honeywell experion pks fieldbus provides benefits to gas ... · dcs, esd - foundation fieldbus , 18...
TRANSCRIPT
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
Honeywell Experion PKS Fieldbus Provides
Benefits to Gas Production Platforms
John YingstFieldbus Systems Product Manager
Honeywell Process Solutions
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation2
Introduction
Honeywell has done a large number of Fieldbus
projects – from specs to commissioning
Broad range of sizes and applications
Two case studies – Wintershall and Gaz de France
• Off-shore gas platforms in North Sea
• Experiencing significant benefits
• Modest in fieldbus size and scope – range from 50 to
nearly 200 devices
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation3
Requirements
Improved asset management
Reduce offshore employees and use onshore
central control rooms
Remote analysis of instrumentation, remote
change of ranges, etc.
About 30% of signals intrinsically safe
Minimize wiring and space required on
platform
Only possible by using smart Fieldbus devices
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation4
Results - Benefits
Achieved asset management goal – able to
see equipment health and make changes
offshore
Reduced number of people offshore
With preparation, commissioning is fast and
straight forward – significant time savings
Wiring savings with space utilization savings
on the platform even more beneficial
More projects in the future
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation5
Results - Lessons Learned
Skilled maintenance engineers are important
Exchanging a device required system experience, specifically with different revisions
Project emphasis shifted from FAT to yard commissioning
An FF FAT is different than with 4-20mA signals – you do not have all devices during the FAT
The first time all devices are connected is during the commissioning period in the yard
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation6
Web - based Human
Interface
Experion Station
Console
Wintershall Platform L5b
FOUNDATION fieldbus + transmitters, 6 segments, 48 devices
FOUNDATION fieldbus , 6 segments, 48 devices
Experion PKS on top of legacy Bailey
FOUNDATION fieldbus + transmitters , 28 segments
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation7
Web - based Human
Interface
Experion Station
Console
Wintershall Platform A6a
“With Honeywell’s Process Knowledge Solutions, we’re able to deliver a total solution from the field up to integrated process control and safety systems.
And, it’s all with related services, so we deal with just one supplier for the whole project.
This translates into less confusion and project management from our side, not to mention the time and cost savings.”
Mr. Taal, Construction Manager, Wintershall Noordzee regarding the selection of Experion PKS and other Honeywell solutions for a
new offshore platform in the North Sea.
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation8
Wintershall Platform Control Room
FOUNDATION fieldbus + transmitters, 6 segments, 48 devices
FOUNDATION fieldbus , 6 segments, 48 devices
Experion PKS on top of legacy Bailey Infi-90 controllers
FOUNDATION fieldbus + transmitters , 28 segments
Web - based Human Interface Experion Station Console
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation9
Wintershall Platform Control Room
Web - based Human Interface Experion Station Console
FOUNDATION fieldbus , 6 segments, 48 devices-simple installation, short project and commissioning period resulted in on-time project start-up
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation10
Web - based Human
Interface
Experion Station
Console
Wintershall Fieldbus & Intrinsic Safety
FOUNDATION fieldbus , 6 segments, 48 devices
Junction boxes; 4-20mA, fieldbus, intrinsic safety
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation11
Wintershall Field Equipment
FOUNDATION fieldbus , 6 segments, 48 devices
2 out of 3 voting using Honeywell ST pressure transmitters
Web - based Human Interface Experion Station Console
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation12
Wintershall
Honeywell Transmitters
FOUNDATION fieldbus , 6 segments, 48 devices
2 out of 3 voting using Honeywell ST pressure transmitters
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation13
Wintershall
FF Interoperability (E+H)
FOUNDATION fieldbus , 6 segments, 48 devices
Experion PKS Advandtage program integrated multiple vendors’ devices: Endress & Hauser, Krohne, Yokogawa, Dresser-Masoneilan, Flowserve
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation14
Gaz de France
Operation & Production Management
Production Information Management System
DCS, ESD
DCS, ESD
DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices
DCS, ESD - FOUNDATION fieldbus , 20 segments, 160 devices
DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices
DCS - HART & FOUNDATION fieldbus , 30 devices
DCS, ESD - FOUNDATION fieldbus , 8 segments, 64 devices
Operations &
Production
Management via Honeywell
Production Control Center
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation15
Gaz de France
Platform G17d-A en G17d-PA
DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices
DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices
Control, operation, planning and predictive maintenance with higher operational efficiency
Operations &
Production
Management via Honeywell
Production Control Center
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation16
Operations &
Production
Management via Honeywell
Production Control Center
Gaz de France
Service & Operational Support
DCS, ESD - FOUNDATION fieldbus, 20 segments, 160 devices
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
© 1999 – 2005 Fieldbus Foundation17
Operations &
Production
Management via Honeywell
Production Control Center
Gaz de France
Commissioning
DCS, ESD - FOUNDATION fieldbus, 20 segments, 160 devices
ISA 2006 – Fieldbus Foundation Booth
Houston, TX – October 17-19, 2006
Thank you
www.honeywell.com/ps