ihs nylon
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Paul Blanchard
Director, Engineering Plastics
IHS Chemical
Motor Vehicle Metals & Resins Conference
May 23, 2013
Polypropylene & Nylon
Market Overview
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Polypropylene
Market Overview
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Propylene Market View2012 Global PG/CG Propylene Market
Acrylic Acid4%
Acrylonitrile7%
Cumene4% Oxo Alc.
8%
Polypropylene68%
Propylene Oxide7%
Others2%
Produ ct ion = 80.2 Mil l ion
Metr ic Tons
Domest ic Demand = 80.4 Mil l ion
Metr ic Tons
Stm.Crackers
54.6%
FCCSplitters
31.6%
Dehydro4.8%
Metathesis
4.1%
OlefinCracking
0.3%
Gas-to-Olefins
1.2%
HS FCC2.7%
Others On-Purpose
0.7%
DemandSupply
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Propylene Market ViewU.S. PDH Margins Attract ing New Investment 2012 cash cos ts
0
9
18
27
36
45
54
63
73
82
0
200
400
600
800
1000
1200
1400
1600
U.S. PDH MDE PDH China CTO West EuropeNaphtha
U.S. Splitter Northeast AsiaNaphtha
Northeast AsiaPDH
U.S.Metathesis
U.S. Dollars Per Metric Ton U.S. Cents Per Pound
U.S. RG Price
U.S. PG Price
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Demand
Global demand exceeds GDP driven by Asia and growth
economies in Latin America, Indian Subcontinent and Middle East
Developed economies continue to lag GDP
Capacity
Significant increases before, during and after global recession have
created global oversupply condition focused in Northeast Asia.
Costs and Margins Non-integrated producers challenged especially as PDH and Coal
capacity grows.
PP to remain at premium to PE but cost advantaged to PS, PET
Polypropylene : Global Overview
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North America
20%South America
6%
Europe20%
Northeast Asia31%
Southeast Asia8%
Africa/MiddleEast10%
IndianSubcontinent
5%
2012-2022 AAGRWest Europe = 1.3%
North America = 2.0%
South America = 4.5%
Northeast Asia = 4.9%
2012 Total Global
Demand = 53.9 Million Metric Tons
Polypropylene Demand
Global AAGR
12-17 = 4.9%
12-22 = 4.3%
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-2.0
-1.0
0.0
1.0
2.0
3.0
4.0
5.06.0
2007 2009 2011 2013 2015 2017 2019 2021 2018 2020 2022North America South America Europe
Africa/Middle East Indian Sub. Northeast Asia
Southeast Asia Global Demand Growth
Million Metric Tons
Growth in Middle East and China
Leads to Polyp ropy lene Over-Capacity
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Coal-To-Propyleneto Polypropylene
PP Projects, Million Metric Tons
0
5
10
15
20
25
30
0.0
1.0
2.0
3.0
4.0
5.0
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
CTP/CTO Based PDH BasedCrude Based On Purpose PP as a % of Capacity
% of Capacity
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As Supply Pressure Builds,
Where will Middle East PP Go?
22
61
550
30
408
376
1057
1213
* 2012 Exports in -000- Metric Tons
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Lower DomesticDemand
Increasing Imports
Declining Exports
Share of Global Production
Declines
Rationalization of 4-5 %Expected
Multiple Challenges for Western Europe
70
75
80
85
90
95
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
2007 2009 2011 2013 2015 2017 2019 2021Domestic Demand Imports
Exports Nameplate Capacity
Op Rate
Million Metric Tons Operating Rate, %
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Significant Shift for Global Trade
2012 Net Trade
2017 Net Trade
(Thousand Metric Tons)
289
-240
373
3116
-567
195
-2075
-331
-370
-1177
490
-743
2946
-732
-754
-248
18
201
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-9.0
0.0
9.0
2007 2009 2011 2013 2015 2017 2019 2021
North America South America EuropeMiddle East Africa Indian SubcontinentNortheast Asia Southeast Asia
Polypropylene Net Trade, Million Metric Tons
Global Net Trade
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Regional Prices Reflect Global Demand
Slowdown & Overcapacity
661
1,323
1,984
2,646
30
60
90
120
Jan-08 Jan-09 Jan-10 Jan-11 Jan-12 Jan-13 Jan-14
North America Discounted West Europe DiscountedNorth America Spot Export CFR China
Price, Dollars Per Metric TonPrice, Cents Per Pound
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-25
-15
-5
5
15
25
20
40
60
80
100
120
Jan-09 Sep-09 May-10 Jan-11 Sep-11 May-12 Jan-13 Sep-13 May-14
Surcharge/Discount, Imported Resins NAM Discounted Price, IHS Estimate
Imported Resin Price Estimate*
North American Price, Cents Per Pound Surcharge/Discount, Cents per Pound
Surcharge
Discount
Arbitrage Windows Will Open and Close
* China PP Spot CFR + freight + tariff + transfer to bulk + domestic transportation
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661
1102
1543
1984
30
50
70
90
2007 2009 2011 2013 2015 2017 2019 2021NAM Discounted Contract NAM Spot Export
WEP Discounted Contract NEA Spot CFR China
Price, Cents Per Pound Price, Dollars Per Metric Ton
Regional Prices Trend to Alignment
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Cost position to dampen domestic demand short term
Ratio of PP/HDPE cost and volatility restricting growth
Excess propane from shale will drive new investments in on-
purpose propylene capacity
A portion of that new propylene capacity will need to be monetized in the
form of polypropylene which will need to depend on export demand
outside the Americas region
Prior to new on-purpose propylene capacity additions, volatility
to continue
Propylene supply not expected to improve until 2017
Loss in PP capacity over the past few years combined with decreaseddomestic and export demand and increased propylene inventory positions
has helped rebalance the propylene market.
Still, supply demand remains tight and any unplanned outages have
immediate affects
North America Polypropylene Outlook
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Polypropylene Conclusions
Short Term High Cost, Regional Demand Shifts,
Overcapacity
Major Trade Shifts, Regional Price Differentials
Challenges for Western Europe New Capacity for North America
Longer Term
Over-Capacity Persists
New Trade Shifts to Consider
Regional Prices Trend to Alignment
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Major events that could derail
the baseline forecast
Government intervention
concerning hydraulic fracking
A compression of the global crude
oil/natural gas spread.
An extended global economicslowdown
Rapid development of shale plays
in other regions which provide
advantaged feedstocks
Development of economical
alternate routes to ethylene
production
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Nylon 6 & 6,6
Market Overview
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Demand Overview
Feedstock impact
Structural changes insupply / demand
Outlook for prices
Overview : Nylon 6 & Nylon 6,6
Chrysler oil pan in BASF Ultramid by Mahle
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2012 Global Nylon Resin Demand
Demand = 6.1 Mil l ion Metric Tons
Nylon 6 Fiber46%
Nylon 6 ETP24%
Nylon 6,6 ETP18%
Nylon 6,6Fiber12%
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2012 Global Nylon ETP Demand
2012 Global Demand 2.6 Mil l ion Metr ic Tons
Automotive &Truck35%
Electrical &Electronic
12%
Appliances
8%
Film & Coating15%
Wire & Cable1%
Consumer10%
Industrial/
Machinery13%
Others6%
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2012 Global Nylon ETP Demand
0 100 200 300 400 500 600
Others
Industrial
Consumer
Wire/CableFilm/Coating
Appliance
E/E
Automotive
Nylon 6 Nylon 6,6
Thousand Tons
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HoneywellDSM - Europe
BASF, DSM,UBE, Univex,
Baling PC,
Mitsubishi
Benzene Cyclohexane Caprolactam Nylon 6
Nylon 6 Producers:
Benzene
Cumene PhenolCyclo-
hexanone
Propylene
Nylon 6 Chain Overview
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Global Capacity = 6.2 Mil l ion Metr ic Tons
Nylon 6 Capacity
North
America12% South
America1%
Europe17%
CIS & BalticStates
6%
Middle East0.26%Indian
Subcontinent2%
NortheastAsia
58%
Southeast
Asia4%
Capacity by Region
BASF SE8%
Li Peng6%
DSM5%
FormosaGroup
4%
Zig Sheng4%
SINOPEC3%
UbeIndustries
3%
Others67%
Top Produc ers
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Global Demand for Nylon 6 Resin
20%
30%
40%
50%
60%
70%
80%
90%100%
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.08.0
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Engineering Plastic Demand Fiber Demand Total Capacity Forecast
Million Metric Tons Operating Rate
Nylon Resin Capacity Changes
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Nylon Resin Capacity Changes
Nylon 6
-100
0
100
200
300
400
500
600
2012 2013 2014 2015 2016 2017
West Europe CIS & Baltic States China Rest of Asia
Thousand Metric Tons
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0
200
400
600
800
1,000
1,200
1,400
2012 2013 2014 2015 2016 2017
Europe CIS & Baltic States China Rest of Asia
Thousand Metric Tons
Caprolactam Capacity Changes
North America Nylon 6 Resins Cash Cost
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North America Nylon 6 Resins Cash Cost
and ETP Market Price
-20
0
20
40
60
80
100
120
140
160
180
Jan-10 Jul-10 Jan-11 Jul-11 Jan-12 Jul-12 Jan-13 Jul-13
Nylon 6 Cash Cost Nylon 6 Pre-tax Margin N6 Market Price
Cents Per Pound
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Nylon 6 growth in Asia tightened caprolactamsupply in 2011, pressuring polymer prices upwardglobally. This has changed
North American suppliers have relied on exports
of caprolactam and nylon 6 Asia demand slump limits export opportunity
Buyers market on base resin emerging
New capacity announced in China is built ahead of
demand
Nylon 6 Summary
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Ascend
Asahi
Invista, DuPont
Rhodia, Shenma
Benzene Cyclohexane Adipic Acid
Adipo-
nitrile
HMDA
Nylon 6,6
Crude C4 Butadiene
Nylon 6,6 Producers:
Propylene
Ammonia
Acrylonitrile
Nylon 6,6 Chain Overview
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Nylon 6,6 Capacity
Ascend21%
Invista16%
DuPont14%
Solvay/Rhodia
12%
ShenmaIndustrial
8%
BASF SE5%
RadiciChim SpA
4%
Others20%
Top Producers
Global Capacity = 2.4 Mil l ion Metr ic Tons
N. America41%
S. America5%
Europe25%
CIS & Baltics1%
Africa/Middle East
3%
NE Asia23%
SE Asia2%
Capacity by Region
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Global Adiponitrile Capacity
Ascend
20%
Invista60%
Solvay/Rhodia15%
Asahi Kasei5%
ADN Capacity = 1.7 Mil l ion Metr ic Ton s
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Nylon 6,6 Global Capacity Additions
0
20
40
60
80
100
120
2012 2013 2014 2015 2016 2017
West Europe Middle East Northeast Asia
Thousand Metric Tons
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Global Nylon 6,6 Demand
40%
50%
60%
70%
80%
90%
100%
0.0
0.5
1.0
1.5
2.0
2.5
3.0
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Fiber Demand Engineering Plastic Demand Total Capacity Forecast
Million Metric Tons Operating Rate
Butadiene Price Forecast
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Butadiene Price ForecastS. Korea, West Europe, and the United States
0
25
50
75
100
125
150
175
200
0
551
1102
1653
2205
2756
3307
3858
4409
09 AprJulOct 10 AprJulOct 11 AprJulOct 12 AprJulOct 13 AprJulOct
Spot Korea, FOB Contract WEP, CIF Contract USA, FOB
Dollars Per Metric Ton Cents Per Pound
North America Nylon 6 6 Resin Cash Cost
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North America Nylon 6,6 Resin Cash Cost
And Market Price
0
20
40
60
80
100
120
140
160
180
200
Jan-10 Jul-10 Jan-11 Jul-11 Jan-12 Jul-12 Jan-13 Jul-13
Nylon 6,6 Cash Cost Nylon 6,6 Pre-tax Margin Nylon 6,6 Market Price
Cents Per Pound
~
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Supply of nylon 6,6 intermediate adiponitrile isstabilizing factor that supports the market
Suppliers have capacity to grow
Competitive intensity has increased
Invistas Shanghai investment in nylon 6,6
intermediates and polymer is progressing
toward 2015-2016 startup
Nylon 6,6 Summary
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Thank You