ihi logistics & machin ery company profile...2020/03/12 · company profile ihi logistics &...

IHI Logistics & Machinery

COMPANY PROFILE

IHI Logistics & Machinery Corporation

2 IH I Log is t ics & Machiner y

The IHI Group seeks to solve the various environmental, industrial, social, and energy related

problems of the 21st century, by utilizing its engineering expertise to focus on “Monozukuri”

technology. In striving towards those goals, IHI is becoming a global enterprise offering safety

and security for the benefi t of both the environment and humanity.

IHI Logistics & Machinery

Management Philosophy/Vision

IHI Group Vision

IHI Logistics & Machinery continues to contribute to the streamlining of our customer’s

operations and enhance value through offering material handling and industrial Factory

Automation (FA) solutions.

IHI Logistics & Machinery’s Vision

Message from the President

The IHI Group has enjoyed a strong reputation for over

50 years in the Material Handling industry since delivering

Japan’s fi rst 3-dimensional Automated Storage / Retrieval

system in the 1960s. IHI Logistics & Machinery started

afresh in 2015 when it fully took over IHI Corporation’s

industrial FA business.

We are now able to offer a wide variety of FA devices and

systems, in addition to the logistics equipment we had

offered to date. This means that we serve as a one-stop

solution provider, covering a broad range of automation and streamlining needs in various

fi elds ranging from manufacturing lines to logistics centers, covering all areas of sales,

design, manufacturing and service.

Furthermore, IHI Logistics & Machinery is strengthening its overseas business

development with a focus on Asia and we are confi dent we can provide solutions for our

customers’ diverse needs in manufacturing, storage and logistics in order to support their

global expansion.

We pride ourselves on always considering the perspective of our customers and endeavor

to offer the optimal combination of technology and service at the right time so that we

may maintain the trust of our customers. We constantly work to create a free and open-

minded corporate culture in which our employees’ motivation will remain high.

Company President

Tsuyoshi Tsuchida

Material handling systems FA Systems

1984Established Ishikawajima Logistics Service Co., Ltd. providing maintenance and repair services in the material handling systems.

1968

Ishikawajima-Harima Heavy Industries Co., Ltd. (IHI) delivered Japan’s fi rst Automated Storage/Retrieval System to a pharmaceutical company.

1963Began design and fabrication of machine presses at IHI’s Yokohama No.1 Works.

1937Established Okamoto Tekko Co., Ltd. in Arakawa ward, Tokyo.Began production of papermaking machines and wiring machines.

1945 Constructed a plant in Motomiya-machi, Fukushima.

1969Ishikawajima-Harima Heavy Industries Co., Ltd., (IHI) made a stake in the company and became the production base for coaters.

1977

Changed company name to Ishikawajima Industrial Machinery Co., Ltd. Obtained authority from IHI to sell paper material adjustment machines.

1995Integrated Akira Seisakujo and commenced production and sale of printing machines and related industrial equipment.

2007Ishikawajima Industrial Machinery Co., Ltd. and Ishikawajima Iwakuni Seisakujo Co., Ltd. were merged to form IHI Machinery Systems.

1999The Industrial Machinery Headquarters established Press Project Department.

2006Developed the between-press panel high-speed conveyor [V-feeder] with proprietary technology.

2007 Delivered the fi rst press line adopting [V-feeder].

2008 Company name change to IHI Logistics Co., Ltd.

2012

Took over all domestic material handling system operations from IHI.Established Central Conveyor Company Ltd. as our affi liate company.

2013Took over major device manufacturing functions from IHI Transport Machinery Co., Ltd.

2015Integrated IHI’s FA business and changed company name to IHI Logistics & Machinery Co., Ltd.

2016Integrated IHI Machinery and Furnace Co., Ltd.’s industrial machinery business.

Industrial machinery

IH I Log is t ics & Machiner y 3

IHI Logistics & Machinery, as the core company of the 160-year-old IHI Group’s land machinery business, contributes to the streamlining and sophistication of our customers’ businesses across a wide variety of fi elds, from material handling systems, Automated Storage/Retrieval Systems, to FA systems for the automation of various industrial machinery, production lines and overall plants.

History

Business CompositionMaterialhandlingsystems

Industrialmachinery

FASystems

Service&

Maintenance

Cart picking system

Administrationblock

1F

2F

3F

Case sorter

Dispatching/sorting area

Dispatchingberth

Waste processing room/empty Foldable container return room

Foldable container palletizing robot

Case (piece)receiving line

Pallet receiving line

Trans-liner

Lay-flat area

Depalletizing robot

Case Automated Storage/

Retrieval System

Pallet Automated Storage/

Retrieval System

Piece sorter

Receiving

berth

Example of Distribution Center

Logistic solutions offered by IHI Group- Investigation/analysis- Concept design- Optimization of material handling fl ow and operation foot prints- Selection of material handling devices that consider throughput balance- Examination of effi cient personnel allocation- Linkage of overall system control and host systems


Offering the optimal logistics solution for our customers by leveraging the experience we have acquired across all fi elds, including material handling centers and material handling storage.Based on the knowledge we have acquired as a comprehensive logistics manufacturer, we organically combine hardware and software technologies to pursue lower costs and higher reliability in the logistics and material handling fi elds.Backed by a myriad of technical resources, we propose the optimal logistics solution for customers.

Logistics solutions

Material Handling Systems

Fact Liner (AGV)

Trans-liner (RGV)

Rackpack

Robostack

Shuttle & Server


Smooth & shockless- Inverter control enables smooth, shock-free sending, stopping and acceleration

Variety transfer equipment- Fully-automatic loading/unloading is possible with conveyors, push-pulls, lifters

and more High standard footwork (AGV “Fact Liner” )

- Both guidance methods (magnetic/laser) are capable of forward and backward movements, as well as spinning, turning, lateral motions, and effi ciently navigating complicated routes. High speed + high accuracy (RGV “Trans-liner”)

- Amongst the industry’s best in regards to maximum speed, stopping accuracy, and smooth acceleration

Unmanned Conveyance Systems

Standard Automated Storage/Retrieval System Rackpack/Robostack

Slim and compact- A new design for the extreme minimization of unnecessary gaps. Overwhelming

storage effi ciency High-speed & smooth

- Equipped with original motion control software. Gentle and quick acceleration to maximum speed Energy-saving & ecological

- Signifi cant reduction of power consumption as a result of the lightweight body and utilization of regenerative power

Automated Storage/Retrieval System leveraging the comprehensive technical capabilities of the IHI Group

Excellent space effi ciency and short lead-time Outstanding results including refrigerated storage, hazardous materials handling, vehicle storage, etc.

Auto-Stack Building – Building Integrated-type Automated Storage/Retrieval System

Storage Achieving high economic performance with outstanding results and advanced technology

Shuttle & Server

Multi-story structure type High performance case Automated Storage/Retrieval System

- By combining high loading/unloading capability with the high-density storage capability of Automated Storage/Retrieval System, the full automation of temporary storage and high-speed/accurate sorting is achieved

- Maintains stable operation even with a high operating rate due to a robust structure. Energy savings and open space are achieved through a lean structure and through weight reduction

Conveyance Quiet, high-speed unmanned conveyance for a variety of logistics types

Sorting & Picking Reliable, speedy picking system

FA Systems

G8.5 high cleanliness crane

Laser lift off (LLO) unit


Air fl oating conveyor

Roll to Sheet

Roll to Sheet

Supports ultra-thin glass and fi lm sheet Able to be combined with a lamination unit (optional)

Laser Cutting Unit

Supports cutting of glass, fi lm and multi-layer sheets

Airfl ow Analysis (3D Simulator)

Supports static analysis – dynamic analysis Capable of localized cleaning

Stacker Crane for Clean Environments

Supports high cleanliness A rich lineup from G2 to G10

IHI Logistics & Machinery offers a diverse lineup for displays and fl exible displays which will continuously have higher defi nition.We can provide individual units or integrated production systems.

Clean Environment FA Systems

Driving this feeder system with interlinked-multiple motors allows the feeder to continue to run, even if there is a malfunction in one of the motors.

The feeder mechanism is very simple, particularly the crossbar head (crossbar connection devise) which allows it to be much smaller. The light weight and high rigidity feed mechanism offers broader visibility and a more ergonomic operation, in addition to a longer operational life. The reduced number of cables contained on the feeder promotes maintainability.

High reliability through use of multiple motors

Simple feeder mechanism

Compact size crossbar head

Patent no. P4766221 obtained

High speed transfer system (V-feeder) Large tandem press line with V-feeder


High-speed transfer system for presses “V-feeder/V-loader” - Achieves stable transfer with high-speed, long strokes

Achieves 18 SPM (strokes per minute) transfer on A-size press line

Weight reduction is achieved by placing motors and gear reducers on the stationary components. High rigidity Trans-link structure contributes to the prevention of bending.

Light weight and high rigidity promote stable panel feeding at high speeds and with long strokes. High-speed stable feed system signifi cantly improves productivity of a tandem press line.

Based on our rich experience and high technological development capabilities regarding presses for automotive manufacturing, IHI Logistics & Machinery increases the effi ciency of press shops overall; from automatic supply of sheets to the storage/conveyance of products and automatic replacement of dies.

Automotive FA Systems

Industrial Machinery

Calender for plastic

Creel auto loading(A system to automatically replace bobbins using a robot hand)

Automatic feed control system (AFC)(A system to automatically control material supply amount)

Separator/slitter for aluminum foil Slitter for electrolyte copper

Production of rubber sheets for tires used in passenger vehicles, trucks, buses and heavy machinery

Not only for high-precision PVC fi lm, sheets and optical fi lm but also for the processing of new materials for various uses.

Calender for rubber


Enhanced product accuracy and yield with high-accuracy rolls and various control technologies Long life and easy to operate with the adoption of a special bearing Easy-to-clean roll surface and simple lot changes for color switches FA proposals for the entire plant, covering everything from material supply to product handling

Since delivering the fi rst machine in 1955, IHI Logistics & Machinery has offered a comprehensive service for premium quality calenders backed by a solid track record; encompassing everything from design to manufacturing and after-sale service. We respond to various requests, such as rubber sheet calenders for vehicle tires and calenders for various plastics and fi lms.

Calender lines

Calender for rubber Calender for plastic

Slitter

The slitter is another one of our fl agship products, offering precision technology with the advantages of superior quality, automation, labor-saving, and energy-saving.

Business Development

Cutting robot Double belt roll press


CFRP full lineup

Trimming unit

Trimming unit

Trimming (final shape)

Trimming (intermediate shape)

HR-RTM/Liquid lay-down molding

Unit

Waste recovery

Waste recovery

Waste recovery

Stretching/cuttingPre-form

Recovery of fibers from

waste

Manufacturing of

intermediate base material from recycled

fibers

Use as base material for parts molding

CFRP Supply Chain Base material – Machining – Molding – Recycling Integrated System

Built the industry’s fi rst CFRP integrated system Enabled various sample trial tests (press, recycle, cut)

Carbon fi ber reinforced plastics (CFRP) is attracting attention as a next-generation high-strength, lightweight material. IHI Logistics & Machinery builds integrated systems for CFRP molding. We have made it possible to provide production systems for CFRP products of a broad range of sectors, from aircraft and automobiles to general industry.

Carbon Fiber Reinforced Plastics (CFRP) Related

Demonstration Equipment: Handling & Cutting System

Dry cloth, prepreg handling Supports cutting tests of Unilaminar/laminated material

Prepreg Production test machine

Withstands temperatures up to 280ºC Line speed: Max.10 m/min

Service & Maintenance

Engineering which further enhances the functions and effi ciency of existing systems.

Adjustment ability

Experience withhighly-diffi cult work

No. of years’ experience

Trouble responsiveness

Service Meister System

Gold Meister

Meister

General Service Personnel


Renewal Proposals


Customer

Service Center

Operation support

Trouble responsePeriodic inspection

InquiriesDisturbance notifi cation

Call Center

Technical supportDesign support Parts supply

support

A Maintenance Service Promising Peace-of-Mind by Supporting System Capability

IHI Logistics & Machinery employs a high number of service engineers with a broad range of skills relating to machinery, control systems, computer programming, etc. This expansive level of maintenance service enables us to provide peace-of-mind through for our customers.We offer a maintenance and inspection agreement for systematic preventative maintenance. We highly recommend our customers partake in this agreement in order to increase operation effi ciency even further.

Maintenance Service

Service centerClient

Information-sharing

• Operational status monitoring/noti�cation• Repairs/inspections/ emergency response recording• Breakdown prediction/parts life diagnosis

Maintenance support service

ILIPSIHI group Lifecycle

Partner System

* ILIPS (IHI group Lifecycle Partner System) IHI Group’s remote monitoring system common platform. Developed with the aim of sophisticating and integrating IHI Group’s products and services.

By analyzing large quantities of equipment operational data collected by ILIPS*, breakdowns can be predicted and/or avoided. Furthermore, on a customer-exclusive website, we provide information such as operational status and maintenance history, and share schedules, in order to further enhance communication between our customer and Service Center.

IULINK Maintenance Support Service – Connecting IHI and Users

In order to offer a sophisticated maintenance service, we have established a Meister certifi cation service to develop service engineer specialists.

The Meister System

Network

17

North America/South America

Detroit

New York

São Paulo

18

19

20

Europe/Africa

London

Paris

Algeria

Moscow

Istanbul

1

2

3

4

5

Middle East/Asia/Oceania

Dubai

New Delhi

Beijing

Seoul

Shanghai

Taipei

Hanoi

Bangkok

Kuala Lumpur

Singapore

Jakarta

Sydney

6

11

7

12

8

13

9

14

16

10

15

17

Sapporo SC

Tsuchiura SC

Chiba SCShizuoka SC

Keihin SC

Yokohama SC

Kita-kanto SC

Nagoya SC

Osaka SC

Kobe SC

Tokyo SC

Hokuriku SC

Sendai SC

Chugoku SC

Kyushu SC

Takasaki SC

Tokyo Technical Center

Numazu Manufacturing Dept.

Parts Center

Motomiya Works

Head Offi ce

Motomiya Works

Numazu Manufacturing Dept.

Tokyo Technical Center (Parts Center)

Service Center (SC)

Service Shop


Overseas Network

Domestic Network

JICQA registration mark

No.0073-ISO9001

RvA certifi cation mark JAB certifi cation mark

1. Registration scope: Development, sales, design, manufacture, procurement, installation, and after-sales service for distribution and production plants, and related equipment and parts that constitute plants.

2. Registering body: JIC Quality Assurance Ltd. 3. Accreditation standard: ISO9001:2008/JISQ9001:20084. Registration no.: 00735. Registration date: April 24, 1995

License number: Tokyo mayor license (Special-28) No. 70624

License number: Tokyo mayor license (General-28) No. 70624

Company name: IHI Logistics & Machinery Corporation

Address: 3-1-1, Toyosu, Koto-ku, Tokyo, Japan

CEO: Tsuyoshi Tsuchida

Founding: July 2, 1984

Capital: 1 billion yen

Shareholders: IHI Corporation

Affi liate: Central Conveyor Company Ltd.

Construction license types

We have obtained 23 types of work licenses, allowing us to respond to any logistics service request.

ISO9001: 2008 certifi cation obtained

In order to offer even better products and services, we have obtained the international quality standard, ISO9001.

Civil engineering

Building

Carpentry

Plastering

Scaffolding/earthworks

Masonry

Roofi ng

Electrical works

Plumbing

Tile/brick/block works

Steel structure works

Reinforcement works

Paving

Dredging

Sheet metal works

Glazing

Painting

Waterproofi ng

Interior fi nishing

Machinery & equipment installation

Heat insulation works

Joinery works

Fire protection facilities works

1701 FXSS（BL862）

Service shop Sapporo, Mutsu, Hachinohe Akita Kamaishi, Kesennuma, Sendai, Hitachinaka, Aizuwakamatsu, Kofu, Sanjo, Fujinomiya, Yokkaichi, Kisogawa, Kanazawa, Settsu, Kyoto, Himeji, Onomichi, Matsue, Matsuyama, Tokushima, Kochi, Omuta, Onojo, Urasoe, Kagoshima

Plus over 50 locations nationwide

Service base

Motomiya Works 60-10, Emukai, Arai, Motomiya-shi, Fukushima, 969-1186, Japan TEL: +81-243-36-4761 FAX: +81-243-36-4770Numazu Manufacturing Dept. 2440, Hara, Numazu-shi, Shizuoka, 410-0312, Japan (Inside IHI Transport Machinery Co., Ltd, Building 8) TEL: +81-55-969-7008 FAX: +81-55-946-5611Tokyo Service Center 4-25-13, Shirahata, Minami-ku Saitama-shi, Saitama, 336-0022, Japan TEL: +81-48-836-3671 FAX: +81-48-836-3670 Sapporo Service Center 4-26-25, Atsubetsuminami, Atsubetsu-ku Sapporo-shi, Hokkaido, 004-0022, Japan TEL: +81-11-802-3761 FAX: +81-11-802-3763Sendai Service Center 3-4-8, Asutonagamachi, Taihaku-ku Sendai-shi, Miyagi, 982-0007, Japan TEL: +81-22-748-1231 FAX: +81-22-748-1232 Kita-kanto Service Center 232-2, Imaizumicho, Utsunomiya-shi, Tochigi, 321-0962, Japan TEL: +81-28-600-6511 FAX: +81-28-600-6512 Takasaki Service Center 5-8, Wadatanakamachi, Takasaki-shi, Gumma, 370-0844, Japan TEL: +81-27-326-0605 FAX: +81-27-326-0686 Tsuchiura Service Center Toyama Bldg., 10-12, Senzokucho, Tsuchiura-shi, Ibaraki, 300-0046, Japan TEL: +81-29-826-2531 FAX: +81-29-826-2320 Keihin Service Center INOX Bldg., 4-10-12, Minamishinagawa, Shinagawa-ku, Tokyo, 140-0004, Japan TEL: +81-3-5769-0041 FAX: +81-3-5769-0039 Yokohama Service Center Higashitotsuka N&F1, 87-4, Kawakamicho, Totsuka-ku Yokohama-shi, Kanagawa, 244-0805, Japan TEL: +81-45-820-1155 FAX: +81-45-821-2211 Chiba Service Center 529-1, Futagocho, Funabashi-shi, Chiba, 273-0034, Japan TEL: +81-47-302-6081 FAX: +81-47-302-6084

Nagoya Service Center 20, Terugaoka, Meito-ku Nagoya-shi, Aichi, 465-0042, Japan TEL: +81-52-777-6071 FAX: +81-52-777-6061 Shizuoka Service Center Ichikawa Bldg., 2-2-25, Chuocho, Fuji-shi, Shizuoka, 417-0052, Japan TEL: +81-545-54-3051 FAX: +81-545-54-3048 Hokuriku Service Center Futakuchimachi, Toyama-shi, Toyama, 939-8211, Japan TEL: +81-76-422-9070 FAX: +81-76-422-9071 Osaka Service Center Etani No. 5 Bldg., 3-20, Yoshinocho, Suita-shi, Osaka, 564-0054, Japan TEL: +81-6-6339-3741 FAX: +81-6-6339-3744 Kobe Service Center 3-4-16, Eizawacho, Hyogo-ku Kobe-shi, Hyogo, 652-0816, Japan TEL: +81-78-579-6770 FAX: +81-78-579-6771 Chugoku Service Center 2-25-13, Kubo, Onomichi-shi, Hiroshima, 722-0045, Japan TEL: +81-848-20-8051 FAX: +81-848-20-8052 Kyushu Service Center No.3 Hirano Bldg., 2-6-15, Toko, Hakata-ku Fukuoka-shi, Fukuoka, 812-0008, Japan TEL: +81-92-475-0057 FAX: +81-92-475-0068Tokyo Techinical Center 4-25-13, Shirahata, Minami-ku Saitama-shi, Saitama, 336-0022, Japan TEL: +81-48-836-3671 FAX: +81-48-836-3670

3-1-1, Toyosu , Koto-ku, Tokyo, 135-0061, JapanHead Offi ce

TEL: +81-3-6204-8181 FAX: +81-3-6204-8855http://www.ihi.co.jp/ilm/


Company Overview

Quality & License - Offering a high-quality logistics service for peace of mind -

ihi logistics & machin ery company profile...2020/03/12 · company profile ihi logistics &...

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