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Ice Profile Classification Based on ISO 12494 Presented by: Matthew Wadham-Gagnon 2012-02-12 WinterWind 2013

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  • Ice Profile ClassificationBased on ISO 12494

    Presented by:

    Matthew Wadham-Gagnon

    2012-02-12

    WinterWind 2013

  • 2

    Co-authors

    Dominic Bolduc, TCE, QC, Canada

    Bruno Boucher, TCE, QC, Canada

    Amélie Camion, Repower Systems Inc, QC, Canada

    Jens Petersen, Repower Systems SE, Germany

    Hannes Friedrich, Repower Systems SE, Germany

  • Content

    • Introduction to TCE

    • Motivation

    • Methodology– Measurement Campaign

    – Ice profile classification using ISO 12494

    • Example of data for one icing event

    • Summary for winter 2011-2012

    • Conclusions/Further work

  • TCE infrastructure location

    Over 900MW in operation

    TCE R&D wind farm

    4

    TCE office

  • 5

    TCE R&D Wind Farm

    www.eolien.qc.ca

    • Two 2.05 MW RepowerMM92 CCV wind turbines

    • Located in Riviere-au-Renard, Québec, Canada

    • Icing & complex terrain

    • Commissionned in March2010

    • Research, developmentand technology transferprojects involvingnorthern climates andcomplex terrain.

  • 6

    TCE 126m Met Mast

    Compliant withCSA-S37-01

    (DLC: 40 mm of iceand 57 m/s)

  • 7

    TCE 126m Met Mast• 5 levels of unheated class 1

    anemometers

    • 3 levels of heated anemometers

    • 2 levels of heated and unheatedwind vanes

    • Ceilometer to detect cloudheight

    • 4 levels of thermometers

    • Hygrometer

    1Hz data acquisition in Osisoft PI

  • 8

    TCE Micro Grid

    www.eolien.qc.ca

  • 9

    TCE Micro Grid

    www.eolien.qc.ca

  • 10

    Infrastructure Topographic Layout

    projected

    projected

  • 11

    Objective/MotivationsWhat:• Quantify ice load during different icing events

    Why:• To validate and/or improve theoretical ice accretion

    models• To correlate with meteorological measurements,

    production loss and ice induced vibration• To evaluate the performance of anti-icing and de-icing

    technologies

  • Ice Measurement Campaign

    • Ongoing since October 2011• Intended to continue until at least winter 2013-2014

    • Observations during icing events• Remote Cameras• Ice throw• Meteorological and production data

    12

  • • Pictures taken from the ground

    23 days of observed ice on blades (Winter 2011-2012)

    13

    Observations - Blades

  • 14

    Observations – Nacelle Weather Mast

    • Remote Camera on Nacelle – 5 min intervals

    800+ hours of icing on nacelle weather mast (Winter 2011-2012)

  • 15

    Ice throw

    • Shape, size, weight, distance from tower

    • 150+ fragments of ice from blades collected to date

  • 16

    Estimating Ice Load using ISO 12494

    • ISO 12494 – for RIME– Ice Class (IC) for Rime (R) scale 1 to 10 according to kg/m of ice on

    structure, shape and dimensions of ice varies depending onstructure size and shape

  • 17

    Estimating Ice Load using ISO 12494

    • ISO 12494 – for GLAZE (Freezing Rain)– Ice Class (IC) for Glaze (G) scale 1 to 6 according to ice thickness

  • 18

    Nacelle Weather Mast Load Classification

    • Weather mast ice load estimation– “D” measured,– “L” estimated, higher error but more data

    D

  • 19

    Blade Ice Load Classification

    • Blade ice load estimation– “L” measured– “D” estimated– Limited amount of pictures covering the duration of an icing event.

  • 20

    Ice throw Load Classification

    • Used to validate blade ice load– More accurate measurement– Precise time of ice shed unknown

    D

    L

    W’h W

  • 21

    Ice Class Rime 1 (ICR1) – 0 to 0.5 kg/m

  • 22

    Ice Class Rime 2 (ICR2) – 0.5 to 0.9 kg/m

  • 23

    Ice Class Rime 3 (ICR3) – 0.9 to 1.6 kg/m

  • 24

    Ice Class Rime 4 (ICR4) – 1.6 to 2.8 kg/m

  • 25

    Ice Class Rime 5 (ICR5) – 2.8 to 5.0 kg/m

  • 26

    Example Icing Event

    • April 21 to 23, 2012• Rime, ICR3 to ICR5

  • 27

    Meteorological Icing (Ice Sensor)

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    Met. Icing (ice sensor)

  • 28

    Met. Icing (Cloud Height & Temp.)

    0

    20

    40

    60

    80

    100

    120

    140

    -6-4-202468

    101214

    Tem

    p(o

    C)

    WEC1 Temp MMV2 78m T MMV2 11m Min CH

    Met. Icing (ice sensor) Met. Icing (CH & T)

    CH (m

    )

  • 29

    Instrumental Icing (WEC unheated anemo)

    Met. Icing (ice sensor) Met. Icing (CH & T) Instr. Icing (WEC2)

    0

    5

    10

    15

    20

    25

    30

    WS

    (m/s

    )

    WS1 WS2

  • 30

    Instr. Icing (MMV2 126m unheat anemo)

    05

    101520253035

    WS

    (m/s

    )

    MMV2 126m U MMV2 126m H

    Met. Icing (ice sensor) Met. Icing (CH & T) Instr. Icing (WEC2) Instr. Icing (126m)

  • 31

    Instr. Icing (MMV2 80m unheat anemo)

    05

    101520253035

    WS

    (m/s

    )

    MMV2 80m U MMV2 80m H

    Met. Icing (ice sensor) Met. Icing (CH & T) Instr. Icing (WEC2)

    Instr. Icing (126m) Instr. Icing (78m)

  • 32

    Instr. Icing (MMV2 34m unheat anemo)

    05

    101520253035

    WS

    (m/s

    )

    MMV2 34m U MMV2 34m H

    Met. Icing (ice sensor) Met. Icing (CH & T) Instr. Icing (WEC2)

    Instr. Icing (126m) Instr. Icing (78m) Instr. Icing (34m)

  • 33

    WEC1 Production Loss

    0

    500

    1000

    1500

    2000

    2500

    3000

    Pow

    er (k

    W)

    Power CPC

    Met. Icing (ice sensor) Met. Icing (CH & T) Instr. Icing (WEC2) Instr. Icing (126m)

    Instr. Icing (78m) Instr. Icing (34m) Prod. Loss (WEC1)

  • 34

    Production Loss (WEC2)

    0

    500

    1000

    1500

    2000

    2500

    3000

    Pow

    er (k

    W)

    Power CPC

    Met. Icing (ice sensor) Met. Icing (CH & T) Instr. Icing (WEC2) Instr. Icing (126m)

    Instr. Icing (78m) Instr. Icing (34m) Prod. Loss (WEC1) Prod. Loss (WEC2)

  • 35

    Nacelle Weather Mast Ice Load

    0

    1

    2

    3

    4

    5

    ICR

    Met mast

    Met. Icing (ice sensor) Met. Icing (CH & T) Instr. Icing (WEC2)Instr. Icing (126m) Instr. Icing (78m) Instr. Icing (34m)Prod. Loss (WEC1) Prod. Loss (WEC2) Nacelle WM

  • 36

    Blade Ice Load

    0

    1

    2

    3

    4

    5

    ICR

    Iced Blade Met mast

    Met. Icing (ice sensor) Met. Icing (CH & T) Instr. Icing (WEC2) Instr. Icing (126m)Instr. Icing (78m) Instr. Icing (34m) Prod. Loss (WEC1) Prod. Loss (WEC2)Nacelle WM Observ.

  • 37

    Example Icing Event

    • April 21 to 23, 2012• Rime, ICR3 to ICR5

  • 38

    Power Curve

    • Production loss during april 20-23 icing event

    0

    500

    1000

    1500

    2000

    2500

    0 5 10 15 20 25 30

    Pow

    er (k

    W)

    WS (m/s)

    Icing Event Data

    GPCNon-iced Production

  • 39

    Power Curve

    • Power curve estimations based on ice classification andproduction losses of all icing events in Winter 2011-2012

    0

    500

    1000

    1500

    2000

    2500

    0 5 10 15 20 25 30

    Pow

    er (k

    W)

    WS (m/s)

    GPC

    ICR2&3

    ICR4&5

    Non-iced Prod.

  • 40

    Nacelle Weather Mast Load Classification

    • Weather mast occurrence of icing severity over the courseof the winter

  • 41

    Winter 2011-2012 in numbers

    Meteorological Icing ~200 hoursInstrumental Icing ~400 hoursNacelle WM icing 800+ hoursIce observed on blades 23 daysProduction Loss ~140 hoursProduction Loss (% AEP) ~1.5%Hours of ICR2&3 ~300 hoursHours of ICR4&5 ~100 hoursHours of Glaze ~100 hours

  • 42

    Conclusions

    • Improved understanding of the severity of icing events

    • Measurement Campaign database can be used to validatesimulation models (e.g. weather, ice accretion)

    • Methodology can be applied to assessing performance of iceprotection technologies

    • Nacelle weather mast ice severity correlates to blade icingseverity

    • Duration of weather mast icing generally much longer thanblade icing

    • How to make measurement of icing severity on blades couldbe more accurate and more frequent?

  • 43

    Checker board tape

    • In order to get a better estimation of blade ice load andposition along span of blade

  • 44

    Hub Camera

  • 45

    Ongoing – Automation of Image Analysis

    ICR= 5

    In Collaboration with:

  • 46

    References

    IEA Wind Task 19, Expert Group Study on Recommended Practices: 13. Wind Energy Projects in ColdClimates, 1. Edition 2011

    ISO 12494:2001, Atmospehiric Icing of Structures, International Organisation for Standardization, 2001

  • Thank you, Tack, Danke, Merci!

  • Matthew Wadham-Gagnon, eng, M.engProject [email protected]

    70, rue Bolduc, Gaspé (Québec) G4X 1G2Canada

    Tél. : +1 418 368-6162