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  • 7/22/2019 IHS Nylon

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    Paul Blanchard

    Director, Engineering Plastics

    IHS Chemical

    Motor Vehicle Metals & Resins Conference

    May 23, 2013

    Polypropylene & Nylon

    Market Overview

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    Polypropylene

    Market Overview

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Propylene Market View2012 Global PG/CG Propylene Market

    Acrylic Acid4%

    Acrylonitrile7%

    Cumene4% Oxo Alc.

    8%

    Polypropylene68%

    Propylene Oxide7%

    Others2%

    Produ ct ion = 80.2 Mil l ion

    Metr ic Tons

    Domest ic Demand = 80.4 Mil l ion

    Metr ic Tons

    Stm.Crackers

    54.6%

    FCCSplitters

    31.6%

    Dehydro4.8%

    Metathesis

    4.1%

    OlefinCracking

    0.3%

    Gas-to-Olefins

    1.2%

    HS FCC2.7%

    Others On-Purpose

    0.7%

    DemandSupply

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Propylene Market ViewU.S. PDH Margins Attract ing New Investment 2012 cash cos ts

    0

    9

    18

    27

    36

    45

    54

    63

    73

    82

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    U.S. PDH MDE PDH China CTO West EuropeNaphtha

    U.S. Splitter Northeast AsiaNaphtha

    Northeast AsiaPDH

    U.S.Metathesis

    U.S. Dollars Per Metric Ton U.S. Cents Per Pound

    U.S. RG Price

    U.S. PG Price

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Demand

    Global demand exceeds GDP driven by Asia and growth

    economies in Latin America, Indian Subcontinent and Middle East

    Developed economies continue to lag GDP

    Capacity

    Significant increases before, during and after global recession have

    created global oversupply condition focused in Northeast Asia.

    Costs and Margins Non-integrated producers challenged especially as PDH and Coal

    capacity grows.

    PP to remain at premium to PE but cost advantaged to PS, PET

    Polypropylene : Global Overview

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    North America

    20%South America

    6%

    Europe20%

    Northeast Asia31%

    Southeast Asia8%

    Africa/MiddleEast10%

    IndianSubcontinent

    5%

    2012-2022 AAGRWest Europe = 1.3%

    North America = 2.0%

    South America = 4.5%

    Northeast Asia = 4.9%

    2012 Total Global

    Demand = 53.9 Million Metric Tons

    Polypropylene Demand

    Global AAGR

    12-17 = 4.9%

    12-22 = 4.3%

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    -2.0

    -1.0

    0.0

    1.0

    2.0

    3.0

    4.0

    5.06.0

    2007 2009 2011 2013 2015 2017 2019 2021 2018 2020 2022North America South America Europe

    Africa/Middle East Indian Sub. Northeast Asia

    Southeast Asia Global Demand Growth

    Million Metric Tons

    Growth in Middle East and China

    Leads to Polyp ropy lene Over-Capacity

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Coal-To-Propyleneto Polypropylene

    PP Projects, Million Metric Tons

    0

    5

    10

    15

    20

    25

    30

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

    CTP/CTO Based PDH BasedCrude Based On Purpose PP as a % of Capacity

    % of Capacity

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    As Supply Pressure Builds,

    Where will Middle East PP Go?

    22

    61

    550

    30

    408

    376

    1057

    1213

    * 2012 Exports in -000- Metric Tons

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Lower DomesticDemand

    Increasing Imports

    Declining Exports

    Share of Global Production

    Declines

    Rationalization of 4-5 %Expected

    Multiple Challenges for Western Europe

    70

    75

    80

    85

    90

    95

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    7.0

    8.0

    9.0

    10.0

    11.0

    12.0

    2007 2009 2011 2013 2015 2017 2019 2021Domestic Demand Imports

    Exports Nameplate Capacity

    Op Rate

    Million Metric Tons Operating Rate, %

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Significant Shift for Global Trade

    2012 Net Trade

    2017 Net Trade

    (Thousand Metric Tons)

    289

    -240

    373

    3116

    -567

    195

    -2075

    -331

    -370

    -1177

    490

    -743

    2946

    -732

    -754

    -248

    18

    201

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    -9.0

    0.0

    9.0

    2007 2009 2011 2013 2015 2017 2019 2021

    North America South America EuropeMiddle East Africa Indian SubcontinentNortheast Asia Southeast Asia

    Polypropylene Net Trade, Million Metric Tons

    Global Net Trade

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Regional Prices Reflect Global Demand

    Slowdown & Overcapacity

    661

    1,323

    1,984

    2,646

    30

    60

    90

    120

    Jan-08 Jan-09 Jan-10 Jan-11 Jan-12 Jan-13 Jan-14

    North America Discounted West Europe DiscountedNorth America Spot Export CFR China

    Price, Dollars Per Metric TonPrice, Cents Per Pound

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    -25

    -15

    -5

    5

    15

    25

    20

    40

    60

    80

    100

    120

    Jan-09 Sep-09 May-10 Jan-11 Sep-11 May-12 Jan-13 Sep-13 May-14

    Surcharge/Discount, Imported Resins NAM Discounted Price, IHS Estimate

    Imported Resin Price Estimate*

    North American Price, Cents Per Pound Surcharge/Discount, Cents per Pound

    Surcharge

    Discount

    Arbitrage Windows Will Open and Close

    * China PP Spot CFR + freight + tariff + transfer to bulk + domestic transportation

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    661

    1102

    1543

    1984

    30

    50

    70

    90

    2007 2009 2011 2013 2015 2017 2019 2021NAM Discounted Contract NAM Spot Export

    WEP Discounted Contract NEA Spot CFR China

    Price, Cents Per Pound Price, Dollars Per Metric Ton

    Regional Prices Trend to Alignment

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Cost position to dampen domestic demand short term

    Ratio of PP/HDPE cost and volatility restricting growth

    Excess propane from shale will drive new investments in on-

    purpose propylene capacity

    A portion of that new propylene capacity will need to be monetized in the

    form of polypropylene which will need to depend on export demand

    outside the Americas region

    Prior to new on-purpose propylene capacity additions, volatility

    to continue

    Propylene supply not expected to improve until 2017

    Loss in PP capacity over the past few years combined with decreaseddomestic and export demand and increased propylene inventory positions

    has helped rebalance the propylene market.

    Still, supply demand remains tight and any unplanned outages have

    immediate affects

    North America Polypropylene Outlook

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Polypropylene Conclusions

    Short Term High Cost, Regional Demand Shifts,

    Overcapacity

    Major Trade Shifts, Regional Price Differentials

    Challenges for Western Europe New Capacity for North America

    Longer Term

    Over-Capacity Persists

    New Trade Shifts to Consider

    Regional Prices Trend to Alignment

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Major events that could derail

    the baseline forecast

    Government intervention

    concerning hydraulic fracking

    A compression of the global crude

    oil/natural gas spread.

    An extended global economicslowdown

    Rapid development of shale plays

    in other regions which provide

    advantaged feedstocks

    Development of economical

    alternate routes to ethylene

    production

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    Nylon 6 & 6,6

    Market Overview

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Demand Overview

    Feedstock impact

    Structural changes insupply / demand

    Outlook for prices

    Overview : Nylon 6 & Nylon 6,6

    Chrysler oil pan in BASF Ultramid by Mahle

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent. 21

    2012 Global Nylon Resin Demand

    Demand = 6.1 Mil l ion Metric Tons

    Nylon 6 Fiber46%

    Nylon 6 ETP24%

    Nylon 6,6 ETP18%

    Nylon 6,6Fiber12%

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    2012 Global Nylon ETP Demand

    2012 Global Demand 2.6 Mil l ion Metr ic Tons

    Automotive &Truck35%

    Electrical &Electronic

    12%

    Appliances

    8%

    Film & Coating15%

    Wire & Cable1%

    Consumer10%

    Industrial/

    Machinery13%

    Others6%

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    2012 Global Nylon ETP Demand

    0 100 200 300 400 500 600

    Others

    Industrial

    Consumer

    Wire/CableFilm/Coating

    Appliance

    E/E

    Automotive

    Nylon 6 Nylon 6,6

    Thousand Tons

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    HoneywellDSM - Europe

    BASF, DSM,UBE, Univex,

    Baling PC,

    Mitsubishi

    Benzene Cyclohexane Caprolactam Nylon 6

    Nylon 6 Producers:

    Benzene

    Cumene PhenolCyclo-

    hexanone

    Propylene

    Nylon 6 Chain Overview

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Global Capacity = 6.2 Mil l ion Metr ic Tons

    Nylon 6 Capacity

    North

    America12% South

    America1%

    Europe17%

    CIS & BalticStates

    6%

    Middle East0.26%Indian

    Subcontinent2%

    NortheastAsia

    58%

    Southeast

    Asia4%

    Capacity by Region

    BASF SE8%

    Li Peng6%

    DSM5%

    FormosaGroup

    4%

    Zig Sheng4%

    SINOPEC3%

    UbeIndustries

    3%

    Others67%

    Top Produc ers

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Global Demand for Nylon 6 Resin

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%100%

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    7.08.0

    2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

    Engineering Plastic Demand Fiber Demand Total Capacity Forecast

    Million Metric Tons Operating Rate

    Nylon Resin Capacity Changes

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Nylon Resin Capacity Changes

    Nylon 6

    -100

    0

    100

    200

    300

    400

    500

    600

    2012 2013 2014 2015 2016 2017

    West Europe CIS & Baltic States China Rest of Asia

    Thousand Metric Tons

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    0

    200

    400

    600

    800

    1,000

    1,200

    1,400

    2012 2013 2014 2015 2016 2017

    Europe CIS & Baltic States China Rest of Asia

    Thousand Metric Tons

    Caprolactam Capacity Changes

    North America Nylon 6 Resins Cash Cost

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    North America Nylon 6 Resins Cash Cost

    and ETP Market Price

    -20

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    Jan-10 Jul-10 Jan-11 Jul-11 Jan-12 Jul-12 Jan-13 Jul-13

    Nylon 6 Cash Cost Nylon 6 Pre-tax Margin N6 Market Price

    Cents Per Pound

    ~

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Nylon 6 growth in Asia tightened caprolactamsupply in 2011, pressuring polymer prices upwardglobally. This has changed

    North American suppliers have relied on exports

    of caprolactam and nylon 6 Asia demand slump limits export opportunity

    Buyers market on base resin emerging

    New capacity announced in China is built ahead of

    demand

    Nylon 6 Summary

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Ascend

    Asahi

    Invista, DuPont

    Rhodia, Shenma

    Benzene Cyclohexane Adipic Acid

    Adipo-

    nitrile

    HMDA

    Nylon 6,6

    Crude C4 Butadiene

    Nylon 6,6 Producers:

    Propylene

    Ammonia

    Acrylonitrile

    Nylon 6,6 Chain Overview

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Nylon 6,6 Capacity

    Ascend21%

    Invista16%

    DuPont14%

    Solvay/Rhodia

    12%

    ShenmaIndustrial

    8%

    BASF SE5%

    RadiciChim SpA

    4%

    Others20%

    Top Producers

    Global Capacity = 2.4 Mil l ion Metr ic Tons

    N. America41%

    S. America5%

    Europe25%

    CIS & Baltics1%

    Africa/Middle East

    3%

    NE Asia23%

    SE Asia2%

    Capacity by Region

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Global Adiponitrile Capacity

    Ascend

    20%

    Invista60%

    Solvay/Rhodia15%

    Asahi Kasei5%

    ADN Capacity = 1.7 Mil l ion Metr ic Ton s

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Nylon 6,6 Global Capacity Additions

    0

    20

    40

    60

    80

    100

    120

    2012 2013 2014 2015 2016 2017

    West Europe Middle East Northeast Asia

    Thousand Metric Tons

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Global Nylon 6,6 Demand

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

    Fiber Demand Engineering Plastic Demand Total Capacity Forecast

    Million Metric Tons Operating Rate

    Butadiene Price Forecast

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Butadiene Price ForecastS. Korea, West Europe, and the United States

    0

    25

    50

    75

    100

    125

    150

    175

    200

    0

    551

    1102

    1653

    2205

    2756

    3307

    3858

    4409

    09 AprJulOct 10 AprJulOct 11 AprJulOct 12 AprJulOct 13 AprJulOct

    Spot Korea, FOB Contract WEP, CIF Contract USA, FOB

    Dollars Per Metric Ton Cents Per Pound

    North America Nylon 6 6 Resin Cash Cost

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    North America Nylon 6,6 Resin Cash Cost

    And Market Price

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    Jan-10 Jul-10 Jan-11 Jul-11 Jan-12 Jul-12 Jan-13 Jul-13

    Nylon 6,6 Cash Cost Nylon 6,6 Pre-tax Margin Nylon 6,6 Market Price

    Cents Per Pound

    ~

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    2012, IHS Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.

    Supply of nylon 6,6 intermediate adiponitrile isstabilizing factor that supports the market

    Suppliers have capacity to grow

    Competitive intensity has increased

    Invistas Shanghai investment in nylon 6,6

    intermediates and polymer is progressing

    toward 2015-2016 startup

    Nylon 6,6 Summary

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    Thank You