• Honda President (Mr. Kawamoto) Requirement of all Honda Facilities Worldwide-Speech made 12/20/96

• Ship Products Overseas

Page 19: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

ISO Preparation

• Began Process in April 1997

• Phone call to Corporate requesting info.

• Began reading any material written about ISO 14001 Standard

• Called the NCDENR Pollution Prevention Division to get on Pilot Project Team

• Completed the ISO 14001 Lead Auditor Training Course

• Talked w/HPE ISO 9002 Team for assistance

Page 20: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Current Status of HPE• Completed Env. Policy Statement &

Approved

• Policy communicated to employees 5/11/98

• Aspects & Impacts Identified, not ranked

• Operational Control Procedures written, but not fully implemented

• Have selected 3rd party Registrar

• Have not merged ISO 9002 with ISO 14001 Procedures as of yet

• Preassessment done in Dec. 1997

Page 21: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Perception vs. Reality• Time consuming project

• Getting everyone on team trained

• Implementation easier due to ISO 9002 Certification

• Preassessment wake-up call to management

• Preassessment used to determine needs

• Keeping temporaries aware of ISO 14001-done as initial hiring training.

Page 22: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Honda’s Goal

All Honda Facilities in Japan,

Europe, and North America to

obtain ISO 14001 Certification by

December 1998.

Honda’s 50th Anniversary!!

Page 23: Honda Power Equipment Manufacturing, Inc. Swepsonville, NC Contact: Doug Gaylord, MSIT, EMT Environmental, Health & Safety Supervisor

Thank You For Your Attention!!

Any Questions??