implants · 2019-06-21 · • reduced tendency of cold welding of titanium implants • increased...

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PRL PROlock Radius Locking Plate 2.0 Implants trauma

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Page 1: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

PRLPROlock Radius Locking Plate 2.0

Implantstrauma

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Page 2: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

www.its-implantusa.com

WARNING: If there is no sufficient bone healing, wrong or incomplete postoperative care, plate might break.

CAUTION: Federal Law (USA) restricts this device to sale by or on the order of a board certified physician.

All ITS plates are preformed anatomically as a matter of principle. If adjustment of the plate to the shape of the bone is required, this is possible by carefully bending gently in one direction once. Particular care is required when bending in the region of a plate hole, as deformation of the plate may lead to a failure of the locking mechanism. The plate must not be buckled or bent several times. This is particularly important in the case of titanium implants, to prevent material fatigue and subsequent failure. The method of bending is the conscious responsibility of the operating doctor; I.T.S. GmbH can accept no liability whatsoever for this.

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Page 3: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

1. Introduction

P. 5 PrefaceP. 6 ScrewsP. 7 PropertiesP. 8 Advanced PropertiesP. 9 Drill BlockP. 10 Indications & Contraindications P. 10 Time of operation

2. Surgical Technique

P. 12 Pre-operative patient preparationP. 13 AccessP. 13 ImplantationP. 21 Postoperative treatmentP. 21 ExplantationP. 21 Summary

3. Information

P. 23 LockingP. 23 Dotize®P. 24 Order list

Contents

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Page 4: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

Introduction

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Page 5: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Preface

The development of the PROlock Radius Locking Plate 2.0 is based on the excellent results of the previous ITS. Radius Plates.

The special feature of this implant is the free choice of screw placement. The user is able to set any desired screw in any hole (except oblong hole).

Minimization of flexor tendon irritation due to the anatomical plate design and rounded edges.Precise and rapid screw placement of the distal plate holes with predefined angles using the radiolucent drill guide.

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Page 6: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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32271-XX

61203-100

56095-70

37303-XX

61203-100

56095-70

35164-150

37304-XX

61243-100

56095-70

37241-XX

61183-100

56095-70

WARNING: Only the screw types listed above are compatible for this plate system. All other screw types are not intended for this use.

Screws

Cortical Screw, D=2.7mm

Spiral Drill, D=2.0mm, L=100mm, AO Connector

Screwdriver, Torque, T9x70

Cancellous Stabilization Screw, D=3.0mm, RH

Spiral Drill, D=2.0mm, L=100mm, AO Connector

Screwdriver, Torque, T9x70

Guide Wire, Steel, D=1.6mm, L=150mm, TR, w. thread

Cortical Stabilization Screw, D=3.0mm, RH

Spiral Drill, D=2.4mm, L=100mm, AO Connector

Screwdriver, Torque, T9x70

Stabilization Screw, D=2.4mm, RH

Spiral Drill, D=1.8mm, L=100mm, AO Connector

Screwdriver, Torque, T9x70

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Page 7: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

7 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 305 310 315 320 325 330 335 340 345 350

21034-55 holes

63mm

21033-33 holes

49mm

21033-55 holes

63mm

21032-33 holes

49mm

21032-55 holes

63mm

21031-33 holes

49mm

21031-55 holes

63mm

21032-77 holes

77mm

21032-99 holes

91mm

21032-1111 holes

105mm

21031-77 holes

77mm

21031-99 holes

91mm

21031-1111 holes

105mm

Left Right

21034-33 holes

49mm

112

112

2825

25

2528

2511 11

3 3

1111

22

PropertiesProperties of the material:

• Plate material: Titanium• Material of screws: TiAl6V4 ELI• Easier removal of the implant after the

fracture has healed• Improved fatigue strength of the

implant• Reduced risk of cold welding• Reduced risk of inflammation and

allergy

Properties of the implant:

• Multi-directional locking• Left/right version• Minimization of flexor tendon irritation

due to anatomical plate design• K-Wire holes for preliminary plate

fixation• Oblong hole for optimal positioning

and adjustment of radius length• Plate lengths: 3, 5-hole• Wide version: 3, 5-hole• Narrow version: 3-hole• Optional long plates: 7, 9, 11-hole• Drill block for standard and wide plates

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Page 8: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

8

Version left

Version right

Advanced PropertiesPROlock 2.0:

• Predefined angles of the distal holes

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Page 9: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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59026 590236m

mIdentification of screw length:

• PROlock II in single-hand design depth gauge (59026) can be pushed through the drill block to the plate, thus the thickness of the drill block does not need to be considered

• When using the standard design PROlock depth gauge (59023) subtract 6mm from the measured value

Properties:

• Precise and rapid screw placement with predefined angles

• Easy mounting and dismounting• Radiolucent• Allows for screw insertion through drill

block• Color coding for left and right version

Drill Block

Assembling:

• Slide the drill block to the distal end till it audibly engages into the designated holes.

• Fix the drill block with the fixing screw (62507) for proper fixation.

Left Right

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Page 10: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Indications, Contraindications & Time of operationIndications:

• Complex intra- & extra-articular fractures of the distal radius with comminuted zone• Corrective osteotomy of the distal radius

Contraindications:

• Very advanced osteoporosis with soft bones• Disintegration of the radius-joint surfaces to the extent that there is no support for

screws• Obesity• Lack of patient compliance

Time of operation:

• Acute, on the day of the accident• After regression of the swelling

• In the case of additional questions concerning the wrist surface, a CT scan can be performed.

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Page 11: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

2.

Surgical Technique

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Page 12: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Pre-operative patient preparation• The patient is placed in the supine position with pneumatic partial deprivation of

blood supply• The hand is positioned on a radiolucent surgical hand table

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Page 13: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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AccessThe skin incision is performed volarly on the distal forearm above the tendon of the flexor carpi radialis and reaching to the crease of the wrist (FCR-approach).Split the deep fascia of the forearm. Release the pronator quadratus muscle from the distal radius beginning at the radial edge.

ImplantationSuspending the thumb with a counterpoise, the fracture is loosened and the length restored.The individual fragments are reduced with the appropriate instrumentation, and, if necessary, the comminuted zones are filled with bone substitute to achieve a provisional reduction in position and length.

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Page 14: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Possible temporary fixation of individual fragments using a guide wire, steel, D=1.6mm, L=150mm, TR w. Thrd. (35164-150) - check reduction under fluoroscopy.After anatomical reduction is achieved, the implant is chosen and, if required, its contour can be modified.

First, fill the oblong hole with a D=2.7mm cortical screw (32271-XX) (suitable drills see page 6). Check the reduction and position of the plate under fluoroscopy.

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Page 15: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Due to the oblong hole it is possible to adjust the plate position either distal or proximal.

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Page 16: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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For temporary fixation of the fragments there are 3 distal K-wire holes.

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Page 17: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Next fill the shaft holes with either D=3.0mm cortical stabilization screws (37304-XX) or with D=2.7mm cortical screws (32271-XX) (suitable drills see page 6).

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Page 18: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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After re-checking the reduction, 4 or more D=3.0mm cancellous stabilization screws (37303-XX) or D=2.4mm stabilization screws (37241-XX) should be used for the relevant fragments (suitable drills see page 6). Pay attention that the distal locking screws are placed as closely to the wrist surface as possible in order to take advantage of the hard subchondral bone.Two rows of screws are recommended to provide optimal support to the articular surface especially if only the D=2.4mm stabilization screw is used. Final check under fluoroscopy.

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Page 19: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

19

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Page 20: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Page 21: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Postoperative treatment• Dorsal splint (1-2 weeks)• Physical therapy

ExplantationRemoval is possible, if desired by the patient.Implant removal 6 months after surgery.

The problem of cold welding was resolved by using a special surface treatment (for further information see page 23).

SummaryThe ITS. locking Radius Plate has proven itself in extension fractures of the distal radius with a dorsal comminution zone.Using this technology, an anatomic reduction was achieved and maintained until healing occured.Due to the low immobilization time of 2 weeks, rapid rehabilitation and early movement of the wrist could be achieved.Development of the PROlock Radius Locking Plate 2.0 is based on the excellent results of the ITS. Radius Plates. A series of improvements have simplified the procedure.

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Page 22: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

3.

Information

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Page 23: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Dotize®

* White Paper: Ti6Al4V with Anodization Type II: Biological Behavior and Biomechanical Effects; Axel Baumann, Nils Zander

• Oxygen and silicon absorbing conversion layer• Decrease in protein adsorption• Closing of micro pores and micro cracks• Reduced risk of inflammation and allergy• Hardened titanium surface• Reduced tendency of cold welding of titanium implants• Increased fatigue resistance of implants• Improved wear and friction characteristics

Chemical process - anodization in a strong alkaline solution*

Ti-OxidType - III

Dotize® Type - II

Anodization Type II leads to following benefits*

Locking

30°

Locking works because:

• Screw material (TiAlV) is slightly harder than plate material (Titanium Grade 2)

• Screw head forms thread into the plate (no cutting)

Benefits:

• ± 15° and Locking• No pre threading• No cold welding• No debris• You can re-set the screw up to 3 times

Type III anodization

• Layer thickness 60-200nm + Different colors - Implant surface remains sensitive to: Chipping

Peeling Discoloration

Dotize Type II anodization

• Layer thickness 2000-10 000nm + Film becomes an interstitial part of the titanium - No visible cosmetic effect

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Page 24: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Order listRadius Plate PROlock II, 3-hole, Right 21031-3Radius Plate PROlock II, 3-hole, Left 21032-3Radius Plate PROlock II, 5-hole, Right 21031-5Radius Plate PROlock II, 5-hole, Left 21032-5

Radius Plate PROlock II, 3-hole, Right, Narrow 21035-3Radius Plate PROlock II, 3-hole, Left, Narrow 21036-3

Radius Plate PROlock II, 3-hole, Right, Wide 21033-3Radius Plate PROlock II, 3-hole, Left, Wide 21034-3Radius Plate PROlock II, 5-hole, Right, Wide 21033-5Radius Plate PROlock II, 5-hole, Left, Wide 21034-5

Special lengths (on request)

Radius Plate PROlock II, 7-hole, Right 21031-7Radius Plate PROlock II, 7-hole, Left 21032-7Radius Plate PROlock II, 9-hole, Right 21031-9Radius Plate PROlock II, 9-hole, Left 21032-9Radius Plate PROlock II, 11-hole, Right 21031-11Radius Plate PROlock II, 11-hole, Left 21032-11

Cancellous Stabilization Screw, D=3.0mm, L=10mm, RH 37303-10 Cancellous Stabilization Screw, D=3.0mm, L=12mm, RH 37303-12Cancellous Stabilization Screw, D=3.0mm, L=14mm, RH 37303-14Cancellous Stabilization Screw, D=3.0mm, L=16mm, RH 37303-16Cancellous Stabilization Screw, D=3.0mm, L=18mm, RH 37303-18Cancellous Stabilization Screw, D=3.0mm, L=20mm, RH 37303-20Cancellous Stabilization Screw, D=3.0mm, L=22mm, RH 37303-22Cancellous Stabilization Screw, D=3.0mm, L=24mm, RH 37303-24Cancellous Stabilization Screw, D=3.0mm, L=26mm, RH 37303-26Cancellous Stabilization Screw, D=3.0mm, L=28mm, RH 37303-28Cancellous Stabilization Screw, D=3.0mm, L=30mm, RH 37303-30

Stabilization Screw, D=2.4mm, L=14mm, RH 37241-10Stabilization Screw, D=2.4mm, L=16mm, RH 37241-12Stabilization Screw, D=2.4mm, L=14mm, RH 37241-14Stabilization Screw, D=2.4mm, L=16mm, RH 37241-16Stabilization Screw, D=2.4mm, L=18mm, RH 37241-18Stabilization Screw, D=2.4mm, L=20mm, RH 37241-20Stabilization Screw, D=2.4mm, L=22mm, RH 37241-22Stabilization Screw, D=2.4mm, L=24mm, RH 37241-24Stabilization Screw, D=2.4mm, L=26mm, RH 37241-26Stabilization Screw, D=2.4mm, L=28mm, RH 37241-28Stabilization Screw, D=2.4mm, L=30mm, RH 37241-30

Cortical Stabilization Screw, D=3.0mm, L=10mm, RH 37304-10Cortical Stabilization Screw, D=3.0mm, L=12mm, RH 37304-12

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Page 25: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

25For detailed cleaning and sterilization instructions, please refer to package insert.

Cortical Stabilization Screw, D=3.0mm, L=14mm, RH 37304-14Cortical Stabilization Screw, D=3.0mm, L=16mm, RH 37304-16Cortical Stabilization Screw, D=3.0mm, L=18mm, RH 37304-18Cortical Stabilization Screw, D=3.0mm, L=20mm, RH 37304-20Cortical Stabilization Screw, D=3.0mm, L=22mm, RH 37304-22Cortical Stabilization Screw, D=3.0mm, L=24mm, RH 37304-24

Cortical Screw, D=2.7mm, L=10mm 32271-10Cortical Screw, D=2.7mm, L=12mm 32271-12Cortical Screw, D=2.7mm, L=14mm 32271-14Cortical Screw, D=2.7mm, L=16mm 32271-16Cortical Screw, D=2.7mm, L=18mm 32271-18Cortical Screw, D=2.7mm, L=20mm 32271-20Cortical Screw, D=2.7mm, L=22mm 32271-22Cortical Screw, D=2.7mm, L=24mm 32271-24

Screwdriver, Torque, T9x70 56095-70

Depth Gauge, PROlock II 59026

Depth Gauge, PROlock 59023

Spiral Drill, D=1.8mm, L=100mm, AO Connector 61183-100Spiral Drill, D=2.0mm, L=100mm, AO Connector 61203-100Spiral Drill, D=2.4mm, L=100mm, AO Connector 61243-100

Drill Guide, D=2.0/2.4mm 62215

Drill Block PROlock II, Left 62500Drill Block PROlock II, Right 62501Drill Block PROlock II, Left, Wide 62502Drill Block PROlock II, Right, Wide 62503

Fixing Screw, Drill Block, PROlock II 62507

Guide Wire, Steel, D=1.6mm, L=150mm, TR, w. thread 35164-150

Temporary Plate Holder 58165-150

Sterilization Tray, Radius Plate PROlock II 50261

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Page 26: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Notes

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Page 27: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

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Page 28: Implants · 2019-06-21 · • Reduced tendency of cold welding of titanium implants • Increased fatigue resistance of implants • Improved wear and friction characteristics. Chemical

Order No. PRL2-OP-0218-USAEdition: February/2018

© ITS. GmbH Graz/Austria 2018. Subject to technical alterations, errors and misprints excepted.

I.T.S. USA1778 Park Avenue N, Suite 200

Maitland, FL 32751

Tel.: 877 - 971 - 8054Fax: 877 - 971 - 8056

[email protected]

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