how to start coating with teflon ... - intech services · years, intech services has come to have a...

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How to Start Coating with Teflon™ Equipment Start-Up Guide Welcome to Intech. Your life just got easier. Are you thinking about upgrading your shop so you can coat with Teflon™? This can feel like an overwhelming task, but that’s where we come in. As the sole distributor of Chemours Teflon industrial coatings for over 25 years, Intech Services has come to have a deep understanding of the coating process and the equipment needed to apply our coatings. Since our CoaterONE e-commerce site opened 10 years ago, we have built great relationships with the right equipment vendors for coating with Teflon. Intech Services offers the essential supplies and equipment a shop needs for both their initial setup and daily operations. Instead of dealing with multiple vendors, we streamline the process by managing the vendors, timelines, and payment schedules. In this guide, we have put together a baseline estimate of what it would cost to start up your Chemours Teflon industrial coating operation. Whether you are a coating shop looking to expand business or if your company wants to bring an outsourced coating job in-house, we will give you a good idea of what you will need to get started. The Intech experience means we will guide you through: Selecting the right equipment Selecting the right coatings Managing multiple vendors Reliable options and upfront pricing Convenient payment schedules Coordinating delivery and installation of new equipment Post-sale follow-up and service Teflon™ is a registered trademark of Chemours and is used under license by Intech Services, Inc. Intech Services | 211 Lake Drive, Suite J | Newark, DE 19702 302-366-8530 | www.intechservices.com

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Page 1: How to Start Coating with Teflon ... - Intech Services · years, Intech Services has come to have a deep understanding of the coating process and the equipment needed to apply our

How to Start Coating with Teflon™

Equipment Start-Up Guide

Welcome to Intech. Your life just got easier.

Are you thinking about upgrading your shop so you can coat with Teflon™? This can feel like an overwhelming

task, but that’s where we come in. As the sole distributor of Chemours Teflon industrial coatings for over 25

years, Intech Services has come to have a deep understanding of the coating process and the equipment needed

to apply our coatings.

Since our CoaterONE e-commerce site opened 10 years ago, we have built great relationships with the right

equipment vendors for coating with Teflon. Intech Services offers the essential supplies and equipment a shop

needs for both their initial setup and daily operations. Instead of dealing with multiple vendors, we streamline

the process by managing the vendors, timelines, and payment schedules.

In this guide, we have put together a baseline estimate of what it would cost to start up your Chemours Teflon

industrial coating operation. Whether you are a coating shop looking to expand business or if your company

wants to bring an outsourced coating job in-house, we will give you a good idea of what you will need to get

started.

The Intech experience means we will guide you through: • Selecting the right equipment• Selecting the right coatings• Managing multiple vendors• Reliable options and upfront pricing• Convenient payment schedules• Coordinating delivery and installation of new equipment• Post-sale follow-up and service

Teflon™ is a registered trademark of Chemours and is used under license by Intech Services, Inc.

Intech Services | 211 Lake Drive, Suite J | Newark, DE 19702

302-366-8530 | www.intechservices.com

Page 2: How to Start Coating with Teflon ... - Intech Services · years, Intech Services has come to have a deep understanding of the coating process and the equipment needed to apply our

Process Equipment Recommended

Small Capacity Specifications &

Approximate Cost

Large CapacitySpecifications &

Approximate Cost

Teflon coating preparation:Solid particles in Teflon coatings need to be reincorporated correctly before application. Chemours recommends rolling the product because there are sheer sensitive materials in the coating that make a standard paint shaker unusable.

Paint Roller II Gloss white reinforced fiberglass base with solid steel bars cast in urethane. Variable speed, rolls 1 & 5 gallon cans & jugs:

$1,430

Gloss white reinforced fiberglass base with solid steel bars cast in urethane. Variable speed, rolls 1 & 5 gallon cans & jugs:

$1,430

Surface Preparation:Grit blasting is the pretreatment process used to roughen the surface of a substrate to maximizeadhesion.

Blast Cabinet 26” x 36”

Suction: $9,700.00Pressure: $17,600

60” x 60”

Suction: 18,500.00Pressure: $24,500

Spraying Teflon coatings:The spray booth ensures that overspray is captured in filters and air flow remains safe during the spraying process.

Spray Booth 6 ft. x 7ft. x 6 ft.with controller

$4,000

8 ft. x 8 ft. x 7 ft. (One person standard -other sizes available)

$6,800

Spraying liquid Teflon coatings:Depending on your job, we can help you select between HVLP, Compliant, and Air Spray gun platforms with Pressure, Gravity, or Siphon feed.

Spray Gun Outfit Includes gravity or siphon feed spray gun, fittings, hose, and a cup.

$299-$649

Includes pressure feed spray gun, fittings, hose, and a pressure pot.

$1,489-$1,932

Curing Process:Chemours Teflon coatings cure at high temperatures and require the appropriate airflow out of your building.

Industrial Oven18” to 36” square: Electric or Gas; 850° F; Ventilated

$18,000 - $23,000

6-ft. square to 8-ft. square:Electric or Gas; Ventilated; 850° F; Custom

$30,000 - $60,000

Equipment Start-Up Guide

The process for applying Chemours Teflon™ industrial coatings includes reincorporating solids in the coating by rolling, preparing the surface by grit blasting, spraying the coating with the correct spray equipment, and curing the coating in a Class A industrial oven. In order to achieve the optimal coating, each step is important and should be considered as you evaluate this process. Below is a recommended equipment list for applying fluoropolymer coatings.

*All of these prices are estimates and are not an exact quote from Intech Services, Inc.

Page 3: How to Start Coating with Teflon ... - Intech Services · years, Intech Services has come to have a deep understanding of the coating process and the equipment needed to apply our

Additional Equipment, Supplies, and Services

Valuable Processes Services/Equipment Recommended Specifications Approximate

Cost

Quality Assurance: The end user wants the Teflon™ coating to perform a

certain way, so thickness in particular needs to fall into

a certain range depending on the specific coating. This

is essential for getting a quality coating on your part.

Thickness Tester

& Probe0-40 mils; flat,

smooth, and thin

substrates; ferrous

and non-ferrous

$759 to $1,540

Shop Evaluations: Intech Services has the knowledge of over 25 years of

market experience, educational sessions and customer

visits. We evaluate all the critical areas of your shop

and make appropriate recommendations.

Shop Evaluation

Service 1-day evaluation

with a written report

of areas that comply

and areas that need

improvement

$1,000(plus travel expenses)

Workshops:Intech’s Information Institute (“I3”): Product, Market, &

Sales for Chemours Fluoropolymer Coatings

I3 Training

Workshops2-day training

program on

Chemours

Fluoropolymer

Coatings: Products,

Markets, and Sales

Strategies

$699(on-site and

partial program options

available)

*All of these prices are estimates and are not an exact quote from Intech Services, Inc.

Recurring Consumables Recommended Products

Safety Equipment

• Respirators

• Gloves

• Coveralls

Job-Specific Needs

• Hooks & racks

• Masking tape, discs, caps, and

plugs

• Abrasive products

Depending on your process, you may want to purchase additional supplies, safety equipment, or send employees to

a workshop training. As you work through your process, the Intech sales team can help you understand your

job- specific needs.

Page 4: How to Start Coating with Teflon ... - Intech Services · years, Intech Services has come to have a deep understanding of the coating process and the equipment needed to apply our

The Intech Experience

Intech Services | 211 Lake Drive, Suite J | Newark, DE 19702

302-366-8530 | www.intechservices.com

Teflon™ is a registered trademark of Chemours and is used under license by Intech Services, Inc.

Review this information.Keep in mind that this is a broad look at what is needed for the Teflon process. Intech will

assist you in defining your specific needs.

Browse our website for more information.Some of the products you see here can be found with more information on our website.

Others are not purchase-off-the-shelf items, but we will guide you towards the right

selection once we know more about your processes.

www.intechservices.comCall us and we will specify your application process & equipment needs. When you are ready, we can move forward with information gathering and quoting the

equipment needed.

What now?