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I-64 Southside Widening and High Rise Bridge Project Concrete Innovations Presented by Greg Shafer, PE

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Page 1: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

I-64 Southside Widening and High Rise Bridge Project

Concrete Innovations

Presented by Greg Shafer, PE

Page 2: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Outline

• Project Description

• High Rise Bridge Overview

• Design Criteria

• Foundations and Substructure

• Superstructure

Page 3: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Design Build Project Overview

• Five Proposed and Three Shortlisted

• Best value approach

• Alternative Technical Concepts

• Bid Results

Granite-Parsons-Corman $410 million

Skanska/Archer Western $455 million

LMB Constructors $489 million

• Structures Subconsultants

RK&K Design of Great Bridge Blvd Bridge

Schnabel Geotechnical Engineering

Athavale, Lystad & Assoc. Bridge Load Rating

Page 4: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Project Location

Project

Alignment

Bridge Widening

over Military Hwy

Bridge Widening over

Yadkin Road/NSRR

Bridge Widening

over Shell Road

Bridge Replacement

carrying Great Bridge

Boulevard over I-64

New High

Rise Bridge

Special

Design

Wall

Page 5: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

High Rise Bridge Overview

Page 6: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

High Rise Bridge

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Page 7: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

High Rise Bridge

• Seven continuous units varying in length from 653 ft to 1176’

• Prestressed concrete bulb-tee girders comprise 90% of the bridge

• Navigation clearance of 125’ horizontal and 100’ vertical

Page 8: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

High Rise Bridge

Page 9: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

• VDOT Manual of the Structures and Bridge Division

• Vessel impact

• Corrosion protection

Design Criteria

Page 10: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Vessel Impact Criteria

Page 11: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Vessel Impact Criteria

• Characteristics of vessel travel

• Number, location and access to piers

• Flood conditions

• Pier impact analysis

• Superstructure impact analysis

• Maximum impact 2500 kips

• Drifting barge 400 kips

• Fender design

Page 12: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

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Page 13: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Prescriptive Approach to Corrosion Projection

• Cover

• Concrete mix

• Corrosion resistant reinforcing

SS or CFRP prestressing in exposed piling

MMFX in exposed pile caps/columns

SS reinforcing in decks

• Curing

Page 14: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Designing with CFRP Prestressing

• ACI 440.1R-15

• Carbon Fiber Composite Cable (CFCC) as produced by Tokyo Rope

Tensile strength of 338 ksi

Rupture at 1.5% strain

Stiffness of 22,400 ksi

Creep rupture at 85% strength

• Similar ductility limitations with stainless steel prestressing

Page 15: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

CFRP Pile Design

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Page 16: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

• Pile Bents

• Land Piers

• River Piers

• Special Piers

Foundations & Substructure

Page 17: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Pile Bents

Page 18: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Land Piers

Page 19: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Foundation Construction

Page 20: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Column Construction

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Page 21: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

River Piers

• Cylinder Piles

• SS Reinforcing

• 6.75” walls

Page 22: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

VA Pier Cap

Page 23: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

VA Abutment

Page 24: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Superstructure

• Options considered for mainspan

CIP segmental box girder

Spliced prestressed girders

Structural steel plate girders

Page 25: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Prestressed Girders

• BT-72 with spans to 137 feet (8 girders @ 11’-4” spacing)

• BT-93 with spans to 160 feet (8 girders @ 11’-4” spacing)

• BT-95 with spans to 196 feet (11 girders @ 7’-2½“ spacing)

• Stainless steel deck reinforcing

Page 26: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Girder Stability

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Page 27: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Loads Affecting Girder Stability

27

Girder Rotation Wind

Page 28: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Other Critical Conditions

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Girder on Transporter Girder on Bearings

Page 29: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Wind on Girders After Erection

Page 30: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Wind on Multiple Girders

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Page 31: I-64 Southside Widening and High Rise Bridge Projectvirginiadot.org/VDOT/Business/asset_upload_file790_3638.pdfProject Location Project Alignment Bridge Widening over Military Hwy

Summary and Questions

https://public.earthcam.net/granite-parson-corman#/


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