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67062

Hustler Super 104Parts Manual

117246EX_1217 c-1

Table of Contents

General InformationService Literature .................................................................................... 1-1Options Available From Your Dealer....................................................... 1-1Using This Manual .................................................................................. 1-1Hardware Description Codes & Abbreviations ........................................ 1-2Standard Torques ................................................................................... 1-2

Section 2Frame...................................................................................................... 2-2Engine Guard .......................................................................................... 2-5

Section 3Pump Drive ............................................................................................. 3-2Hydraulic Components............................................................................ 3-4Hydraulic Reservoir................................................................................. 3-6Right Pump Breakdown .......................................................................... 3-8Left Pump Breakdown........................................................................... 3-10Hydraulic Motor Service Parts............................................................... 3-12Oil Cooler MountS/N 16051477 & Higher.......................................... 3-14Oil Cooler MountS/N Prior to 16051477............................................ 3-16Steering................................................................................................. 3-18Steering Assembly ................................................................................ 3-20Steering Cover Assembly...................................................................... 3-22Brake..................................................................................................... 3-26

Section 4Wheel & Tire ........................................................................................... 4-2Front Wheel Breakdown.......................................................................... 4-4Deck Gauge Wheel Breakdown.............................................................. 4-6Drive Wheel Breakdown.......................................................................... 4-7

Section 5Engine..................................................................................................... 5-2Engine Service Parts............................................................................... 5-4Fuel System ............................................................................................ 5-6

Section 6Battery..................................................................................................... 6-2Instrument PanelS/N 15120000 & Higher ........................................... 6-4Instrument PanelS/N Prior to 15120000.............................................. 6-6

Section 7Center Service Deck ............................................................................... 7-4Center Deck Idler SlidesS/N 15096976 & Higher................................ 7-6Center Deck IdlersS/N 15096976 & Higher......................................... 7-8Center Deck Pulleys & SpindlesS/N 15096976 & Higher.................. 7-10Center Deck Idler SlidesS/N 1503841715096975........................... 7-12Center Deck IdlersS/N 1503841715096975.................................... 7-14Center Deck Pulleys & SpindlesS/N 1503841715096975............... 7-16

c-2 117246EX_1217

Center Deck Idler SlidesS/N Prior to 15038417................................. 7-18Center Deck IdlersS/N Prior to 15038417.......................................... 7-20Center Deck Pulleys & SpindlesS/N Prior to 15038417..................... 7-22Center DeckS/N 16010783 & Higher ................................................. 7-24Service parts for mowers with serial numbers prior to 13020001.......... 7-30Center DeckS/N Prior to 16010783 ................................................... 7-32Right Side Service Deck........................................................................ 7-38Right Side Deck Pulleys & Spindles ...................................................... 7-40Right Side DeckS/N 16030051 & Higher ........................................... 7-42Right Side DeckS/N 16010000 to 16030050 ..................................... 7-46Right Side DeckS/N Prior to 16010000.............................................. 7-50Left Side Service Deck .......................................................................... 7-54Left Side Deck Pulleys & Spindles ........................................................ 7-56Left Side DeckS/N 16030051 & Higher.............................................. 7-58Left Side DeckS/N 16010000 to 16030050........................................ 7-62Left Side DeckS/N Prior to 16010000................................................ 7-66Deck & Wing.......................................................................................... 7-70Deck Lift................................................................................................. 7-74Deck Mounting HardwareS/N 15096976 & Higher ............................ 7-78Deck Mounting HardwareS/N Prior to 15096976............................... 7-82Wing Lift................................................................................................. 7-88Manifold Block Breakdown .................................................................... 7-90

Section 8SeatS/N 15100000 & Higher................................................................ 8-2SeatS/N Prior to 15100000.................................................................. 8-4Seat Service PartsS/N 15100000 & Higher ......................................... 8-6Seat Service PartsS/N Prior to 15100000............................................ 8-7ROPS ...................................................................................................... 8-8

117246EX_1217 1-1

General Information

This manual covers Hustler Super 104 models: 931733EX, & 935486EX.

Service Literature

PART NO.OPERATORS MANUALWARRANTY STATEMENTGENERAL SERVICE MANUAL

Options Available From Your Dealer

PART NO.MULCH KITINCLUDES WAVY MULCH BLADES (FITS MOWERS WITH S/N 13020001 & HIGHER)BEACON KITANTI-SCALP UPGRADE KITLIGHT KITSTEERING LEVER EXTENSION KITFLASHER KITFLEX FORKS WING KITWINGS SUPPORT KITHITCH KITLIGHT KIT

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler mower and component manuals will provide the information necessary to service and maintain Hustler mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

DESCRIPTION604345117924117364

DESCRIPTION117257110467117692110153122275110469606671123618123915110153

1-2 117246EX_1217

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATIONCARRIAGE BOLT MACHINE BUSHINGCLEVIS PIN MACHINE SCREWCLIP NUT NUTCOTTER PIN SELF TAPPING CAP SCREWCAP SCREW SOCKET HEADCUP WASHER SHOULDER BOLTFENDER WASHER SET SCREWFLAT WASHER OUTSIDE DIAMETERHEX HEAD INSIDE DIAMETERLOCK WASHER WELD NUT

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS NM SIZE FT-LBS NM

DESCRIPTION ABBREVIATION DESCRIPTIONCB MBCE MSCN NTCP SCCS SHCW SB

FDRW SSFW ODHX IDLW WN

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M14 80 108.5

.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

117246EX_1217 2-1

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2-2 117246EX_1217

Frame

2

2

5

1

2

2

3 17

4

4

6

9

6

8

8

117246EX_1217 2-3

Frame

INDEX NO. PART NO. QTY.

FRAME (WITH DECALS & RIVET NUTS)3/8-16 THREAD RIVET NUTSERIAL NUMBER / SPEC DECALHOT DECAL1/2-13 THREAD RIVET NUTBUMPERHUSTLER ID DECALGREASE FITTING STRAIGHTSAFE OPERATION DECAL

NOTES:

1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

DESCRIPTION

1 551751 12 808493 43 N/A 14 602041 25 600961 46 781880 47 602407 18 015495 49 601993 1

2-4 117246EX_1217

This page intentionally left blank.

117246EX_1217 2-5

Engine Guard

5

1

2

9

43

6

78

78

10

1

FOR MOWERSWITH KAWASAKI ENGINES

S/N PRIOR TO 13081509

11

1

FOR ALL MOWERSS/N PRIOR TO 15090000

12

2

2-6 117246EX_1217

Engine Guard


ENGINE GUARDCB .375-16 X 1.00 G5 ZNYCS .500-13 X 1.25 HX G5FW .531 X 1.063 X .175MUFFLER GUARDHITCHNT .375-16 HX G5FW .379 X .813 X .063SHIELDH LOGO DECALENGINE GUARDHITCH

NOTES:

1. Part of the Wheel & Tire Assembly.

DESCRIPTION

1 117209 12 025395 43 705954 44 767962 45 121403 16 124385-1 17 054502 48 767954 49 377994 2

10 604352 111 116222 112 115905 1

117246EX_1217 3-1

Section 3

Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Right Pump Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Left Pump Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Hydraulic Motor Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Oil Cooler MountS/N 16051477 & Higher . . . . . . . . . . . . . . . . . . 3-14

Oil Cooler MountS/N Prior to 16051477. . . . . . . . . . . . . . . . . . . . 3-16

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Steering Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

3-2 117246EX_1217

Pump Drive

1

2

3

45

6

7

89

10

1112

1314

1314 15

16

1719

20

21

16

18

23

24

22

25

27

2728

28

26

1

1

2

3

117246EX_1217 3-3

Pump Drive


CS .500-13 X 5.00 HX G5FW .510 X 2.15 X .187 SPLIDLER PIVOT BUSHINGCS .625-11 X 1.75 HX G56" IDLER PULLEYTENSIONERIDLER PIVOT BUSHINGFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLGREASE FITTING STRAIGHTIDLER SPRINGEB, .375-16 X 3.00 FULL THDNT .375-16 HX GRD 5 ZNYFW .379 X .813 X .063CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HCLUTCH ANCHORNT .312-18 HX G5PULLEY 7.0 OD X 1.125 SHFTKEY 1/4 SQ X 1.50 LGCLUTCH KITCLUTCH HARNESS PIGTAILFW .453 X 1.12 X .119 HRDCS .437-20 X 3.00 HX G5 P85BELT, 64.89" B B-SECTIONPULLEY 7.35 OD X .875 SHFTSS .312-18 X .75 SQ-HDKEY 1/4 SQ X 1.12 LONG

NOTES:

1. Torque to 1215 ft-lbs.2. Torque to 7175 ft-lbs. The tensioner should pivot freely.3. Torque to 4548 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.

DESCRIPTION

1 051151 12 344267 13 602880 14 025007 15 603783 16 115536 17 602879 18 767962 19 781567 1

10 015495 111 601016 112 601486 113 054502 214 767954 215 036236 216 768523 417 113347 118 034272 219 602755 120 212076 121 601278K 122 791251 123 602680 124 785048 125 603904 126 602754 227 083196 428 210146 2

3-4 117246EX_1217

Hydraulic Components1

2

2

1

3

4

322

5

6

8

28

8

21 29

223

223

330

430

34

HYDRAULICRESERVOIR

7

1011

1314

15

12

1716

18

8

21

17

26

17

17

10

11

151413

12

87

6

1625

23

19

27

20

20

2928

9

24

32

33

17

34

117246EX_1217 3-5

Hydraulic Components


NT .312-18 HX G5FW .343 X .687 X .051/.080HFW .379 X .813 X .063CS .375-16 X 1.00 HX G5VIBRATION MOUNTFTG, -10MORB/-12BT 45NT .500-13 HX G5 ZNYCFW .531 X 1.063 X .175RS PUMPCS .250-20 X 1.50 HX G5FW .281 X .625 X .066PUMP ARMCS M8-1.25 X 10 G10.9 SHBHFW .344 X 1.00 X .06 ZNYCNT .250-20 HX ZY NLFTG, -8MORB/-8BT STRFTG, -10MORB/-10MORFS 90TUBE, RP-TM RH LOOPTUBE, LP-BM RH LOOPWHEEL MOTORNT .500-13 UNT LK G8NT .375-16 HX G5 ZNYFTG, 90 -6MORB/-6MJILS PUMPFTG T,-6 O-RING/-6JTUBE, RP-TM LH LOOPTUBE, LP-BM LH LOOPCS .500-13 X 2.50 SQ G5CB .500-13 X 1.50 FULLLOOP CLAMPPUMP SEAL KIT (NOT SHOWN)BELT GUIDEHYDRAULIC OIL COOLERWIRE TIE

NOTES:

DESCRIPTION

1 034272 22 768523 23 767954 84 036244 45 604320 16 774968 27 008193 48 767962 129 602964 1

10 008581 211 768515 212 602732 213 603272 214 079210 215 068551 216 601523 217 602443 818 602876 119 602875 120 603898 221 023317 822 054502 423 795922 124 603895 125 763953 126 602874 127 602873 128 602256 829 028274 430 043570 231 603362 132 119384 133 602709 134 000331 1

3-6 117246EX_1217

Hydraulic Reservoir

1

23

2

35

4

47

9

10

1416

18

19

17

12

13

13

11

12

6

8

22

214

5

2018

4

15

24

24

26

27

25

25

TO RS WHEELMOTOR

TO LS WHEELMOTOR

117246EX_1217 3-7

Hydraulic Reservoir


BREATHER CAPSTRAINERHYDRAULIC RESERVOIRHOSE CLAMPPUMP SUCTION HOSEHOSE, TO COOLERFITTING, -12MORB/-12MJIC 90HOSE, FROM COOLERFITTING, -12MORB/-12MORB STRCHECK VALVEFITTING, -8MORB HEX PLUGFITTING, -8MORB/-8MJIC, 90HOSE, PUMP CASE DRAINCASE DRAIN MANIFOLDSPRING CLAMPSUPPORT BRACKETCS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HCS .312-18 X .50 HX G8NT .312-18 HX G5FITTING, -8MORB HEX PLUGHYDRAULIC FILTERFITTING, -8MORB/-6BT 90SPRING CLAMPFITTING, -6MORB/-6MJIC STRLS CASE DRAIN HOSERS CASE DRAIN HOSE

NOTES:

DESCRIPTION

1 032763 12 032771 13 602767 14 700484 65 603045 26 603046 17 603189 28 603047 19 603039 110 603053 111 603123 112 771311 213 603042 214 603000 115 601001 216 113623 117 034280 118 768523 319 068346 120 034272 121 781658 122 602768X 123 603190 224 601617 225 779132 226 603043 127 603044 1

3-8 117246EX_1217

Right Pump Breakdown

5

8

4

12

1

6

2

3

7

11

9

10

117246EX_1217 3-9

Right Pump Breakdown


TUBE, RP-TM RH LOOPTUBE, LP-BM RH LOOPRS PUMPFTG, -8MORB/-8BT STRFTG, -10MORB/-10MORFS 90CS .250-20 X 1.50 HX G5FW .281 X .625 X .066PUMP ARMFW .344 X 1.00 X .06 ZNYCCS M8-1.25 X 10 G10.9 SHBHNT .250-20 HXZY NLFTG, -10MORB/-12BT 45PUMP SEAL KIT (NOT SHOWN)

NOTES:

DESCRIPTION

1 602876 12 602875 13 602964 14 601523 15 602443 26 008581 17 768515 18 602732 19 079210 1

10 603272 111 068551 112 774968 113 603362 1

3-10 117246EX_1217

Left Pump Breakdown

8

9

4

7

1

2

3

14

1213

5

6

11

10

117246EX_1217 3-11

Left Pump Breakdown


TUBE, RP-TM LH LOOPTUBE, LP-BM LH LOOPLS PUMPFTG, 90-6MORB/-6MJIFTG, -8MORB/-8BT STRFTG, -10MORB/-12BT 45FTG T, -6 O-RING/-6JFTG, -10MORB/-10MORFS 90PUMP ARMCS .250-20 X 1.50 HX G5FW .281 X .625 X .066FW .344 X 1.00 X .06 ZNYCCS M8-1.25 X 10 G10.9 SHBHNT .250-20 HX ZY NL

NOTES:

DESCRIPTION

1 602874 12 602873 13 603895 14 795922 15 601523 16 774968 17 763953 18 602443 29 602732 1

10 008581 111 768515 112 079210 113 603272 114 068551 1

3-12 117246EX_1217

Hydraulic Motor Service Parts

2

1


WOODRUFF KEYCASTLE NUTSEAL KIT (NOT SHOWN)

NOTES:

DESCRIPTION

1 064337 12 065516 13 748806 1

117246EX_1217 3-13


3-14 117246EX_1217

Oil Cooler MountS/N 16051477 & Higher1

2

3

4

5

7

8

14

17

16

19

18

22

20

87

87

6

18

2425

2324

2627

15

21

9

11

10

78

7

12

12

78

13

18A

FRONT OFMOWER

FRONT OFMOWER

11

15 A

117246EX_1217 3-15

Oil Cooler MountS/N 16051477 & Higher


AIR SCOOPLATCHCS .250-20 X 4.50 HX G5FAN 9"OIL COOLER COVERCOOLER MOUNT FIREWALLFW .343 X .687 X .051/.080HNT .312-18 HX G5HYPERDRIVE DECALGM 1.12 X 1.75 X 1.37 X .12CB .312-18 X .75 FUL ZNCOOLER MOUNT BRACKETCS .250-20 X 4.00 HX G5UPPER COOLER MOUNTWEATHERSTRIPFRONT SCREEN MOUNT BRACKETREAR SCREEN MOUNT BRACKETNT .250-20 HX ZY NLSCREEN1/4-20 THREAD RIVET NUTFW .281 X .625 X .066CS .250-20 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063CS .375-16 X 1.00 HX G5WIRE TIEWIRE TIE

NOTES:

DESCRIPTION

1 114038 12 791384 13 603229 44 603066 15 117407 16 114040 17 768523 168 034272 169 603290 2

10 706531 211 016253 1612 117725 213 603228 214 114039 115 033035 15.5"16 114141 117 114142 118 068551 619 114165 120 808477 121 768515 122 055939 123 054502 424 767954 825 036244 426 000331 127 000430 2

WEATHERSTRIP LENGTH

7.75"A

3-16 117246EX_1217

Oil Cooler MountS/N Prior to 160514771

2

3

4

5

78

15

18

17

20

19

23

21

87

87

2

6

19

2526

2425

2728

16

22

9

11

11

11

10

8 78

7

12

13

7

8

14

19A

FRONT OFMOWER

FRONT OFMOWER

117246EX_1217 3-17

Oil Cooler MountS/N Prior to 16051477


AIR SCOOPLATCHCS .250-20 X 4.50 HX G5FAN 9"OIL COOLER COVERCOOLER MOUNT FIREWALLFW .343 X .687 X .051/.080HNT .312-18 HX G5HYPERDRIVE DECALGM 1.12 X 1.75 X 1.37 X .12CB .312-18 X .75 FUL ZNRS COOLER MOUNTLS COOLER MOUNTCS .250-20 X 4.00 HX G5UPPER COOLER MOUNTWEATHERSTRIPFRONT SCREEN MOUNT BRACKETREAR SCREEN MOUNT BRACKETNT .250-20 HX ZY NLSCREEN1/4-20 THREAD RIVET NUTFW .281 X .625 X .066CS .250-20 X .75 HX G5NT .375-16 HX G5 ZNYFW .379 X .813 X .063CS .375-16 X 1.00 HX G5WIRE TIEWIRE TIE

NOTES:

DESCRIPTION

1 114038 12 791384 13 603229 44 603066 15 117407 16 114040 17 768523 168 034272 169 603290 2

10 706531 211 016253 1612 117408 113 117409 114 603228 215 114039 116 033035 15.5"17 114141 118 114142 119 068551 620 114165 121 808477 122 768515 123 055939 124 054502 425 767954 826 036244 427 000331 128 000430 2

WEATHERSTRIP LENGTH

7.75"A

3-18 117246EX_1217

Steering

43

45

9

10

6

11

47

47

48

13

11

14

PUMPASSEMBLY

1

2

12

STEERING COVERASSEMBLY

117246EX_1217 3-19

Steering


SUPER 104 DECALHANDLE (WITH GRIP)GRIPCS .375-16 X 1.00 HX G5FW .379 X .813 X .063CS .375-16 X 1.00 HX G5SWITCHNT .375-16 HX G5 ZNYCS .375-16 X .75 HX G5STEERING DAMPERBALL STUDFW .343 X .687 X .051/.080HLW .325 INT-EXT TOOTHNT .312-18 HX FLK ZNYCNT .312-24 HX NL ZN

NOTES:

DESCRIPTION

1 605672 12 604339 2

781260 23 036244 44 767954 165 036244 46 601087 27 054502 88 055822 29 603192 2

10 781922 211 768523 412 029876 213 016832 214 023655 2

3-20 117246EX_1217

Steering Assembly

3

3

5

64

1

7

7

5

4

2

64

4

8

117246EX_1217 3-21

Steering Assembly


RS STEERING BOX ASSEMBLYLS STEERING BOX ASSEMBLYNT .312-24 HX NL G5FW .343 X .687 X .051/.080HNT .312-18 HX G5BALL STUDFW .344 X 1.00 X .12 HRD ZPUMP ROD ADJUSTER

NOTES:

DESCRIPTION

1 N/A 12 N/A 13 023655 24 768523 65 034272 26 781922 27 712927 28 781286 2

3-22 117246EX_1217

Steering Cover Assembly

11

11

13

12

10

9

14

12

117246EX_1217 3-23



STEERING COVER (WITH DECAL)BUSHINGFW .750 X 1.50 X .156 ZNLOCK COLLAR .757 IDSTEER PIVOT TUBEGM .50 X 1.00 X .75 X .12

NOTES:

DESCRIPTION

9 551752 110 781153 211 603078 212 784439 213 113007 114 080358 1

3-24 117246EX_1217


15

16

15

16

17

17A

A

117246EX_1217 3-25



NT .500-13 HX JAM ZNYCSS .500-13 X 2.00 SHWEAR TAPE

NOTES:

DESCRIPTION

15 053199 216 797738 217 722199 11"

WEAR TAPE LENGTH

5.5" 0.3"A

3-26 117246EX_1217

Brake

1

2

3

53

4

4

8

6

2

10

7 8

2

119

12

4

13

2

1014

15

16

17

12

3

18

16

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

117246EX_1217 3-27

Brake


NT .375-16 HX G5 ZY NLFW .379 X .813 X .063NT .312-24 HX NL G5FW .343 X .687 X .051/.080HBRAKE ROD ASSEMBLYLS BRAKE BELLCRANKRS BRAKE BELLCRANK (NOT SHOWN)BUSHINGNT .375-16 HX G5 ZNYBRAKE LINK TURNBUCKLECS .375-16 X 1.375 HX G5CS .375-16 X 4.50 HX G5NT .312-18 HX G5BRAKE ARMCB .312-18 X 1.00 FULL ZNCS .312-18 X .75 HX G8 FLKHUB ASSEMBLY (WITH STUDS)BRAKE ASSEMBLYWHEEL STUD 1/2-20 X 1-1/2"

NOTES:

1. Included with the wheel motor.2. Torque to 220240 ft-lbs.3. Torque to 27 ft-lbs.

DESCRIPTION

1 086660 22 767954 123 023655 44 768523 125 781583 26 112907 1

112906 17 765339 48 054502 49 350397 2

10 005116 411 052514 212 034272 413 111309 214 037887 415 604461 816 602384 217 602383 218 606124 5

3-28 117246EX_1217

117246EX_1217 4-1

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Deck Gauge Wheel Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4-2 117246EX_1217

Wheel & Tire

1

5

6

5

7

1213

1415

1316

13 1514

1213

11

10

8

5

218

3

21

17

2

2

12

4

3

117246EX_1217 4-3

Wheel & Tire


CS .625-11 X 1.25 HX G5 ZFW .656 X 2.00 X .125 HDO-RING, -20 ORBDUST CAPSEALED BALL BEARINGBEARING SPACERBEARING DISKLEFT FRONT TIRE ASSEMBLYRIGHT FRONT TIRE ASSEMBLY (NOT SHOWN)TIRE/WHEEL ASSEMBLY 26 X 12-12WHEEL NUTCS .500-13 X 4.50 HX G5FW .531 X 1.063 X .175SPACER 3.22 PLASTIC WHEELNT .500-13 HX G5 ZNYCIDLER DUST SHIELD LGDUST SHIELD SPACER

NOTES:

1. Torque to 6575 ft-lbs.2. Replacement hardware for serial numbers prior to 13040054.

DESCRIPTION

1 781872 22 606665 23 603440 24 604482 25 604484 46 117637 27 604483 28 N/A 19 N/A 1

10 603928 211 061077 1012 068239 213 767962 414 602345 215 602263 216 008193 217 602963 218 117723 2

4-4 117246EX_1217

Front Wheel Breakdown

2

3

5

1

3

4

5

10

9

8

7

610


117246EX_1217 4-5

Front Wheel Breakdown


FORK 15.0 X 6.0CS .750-10 X 9.50 HX ZYFW .760 X 1.625 X .08NT .750-10 HX ZY NLCASTER TIRE/WHEEL ASSEMBLY 15 X 6TIRE 15 X 6-6 8 PLYWHEEL 6 X 4.5VALVE STEMBEARING SPACERWHEEL BEARING

NOTES:

DESCRIPTION

1 117632 12 041475 13 025296 24 061101 15 791897 16 791913 17 747832 18 019521 19 782771 110 039677 2

4-6 117246EX_1217

Deck Gauge Wheel Breakdown

1

1


WHEEL BEARING

NOTES:

DESCRIPTION

1 039677 2

117246EX_1217 4-7

Drive Wheel Breakdown

1

2

3


TIRE 26 X 12-12WHEEL 26 X 12-10.5VALVE STEM

NOTES:

DESCRIPTION

1 603775 12 604367 13 019521 1

4-8 117246EX_1217

117246EX_1217 5-1

Section 5

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5-2 117246EX_1217

Engine

1

4

12

7

1314

21

25

26

21

24

23

87

687

22

5

1920

A

1

B

2

3

FUELVALVE

VAPORTEE

SEATSUPPORT

1

713

17

11

713

2

3

11

BLK

140A FUSE

5 6 7

89

10YEL/BLK

18

2 1

1PUR

PUR

107

13

BLK

1516RED/

BLK

4

2

117246EX_1217 5-3

Engine


KAWASAKI FX1000V ENGINEAIR FILTER INDICATORELBOW STREET FITTINGOIL DRAIN VALVENT .312-18 HX FLK ZNYCLOOP CLAMPFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5CABLE MOUNTCS M8 X 1.25 X 16 HX FL 10.9CB .312-18 X .75 FUL ZNMUFFLERNT .312-18 HX G5HOSE CLAMPNEGATIVE BATTERY CABLEPOSITIVE BATTERY CABLEMUFFLER MOUNTFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85CB .312-18 X 1.25 ZNYCHOSE CLAMPBRACE1/4" FUEL LINEWIRE TIE3/16" VAPOR LINE3/16" HOSE CLAMP

NOTES:

1. Part of the wire harness.2. Supplied with the engine.3. Torque to 12 ft-lbs plus 60 rotation of the cap screw head. Replace (do

not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.

4. Torque to 17 ft-lbs.

DESCRIPTION

1 N/A 12 788943 13 601216 14 796524 15 016832 46 043570 27 768523 108 036236 49 115819 1

10 720516 311 016253 412 603708 113 034272 614 045088 115 605155 116 604029 117 115889 118 767954 419 602580 420 602827 121 000323 222 114578 123 015818 14"24 000331 525 603326 34"26 603112 1

FUEL & VAPOR LINE LENGTHS

14" VALVE TO ENGINE (FUEL)

34" TEE TO ENGINE (VAPOR)

A

B

5-4 117246EX_1217

Engine Service Parts

1

4

3

2


MAIN AIR FILTERSAFETY AIR FILTEROIL FILTERIN-LINE FUEL FILTER

NOTES:

DESCRIPTION

1 785261 12 785279 13 603138 14 068478 1

117246EX_1217 5-5


5-6 117246EX_1217

Fuel System

A

1

2

47

5

6

56

5

5

97

4

48

8

11

121314

15 1011

13 1212

15

14

1011

1

3

1716

18

19

1716

1617

B

CF

E

1

1

1

2

D

4

10

117246EX_1217 5-7

Fuel System


RATCHETING GAS CAP 3.5"LS FUEL TANKRS FUEL TANKHOSE CLAMP3/16" VAPOR LINEPLASTIC TEE, 3/16"1/4" FUEL LINEFUEL VALVE 3-WAYVAPOR SYSTEM FILTERFW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX FLK ZNYCCS .250-20 X .500 HX G5FW .281 X .625 X .066TANK COVERTANK COVERWIRE TIE (NOT SHOWN)

NOTES:

1. Torque to 16 ft-lbs.2. Part of the wire harness.

DESCRIPTION

1 603807 22 605102 13 605101 14 000323 45 603326 74"6 604281 27 015818 66"8 745059 19 604323 110 712919 1011 055822 1012 036236 313 768523 314 043570 315 016832 316 055947 417 768515 418 115998 119 115999 120 000331 1

FUEL & VAPOR LINE LENGTHS

17" LEFT TANK TO TEE (VAPOR)

24" TEE TO TEE (VAPOR)

24" RIGHT TANK TO TEE (VAPOR)

9" TEE TO FILTER (VAPOR)

44" RIGHT TANK TO VALVE (FUEL)

22" LEFT TANK TO VALVE (FUEL)

A

BCDEF

5-8 117246EX_1217

117246EX_1217 6-1

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument PanelS/N 15120000 & Higher . . . . . . . . . . . . . . . . . . . 6-4

Instrument PanelS/N Prior to 15120000 . . . . . . . . . . . . . . . . . . . . 6-6

6-2 117246EX_1217

Battery

1

2

3

POSITIVEBATTERYCABLE

4

NEGATIVEBATTERYCABLE

117246EX_1217 6-3

Battery


CS .312-18 X 5.00 HX G5FW .343 X .687 X .051/.080HBATTERY STRAPCN .312-18 X .20 MAX THK

NOTES:

1. When performing service on the mower, disconnect the negative (black) battery cable and do not reconnect it to the battery until ready to start the engine.

DESCRIPTION

1 050823 22 768523 23 124387-1 14 601069 2

6-4 117246EX_1217

Instrument PanelS/N 15120000 & Higher

3

8

9

4

2

56

12 13

10

11

14

21

23

1

24

7

25

16

8

1

1

15

89

89

19

20

21

22

17

18

2

2

7

15A FUSE20A FUSE

PINK/REDORANGEPINK/WHT

33

8

9

9

13

13

STEERINGCOVER

2829

3029

31

32

1

1

8

9

26

SWITCHESCENTERDECKASSEMBLY 34

35

117246EX_1217 6-5

Instrument PanelS/N 15120000 & Higher


LOOP CLAMPCHOKE CABLEPTO SWITCHROCKER SWITCHFUEL DISPLAY/HOUR METERKEY ASSEMBLYIGNITION SWITCHCS .250-20 X .50 HX G5FW .281 X .625 X .066SWITCH PANEL (WITH DECAL)INSTRUMENT PANEL DECALRED INDICATOR LIGHT1/4-20 THREAD RIVET NUTSWITCH CLOSEOUTKNOBCB 10-24 X .500 ZYNCINSTRUMENT PANEL DECALINSTRUMENT PANEL (WITH DECAL)THROTTLE CABLEFW .219 X .500 X .048NT #10-24 HX NL ZNWIRE TIERELAY CONTROL MODULECS 10-24 X .75 HX FLK ZNMOWER WIRE HARNESSWING WIRE HARNESSWIRE TIECS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX G5ROCKER SWITCHCLUTCH CONNECTOR REPAIR KITWIRE HARNESSFUSE HOLDER

NOTES:

1. Part of the wire harness.2. Part of the steering assembly.

DESCRIPTION

1 000398 42 603087 13 776476 14 797308 15 606068 16 785808 17 045898 18 055947 109 768515 10

10 553539 111 604261 112 712257 113 808477 614 116815 115 603523 116 601098 217 604906 118 551754 119 603409 120 704932 221 059832 422 000430 123 604373 124 063198 225 604093 126 604085 127 000331 928 034280 129 768523 230 043570 131 034272 132 604885 133 114052 134 604430 135 601047 1

6-6 117246EX_1217

Instrument PanelS/N Prior to 15120000

3

8

9

4

2

56

12 13

10

11

14

21

23

1

24

7

25

16

8

1

1

15

89

89

19

20

21

22

17

18

2

2

7

15A FUSE20A FUSE

PINK/REDORANGEPINK/WHT

33

8

9

9

13

13

STEERINGCOVER

2829

3029

31

32

1

1

8

9

26

SWITCHESCENTERDECKASSEMBLY

34

35

117246EX_1217 6-7

Instrument PanelS/N Prior to 15120000


LOOP CLAMPCHOKE CABLEPTO SWITCHROCKER SWITCHFUEL DISPLAY/HOUR METERKEY ASSEMBLYIGNITION SWITCHCS .250-20 X .50 HX G5FW .281 X .625 X .066SWITCH PANEL (WITH DECAL)INSTRUMENT PANEL DECALRED INDICATOR LIGHT1/4-20 THREAD RIVET NUTSWITCH CLOSEOUTKNOBCB 10-24 X .500 ZYNCINSTRUMENT PANEL DECALINSTRUMENT PANEL (WITH DECAL)THROTTLE CABLEFW .219 X .500 X .048NT #10-24 HX NL ZNWIRE TIERELAY CONTROL MODULECS 10-24 X .75 HX FLK ZNMOWER WIRE HARNESSWING WIRE HARNESSWIRE TIECS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX G5ROCKER SWITCHCLUTCH CONNECTOR REPAIR KITWIRE HARNESSFUSE HOLDER

NOTES:

1. Part of the wire harness.2. Part of the steering assembly.

DESCRIPTION

1 000398 42 603087 13 776476 14 797308 15 603748 16 785808 17 045898 18 055947 109 768515 10

10 551755 111 604261 112 712257 113 808477 614 116815 115 603523 116 601098 217 604906 118 551754 119 603409 120 704932 221 059832 422 000430 123 604373 124 063198 225 604093 126 604085 127 000331 928 034280 129 768523 230 043570 131 034272 132 604885 133 114052 134 604430 135 601047 1

6-8 117246EX_1217

117246EX_1217 7-1

Section 7

Center Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Center Deck Idler SlidesS/N 15096976 & Higher . . . . . . . . . . . . . 7-6

Center Deck IdlersS/N 15096976 & Higher . . . . . . . . . . . . . . . . . . 7-8

Center Deck Pulleys & SpindlesS/N 15096976 & Higher . . . . . . 7-10

Center Deck Idler SlidesS/N 1503841715096975 . . . . . . . . . . . 7-12

Center Deck IdlersS/N 1503841715096975 . . . . . . . . . . . . . . . 7-14

Center Deck Pulleys & SpindlesS/N 1503841715096975 . . . . . 7-16

Center Deck Idler SlidesS/N Prior to 15038417. . . . . . . . . . . . . . 7-18

Center Deck IdlersS/N Prior to 15038417 . . . . . . . . . . . . . . . . . . 7-20

Center Deck Pulleys & SpindlesS/N Prior to 15038417. . . . . . . . 7-22

Center DeckS/N 16010783 & Higher . . . . . . . . . . . . . . . . . . . . . . 7-24

Service parts for mowers with serial numbers prior to 13020001.. . 7-30

Center DeckS/N Prior to 16010783 . . . . . . . . . . . . . . . . . . . . . . . 7-32

Right Side Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

Right Side Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . 7-40

Right Side DeckS/N 16030051 & Higher . . . . . . . . . . . . . . . . . . . 7-42

Right Side DeckS/N 16010000 to 16030050 . . . . . . . . . . . . . . . . 7-46

Right Side DeckS/N Prior to 16010000 . . . . . . . . . . . . . . . . . . . . 7-50

Left Side Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54

7-2 117246EX_1217

Left Side Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . 7-56

Left Side DeckS/N 16030051 & Higher . . . . . . . . . . . . . . . . . . . . 7-58

Left Side DeckS/N 16010000 to 16030050 . . . . . . . . . . . . . . . . . 7-62

Left Side DeckS/N Prior to 16010000 . . . . . . . . . . . . . . . . . . . . . 7-66

Deck & Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-70

Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-74

Deck Mounting HardwareS/N 15096976 & Higher . . . . . . . . . . . 7-78

Deck Mounting HardwareS/N Prior to 15096976 . . . . . . . . . . . . 7-82

Wing Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-88

Manifold Block Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90

117246EX_1217 7-3


7-4 117246EX_1217

Center Service Deck

1

2

2

3

117246EX_1217 7-5

Center Service Deck


CENTER DECK (WITH DECAL & HARDWARE)CN .312-18 X .20 MAX THKBELT ROUTING DECAL

NOTES:

DESCRIPTION

1 551822 12 601069 43 604276 1

7-6 117246EX_1217

Center Deck Idler SlidesS/N 15096976 & Higher

11 612

21

20

43

21

7

8

1031

13

2

15

7

6

8

2

2430

11

25

23

22

21

19

18

2

13

2

15

16

18 2827 7

26

2

16

13

2

15

19

17

17

29

8

2

6

7

5

32

9

117246EX_1217 7-7

Center Deck Idler SlidesS/N 15096976 & Higher


CS .625-11 X 2.00 HX G5 ZFW .625 X 1.00 X .134IDLER DUST SHIELDIDLER 6.0" RIVETEDBELT GUIDENT .312-18 HX NL JAM G2 ZNFW .343 X .687 X .051/.080HSHORT IDLER SLIDESB .625 X 2.00 SH.50-13IDLER SLEDTENSION SPRINGCHAIN, 13 LINKCS .625-11 X 1.50 HX G5FW .531 X 1.063 X .175DUST SHIELD WITH OFFSETFLAT IDLER PULLEYWING IDLER SLEDCS .312-18 X 1.00 FLT SH ZNIDLER SLIDE UHMWNT .750-10 HX ZY NLFW .760 X 1.625 X .08DECK PUSHERGREASE FITTING STRAIGHTDECK IDLER SLIDECS .750-10 X 9.50 HX ZYNT .312-18 HX G5 ZY NLTENSIONER SPRING CATCHCB .312-18 X 1.00 FULL ZNCB .312-18 X .75 FUL ZNCHAIN, 7 LINK6" HB IDLER PULLEYCB .312-18 X 1.25 ZNYC

NOTES:

DESCRIPTION

1 016642 12 028118 223 602935 14 602821 15 119480 16 604251 107 768523 128 603750 49 606149 1

10 123561 111 781302 212 259812 113 794446 1014 767962 1715 603057 1016 603784 217 117576 218 604086 819 601619 420 061101 221 025296 422 116105 223 015495 224 350884 125 041475 226 058776 227 116546 128 037887 229 016253 630 364315 131 796714 332 602827 2

7-8 117246EX_1217

Center Deck IdlersS/N 15096976 & Higher

2

2

13

13

2

15

2

34

13

2

15

31

2

13

2

34

15

33

15

2

13

3115

2

2

33

33

117246EX_1217 7-9

Center Deck IdlersS/N 15096976 & Higher


PULLEY V-IDLER HBB 5.0"IDLER

NOTES:

DESCRIPTION

33 602672 334 605978 2

7-10 117246EX_1217

Center Deck Pulleys & SpindlesS/N 15096976 & Higher

35

35

41

44

38

46

35

36

37

38

3539

14

14

4036

37

14

35

45

43

4214

1

1

39 11

11

1

44

117246EX_1217 7-11

Center Deck Pulleys & SpindlesS/N 15096976 & Higher


CS .500-13 X 1.75 HX G5CW .515 X 2.25 X .305 BLKKEY 1/4 SQ X 1.00DOUBLE PULLEY 6.00 EFFCS .500-13 X 1.25 HX G5DOUBLE DRIVE PULLEY 7.85/6.00 EFFBLADE SPINDLE CCWNT .500-13 NLCB .500-13 X 4.50 STD ZNBLADE SPINDLE CWPLASTIC WHEELSPACER 3.22

NOTES:


DESCRIPTION

35 017616 936 752386 337 212472 338 524785 239 705954 640 604036 141 604256 142 781567 543 602339 544 604255 245 602263 546 602345 5

7-12 117246EX_1217

Center Deck Idler SlidesS/N 1503841715096975

106

11

20

19

43

21

7

8

930

12

2

14

7

6

8

2

2329

10

24

22

21

20

18

17

2

12

2

14

15

17 2726 7

25

2

15

12

2

14

18

16

16

28

8

2

6

7

5

31

117246EX_1217 7-13

Center Deck Idler SlidesS/N 1503841715096975


CS .625-11 X 2.00 HX G5 ZFW .625 X 1.00 X .134IDLER DUST SHIELDIDLER 6.0" RIVETEDBELT GUIDENT .312-18 HX NL JAM G2 ZNFW .343 X .687 X .051/.080HSHORT IDLER SLIDEIDLER SLEDTENSION SPRINGCHAIN, 13 LINKCS .625-11 X 1.50 HX G5FW .531 X 1.063 X .175DUST SHIELD WITH OFFSETFLAT IDLER PULLEYWING IDLER SLEDCS .312-18 X 1.00 FLT SH ZNIDLER SLIDE UHMWNT .750-10 HX ZY NLFW .760 X 1.625 X .08DECK PUSHERGREASE FITTING STRAIGHTDECK IDLER SLIDECS .750-10 X 9.50 HX ZYNT .312-18 HX ZY NLTENSIONER SPRING CATCHCB .312-18 X 1.00 FULL ZNCB .312-18 X .75 FUL ZNCHAIN, 7 LINK6" HB IDLER PULLEYCB .312-18 X 1.25 ZNYC

NOTES:

DESCRIPTION

1 016642 12 028118 223 602935 14 602821 15 119480 16 604251 107 768523 128 603750 49 119359 1

10 781302 211 259812 112 794446 1013 767962 1714 603057 1015 603784 216 117576 217 604086 818 601619 419 061101 220 025296 421 116105 222 015495 223 350884 124 041475 225 058776 226 116546 127 037887 228 016253 629 364315 130 796714 331 602827 2

7-14 117246EX_1217

Center Deck IdlersS/N 1503841715096975

13

2

12

12

2

14

2

33

12

2

14

30

2

12

2

33

14

32

14

2

12

3014

2

2

32

32

117246EX_1217 7-15

Center Deck IdlersS/N 1503841715096975



NOTES:

DESCRIPTION

32 602672 333 605978 2

7-16 117246EX_1217

Center Deck Pulleys & SpindlesS/N 1503841715096975

34

34

40

43

37

45

34

35

36

37

3438

13

13

3935

36

13

34

44

42

4113

38

43

1

1

1

1

1 1

1

117246EX_1217 7-17

Center Deck Pulleys & SpindlesS/N 1503841715096975


CS .500-13 X 1.75 HX G5 CW .515 X 2.25 X .204 BLKKEY 1/4 SQ X 1.00DOUBLE PULLEY 6.00 EFFCS .500-13 X 1.25 HX G5DOUBLE DRIVE PULLEY 7.85/6.00 EFFBLADE SPINDLE CCWNT .500-13 HX G8 ZY NLCB .500-13 X 4.50 STD ZNBLADE SPINDLE CWPLASTIC WHEELSPACER 3.22

NOTES:


DESCRIPTION

34 017616 935 752386 336 212472 337 524785 238 705954 639 604036 140 604256 141 781567 542 602339 543 604255 244 602263 545 602345 5

7-18 117246EX_1217

Center Deck Idler SlidesS/N Prior to 15038417

106

11

20

19

43

21

7

8

932

12

2

14

7

6

8

2

2331

10

24

22

21

20

2829

18

17

2

12

2

14

15

2928

17 2726 7

25

2

15

12

2

14

18

16

16

30

8

2

6

7

5

33

117246EX_1217 7-19

Center Deck Idler SlidesS/N Prior to 15038417


CS .625-11 X 2.00 HX G5 ZFW .625 X 1.00 X .134IDLER DUST SHIELDIDLER 6.0" RIVETEDBELT GUIDENT .312-18 HX NL JAM G2 ZNFW .343 X .687 X .051/.080HSHORT IDLER SLIDEIDLER SLEDTENSION SPRINGCHAIN, 13 LINKCS .625-11 X 1.50 HX G5FW .531 X 1.063 X .175DUST SHIELD WITH OFFSETFLAT IDLER PULLEYWING IDLER SLEDCS .312-18 X 1.00 FLT SH ZNIDLER SLIDE UHMWNT .750-10 HX ZY NLFW .760 X 1.625 X .08DECK PUSHERGREASE FITTING STRAIGHTDECK IDLER SLIDECS .750-10 X 9.50 HX ZYNT .312-18 HX ZY NLTENSIONER SPRING CATCHCB .312-18 X 1.00 FULL ZNSB .500 X .625 SH .375-16NT .375-16 HX NL JAM ZNCB .312-18 X .75 FUL ZNCHAIN, 7 LINK6" HB IDLER PULLEYCB .312-18 X 1.25 ZNYC

NOTES:

DESCRIPTION

1 016642 12 028118 223 602935 14 602821 15 119480 16 604251 107 768523 128 603750 49 119359 1

10 781302 211 259812 112 794446 1013 767962 1714 603057 1015 603784 216 117576 217 604086 818 601619 419 061101 220 025296 421 116105 222 015495 223 350884 124 041475 225 058776 226 116546 127 037887 228 060541 429 603846 430 016253 631 364315 132 796714 333 602827 2

7-20 117246EX_1217

Center Deck IdlersS/N Prior to 15038417

13

2

12

12

2

14

2

35

12

2

14

32

2

12

2

35

14

34

14

2

12

3214

2

2

34

117246EX_1217 7-21

Center Deck IdlersS/N Prior to 15038417



NOTES:

DESCRIPTION

34 602672 335 605978 2

7-22 117246EX_1217

Center Deck Pulleys & SpindlesS/N Prior to 15038417

36

36

42

45

39

47

36

37

38

39

3640

13

13

4137

38

13

36

46

44

4313

40

45

1

1

1

1

1

1

1

117246EX_1217 7-23

Center Deck Pulleys & SpindlesS/N Prior to 15038417


CS .500-13 X 1.75 HX G5 CW .515 X 2.25 X .204 BLKKEY 1/4 SQ X 1.00DOUBLE PULLEY 6.00 EFFCS .500-13 X 1.25 HX G5DOUBLE DRIVE PULLEY 7.85/6.00 EFFBLADE SPINDLE CCWNT .500-13 HX G8 ZY NLCB .500-13 X 4.50 STD ZNBLADE SPINDLE CWPLASTIC WHEELSPACER 3.22

NOTES:


DESCRIPTION

36 017616 937 752386 338 212472 339 524785 240 705954 641 604036 142 604256 143 781567 544 602339 545 604255 246 602263 547 602345 5

7-24 117246EX_1217

Center DeckS/N 16010783 & Higher

2

1

3

4

5

67

8

13

14

18

15

17

178

17

19

8

12

416

LEFT SIDE SHOWN

6

11

RIGHT SIDE SIMILAR

117246EX_1217 7-25



TREAD PLATECS .312-18 X .625 BH ZN STEPFW .343 X .687 X .051/.080HNT .312-18 HX G5CB .375-16 X 1.00 G5 ZNYFW .379 X .813 X .063NT .375-16 NL G5NT .500-13 NL G5FW .531 X 1.063 X .175FW .500 X 1.25 X .075 ZNYNT .500-13 HX JAM ZNYCTENSIONER RODSPRINGCS .312-18 X .625 HX G5CS .375-16 X 2.50 HX G5FW .406 X 1.00 X .06 ZNYCSPACERCENTER DISCHARGE FLAP

NOTES:

DESCRIPTION

1 116630 12 603022 43 116625 14 768523 145 034272 46 025395 287 767954 238 086660 339 781567 10

10 767962 1211 704759 212 053199 413 115245 214 603787 215 064006 216 016428 217 076422 1218 604290 219 603704 2

7-26 117246EX_1217


22

3229

4

33

25

24

20

21

26 27

28

31

109

30

30

31

10

34

910

24

22

25

2329

4

33

117246EX_1217 7-27



BELT, 157.1"BELT, 102.1"NUT PLATE .420 CENTERSSWITCH MOUNT BRACKETSWITCH PLUNGER, NC/NOMS #10-24 X .625 HX ZNCB .250-20 X .625 ZNYCSTRIKER PLATELATCH TOWERCS .312-18 X .875 HX G5 ZNFW .250 X .56 X .04 SAE ZNT .250-20 HX G5 ZNYCLATCH SWITCH BRACKETCN .312-18 X .20 MAX THKCS .500-13 X 4.00 HX G5 Z

NOTES:

DESCRIPTION

20 084178 121 606334 122 601822 423 117890 224 602538 425 714998 826 601503 627 116613 228 116575 229 064014 830 017079 631 024927 632 116632 233 601069 834 089938 2

7-28 117246EX_1217


78

37

36

87

35

8 7

7

39

38

10

9 37

8

8

8

8

7

7

7

404244

6

45

42

42 41

6

6

6

39

10

9 10

9

4647

46

43

43

43

45 1

1

1

117246EX_1217 7-29



FRONT LS DEFLECTORFRONT RS DEFLECTOR (NOT SHOWN)DISCHARGE RAMP, CCWDISCHARGE RAMP, CWLS CUT-OFFRS CUT-OFFBLADE, F20.50"-L-F-CCWBLADE, 20.50" GAT-F-CCWBLADE, 20.50-MUL-F-CCWBLADE, F20.50"-L-F-CWBLADE, 20.50" -GAT-F-CWBLADE, 20.50"-MUL-F-CWBLADE BOLT SHIELDCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 LH THREADCS .625-11 X 1.25 HX G5 ZSIDE WRAPPERCENTER WRAPPER

NOTES:


DESCRIPTION

35 116533 1116532 1

36 116561 137 116560 238 117166 139 117165 240 795633 1

601928 1604163 1

41 600901 2794230 2794214 2

42 114988 343 782474 344 604383 145 781872 246 122720 247 122721 1

7-30 117246EX_1217

Service parts for mowers with serial numbers prior to 13020001.

48

48

49

4950

51

51

49

50


WING PIVOT TOWERNT .500-13 NL G5FW .531 X 1.063 X .175CB .500-13 X 1.50 FULL

NOTES:

DESCRIPTION

48 116550 449 781567 450 767962 451 028274 4

117246EX_1217 7-31


7-32 117246EX_1217

Center DeckS/N Prior to 16010783

2

1

3

4

5

67

8

13

14

18

15

17

178

17

19

8

12

416

LEFT SIDE SHOWN

6

11

1

1

RIGHT SIDE SIMILAR

117246EX_1217 7-33



TREAD PLATECS .312-18 X .625 BH ZN STEPFW .343 X .687 X .051/.080HNT .312-18 HX G5CB .375-16 X 1.00 G5 ZNYFW .379 X .813 X .063NT .375-16 NL G5NT .500-13 NL G5FW .531 X 1.063 X .175FW .500 X 1.25 X .075 ZNYNT .500-13 HX JAM ZNYCTENSIONER RODSPRINGCS .312-18 X .625 HX G5CS .375-16 X 2.50 HX G5FW .406 X 1.00 X .06 ZNYCSPACERCENTER DISCHARGE FLAP

NOTES:

1. See the Service Parts for mowers with serial numbers prior to 13020001.

DESCRIPTION

1 116630 12 603022 43 116625 14 768523 145 034272 46 025395 247 767954 198 086660 299 781567 10

10 767962 1211 704759 212 053199 413 115245 214 603787 215 064006 216 016428 217 076422 1218 604290 219 603704 2

7-34 117246EX_1217


22

3229

4

33

25

24

20

21

26 27

28

31

109

30

30

31

1034

910

24

22

25

2329

4

33

117246EX_1217 7-35



BELT, 157.1"BELT, 102.1"NUT PLATE .420 CENTERSSWITCH MOUNT BRACKETSWITCH PLUNGER, NC/NOMS #10-24 X .625 HX ZNCB .250-20 X .625 ZNYCSTRIKER PLATELATCH TOWERCS .312-18 X .875 HX G5 ZNFW .250 X .56 X .04 SAE ZNT .250-20 HX G5 ZNYCLATCH SWITCH BRACKETCN .312-18 X .20 MAX THKCS .500-13 X 4.00 HX G5 Z

NOTES:

DESCRIPTION

20 084178 121 603786 122 601822 423 117890 224 602538 425 714998 826 601503 627 116613 228 116575 229 064014 830 017079 631 024927 632 116632 233 601069 834 089938 2

7-36 117246EX_1217


78

37

36

87

35

8 7

7

39

38

10

9 37

8

8

8

8

7

7

7

404244

6

45

42

4241

6

6

6

39

10

9 10

9

46 47

46

32

43

43

45 2

2

2

117246EX_1217 7-37



FRONT LS DEFLECTORFRONT RS DEFLECTOR (NOT SHOWN)DISCHARGE RAMP, CCWDISCHARGE RAMP, CWLS CUT-OFFRS CUT-OFFBLADE, F20.50"-L-F-CCWBLADE, 20.50" GAT-F-CCWBLADE, 20.50-MUL-F-CCWBLADE, F20.50"-L-F-CWBLADE, 20.50" -GAT-F-CWBLADE, 20.50"-MUL-F-CWBLADE BOLT SHIELDCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 LH THREADCS .625-11 X 1.25 HX G5 ZSIDE WRAPPERCENTER WRAPPER

NOTES:


DESCRIPTION

35 116533 1116532 1

36 116561 137 116560 238 117166 139 117165 240 795633 1

601928 1604163 1

41 600901 2794230 2794214 2

42 114988 343 782474 344 604383 145 781872 246 116637 247 116636 1

7-38 117246EX_1217

Right Side Service Deck

6

3

1

5

7

2

4

2

117246EX_1217 7-39

Right Side Service Deck


RS WING DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THKRUBBER FLAP DECALTEMPLATE DECALDECK DANGERS DECALTHROWN OBJECTS DECALCUT HEIGHT DECAL

NOTES:

DESCRIPTION

1 551823 12 601069 53 603391 14 604277 15 601837 16 601892 17 604285 1

7-40 117246EX_1217

Right Side Deck Pulleys & Spindles

1

3

3

45

6

7

8 9

10

11

6

19

2021

12

22

1314

15

16

17

16

17

11

23

23

LATCH PIN

LATCH PINASSEMBLY

1

1

1

ASSEMBLY

2

2

FRONT OFMOWER

18

117246EX_1217 7-41

Right Side Deck Pulleys & Spindles


CS .625-11 X 1.50 HX G5FW .625 X 1.00 X .134DUST SHIELD WITH OFFSETV IDLER PULLEYFLAT IDLER PULLEYCS .500-13 X 1.75 HX G5 CW .515 X 2.25 X .204 BLKKEY 1/4 SQ X 1.00DECK DRIVE PULLEYSPACERFW .531 X 1.063 X .175CB .375-16 X 1.00 G5 ZNYFW .379 X .813 X .063NT .375-16 HX ZY NLBLADE SPINDLE CWNT .375-16 HX NL JAM ZNSB .500 X .625 SH .375-16CS .500-13 X 1.25 HX G5 ZN GRIPLATCH PINLATCH PLATECOMPRESSION SPRINGRP .250 X 1.375 ZN

NOTES:


DESCRIPTION

1 794446 22 028118 33 603057 24 605978 15 603784 16 017616 37 752386 18 212472 19 538850 110 469924 111 767962 412 025395 213 767954 214 086660 215 604255 116 603846 217 060541 218 705954 219 603964 120 116573 121 116574 122 603958 123 005124 2

7-42 117246EX_1217

Right Side DeckS/N 16030051 & Higher

21

3 4

910

1218

14

13

22

11

21

23

31

29

27

30 28

11

5

12

32

6

8

1516

15

15

13

17

12

11

11

12

2123

24

28

27

3725

39 40

38

19

1

2625 25

26

25

22

33363534

20

7

16

117246EX_1217 7-43



CS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYO-RING, SAE-14DUST CAPFW 1.030 X 1.50 X .134DISC BEARINGBEARINGSPACERSPACERWHEEL TUBECS .312-18 X .625 FLT SH BOHEIGHT ADJUST PADCB .50-13 X 6.50 STD ZNFORKFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLCS .500-13 X 4.00 HX G5 ZGAUGE FORKCS .375-16 X 1.75 G5 FULTDNT .375-16 HX G5 ZNYTIRE WHEEL ASSEMBLY 11 X 4GAUGE WHEEL SPACERLANYARD PINRS LATCH COVERFW .343 X .687 X .051/.080HCS .312-18 X .75 HX G5WING STOP PADCS .312-18 X 1.00 FLT SH ZNCS .312-18 X .625 BH ZN FLAP CLAMP PLATEWING INTERSECTION FLAPNT .312-18 HX G5WING FLAPNT .375-16 HX G5 NLFW .406 X 1.00 X .06 ZNYCCB .375-16 X 1.00 G5 ZNYNT .312-18 HX G5 ZY NLBUMPERFW .344 X 1.00 X .06 ZNYCCS .312-18 X 1.00 HX G5

NOTES:


DESCRIPTION

1 705954 12 798603 13 601375 14 603153 15 045765 26 603164 17 784223 28 784603 19 469924 1

10 122120 111 604096 812 604095 413 606381 214 122123 115 767962 816 781567 617 089938 218 122127 119 600878 120 054502 121 606113 222 306969 223 604041 224 116882 125 768523 626 034280 227 604088 228 604086 429 603022 530 116614 131 603855 132 034272 233 604270 134 086660 835 076422 336 025395 737 058776 238 604183 139 079210 240 036236 2

7-44 117246EX_1217


4234

43

41

48

36

45

46

15

16

42 3444

2

47

117246EX_1217 7-45



WING WRAPPER EXTENSIONFW .379 X .813 X .063DISCHARGE RAMP, CWRS CUT-OFFBLADE, F23.86-L-F-CWBLADE, 23.86"-GAT-F-CWBLADE, 23.86"-MUL-F-CWBLADE BOLT SHIELDCW .631 X 2.25 X .187 PNT CS .625-11 X 1.25 HX G5 ZY

NOTES:


DESCRIPTION

41 122719 142 767954 543 116560 144 117165 145 796839 1

794867 1793398 1

46 114988 147 782474 148 781872 1

7-46 117246EX_1217

Right Side DeckS/N 16010000 to 16030050

21

3 4

9

10

12 18

14

13

22

11

21

23

31

29

27

3028

11

5

12

32

6

8

1516

15

13

17

12

11

11

12

21

23

24

28

27

3725

39 40

38

19

1

2625 25

26

25

22

3336

3534

20

7

1615

117246EX_1217 7-47



CS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYO-RING, SAE-14DUST CAPFW 1.030 X 1.50 X .134DISC BEARINGBEARINGSPACERSPACERWHEEL TUBECS .312-18 X .625 FLT SH BOHEIGHT ADJUST PADCB .50-13 X 6 STD ZNFORKFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLCS .500-13 X 3.50 HX G5GAUGE FORKCS .375-16 X 1.75 G5 FULTDNT .375-16 HX G5 ZNYWHEEL, 9.0 X 3.5 X 4.0 HUBGAUGE WHEEL SPACERLANYARD PINRS LATCH COVERFW .343 X .687 X .051/.080HCS .312-18 X .75 HX G5WING STOP PADCS .312-18 X 1.00 FLT SH ZNCS .312-18 X .625 BH ZN FLAP CLAMP PLATEWING INTERSECTION FLAPNT .312-18 HX G5WING FLAPNT .375-16 HX G5 NLFW .406 X 1.00 X .06 ZNYCCB .375-16 X 1.00 G5 ZNYNT .312-18 HX G5 ZY NLBUMPERFW .344 X 1.00 X .06 ZNYCCS .312-18 X 1.00 HX G5

NOTES:


DESCRIPTION

1 705954 12 798603 13 601375 14 603153 15 045765 26 603164 17 784223 28 784603 19 469924 1

10 116293 111 604096 812 604095 413 792077 214 123166 115 767962 816 781567 617 061812 218 116075 119 600878 120 054502 121 606125 222 604089 223 604041 224 116882 125 768523 626 034280 227 604088 228 604086 429 603022 530 116614 131 603855 132 034272 233 604270 134 086660 835 076422 336 025395 737 058776 238 604183 139 079210 240 036236 2

7-48 117246EX_1217


4234

43

41

48

36

45

46

15

16

42 3444

2

47

117246EX_1217 7-49




NOTES:


DESCRIPTION

41 122719 142 767954 543 116560 144 117165 145 796839 1

794867 1793398 1

46 114988 147 782474 148 781872 1

7-50 117246EX_1217

Right Side DeckS/N Prior to 16010000

21

3 4

9

10

12 18

14

13

22

11

21

23

31

29

27

30 28

11

5

12

32

6

8

1516

15

15

13

17

12

11

11

12

2123

24

28

27

3725

394038

19

1

2625

2526

25

22

3336

35

34

20

7

16

117246EX_1217 7-51



CS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYO-RING, SAE-14DUST CAPFW 1.030 X 1.50 X .134DISC BEARINGBEARINGSPACERSPACERWHEEL TUBECS .312-18 X .625 FLT SH BOHEIGHT ADJUST PADCB .50-13 X 6 STD ZNFORKFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLCS .500-13 X 3.50 HX G5GAUGE FORKCS .375-16 X 1.75 G5 FULTDNT .375-16 HX G5 ZNYWHEEL, 9.0 X 3.5 X 4.0 HUBGAUGE WHEEL SPACERLANYARD PINRS LATCH COVERFW .343 X .687 X .051/.080HCS .312-18 X .75 HX G5WING STOP PADCS .312-18 X 1.00 FLT SH ZNCS .312-18 X .625 BH ZN FLAP CLAMP PLATEWING INTERSECTION FLAPNT .312-18 HX G5WING FLAPNT .375-16 HX G5 NLFW .406 X 1.00 X .06 ZNYCCB .375-16 X 1.00 G5 ZNYNT .312-18 HX G5 ZY NLBUMPERFW .344 X 1.00 X .06 ZNYCCS .312-18 X 1.00 HX G5

NOTES:


DESCRIPTION

1 705954 12 798603 13 601375 14 603153 15 045765 26 603164 17 784223 28 784603 19 469924 1

10 116293 111 604096 812 604095 413 792077 214 123166 115 767962 816 781567 617 061812 218 116075 119 600878 120 054502 121 606125 222 604089 223 604041 224 116882 125 768523 626 034280 227 604088 228 604086 429 603022 530 116614 131 603855 132 034272 233 604270 134 086660 635 076422 336 025395 537 058776 238 604183 139 079210 240 036236 2

7-52 117246EX_1217


4234

43

41

48

36

45

46

15

16

42 34

44

47

2

117246EX_1217 7-53




NOTES:


DESCRIPTION

41 116638 142 767954 343 116560 144 117165 145 796839 1

794867 1793398 1

46 114988 147 782474 148 781872 1

7-54 117246EX_1217

Left Side Service Deck

3

1

5

2

2

6

7

4

117246EX_1217 7-55

Left Side Service Deck


LS WING DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THKTEMPLATE DECALRUBBER FLAP DECALTHROWN OBJECTS DECALDECK DANGERS DECALCUT HEIGHT DECAL

NOTES:

DESCRIPTION

1 551824 12 601069 53 604278 14 603391 15 601892 16 601837 17 604286 1

7-56 117246EX_1217

Left Side Deck Pulleys & Spindles

2

3

4

56

7

89

10

11

6

12

1314

15

1617

18

19

20

23

21

22

23

11

1

LATCH PINASSEMBLY

LATCH PINASSEMBLY

1716

1

1

1

2

FRONT OFMOWER

117246EX_1217 7-57

Left Side Deck Pulleys & Spindles


CS .625-11 X 1.50 HX G5FW .625 X 1.00 X .134DUST SHIELD WITH OFFSETV IDLER PULLEYFLAT IDLER PULLEYCS .500-13 X 1.75 HX G5 CW .515 X 2.25 X .204 BLKKEY 1/4 SQ X 1.00DECK DRIVE PULLEYSPACERFW .531 X 1.063 X .175CB .375-16 X 1.00 G5 ZNYFW .379 X .813 X .063NT .375-16 HX ZY NLBLADE SPINDLE CCWNT .375-16 HX NL JAM ZNSB .500 X .625 SH .375-16CS .500-13 X 1.25 HX G5 ZN GRIPLATCH PINLATCH PLATECOMPRESSION SPRINGRP .250 X 1.375 ZN

NOTES:


DESCRIPTION

1 794446 22 028118 33 603057 24 605978 15 603784 16 017616 37 752386 18 212472 19 538850 1

10 469924 111 767962 412 025395 213 767954 214 086660 215 604256 116 603846 217 060541 218 705954 219 603964 120 116573 121 116574 122 603958 123 005124 2

7-58 117246EX_1217

Left Side DeckS/N 16030051 & Higher

21

34

9

10

12

18

13

14

21

11

20

23

37

17

39

18

40

11

5

12

27

6

8

15

28

1615

29

17

1211 1112

30

31

24

38

24

19

15

1425

2423

26

26

3228

29

1

24

33

34

35 36

22

16

7

117246EX_1217 7-59



CS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYO-RING, SAE-14DUST CAPFW 1.030 X 1.50 X .134DISC BEARINGBEARINGSPACERSPACERWHEEL TUBECS .312-18 X .625 FLT SH BOHEIGHT ADJUST PADFORKCB .50-13 X 6.50 STD ZNFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLGAUGE WHEEL SPACERTIRE WHEEL ASSEMBLY 11 X 4CS .500-13 X 4.00 HX G5 ZGAUGE FORKCS .375-16 X 1.75 G5 FULTDNT .375-16 HX G5 ZNYCS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HLS LATCH COVERLANYARD PINNT .312-18 HX G5WING STOP PADCS .312-18 X 1.00 FLT SH ZNCS .312-18 X .625 BH ZN FLAP CLAMP PLATEWING INTERSECTION FLAPNT .375-16 HX G5 NLFW .406 X 1.00 X .06 ZNYCWING FLAPCB .375-16 X 1.00 G5 ZNYBUMPERCS .312-18 X 1.00 HX G5FW .344 X 1.00 X .06 ZNYCNT .312-18 HX G5 ZY NL

NOTES:


DESCRIPTION

1 705954 12 798603 13 601375 14 603153 15 045765 26 603164 17 784223 28 784603 19 469924 1

10 122121 111 604096 812 604095 413 122123 114 606381 215 767962 816 781567 617 306969 218 606113 219 089938 220 122127 121 600878 122 054502 123 034280 224 768523 625 116883 126 604041 227 034272 228 604088 229 604086 430 603022 531 116614 132 603855 133 086660 834 076422 335 604270 136 025395 737 604183 138 036236 239 079210 240 058776 2

7-60 117246EX_1217


334142

44

48

36

46

15

16

33 41

43

45

2

47

117246EX_1217 7-61



FW .379 X .813 X .063DISCHARGE RAMP, CCWLS CUT-OFFWING WRAPPER EXTENSIONBLADE, F23.86-L-F-CCWBLADE, 23.86" GAT-F-CCWBLADE, 23.86"-MUL-F-CCWBLADE BOLT SHIELDCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 LH THREAD

NOTES:


DESCRIPTION

41 767954 542 116561 143 117166 144 122719 145 796508 1

601929 1604164 1

46 114988 147 782474 148 604383 1

7-62 117246EX_1217

Left Side DeckS/N 16010000 to 16030050

21

34

9

10

12

18

1314

21

11

20

23

37

17

39

18

40

11

5

12

27

6

8

15

28

1615

29

17

121111

12

30

31

24

38

24

19

15

14

2524

23

26

26

32

2829

1

24

33

34

35 36

22

7

16

117246EX_1217 7-63



CS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYO-RING, SAE-14DUST CAPFW 1.030 X 1.50 X .134DISC BEARINGBEARINGSPACERSPACERWHEEL TUBECS .312-18 X .625 FLT SH BOHEIGHT ADJUST PADFORKCB .50-13 X 6 STD ZNFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLGAUGE WHEEL SPACERWHEEL, 9.0 X 3.5 X 4.0 HUBCS .500-13 X 3.50 HX G5GAUGE FORKCS .375-16 X 1.75 G5 FULTDNT .375-16 HX G5 ZNYCS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HLS LATCH COVERLANYARD PINNT .312-18 HX G5WING STOP PADCS .312-18 X 1.00 FLT SH ZNCS .312-18 X .625 BH ZN FLAP CLAMP PLATEWING INTERSECTION FLAPNT .375-16 HX G5 NLFW .406 X 1.00 X .06 ZNYCWING FLAPCB .375-16 X 1.00 G5 ZNYBUMPERCS .312-18 X 1.00 HX G5FW .344 X 1.00 X .06 ZNYCNT .312-18 HX G5 ZY NL

NOTES:


DESCRIPTION

1 705954 12 798603 13 601375 14 603153 15 045765 26 603164 17 784223 28 784603 19 469924 1

10 116294 111 604096 812 604095 413 123166 114 792077 215 767962 816 781567 617 604089 218 606125 219 061812 220 116075 121 600878 122 054502 123 034280 224 768523 625 116883 126 604041 227 034272 228 604088 229 604086 430 603022 531 116614 132 603855 133 086660 834 076422 335 604270 136 025395 737 604183 138 036236 239 079210 240 058776 2

7-64 117246EX_1217


334142

44

48

36

46

15

16

33 41

43

45

2

47

117246EX_1217 7-65




NOTES:


DESCRIPTION

41 767954 542 116561 143 117166 144 122719 145 796508 1

601929 1604164 1

46 114988 147 782474 148 604383 1

7-66 117246EX_1217

Left Side DeckS/N Prior to 16010000

21

34

9

10

12

18

1314

21

11

20

23

37

17

39

18

40

11

5

12

27

6

8

15

28

1615

29

17

121111

12

30

31

24

38

24

19

15

14

2524

23

26

26

32

2829

1

24

33

34

35 36

22

7

16

117246EX_1217 7-67



CS .500-13 X 1.25 HX G5FW .515 X 1.65 X .125 HD ZYO-RING, SAE-14DUST CAPFW 1.030 X 1.50 X .134DISC BEARINGBEARINGSPACERSPACERWHEEL TUBECS .312-18 X .625 FLT SH BOHEIGHT ADJUST PADFORKCB .50-13 X 6 STD ZNFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLGAUGE WHEEL SPACERWHEEL, 9.0 X 3.5 X 4.0 HUBCS .500-13 X 3.50 HX G5GAUGE FORKCS .375-16 X 1.75 G5 FULTDNT .375-16 HX G5 ZNYCS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HLS LATCH COVERLANYARD PINNT .312-18 HX G5WING STOP PADCS .312-18 X 1.00 FLT SH ZNCS .312-18 X .625 BH ZN FLAP CLAMP PLATEWING INTERSECTION FLAPNT .375-16 HX G5 NLFW .406 X 1.00 X .06 ZNYCWING FLAPCB .375-16 X 1.00 G5 ZNYBUMPERCS .312-18 X 1.00 HX G5FW .344 X 1.00 X .06 ZNYCNT .312-18 HX G5 ZY NL

NOTES:


DESCRIPTION

1 705954 12 798603 13 601375 14 603153 15 045765 26 603164 17 784223 28 784603 19 469924 1

10 116294 111 604096 812 604095 413 123166 114 792077 215 767962 816 781567 617 604089 218 606125 219 061812 220 116075 121 600878 122 054502 123 034280 224 768523 625 116883 126 604041 227 034272 228 604088 229 604086 430 603022 531 116614 132 603855 133 086660 634 076422 335 604270 136 025395 537 604183 138 036236 239 079210 240 058776 2

7-68 117246EX_1217


3341

42

44

48

36

46

15

16

33 41

43

45

47

2

117246EX_1217 7-69




NOTES:


DESCRIPTION

41 767954 342 116561 143 117166 144 116638 145 796508 1

601929 1604164 1

46 114988 147 782474 148 604383 1

7-70 117246EX_1217

Deck & Wing

3

1

29

210

7

5

4

11

1315

14

1312

6


LS DECKASSEMBLY

CENTER DECKASSEMBLY

1

32

9

2

10

8

5

6

4

FRONT OF MOWER

FRONT OF MOWER

8

7

SOME PARTSREMOVED FORCLARITY

11

117246EX_1217 7-71

Deck & Wing


BELT, 5L 105.95" ELFW .760 X 1.625 X .08NT .750-10 NL JAMGREASE FITTING STRAIGHTBUSHINGLINKFW SQ .781 X 1.50 X .134CB .750-10 X 3.50 G5 ZNNT .750-10 HX ZY NLCS .750-10 X 3.00 HX G5SPRINGSPACERFW .406 X 1.00 X .06 ZNYCCS .375-16 X 2.50 HX G5NT .375-16 HX G5 NL

NOTES:

1. Part of the hydraulic assembly.

DESCRIPTION

1 603885 22 025296 83 604495 44 015495 45 116558 46 116555 47 606199 48 603953 49 061101 4

10 051169 411 603966 412 604290 213 076422 414 016428 215 086660 4

7-72 117246EX_1217

Deck & Wing1617

18

19

19

20

202221

20

25

15

19

23

24

19

2020

26


A

B

C

20

C

20C

C

22

21

A

2728

29

30 31

2

117246EX_1217 7-73

Deck & Wing


CS .312-18 X 1.00 FLT SH ZNPULLEY COVER SLIDELS PULLEY COVERRS PULLEY COVER (NOT SHOWN)KNOB 5/16-18 X 3/4"TRIMFW .343 X .687 X .051/.080HNT .312-18 HX G5 ZY NLLS WING COVERRS WING COVER (NOT SHOWN)TORSION SPRINGCHUTE PINLS WING PULLEY COVERRS WING PULLEY COVER (NOT SHOWN)NT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175SPACER 3.22PLASTIC WHEELCB .500-13 X 4.50 STD ZN

NOTES:

2. Do not torque; the cover should pivot freely.

DESCRIPTION

16 604086 817 604028 418 117248 1

117247 119 792002 1020 033001 58"21 768523 822 058776 823 116601 1

116600 124 602435 225 602432 226 116545 1

116544 127 781567 228 767962 229 602345 230 602263 231 602339 2

TRIM LENGTHS

1"

3"

6"

A

B

C

7-74 117246EX_1217

Deck Lift1

43

6

8

5

13

11

12

20

7

1817

16

10

22

3

15

26

24

23

36

10

33

32

35

34

31

7

3

3

2

9

14

14

14

17

1821

7

25

3

28

19

30

27

29

37

2

117246EX_1217 7-75

Deck Lift


LATCH SPACERLATCH ARMFW .379 X .813 X .063NT .375-16 HX G5 NLCB .375-16 X 3.500 FUL ZNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175CS .500-13 X 4.00 HX G5 ZFW .516 X .875 X .09 ZNYCCP .156D X 1.00 LG HML ZCE .500 X 3.50 .156 X 3.34CUT HEIGHT INDICATORDECK HEIGHT STOP PINNT .375-16 HX G5 ZNYRS FRAME GUARDCB .375-16 X .75 STD ZNFW .760 X 1.625 X .08BUSHINGSPACERSINGLE ROD CYLINDERNT .750-10 HX G5 ZNYCDECK LIFT BLOCKDECK LIFT SLIDERCE .500 X 1.50 .150 X 1.32ROD END ASSEMBLYCS .500-13 X 1.50 HX G5FW .531 X 1.375 X .125FW .625 X 1.50 X .105 ZNCS .625-11 X 1.25 HX G5 ZDECK LIFT BRACKETNT .625-11 HXZY NYCB .375-16 X 1.00 G5 ZNYLINK SPACERDECK LINKCS .625-11 X 2.50 LG G5CS .375-16 X 1.50 HX G5CUT HEIGHT DECAL

NOTES:

DESCRIPTION

1 117489 12 117488 23 767954 204 086660 205 041848 16 781567 27 767962 58 089938 19 718288 2

10 017251 211 025965 112 117320 113 604076 114 054502 915 117492 116 011320 1317 025296 618 770867 219 604075 120 604073 121 008417 222 602897 123 604069 124 068056 125 604072 126 074252 127 712976 128 704783 129 781872 130 116784 131 058768 632 025395 1433 117188 234 116730 235 604043 836 080655 437 604878 1

7-76 117246EX_1217

Deck Lift

44

4342

457

46

33

34433

36

35

403

41

31

4

67

143

38

16

39

117246EX_1217 7-77

Deck Lift


SAFE OPERATION DECALLS FRAME GUARDCS .375-16 X 1.75 HX G5CYLINDER MOUNTBRACKET SPACERBUSHINGGAS SPRINGCYLINDER BRACKETCS .500-13 X 2.50 HX G5

NOTES:

DESCRIPTION

38 601993 139 117487 140 705178 141 117318 142 116206 143 765339 444 604037 145 116203 146 008573 1

7-78 117246EX_1217

Deck Mounting HardwareS/N 15096976 & Higher

44

47

48

32

450

51

52

16

54

5556

57

49503

53

117246EX_1217 7-79



WHEEL FLAPRS FLAP MOUNT ANGLESLS FLAP MOUNT ANGLE (NOT SHOWN)BELLY PAN FLAPFW .391 X 1.25 X .060 ZNYSB .625 X .50 SH .50-13 HXCE .375 X 2.00 W/BALEBELLY PANNT .312-18 HX G5 ZY NLFW .343 X .687 X .051/.080HPULLEY COVER SLIDECS .312-18 X 1.00 FLT SH ZN

NOTES:

DESCRIPTION

47 604266 248 124386-3 1

124388-3 149 604238 250 705137 1451 604239 252 604803 253 119463 154 058776 455 768523 456 604028 257 604086 4

7-80 117246EX_1217


58

61

17 62

35

60

64

3163

35

3163

59

5859

117246EX_1217 7-81



NT 0.625-18 NLK G5DECK LEVEL SPACERDECK LEVEL PIVOTCS .750-10 X 3.50 HX G5NT .750-10 HX ZY NLFW .625 X 1.00 X .134DECK LEVEL ROD END

NOTES:

DESCRIPTION

58 604232 459 603903 460 603902 461 789115 262 061101 263 028118 464 116732 4

7-82 117246EX_1217

Deck Mounting HardwareS/N Prior to 15096976

44

47

48

32

4

50

5152

16

54

55

56

57

4950

3

53

616059

58

117246EX_1217 7-83



WHEEL FLAPRS FLAP MOUNT ANGLELS FLAP MOUNT ANGLE (NOT SHOWN)BELLY PAN FLAPFW .391 X 1.25 X .060 ZNYSB .625 X .50 SH .50-13 HXFW .656 X 1.312 X .090 ZNYBELLY PANNT .312-18 HX G5 ZY NLFW .343 X .687 X .051/.080HPULLEY COVER SLIDECS .312-18 X 1.00 FLT SH ZNLOCK RETAINERCB .250-20 X .75 FUL ZNNT .250-20 HXZY NLFW .250 SAE

NOTES:

DESCRIPTION

47 604266 248 116639 1

116640 149 604238 150 705137 1451 604239 252 728030 253 119463 154 058776 455 768523 456 604028 257 604086 458 119466 259 794784 460 068551 461 017079 4

7-84 117246EX_1217


62

65

17 66

35

64

68

3167

35

3167

63

6263

117246EX_1217 7-85



NT 0.625-18 NLK G5DECK LEVEL SPACERDECK LEVEL PIVOTCS .750-10 X 3.50 HX G5NT .750-10 HX ZY NLFW .625 X 1.00 X .134DECK LEVEL ROD END

NOTES:

DESCRIPTION

62 604232 463 603903 464 603902 465 789115 266 061101 267 028118 468 116732 4

7-86 117246EX_1217

Wing Lift

1

1

2

2

1

1

1

2

1

2

117246EX_1217 7-87

Wing Lift


CYLINDERBUSHING .625 I.D.

NOTES:

1. Part of the Deck Lift.

DESCRIPTION

1 604034 22 602539 8

7-88 117246EX_1217

Wing Lift

5

1

3

RS MOWERFRAME

4

1

6

FRONT OF MOWER

LS PUMPASSEMBLY

3

117246EX_1217 7-89

Wing Lift


GROMMET 2.25"MANIFOLD BLOCK ASSEMBLYFW .379 X .813 X .063CS .375-16 X 1.00 HX G5

NOTES:

DESCRIPTION

3 603289 24 N/A 15 767954 26 036244 2

7-90 117246EX_1217

Manifold Block Breakdown

1

2

3

3 5

4

68

79

11

44

4

4

4

15

5

1312

14

16

10

15

17

18

19

20

117246EX_1217 7-91

Manifold Block Breakdown


MANIFOLD BLOCK ASSEMBLYSOLENOID SPACERFITTING, 4MORB/4MJIC 45FTG, 4MORB / 4MJIC 90FTG, -4MORB/4MJIC STRLS WING LIFT HOSE ASSEMBLYLS WING LIFT HOSE ASSEMBLYRS WING LIFT HOSE ASSEMBLYRS WING LIFT HOSE ASSEMBLYMAIN LIFT HOSE ASSEMBLYMAIN LIFT HOSE ASSEMBLYHOSE ASSEMBLYFTG, 4FJIC CAPHOSE ASSEMBLYFTG, 90-6MORB/-6MJIHOSE ASSEMBLYREEL DRIVE VALVERELIEF VALVE CARTRIDGECOUNTER BALANCE VALVESOLENOID CARTRIDGE VALVE

NOTES:

DESCRIPTION

1 604047 12 602835 13 602478 44 604133 75 603181 26 604118 17 604119 18 604121 19 604120 1

10 604115 111 604114 112 604113 113 602479 114 604116 115 795922 316 604117 117 602458 218 602456 119 605117 120 602454 3

7-92 117246EX_1217

117246EX_1217 8-1

Section 8

SeatS/N 15100000 & Higher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SeatS/N Prior to 15100000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Seat Service PartsS/N 15100000 & Higher . . . . . . . . . . . . . . . . . . 8-6

Seat Service PartsS/N Prior to 15100000 . . . . . . . . . . . . . . . . . . . 8-7

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

8-2 117246EX_1217

SeatS/N 15100000 & Higher1

31

29

35

3 5

6

7 98

1012

11

12

131226

25 14

15

17 1819

16

2122

20

23

1024

1110

2

10

23

1

1

37

2

1018 24

COOLER MOUNTFIREWALL

33

35

10

11

36

10

4

2732

30

2728

7634 33

117246EX_1217 8-3

SeatS/N 15100000 & Higher


SEATGM .50 X 1.00 X .75 X .12SEAT PAN (WITH DECALS)LEVEL FUEL FILL DECALARMREST WARNING DECALFW .344 X 1.00 X .12 HRD ZNT .312-18 HX G5 ZY NLFIBER WASHERSEAT PAN STOP (PLATED)FW .379 X .813 X .063NT .375-16 HX G5 NLCS .375-16 X 1.00 HX G5FW .406 X 1.00 X .12 HRD ZENGINE COMPARTMENT DECALHYDRAULIC PRESSURE DECALSEAT SUPPORT (WITH DECALS)HOT/SYN HYDRO OIL DECALVIBRATION MOUNTFUEL INDICATOR DECALLS STEERING DECALLS FRAME COVER (WITH DECALS)PUMP BELT WARNING DECALCN .312-18 X .20 MAX THKNT .375-16 HX G5RS STEERING DECALRS FRAME COVER (WITH DECAL)FW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5BATTERY WARNINGS DECALCB .312-18 X .75 FUL ZNLATCH ASSEMBLYNT .312-18 HX G5WIRE TIELOOP CLAMPSEAT SWITCH PIGTAILCS .375-16 X 1.25 HX G5FLOOR PAN

NOTES:

1. Do not torque; the seat pan and seat pan stop must pivot freely.

DESCRIPTION

1 605696 12 080358 23 550815 14 605688 15 785188 16 712927 47 058776 48 724716 29 350421 210 767954 1311 086660 512 036244 613 712919 414 601967 115 601968 116 550816 117 601058 118 601650 319 791848 120 785139 121 550823 122 600899 123 601069 524 054502 325 785220 126 551827 127 768523 728 036236 529 601815 130 016253 231 605907 132 034272 233 000331 334 000398 135 604439 136 052860 337 117323 1

8-4 117246EX_1217

SeatS/N Prior to 151000001

30

31

1029

32

11

7

35

6

79

810

12

1112

131226

25

14 1517 18 19

16

2122

20

23

1024

2827

1110

2

10

23

1

1

34

2

1018 24

COOLER

FIREWALL

3533

13

MOUNT

35

10

11

10

4

117246EX_1217 8-5

SeatS/N Prior to 15100000


SEATGM .50 X 1.00 X .75 X .12SEAT PAN (WITH DECALS)LEVEL FUEL FILL DECALARMREST WARNING DECALFW .344 X 1.00 X .12 HRD ZNT .312-18 HX ZY NLFIBER WASHERSEAT PAN STOP (PLATED)FW .379 X .813 X .063NT .375-16 HX ZY NLCS .375-16 X 1.00 HX G5FW .406 X 1.00 X .12 HRD ZENGINE COMPARTMENT DECALHYDRAULIC PRESSURE DECALSEAT SUPPORT (WITH DECALS)HOT/SYN HYDRO OIL DECALVIBRATION MOUNTFUEL INDICATOR DECALLS STEERING DECALLS FRAME COVER (WITH DECALS)PUMP BELT WARNING DECALCN .312-18 X .20 MAX THKNT .375-16 HX G5 ZNYRS STEERING DECALRS FRAME COVER (WITH DECALS)FW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5BATTERY WARNINGS DECALSEAT LATCHTORSION SPRINGSB .375 X .375 SH .312-18WIRE TIEFLOOR PANCS .375-16 X 1.25 HX G5 ZNWIRE HARNESS (NOT SHOWN)

NOTES:

1. Do not torque; the seat pan and seat pan stop must pivot freely.

DESCRIPTION

1 604341 12 080358 23 550815 14 605688 15 785188 16 712927 47 058776 58 724716 29 350421 210 767954 1311 086660 612 036244 613 712919 414 601967 115 601968 116 550816 117 601058 118 601650 319 791848 120 785139 121 550823 122 600899 123 601069 524 054502 325 785220 126 551827 127 768523 528 036236 529 601815 130 113157 131 783910 132 754358 133 000331 334 117323 135 052860 336 604439 1

8-6 117246EX_1217

Seat Service PartsS/N 15100000 & Higher

3

2

5

1

4


BACK CUSHIONRS ARMRESTLS ARMRESTSEAT BELTSEAT CUSHIONSEAT SWITCH (NOT SHOWN)SLIDE KIT (NOT SHOWN)ISOLATOR KIT (NOT SHOWN)

NOTES:

DESCRIPTION

1 605750 12 604938 13 604937 14 604941 15 605752 16 604973 17 119287 18 119288 1

117246EX_1217 8-7

Seat Service PartsS/N Prior to 15100000

3

2

5

1

4


BACK CUSHIONRS ARMRESTLS ARMRESTSEAT BELTSEAT CUSHIONSEAT SWITCH (NOT SHOWN)SLIDE KIT (NOT SHOWN)ISOLATOR KIT (NOT SHOWN)

NOTES:

DESCRIPTION

1 604940 12 604938 13 604937 14 604941 15 604939 16 604973 17 119287 18 119288 1

8-8 117246EX_1217

ROPS

2

4

4

32

5

5

47

1

1

8

3

5 6

117246EX_1217 8-9

ROPS


ROPS KIT (WITH DECALS, SEATBELT & HARDWARE)HAND KNOBLYNCH PIN W/ LANYARDCS .500-13 X 3.50 HX G5NT .500-13 UNT G8ROPS STOPFW .531 X 1.063 X .175ROPS DECAL

NOTES:


DESCRIPTION

1 603338 12 601470 23 601471 24 061812 65 023317 66 603099 17 767962 88 601635 2

8-10 117246EX_1217

Hustler Super 104Table of ContentsGeneral InformationService LiteratureOptions Available From Your DealerUsing This ManualStandard Torques

Section 2FrameEngine Guard

Section 3Pump DriveHydraulic ComponentsHydraulic ReservoirRight Pump BreakdownLeft Pump BreakdownHydraulic Motor Service PartsOil Cooler MountS/N 16051477 & HigherOil Cooler MountS/N Prior to 16051477SteeringSteering AssemblySteering Cover AssemblyBrake

Section 4Wheel & TireFront Wheel BreakdownDeck Gauge Wheel BreakdownDrive Wheel Breakdown

Section 5EngineEngine Service PartsFuel System

Section 6BatteryInstrument PanelS/N 15120000 & HigherInstrument PanelS/N Prior to 15120000

Section 7Center Service DeckCenter Deck Idler SlidesS/N 15096976 & HigherCenter Deck IdlersS/N 15096976 & HigherCenter Deck Pulleys & SpindlesS/N 15096976 & HigherCenter Deck Idler SlidesS/N 1503841715096975Center Deck IdlersS/N 1503841715096975Center Deck Pulleys & SpindlesS/N 1503841715096975Center Deck Idler SlidesS/N Prior to 15038417Center Deck IdlersS/N Prior to 15038417Center Deck Pulleys & SpindlesS/N

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