Hustler Turf Equipment

P.O. Box 7000

Hesston, Kansas

67062-2097

Hustler SportParts Manual

t-2 109706 06/09

109706 06/09 t-3

t-4 109706 06/09

109706 06/09 c-1

Table of Contents

Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Chapter 2 Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Chapter 3 Battery Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Hydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Steering Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Chapter 4 Engine Install, 17 HP/ 21 HP Briggs . . . . . . . . . . . . . . . . . . . . . . . . 4-2Engine Install Honda GXV 530 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Instrument Panel Install Briggs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Instrument Panel Install Honda. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Fuel System Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12Electrical Schematic - Briggs and Stratton (601676) . . . . . . . . . . . 4-14Electrical Schematic - Honda GXV 530 (602096 ) . . . . . . . . . . . . . 4-15

Chapter 5 Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Front Wheel Breakdown - 768044 . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Chapter 6 48" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 6-248" Side Discharge Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . 6-442" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 6-642" Side Discharge Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . 6-8

Chapter 7 Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-448" Deck Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . 7-642" Deck Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . 7-7

Chapter 8 Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2For California machines (929125CA & 929133CA) Tractor Decals 8-448" Side Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 8-642" Side Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Chapter 9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7

c-2 109706 06/09

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

109706 06/09 1-1

Chapter 1

General Information

This Manual covers Hustler Sport models 929125, 929133, 929129CA, 929133CA, 929463, 929471.

Frequently Ordered Parts

Service Literature

Note: When ordering parts, you must use the part number as shown for each part, not the item number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces-sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

PART NO. DESCRIPTION PART NO. DESCRIPTION769133 Pump Drive Belt 068478 Fuel Filter In-Line, Briggs600726 Deck Belt 42" 601845 Engine Oil Filter Briggs771634 Deck Belt 48" 601123 BLADE, 16.50"-L-F-CW601846 Filter, Air Precleaner, 17.5 HP Briggs 793794 BLADE,20.50"-L-F-CW601847 Filter, Air Flat Panel, 17.5 HP Briggs 787226 Air Filter, Honda601848 Filter, Air Precleaner, 21 HP Briggs 785626 Fuel Filter, Honda601849 Filter, Air Catrtidge, Briggs 787234 Engine Oil Filter, Honda

PART NO. DESCRIPTION

111061 Hustler Sport Owners Manual601865 Briggs & Stratton 17.5 HPEngine Manual601866 Briggs & Stratton 21 HP Engine Manual787242 Honda Engine Manual, (16 HP)

1-2 109706 06/09

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener

NOTE:

Loctite 592 to be used on all pipe threads.Lubricate all grease zerks.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTIONCB Carriage Bolt MB Machine BushingCE Clevis Pin MS Machine ScrewCP Cotter Pin NT NutCN Clip Nut SC Self Tapping Cap ScrewCS Cap Screw SH Socket HeadCW Cup Washer SB Shoulder Bolt

FDRW Fender Washer SS Set ScrewFW Flat Washer OD Outside DiameterHX Hex Head ID Inside DiameterLW Lock Washer

SIZE FT-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M16 160 215

.875 420 565 M20 320 4351.00 625 850 M24 555 750

109706 06/09 2-1

Chapter 2 Contents

Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 109706 06/09

Rivet Nut Installation

NOTES:

1. Service part includes Item 2 and decals.

ITEM NO.

SERVICE PART NO.

MFG. PART NO. QTY. DESCRIPTION

1 549873 110073 1 42" SPORT FRAME549881 110099 1 48" SPORT FRAME

2 808485 808485 1 RIVET NUT, 5/16-18 THREAD

2

1

1

109706 06/09 3-1

Chapter 3 Contents

Battery Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydraulic System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Steering Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-2 109706 06/09

Battery Install

3

4

POSITIVE

57

5

6 5

5 4

NEGATIVE

TRACTOR FRAME

6

9

CABLE (BLACK)

CABLE (RED)

2

1

8

1012

109706 06/09 3-3

Battery Install

NOTES:

1. When performing service on mower, disconnect battery ground cable and do not reconnect to battery until engine is ready to be started. See Owners Manual.

2. Battery is not installed in CE and non CE export models.

INDEX NO. PART NO. QTY. DESCRIPTION

1 601930 2 CS .250-20 X 6.50 HX G52 768515 2 FW .281 X .625 X .051/.080H3 348417 1 BATTERY CLAMP STRAP4 055939 2 CS .250-20 X .750 HX G5 ZN5 029868 4 LW .250 INT-EXT TOOTH ZN6 024927 2 NT .250-20 HX GR.5 ZNYC7 771428 1 BATTERY CBL BOOT-RED8 601982 2 CN .250-20X.150 MAX THK9 794644 1 GM 1.50 X 2.12 X 1.75

10 740696 1 BATTERY

3-4 109706 06/09

Deck Lift Assembly

TRACTORFRAME

6

1

7

6

2

6 734

53

8

5

7

16

10

116 12

13

8

6

11 6

12

9

7

10

14

11

612

156

7

6 126

11

7

10

16

9

15

6

17

17

17

17

DECK PULLERSTO BE MOUNTEDINBOARD SIDE

9

109706 06/09 3-5

Deck Lift Assembly

NOTES:

ITEM NO.

SERVICE PART NO.

MFG. PART NO. QTY DESCRIPTION

1 110282 110282 1 DECK ADJUSTMENT PLATE LH2 601963 601963 1 PIN, DECK HEIGHT STOP3 769257 769257 2 FW, 656X1.250X.250 ZNY4 110829 110829 1 HANDLE, DECK HT LOCK5 348862 348862 2 STEERLEVER BUSHING6 767954 767954 16 FW .406X.812X.060 SAE7 054502 054502 8 NT .375-16 HX GRD 5 ZNY8 080655 080655 2 CS .375-16X1.500 HX G59 704643 704643 12 NT .437-14 HX FLG ZN

10 055749 055749 6 CS .437-14X1.750 HX G511 036244 036244 6 CS .375-16X1.000 HX G512 601839 601839 6 PIVOT SPACER BUSHING13 110884 110884 1 LIFT PEDAL LINK, SPORT14 110880 110880 1 DECK LIFT LINK, SPORT15 110879 110879 2 PULLER STRAP, SPORT16 110929 110929 2 DECK LIFT LINK, NON-SLOT17 015495 015495 4 GREASE FITTING STRAIGHT

3-6 109706 06/09

Hydraulic System Installation

2

20

19

1

13

14

14

15

2

11

1

2

33

3

10

4

7

22

625

9

108

12

5

23

243