S

66231 4 ............................... . . . ... . W. ECN

2 PW. 1 Of - ENGINEERING CHANGE NOTICE

2.ECN Category (mark one)

Supplemedal I1 Direct Revision [XI Change ECN Temporary Standby II Supersedure II CancellVoid [I

3. Originator's Name, Organization, MSIN, and 'Telephone No.

T. Nuxall, CVDF, R3-86, 372-3739 6. ProjectTitle~o.lWorkOrdorNo.

sNF/w-44 1

Cold Vacuum Drying Spent Nuclear Fuel ,

9. Document Numbers Changed by this ECN (includes sheet no. and rev.)

See block 13a

[] Yes ( f i l l out Blk. I N/A NIA I 12bl

4. USQ Required?

[] Yes [XI No

7. Bldg./Sys./Fac. No.

CVDF 142-K

10. Related ECN No(s).

5 . Date

9/2/00

8. Approval Designator

Q

11. Related PO No.

N/A

I NIA

NIA 1Zh. Work Package 12a. Modification Work

N".

13a. Description of Change 13b. DesignBaselineDocumentl [] Yes [XI No

Hood

I2c. Modification Work Camp

sc

12c. 12dl Sienatwe &Date

SNF-3876, Rev. 2, SNF-3877, Rev. 2, SNF-3878, Rev. 1, SNF-3879, Rev. 3, SNF-3880, Rev. 1, SNF-3881, Rev. 2, SNF-3882, Rev. 2, SNF-3883, Rev. 3, SNF-3884, Rev. 2,-&, Rev. 5 L I F - y r ( , 9 , ~ , 1, SNF-4418, Rev. , ~

1, SNF-3933, Rev. 1, SNF-3936, Rev. 2, SNF-5964, Rev. 0, SNF-5970, Rev. 1 rry00

Sienature &Date

Updated document numbers and deleted revision numbers

USQ Approval: CX B.1 from AP-NS-4-001-15

14n. Justification (mark m e )

Criteria Chanaell Desim lmprovemed[Xl Environmentall] Facility Deactivntionrl

As-Found[] Facilitate Const[] const. ~rror/~mission[] 1)csign ~rror/~mission[]

14b. Justification Details

Editorial changes for configuration control

The design verification method for SS/SC components is by independent review in accordance with EN-6- 027-01. Documentation of this review is accomplished by the independent review approval signature provided on page 2 of this ECN.

See distribution sheet. 15. Dishhution (include name, MSIN, and no. of copies)

ENGINEERING CHANGE NOTICE

20. Other Affected Documents: (NOTE: Documents listed below will not be revised by this ECN.) Signatures below

indicate that the signing organization has been notified of other affected documents listed below. Document Numbermevision Document NumbaiRevision

I . ECN (use no. from pg. I )

Page 2 of 2 6623 14

NA

16. Design Vcrification Required

2 NO qid.

Document Number Revision

17. Cost Impact NA 18. Schedule Impact (days)

ENGINEERING CONSTRUCTION NA

[I [I

Improvement

Delay [I $ I1 $

Additional

Savings [I $

Savings 11 $ Additional

21. Approvals Date

Design Aulhority C. Mi& "?-2QO

l o g Eng NIA

Cog. A 4 g . C. F l a b 2 W 9-2-00 QA H Chafin

Signature

Design &gent

PE

QA

safety

Design

Environ.

m e r

Date

DEPARTMENT OF ENERGY

Signature or a ConVol Number that tracks the Approval Signature

ADDITIONAL

A-7900.013-3 (05196) GEF096

- I-

DISTRIBUTION SHEET

Name

D . W h i t e h u r s t

G . S ingh

Page 1 of 1

Date 9 / 2 / 0 0

To

Project TitleNVork Order

EDTIECN Only

Text With All Text Only Appendix Attach. Only

MSlN

x3-78 X

x3-78 X

A-6000-1 35 (1 0/97)

SNF-3876 Revision 3

Worcester Solenoid- Actuated Gas-operated MCO Isolation Valves

Prepared for the U.S. Department of Energy Assistant Secretary for Environmental Management

Project Hanford Management Contractor for the U.S. Department of Energy under Contract DE-ACO6-96RL13200

P.O. Box 1000 Richland, W a s h i n g t o n

Fluor Hanf ord

Approved for public release: further dissemination unlimited

~~ - ~ ~~~ ~~~~~ ~~~~~~ ~~~~~~~

SNF-3876 Revision 3

ECN 662314

Worcester Solenoid-Actuated Gas- Operated MCO Isolation Valves

Project No: W-441

C Miska

Document Type: R P T

FH

Date Published

September 2000

Prepared for the U.S. Department of Energy Assistant Secretary for Environmental Management Project Hanford Management Contractor for the U.S. Department of Energy under Contract DE-AC06-96RL13200

Fluor H anf ord P.O. Box 1000 Richland, W a s h i n g t o n

&f - Refease Approval

Division: SNF

Release Stamp

Approved for public release: further dissemination unlimited

-. .

SNF-3876 Revision 3

TRADEMARK DISCLAIMER Reference herein to any SDecific commercial Droduct. Drocess. . . or service by trade name, trademark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation. or favoring by the United States Government or any agency thereof or its contractors or subcontractors.

This report has been reproduced from the best available copy.

Printed in the United Statas of America

Total Pages: I7

I __ ...- _I-

RECORD OF REVISION

WORCESTER SOLENOID-ACTUATED GAS-OPERATED MCO ISOLATION VALVES

(1) Document Number

1 Page - SNF-387 6

Change Control Record

(3) Revision

0

(4) Description of Change - Replace, Add. and Delete Pages

(7) EDT 626250, INITIAL RELEASE

1 1 ECN 653776, REVISION TO MEET REV. 6 OF SEL. 2 ECN 660518, REVISION TO MEET INTERNAL PREESURE

ACEPTANCE CRITERIA ECN 662314, EDITORIAL CHANGE TO UPDATE REFERENCES FOR CONFIGURATION CONTROL

1

Authorized for Release

(5) Cog. Engr. I (6) Cog. Mgr. Date I

Irwin I Choho VanKatwijk Miska I VanKatwijk I Choho a %r C ,-.- , , ,

U

A-7320-005 (10/97)

Commercial Grade Item Upgrade Dedication Form ECNNo. NIA CGI No CGI.SNF-D.07-P4-001 Title Worcester Solenoid.Actuated Gas-operated MCO Isolation Valves

SNF 3876 Rev 3

Page 1 01 10

I

Procurement and/or Model Number: 1" E 5966RTBW4 With 151939SWM2120PBC

Equip. Supplier's Part No.: NIA I Equipment Supplier (if different from manufacturer):

Olympic Tool 8 Engineering

interface Engineer or BTR)? [ ] YES (go to #2 below) [ X I NO (go to procedure step 6.3.2, proceed to dedicate Item) If not available from a qualified NQAI supplier, is it available from an IS0 9000 supplier? (coordinate w/ project CGI Interface Engineer or BTR):

[ ] YES (go to #2 below, procedure step 6.3.2, ~~ dedicate Item) ~. [ X 1-NO .. . ~ (procedure step 6.3.2, dedicate Item) ~

3 Recommenoed ProcJrement Strategyicoord,nate u , t n m c I CG interface Engineer or BTR) NIA . ~ _ _ _ 3 _ _ _ . ... . . _ _ . - .. r- Section 2 i e t e ! m 8 n a l o n .~

CGI Determination Questions: #I: Is the Item subject to design or specification requirements that are unique to nuclear facilities or activities?

#2: Is the Item used in applications other than nuclear facilities or activities?

#3: Is the Item ordered from manufacturerisupplier on the basis of specifications set forth in the manufacturer's catalog?

[ ] YES (the Item is not commercial grade) [ X I NO (continue)

[ ] NO (the item is not commercial grade) [ X I YES (continue)

[ ] NO (the item is not commercial grade) [ X I YES (continue)

09102100

Commercial Grade Item Upgrade Dedication Form ECNNo. NIA CGI No. CGI-SNF-D-07-P4-001 Title: Worcester Solenoid-Actuated Gas-operated MCO Isolation Valves

Section 3 Failure Effects Evaluation A. PartiComponent Safety Function: 1. Maintain an intact pressure boundarylconfinement. 2. Isolate the MCO in the event of loss of vacuum to reduce air in-leakage or loss of He, prevent an HZ explosion. 3. Maintain critical function before and after seismic event. B. ParVComponent Functional Mode:

Safety Function #1: [ ] Active [ X ] Passive Active - Mechanical or Eiectncal change of state is required to occur for

Safety Function #2: [ X ] Active [ ] Passive Passive - Change of state is not required for the component to perform

Safety Function #3: [ 1 Active [ X ] Passive C. Host Component Safety Function (if applicable): NIA

the component to perform its safety function

its safety function

1

SNF-3876. Rev. 3

Page 2 of 10

D. Failure Mode(s) and the effects on component or system safety function (see Worksheet 1): 1. Structural or mechanical failure of these valves could cause loss of MCO isolation functions and resultant rapid

bleed off of the Helium to the MCO, air in-leakage to the MCO, or inadvertent MCO water drainage. 2. Electrical fault in solenoid. Valve fails closed. 3. Loss of air pressure to actuator. Valve fails closed. 4. Loss of control signal to solenoid. Valve fails closed.

Section 4 Environmental & Natural Phenomena Hazard Design

x I S a f e t y C l a s s ( ~ ~ ) I General Service (GS)

Environmental Qualification Required: Ye5 I 1 No [ X ] Environmental Condition B

I Safety Significant (SS)

If yes: Environmental Qualification Requirements Limiting Environmental Conditions: Required Safety Functions: Qualification Period: If yes: NPH Design Requirements Natural Phenomena Hazard (NPH) Design Required:

Yes [XI Performance Category: PC-3 N o [ 1 NPH Design Req'ts.: Seismic Condition A

HNF-PRO-97 Required Safety Functions: BoundarjlConfinement, S N F .5 3 0 3 Isolation, Prevent Hz Explosion

Sections 6 and 7 (Reserved) Section 8 References (for Functional Classification)

National CodeslStandards: ASME 631.3 Safety Analysis Report (SAR): HNF- 3553, Annex B Drawings: H-1-82161, HNF-SD-SNF.SEL.002 Vendor ManualiManufactureriSupplier Information:Worcester Series 59 Full Port Ball Valve PB 451-22, PB 302-26, PB 303-1

09/02/00

Commercial Grade Item Upgrade Dedication Form SNF-3876, Rev 3

ECNNo. NIA CGI No. CGI-SNF.D.07-P4.001 Title: Worcester Solenoid-Actuated Gas-operated MCO Isolation Valves

- Method I 1 .- ~.. ~~ ~ ~~~ . ~~~ . ~ . ~ _ I . _ - I. Item Identification Critical Characteristics (necessary for reasonable assurance that the Item delivered is the Item specified)

Page 3 of 10

Critical Characteristics

1 2. Physical Critical Characteristics (for re Valve Body Material ConfigurationlMounting

Acceptance CriterialTolerances Acceptance ID Function

Process Connection

GOV Pressure Boundaty

Nameplate - Manufacturer ValveComponent Number. Procurement andlor Model Number Actuator-Component Number- Procurement andlor Model Number (Includes SOV) Nameplate Data of Actuator (Includes SOV)

Internal Pressure

GOV Seat Leakage

Worcester Controls 1, IN

1" E 5966RTBW4 (Per SNF-5303, Section H, 1, IN Design Data Sheet) 151939SWM2120PBC (Per SNF-5303, Section H, 1, IN Design Data Sheet)

Per Vendor Manual. To Include "R6" (Upper Right Corner)

1, IN

1 GOV Fail Safe Position

Stainless Steel (Note 4) Integral ActuatorNalve Assembly. Transverse Actuator Mounting. Black Recessed Override Button. I" Butt Weld

Environmental Seismic Condition A

1 , IN; 1, T 1, IN

1, IN.

reasonable assurance that the Item will perform its Pressure Test At nominal 165 psig (Zero Leakage) Note 3 Withstands nominal 150 psig and 2 9 Hg Vacuum (Zero Leakage) Pressurize the upstream side of the valve seat to 165 psig (110%) and reduce to 150 psig (llO%), soaking for 10 min. at 150 psig, then check for obvious leaks. Apply bubble leak solution on the valve seat to find leaks. Proceed to lower the pressure to 15 psig for the Sensitive LeakTest. Apply solution to valve seat area after minimum 15 minutes soaktime at nominal 15 psig. Acc. Criteria: No Leakage-No Bubbles. Note 5

Valve Fails Closed on Loss of Air Pressure or Electrical Power to the Solenoid. Stroke Time LessThanZSeconds Note 1 Note 2

j intended safety f

1, T

l , T

1, T

'

1, T

1, T

4

- 3

7

09/02/00

Commercial Grade Item Upgrade Dedication Form SNF-3876, Rev. 3

4. Notes and Legend: 1. These valves have coro-lube (nickel-acetate), acetal resin, and NEMA

Enclosed Solenoids, these materials are not subject to degradation at 400F and 60% RH or 115oF and 22% RH and are suitable for condition B Application. Maintain critical function before and after seismic event. SNF-5303, Appendix L, pages L-2 & L.4, provide a seismic testing plan for these components at a SNF-4896 seismic spectra. Equipment that has been shaker-table tested should not be installed in a plant (Ref. IEEE Standard 344- 1984, Section 7). Consequently, the seismic test constitutes a destructive test. The industry sampling practice for destructive test is to test only one item. Pressure test at 110% of design accident condition pressure of 150 psig. Material verification acceptance method may be by either inspection ortest. 15 psig = 15 psig or 25% of 150 psig'37.5 whichever is less (ASME V, Article 10, T-1044and 631.1-1993, 345.8(a))

2.

3. 4. 5.

Rev. 2: Rev'd all pages - new forms; rev'd Internal Pressure Acc. Criteria to "Withstands nominal 150 psig and 2 9 Hg Vacuum", GOV Seat Leakage Acc. Criteria - rev'd all, GOV Fail Safe Position rev'd Stroke Time to "Less Than 2 Seconds", Deleted CC: Insulation Resistance, Solenoid Inrush Current, Solenoid Holding Current, and Current Carrying Capability Of Contacts Rev. 3: Updated reference documentation.

ECNNo. NIA CGI NO. CGI-SNF-D,07.P4-001 Title: Worcester Solenoid-Actuated Gas-operated MCO lsolation Valves

Acceptance Method: 1. Special Test and Inspection

1, IN for Inspection 1 ,T for Test

2. Commercial Grade Survey 3. Source Verification 1. Vendoriltem History

Page 4 of 10

I __ -

- Section 10 initial Review and Approval Approvals Designated Engineer

Desian Authoritv: ?/A

09/02/00

Commercial Grade Item Upgrade Dedication Form SNF-3876, Rev 3

- - --

Tppw i a .re

ECNNo. NIA CGI No. CGI.SNF-D-07-P4.001 Title: Worcester Solenoid-Actuated Gas.Operated MCO Isolation Valves

Mechanisms

Fracture

Corrosion

Page 5 of 10

Erosion

Open Circuit

Short Circuit

Blockage

Seizure

Unacceptabie Vibration

Loss of Properfies

Excess Strain

Mechanical Creep

Ductile Fracture

WORKSHEET 1

1. Loss of Air Pressure

DETERMINATION OF FAIL ~ . _ _

Section Definition

Separation of a solid accompanied by little or no macroscopic plastic deformation

The gradual deterioration of a material due to chemical or electrochemical reactions, such as oxidation, between the material and its environment.

Destruction 01 maleriais by the abrasive action of moving fluids, usually accelerated by the presence of solid particles camed win the fluid.

An eleclrical Nrcuil lhal is uninlenlionally broken so that there is no wmplete path for current flow.

An abnormal connection by which an electrical current is connected lo ground, or to some conducting body, resulting in excessive currenl Row.

Clogging of a flllering medium resulting in the inability lo perform its purification function or blockage of llow.

Binding o l a normally moving item through excessive pressure, temperature, friction, jamming.

Mechanical osciiiations produced are beyond the defined permissible limits due Io unbalancing, poor support, or rotation at critical speeds.

A loss of mechanicai and physical properties of a material due to exposure to high temperatures, radiation exposure,

Under the action of excessive external forces the material of the part has been deformed or distorted.

From prol~nged exposure to hoh temperature and stress, the object will show a slow change in ib physical (shape and dimension) and mechanical characteristics.

Indicate Failure Mode = Structural Failure or Seizure of ValvelDisc

I -- ~

:ornponent Under Evalual on

09/02/00

Commercial Grade Item Upgrade Dedication Form ECNNo. NIA CGI No. CGI-SNF-D-07-P4-001 Page 6 of 10

Title: Worcester Solenoid-Actuated Gas-operated MCO Isolation Valves

Item Description: 1" MCO Solenoid Isolation Valves System # 7

Manufacturer (AddressiPhone): Worcester Controls P.O. Box 538 33 Lock Or. Marborouah. MA 01752 (508) 481-&00

SECTION 2 CRITICAL CHARAC

Procurement and/ or Model #: 1" E 5966RTBW4 with

Supplier (AddressiPhone): Olympic Tool 8 Engineering W. 21 Sanderson Way Shelton, WA 98584 (360)426.5231

X 9. Internal Pressure

X 10 . GOV Seat Leakage

X 11. GOV Fail Safe Position

X

~ _ _

__

Sample Size*: 100%

Acceptance Criteria: 1" E 5966RTBW4 (Per SNF-5303, Section H, Design Data Sheet) Receipt Inspection Plan / Report#:

Characteristic: Actuator.Component Number - SNF-5303, Section H, Design Data Sheet (Includes SOV) Sample Size': 100% Acceptance Criteria: 151939SWMZ120PBC

Characteristic Nameplate Data of Actuator (Includes SOV) Acceptance Criteria: Per Vendor Manual. To Include "R6" (Upper Right Corner). Receipt Inspection Plan / Report #:

Characteristic: Process Connection

Acceptance Criteria: 1" Buttweld

Receipt Inspection Plan / Report #:

Sample Size': 100%

Sample Size': 100%

Receipt Inspection Plan / Report #:

Characteristic: ConfigurationlMounting Sample Size': 100%

Acceptance Criteria: Integral ActuatorNalve Assembly. Transverse Actuator Mounting. Black Recessed Override Button. Receipt Inspection Plan / Report #:

09/02/00

Commercial Grade Item Upgrade Dedication Form ECNNo. NIA CGI NO. CGI-SNF-D-O7-P4-001 Title: Worcester Solenoid-Actuated Gas-operated MCO Isolation Valves

...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristic: Valve Body Material

Acceptance Criteria: Stainless Steel

Sample Size': 100%

Receipt Inspection Plan / Report #: . . . . . . . . . . . . ......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ." . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Characteristic for Test: GOV Pressure Boundary Samp Size': [X]Normal[ ]Reduced[ ]Tightened

Acceptance Criteria: Pressure Test at nominal 165 psig for >IO minutes; Reduce pressure to loo%, perform snoop test (No Leakage-No Bubbles)

Actual Test Value:

Characteristic for Test: Internal Pressure

Acceptance Criteria: Withstands nominal 150 psig and 29" Hg Vacuum (Zero Leakage)

Actual Test Value:

Test Plan and Report #:

Samp Size': [XlNormall ]Reduced[ Tightened

Test Plan and Report #:

SNF-3876. Rev. 3

Page7 01 10

Characteristic for Test: GOV Seat Leakage Samp Size': [X)Nonnal[ )Reduced[ JTighlened

Acceptance Criteria: Pressurize the upstream side of the valve seat to 165 psig (110%) and reduce to 150 psig (110%), soaking for 10 min. at 150 psig, then check for obvious leaks. Apply bubble leak solution on the valve seat to find leaks. Proceed to lower the pressure to 15 psig for the Sensitive Leak Test. Apply solution to valve seat area after minimum 15 minutes soaktime at nominal 15 psig. Acc. Criteria: No Leakage-No Bubbles. Actual Test Value: Test Plan and Report #:

Characteristic for Test: GOV Fail Safe Position

Acceptance Criteria: Valve Fails Closed on Loss of Air Pressure or Electrical Power to the Solenoid. Stroke Time (2 Sec.

Actual Test Value:

Characteristic for Test: Seismic Condition A

Acceptance Criteria: Maintain Critical Function Before and After Seismic Event

Actual Test Value:

Samp Size" [XINormail ]Reduced[ ]Tightened

Test Plan and Report #:

Samp Size': Destructively Test Only One Item

Test Plan and Report #:

"If SupplierlManufacturer or Other. Refer to CGI Checklist-2 tor Suppoll Information

09/02/00

B r

~

< <

1

' 1' - r

1 % x

Commercial Grade Item Upgrade Dedication Form ECNNo. NIA CGI No. CGI-SNF-D-07.P4-001 Title: Worcester Solenoid-Actuated Gasoperated MCO Isolation Valves

SNF-3876, Rev. 3

Page i 0 o f i o

- .- - .~ - -- S e c t i o n p o r t i n g Documentation for This Checklist

I ~~

Title

II Initial Procurement Documents 1 For Critical Characteristics

Name Phone

Drawings:

Manuals (specify type & number):

Design Calculations _~

/I I Installation Instructions I

x

1 1 Operation Instructions I Calibration Instructions

Manufacturer's Recommended Spare Parts List

Other: Vendor Specifications: Worcester Series 59 AII . ... ! - - 1 Full Port Ball Valve PB 451-22, PB 302-26, PB 303-1 Procurement Documents

I Certificate of Conformanceicompliance

I Seismic Qualification Certificate I 1 Environmental Qualification Certificate 1

Test Report (s):

Inspection Report (s):

CMTRs for ASME Pressure Retaining Materials

I Valve Seat Leakage Report I 1 Weld Records I

Material Traceability Record

1 Other:

09/02/00