husky 1050e overview presentation (bds).ppt · pdf file• low pulsation mode of operation...
TRANSCRIPT
The Husky 1050e is an Electric Operated
1” Double Diaphragm pump
(EODD)
It works like an AODD, but don’t see this as just an
electric AODD!
Why did Graco launch an Electric
Double Diaphragm Pump?
• Energy savings: save on cost of purchasing,
running and maintaining a compressor
• Can be used where no air is available
• To offer the advantages of an air driven
double diaphragm pump using a highly
energy efficient electric pump
3
“As with all things related to diaphragm pumps, the cost to run it depends on several factors including pump size and hours in service. Another key factor is the brand of pump you choose and that product’s efficiency rating. To give you an idea, 2-inch (51-millimeter) diaphragm pumps range in price from $1400 to $6000 and can cost anywhere from $3000 to $11,000 per year to operate.” –Modern Pumping Today
EODD Benefits!• The only electric pump that stalls under pressure
� No risk of damaging the pump or pipeline when it’s blocked or a valve is closed
� No extra pressure sensor needed
• Gives you a good level of control (metering, batching)
• Decreases your energy consumption
• No risk of contamination because no hydraulic backing
� No extra pressure sensor needed
• Cost effective alternative to other technologies
• Low pulsation mode of operation
• No exhaust air
• Works at low noise
• Can run dry
• Self Priming
• Can handle abrasives
• Large compatibility (many material options)
• Seal-less design (No mechanical seal)
Key Features
Electric 2HP AC Motor• Increased efficiency
• 110V, 220V, and 480V options
• ATEX options
Air Charged Center• Stalls under pressure
• Minimizes pulsation
• Improves diaphragm life
• No Hydraulic backer = no contamination
Diaphragm Pump Technology• Seal-less design
• Runs dry
• Handles abrasives
• Many configurations available
Brushless 2HP DC Motor• Increased control
• Maintenance and alarm notification
• Batch operation
• Meets API 675 and ANSI 7.1-7.5
or
Operation
We use an air pressurized
center section to push the
diaphragms (=pump) and a
center shaft to pull the
diaphragms (=suction)
Operation: stalling
When the pressure pushing on
the outside of the diaphragm
(fluid pressure) is equal to or
greater than the center section
(air) pressure ���� the pump will
stall.
If then the air pressure (center
section) increases (>= fluid) or
fluid pressure decreases (<
air), then the pump will start
pumping again
The motor will keep running all
the time
Husky 1050e Specifications
• Housing: Aluminium, Polypropylene or Stainless Steel
• Center Section: Aluminium or Stainless Steel
• Motor: AC, AC Atex or Brushless DC
• Pump only models(no motor): IEC or NEMA flange connection
• Cart: Option
• Compressor: Option (separate compressor kit available)
• Technical Specifications:
• Up to 190l/min
• Max 4,8 bar fluid outlet pressure & 5,5 bar air inlet pressure
• Volume/cycle: 0,64l
• Max speed: 280cpm
• Max solids: 3,2mm
About the Brushless DC
• Includes the GCA (Graco Control Architecture)
• More options:
� Batching
� Leak detection
� Level detection
� More control on speed (start/stop speed)
� metering
� Service reminders
� Lockable (password) so operators cannot change settings
� Plug & Play!
1050E Electric Pump
• Operating Time = 24 hours
• Flow Rate = 95 LPM
• Fluid Pressure = 3,5 bar
• Required Air = 0.6 l/day
• Cost of operating for 1 year
���� € 460
1050 AODD
Operating Time = 24 hours
Flow Rate = 95 LPM
Fluid Pressure = 3,5 bar
Required Air = 700l /min
Cost of operating for 1 year
���� € 2,300
AODD Cost Savings Example
Product Structure
1050 - Graco, USA
A04A–Aluminum Center, AC Motor
A04B– Aluminum Center, Brushless DC Motor
A04C –Aluminum Center, ATEX AC Motor (Europe)
A04D –Aluminum Center, Haz Loc Motor (USA only)
A04E – Aluminum Center, NEMA Gearbox
A04F – Aluminum Center, IEC Gearbox
A05A – Aluminum Center, AC Motor, 115V Compressor
A05B –Aluminum Center, Brushless DC Motor, 115V Compressor
A06A – Aluminum Center, AC Motor, 220V Compressor
A06B –Aluminum Center, Brushless DC Motor, 220V Compressor
S04A– SST Center, AC Motor
S04B– SST Center, Brushless DC Motor
S04C – SST Center, ATEX AC Motor (Europe)
S04D – SST Center, Haz Loc Motor (USA Only)
S04E – SST Center, NEMA Gearbox
S04F – SST Center, IEC Gearbox
S05A – SST Center, AC Motor, 115V Compressor
S05B – SST Center, Brushless DC Motor, 115V Compressor
S06A – SST Center, AC Motor, 220V Compressor
S06B – SST Center, Brushless DC Motor, 220V Compressor
A1 – Aluminum, NPT
A2 – Aluminum, BSPT
S1 – Stainless, NPT
S2 – Stainless, BSPT
P1 – Polypropylene, End Port
P2 – Polypropylene, Center Port
SS – Stainless Steel
PP – Polypropylene
GE – Geolast
TP – Hytrel
SP – Santoprene
FK – Viton
AL –Aluminum
PTS – PTFE/Santoprene
PTO – PTFE Overmold
SP – Santoprene
TP – Hytrel
FK – Viton
GE– Geolast
BN – Buna
CO – Neoprene
PT – PTFE
A –Pump Size and Material
B – Center Section and Motor
C – Porting and Material
D –SeatsE – Check Ball
F –Diaphragm
G –Oring
1050A-E-A04A-A1-SS-CW-CO-PT
A B C D E F G
SS – Stainless Steel
PP – Polypropylene
GE – Geolast
TP – Hytrel
SP – Santoprene
FK – Viton
CR – Neoprene
CW –Weighted Neoprene
AC –Acetal
Selector
Tool
Key Market Applications
Waste Water TreatmentReplacement for large peristaltic
Pumping sludge and slurry
Couple with new SoloTech line of peristaltic pumps to offer complete solution
Energy SavingsReplacement of AODD pumps running in continuous duty applications
Lack of airCustomers with no additional compressor capacity
Customers adding new facilities that can save the cost of a large compressor
Installations where air is not available
Maintenance shut downs
Shut down compressor over the weekend
ControlInstallation of pumps in process where more control is required
Replacing existing electrical driven pumps
Improved metering accuracy over AODD pumps
16
Worldwide Process Pump Market
17
Centrifugal
52%
Other
3%Peristaltic
1%
Progessive
3%
Double Diaphragm
2%
Single Diaphragm
7%
Rotary Lobe
21%
Piston Plunger
11%
Targeted Technologies
Source: Fredonia 2008 World Pump Study
Competition
PeristalticExpensive for large flow rates
Expensive repair parts for large hoses
• Diaphragms outlast hose in most applications
Progressive Cavity / ScrewExpensive repair
Difficult to repair
Cannot run dry
Rotary Lobe and CentrifugalMinimal suction (require flooded inlet)
Shaft seals (mechanical seal) / rotor are expensive
Minimal solids or abrasive handling
Gear PumpMinimal suction capability
Expensive for larger flow rates
Expensive maintenance costs
No electric pump
competition can stall under
pressure!
Fieldtest 1
Pumping lime slurry for water
treatment application
� 24+ million cycles on pump
� Fluid Flow Rate: 68 LPM
� Fluid Pressure: 2,8 bar
� Replace 2 Eccentric Pumps size 4 with 1
- 1050e
� Were replacing hoses every 2 to 6 weeks
and have not replaced a diaphragm in 8
months
� Looking to purchase 2 units
Fieldtest 2: waste water handling
Pumping waste water
� 4 mio cycli
� 24/7 operation
� Replacing AODD
� Looking to install first pumps after our release
� Key Feature = electric, doesn’t want air
FAQ (1/2)
• What is the difference in pressure (fluid/air) you need to run in low pulsation mode:
�5-10%
• What is the Quality standard: we tested to the same quality standard as a “standard”
AODD
• What connectivity is available
� Brushless DC � start/stop and 4-20mA (In future more will be added)
� AC� depending on VFD
• Colour: center section ALU = Blue, SST = SST colour
• ATEX: the compressor and VFD is not ATEX so need to stay out of the room
• Is the VFD included with the AC models: the VFD (16K911) is not included
• Can you use the same parts as the AODD (balls, diaphragms, seats): Yes
• Do we have metering in low pulsation mode as well: No
FAQ (2/2)
• What is the minimum speed: 10Hz
• Can I use my own compressor: Yes, any compressor will work
• Can we supply the pump without gearbox: NO, we need to keep control of what happens
in the pump (we only have models without motor, including gearbox)
• When we supply a pump complete with motor, can we replace the motor with a
“standard” off the shelve motor: No
• Can I upgrade an AODD into an EODD: No
• Can I replace an AODD with an EODD: Yes (same connections), but keep in mind the
different volume and pressure of an EODD
Timing
EMEA launch 28/9 (AC & DC)
Distributor webinars (4 languages)
Marketing materials will be ready by 28/9
Upon request you can receive drafts