in electrical inspection

IN_Electrical Inspection

Factory Name : ARVIND LIMITED

Address: 26/2, 27/2, Kenchenahalli Post, Kengri Hobli, Mysore Road,Karnataka, India Bangalore India

Discipline Name: IN_Electrical Inspection

Assessment Date : 31 Jul 2019

Created with EO.Pdf for .NET trial version. http://www.essentialobjects.com. /30

Table of Contents

I Factory Information

II Findings and Remediation Issues

III Photo Evidence

IV Photo Documentation



FACTORY INFORMATION

Basic information

Country India

City/Town Bangalore

Postal Code

Phone 919739781199

Office Fax

Office City

Office Country India

Office Address

Country Code

Office Email

Assessment Information

Auditor Bureau Veritas_IN

Executive Summary

1552 Assessment Closing Comments



EPB - 01.jpg

EPB - 02.jpg

FINDINGS AND REMEDIATION ISSUES

E2: Earthing and Bonding - Insufficient bonding of equipment (IND)

Issue type E2: Earthing and Bonding

Details Of Issue Found Body earthing connection strip found not tight and secure with overlapping of three stripfor continity.

Recommended ActionDeadline Date

01 Sep 2019

Photo(s)

CAP Priority EP2

Reference Number EPB-01

Suggested Plan

Sub Issue Detail IND_E2.6.1

Sub Issue Type Insufficient bonding of equipment (IND)

Recommended Action Earthing connection and contuinity of GI strips should be tight and secure for betterconductivity as per IS-3043 & LABS 10.4.6


Details Of Issue Found HT Metering panel body earthing connection hardware found rusted.


21 Aug 2019

Photo(s)



EBE - 01A.jpg

EBE - 01B.jpg

EBE - 01C.jpg

CAP Priority EP1

Reference Number EPB-02

Suggested Plan



Recommended Action Hardware connection of GI earth strip should be free from rust and maintained as per IS-3043 & LABS 10.4.6


Details Of Issue Found Few of Electrical switch board panel and Distribution board body earthing not providedlike Sampling 2nd floor DB, Dry process area UPS DB, Compressor DB, UPS room DB andControl MCB box etc..


21 Aug 2019

Photo(s)

CAP Priority EP1

Reference Number EBE -01

Suggested Plan



Recommended Action All Electrical switch board panel and DB should be provided with bosy earthing as per IS-3043 ,LABS 10.4.6

E2: Earthing and Bonding - Other


Details Of Issue Found Earth pit stations in GOS not maintained as per IS-3043 & LABS 10.4.6

Recommended Action 15 Sep 2019



EP - 1.jpg

EP - 2.jpg

Deadline Date

Photo(s)

CAP Priority EP3

Reference Number EP 01

Suggested Plan


Sub Issue Type Other

Recommended Action Earth pit stations should be provided with display of Earth pit name, measured value anddue date as per IS-3043 & LABS 10.4.6


Details Of Issue Found Earth pit cover plate found broken.


01 Sep 2019

Photo(s)

CAP Priority EP2


Suggested Plan



Recommended Action Cover plate of earth pit station should be free from damage as per IS-3043 & LABS



EP - 3.jpg

EP - 4.jpg

10.4.6


Details Of Issue Found In transformer yard earth pit station waste debris found accumulated in earth pit notmaintained as per IS-3043 & LABS 10.4.6


01 Sep 2019

Photo(s)

CAP Priority EP2


Suggested Plan



Recommended Action Earth pit station periodocal maintenance to be done and construction and maintenance ofearth pit station should be as per IS-3043 & LABS 10.4.6


Details Of Issue Found Transformer yard displayed plate not provided with last measured value and due date.


01 Sep 2019

Photo(s)

CAP Priority EP2



DG - 01.JPG

DGF - 01.jpg


Suggested Plan



Recommended Action Earth pit should be displayed with last measured value, Due date and earth pit no & nameas per IS-3043 & LABS 10.4.6

E3: Generators - Fuel pump not on life safety supply (IND)

Issue type E3: Generators

Details Of Issue Found Required Fire fighting equipments not provided near to fuel storage.


01 Sep 2019

Photo(s)

CAP Priority EP2

Reference Number DGF-01

Suggested Plan


Sub Issue Type Fuel pump not on life safety supply (IND)

Recommended Action Required no and type of fire fighting equipments should be kept near to fuel storage Ref-10.7.1

E3: Generators - Generator Battery


Details Of Issue Found Diesel generator battery terminal protection cap not providedd.


01 Sep 2019

Photo(s)



DGB - 01.jpg

EDG - 01.jpg

CAP Priority EP2

Reference Number DGB-01

Suggested Plan


Sub Issue Type Generator Battery

Recommended Action Battery terminal caps to be provided for battery terminals to protect terminals of thebattery.

E3: Generators - Generator earthing


Details Of Issue Found Eath strip contuinity connection are npt and secure, Dust and diesel traces foun on strip.


21 Aug 2019

Photo(s)

CAP Priority EP1

Reference Number EDG-01

Suggested Plan


Sub Issue Type Generator earthing

Recommended Action Earth strip connection should be tight and secure, Periodical maintenance should be taken



EDG - 02.jpg

DGH - 01.jpg

care as per IS-3043 & LABS 10.4.6


Details Of Issue Found DG earth pit station not displayed with last measured value and due date.


15 Sep 2019

Photo(s)

CAP Priority EP3

Reference Number EDG-02

Suggested Plan


Sub Issue Type Generator earthing

Recommended Action Earth pit station should be dislayed with measured resisitance value and due date as perIS-3043 & LABS 10.4.6

E3: Generators - Housekeeping


Details Of Issue Found Inside the accoustic enclosure of DG combustible material observed and lack ofmaintenance diesel spillage & dust observed.


21 Aug 2019

Photo(s)



DGO - 01.jpg

CAP Priority EP1

Reference Number DGH-01

Suggested Plan


Sub Issue Type Housekeeping

Recommended Action Maintain electrical systems in good working order and keep free of lint buildup to reducethe potential for ignition. This includes cleaning inside junction boxes, buses, trays,tunnels, etc Ref- 12.6.1.2


Details Of Issue Found Starter panel inside the accoustic enclosure of DG body earthing not provided.


01 Sep 2019

Photo(s)

CAP Priority EP2

Reference Number DGO-01

Suggested Plan



Recommended Action All metal casings or metallic coverings containing or protecting any switchgear shall beconnected to earth


Details Of Issue Found Cables haphazardly laid inside the DG enclosure.


15 Sep 2019

Photo(s)



DGO - 02.jpg

DGO - 03A.jpg

DGO - 03B.JPG

CAP Priority EP3


Suggested Plan



Recommended Action Cables should be laid with proper support and dressing required.


Details Of Issue Found DG doors kept open observed during the of audit.


01 Sep 2019

Photo(s)

CAP Priority EP2


Suggested Plan



Recommended Action DG doors should be closed to prevent entry of foreign particles in side the DG.




DGO - 04.jpg

TS - 01A.jpg

TS - 01B.jpg

Details Of Issue Found DG-3 inside the accoustic enclosure electrical utility DB installed on wooden ply board andwooden rack found in DG.


15 Sep 2019

Photo(s)

CAP Priority EP3


Suggested Plan



Recommended Action Combustible material like wooden ply board used for electrical installation should beavoided

E4: Substations - Equipment condition

Issue type E4: Substations

Details Of Issue Found Transformer and votage stabilizer silica gel found out out of order.


01 Sep 2019

Photo(s)

CAP Priority EP2

Reference Number STS - 01

Suggested Plan



SSGOS - 01.jpg

SST - 02.jpg


Sub Issue Type Equipment condition

Recommended Action Remove the moisture content from silica gel from transformer.


Details Of Issue Found GOS Substation vegetation of plant found and waste debris accumulated.


01 Sep 2019

Photo(s)

CAP Priority EP2

Reference Number SSGOS-01

Suggested Plan


Sub Issue Type Housekeeping

Recommended Action Substation should be free from vegetation and waste debris.


Details Of Issue Found Material storage and tree found near to the transformer substation.


01 Sep 2019

Photo(s)



SST - 04.jpg

ELP - 01A.jpg

ELP - 01B.jpg

ELP - 01C.jpg

ELP - 01 D.jpg

CAP Priority EP2

Reference Number SST- 02

Suggested Plan



Recommended Action Substation should be free from vegetation tree, waste debris and storage of material.


Details Of Issue Found Fire fighting equipment not provided near to substation.


21 Aug 2019

Photo(s)

CAP Priority EP1

Reference Number SST - 03

Suggested Plan



Recommended Action Required no and type of fire fighting equipments should be kept near to fuel storage Ref-10.7.1


Details Of Issue Found Inatallation of Submain electrical panels in Stiching, Sewing and Finishing area with metalenclosure without maintaining maintenance space of 1 meter.


17 Oct 2019

Photo(s)



CAP Priority EP4

Reference Number ELEP - 01

Suggested Plan



Recommended Action Minimum 1meter space should be maintain infront of switch board box for easy accessand maintenance Ref- LABS 10.8.11


Details Of Issue Found Installation of some of switch board without safety barricade like - PDB - 3,5 & 7


01 Sep 2019

Photo(s)

CAP Priority EP2

Reference Number ELEP - 02

Suggested Plan



Recommended Action Installation of switch board should be provided with barricade for entry of authorizedperson Ref- LABS 10.8.13.4


Details Of Issue Found Metal enclosure or barricade provided for all switch board not provided with body earthig.


01 Sep 2019

Photo(s)



ELBD - 01.jpg

SSGOS - 02.jpg

CAP Priority EP2

Reference Number ESBE - 01

Suggested Plan



Recommended Action All metal casings or metallic coverings containing or protecting any switchgear shall beconnected to earth Ref - 10.8.10

E4: Substations - Substation access (IND)


Details Of Issue Found GOS substation access doors kept open observed during the time of visit.


21 Aug 2019

Photo(s)

CAP Priority EP1

Reference Number SSGOS-02

Suggested Plan


Sub Issue Type Substation access (IND)

Recommended Action Lockable door with restricted access to those only competent to entry substations Ref -



SST - 01.jpg

WS - 01A.jpg

WS - 01B.jpg

WS - 01C.jpg

LABS 10.5.3.6

E4: Substations - Warning/danger signage


Details Of Issue Found Transformer yard warning signages are not adequate.


01 Sep 2019

Photo(s)

CAP Priority EP2


Suggested Plan


Sub Issue Type Warning/danger signage

Recommended Action Warning signages should provide on all sides of yard fencing to avoid the entry ofunauthorized person Ref- LABS 10.5.3.6


Details Of Issue Found Warning signages not provided for some of electrical switch board and Most Distributionboard like washing PDB'S and UPS, Lighting and power DB.


15 Sep 2019

Photo(s)



SST - 03.jpg

CAP Priority EP3

Reference Number WS - 01

Suggested Plan


Sub Issue Type Warning/danger signage

Recommended Action All electrical outlet boxes should be provided with danger signages Ref- LABS 10.8.13.4

E4: Substations - Water ingress (IND)


Details Of Issue Found Water ingree found in substation.


15 Sep 2019

Photo(s)

CAP Priority EP3


Suggested Plan


Sub Issue Type Water ingress (IND)

Recommended Action Arrangements should be provided to prevent the entrance of storm or flood water into thesubstation area Ref-LABS 10.5.2

E5: Distribution - Cable / Circuit identification

Issue type E5: Distribution

Details Of Issue Found Cable dressing not done in cable tray, Cables haphazardly liad without proper support anddistance.


15 Sep 2019



CT - 01.jpg

CL - 01A.jpg

CL - 01B.jpg

CL - 01C.jpg

Photo(s)

CAP Priority EP3

Reference Number CL - 01

Suggested Plan


Sub Issue Type Cable / Circuit identification

Recommended Action Cable dressing should be in cable tray with proper support and standard in electricalroom.


Details Of Issue Found In most of distribution board and sub main electrical panels of factory circuit identificationand labelling not done.


01 Sep 2019

Photo(s)

CAP Priority EP2

Reference Number CI - 01

Suggested Plan



Recommended Action Every circuit shall be legibly identified as to its clear, evident, and specific purpose or use.Spare positions that contain unused overcurrent devices or switches shall be described



CTL - 01A.jpg

CTL - 01B.jpg

CTL - 01C.jpg

CTL - 01D.jpg

CG - 01A.jpg

CG - 01B.jpg

CG - 01C.jpg

CG - 01D.jpg

accordingly. The identification shall include a circuit directory that


Details Of Issue Found Most of Distribution board and in sub main distribution panel like sewing panel, Sewingline DB and washing section panel cable/wire termination directly terminated withoutlugs.


21 Aug 2019

Photo(s)

CAP Priority EP1

Reference Number CTL - 01

Suggested Plan



Recommended Action Outgoing cables shall be connected to terminals only by soldered or welded lugs, unlessthe terminal are of such form that it is possible to securely clamp them without cuttingaway the cable strands. Terminals shall be wired to the correct circuit protec


Details Of Issue Found Most of Sub main electrical panel and DB like main LT panel, Incomer COS, COS DB,Sewing panel 02 & 01, Knit PDB, Washing PDB and Voltage stabilizer etc..


01 Sep 2019

Photo(s)



CG - 01E.jpg

CTB - 01A.jpg

CAP Priority EP2

Reference Number CG - 01

Suggested Plan



Recommended Action Hinged type metal boards shall consist of a box made of sheet metal not less than 2 mmthick and shall be provided with a hinged cover to enable the board to swing open forexamination of the wiring at the back. The joints shall be welded. The board shall


Details Of Issue Found Termination of cable to the breaker terminal without using lugs directly connected sewingpanel 02.


01 Sep 2019

Photo(s)

CAP Priority EP2

Reference Number CTB - 01

Suggested Plan



Recommended Action Termination of cable to the breaker should be done by using suitable size cable lugs to



CBP - 01.jpg

avoid the short circuit due to over load or voltage fluctuation Ref- 10.8.15.2

E5: Distribution - Cable current carrying capacity


Details Of Issue Found In most of Distribution board protection device like ELCB/RCCB not installed.


21 Aug 2019

Photo(s)

CAP Priority EP1

Reference Number CBP - 01

Suggested Plan


Sub Issue Type Cable current carrying capacity

Recommended Action Appropriate protection shall be provided at switchboards and distribution boards for allcircuits and subcircuits against short circuit and overcurrent and the protective apparatusshall be capable of interrupting any short circuit current that may occur

E5: Distribution - Cable support / Installation


Details Of Issue Found Cables laid haphazardly observed in most of Sub main electrical panel and Distributionboard of factory different section like- COS 2, COS DB, Stitching section sub main paneland Knits power DB etc..


15 Sep 2019

Photo(s)



CLT - 01A.jpg

CLT - 01B.jpg

CLT - 01C.jpg CLT - 01D.jpg

EPI - 01A.jpg

EPI - 01B.jpg

EPI - 01C.jpg

CAP Priority EP3

Reference Number CLT - 01

Suggested Plan


Sub Issue Type Cable support / Installation

Recommended Action Cables should be laid in cable tray or in proper routing to be done as per LABS 1.5.10.1


Details Of Issue Found Electrical panel board below HR office installed in wooden enclosure, MDB washing areainstalled on wooden base support and 2nd floor Dry process area panel with wooden baseplate support.


01 Sep 2019

Photo(s)

CAP Priority EP2

Reference Number EPI -01

Suggested Plan



Recommended Action All Electrical panels and DB should be free from use of combustible material like WoodRef- LABS 10.8.13


Details Of Issue Found Provided rubber mats in most of electrical switch board panel in washing, finishing anddry pressure area not adequate & ISO certified.

Recommended Action 21 Aug 2019



EPR - 01A.jpg

EPR - 01B.jpg

EPR - 01C.jpg

EPR - 01D.jpg

EPW - 01A.jpg

Deadline Date

Photo(s)

CAP Priority EP1

Reference Number EPR - 01

Suggested Plan



Recommended Action Infront of all Electrical switch board panel should be provided with ISO certified rubbermats.


Details Of Issue Found PDB-03 in washing area water seepage infront of the panel board, chemical stored barrelsnesr panel and rubber mats not provided.


21 Aug 2019

Photo(s)

CAP Priority EP1

Reference Number EPW - 01

Suggested Plan





EPO - 01A.jpg

EPO - 01B.jpg

EPO - 01C.jpg

CMB - 01B.jpg

Recommended Action Insallation and maintainance of switch board panel should be as per standard free fromwater seepage, combustible material and rubber mats should be provided Ref- LABS10.8.13


Details Of Issue Found Some of elctrical panel like MDB washing, PDB and Knit DB etc..


21 Aug 2019

Photo(s)

CAP Priority EP1

Reference Number EPD - 01

Suggested Plan



Recommended Action Electrical switch board panel doors should be closed all time to avoid the entry of foreignparticles.

E5: Distribution - Combustible/flammable materials (IND)


Details Of Issue Found Storage of combustible material near to electrical installation observed in many locationof factory like Main LT panel room, Finishing area main panel, Finishing starter DB andsewing main panel 01 etc..


21 Aug 2019

Photo(s)



CMB - 01A.jpg CMB - 01C.jpg

CDH 01A.jpg

CDH 01B.jpg

CDH 01C.jpg

CDH 01D.jpg

CAP Priority EP1

Reference Number CMB -01

Suggested Plan


Sub Issue Type Combustible/flammable materials (IND)

Recommended Action Avoid the storage of combustible material near to electrical installations Ref- LABS10.8.13

E5: Distribution - Lint / dust present


Details Of Issue Found In many areas of factory like stiching, Finishing, washing, Knit and sewing area Sub mainelectrical panel and Distribution Board like PDB -01 Washing area,Main LT panel, Sewingline 1 to 10 lighting DB and finishing area DB dust and lint observed.


21 Aug 2019

Photo(s)

CAP Priority EP1

Reference Number CDH - 01

Suggested Plan


Sub Issue Type Lint / dust present

Recommended Action Maintain electrical systems in good working order and keep free of lint buildup to reducethe potential for ignition. This includes cleaning inside junction boxes, buses, trays,tunnels, etc. Ref- LABS 12.6.1.2

E6: Drawings - Switchboard diagrams not available (IND)

Issue type E6: Drawings



TG - 01 .jpg

Details Of Issue Found Single line diagram not displayed in all Lighting and power disstribution board, Electricalsub main panels also not displayed with SLD.


15 Sep 2019

Photo(s)

CAP Priority EP3

Reference Number SLD - 01

Suggested Plan


Sub Issue Type Switchboard diagrams not available (IND)

Recommended Action All Electrical Panels and Distribution Board should be displayed with SLD Ref - 10.18.3

E8: Thermographic Scanning - Cable connection / termination

Issue type E8: Thermographic Scanning

Details Of Issue Found Washing Area MDB – R phase terminal observed at 104 Celcius


21 Aug 2019

Photo(s)

CAP Priority EP1

Reference Number TG - 01

Suggested Plan


Sub Issue Type Cable connection / termination

Recommended Action Load balancing needs to check in MDB Ref- LABS 10.31.2.3



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