in welding soudage/resistance welding training... · analyze weld defects (causes / remedies)...

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TRAINING, EXPERTISE & QUALIFICATION IN WELDING 1, rue Georges Charpak - 37510 BALLAN MIRÉ - FRANCE - Tel. : +336 8253 7076 www.RSW.sdservice.fr

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Page 1: IN WELDING soudage/Resistance welding training... · Analyze weld defects (causes / remedies) Welding safety Welding timer : set the different parameters. ♦ Qualifying Training

TRAINING, EXPERTISE & QUALIFICATION

IN WELDING

1, rue Georges Charpak - 37510 BALLAN MIRÉ - FRANCE - Tel. : +336 8253 7076

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Page 2: IN WELDING soudage/Resistance welding training... · Analyze weld defects (causes / remedies) Welding safety Welding timer : set the different parameters. ♦ Qualifying Training

TRAINING PROGRAM

Your contact :

David BOUCHENY

+336.8253.7076 [email protected]

♦ Operating mode

Operator, Welder, Adjuster and Team Leader Methods and maintenance technician

> Prerequisite knowledge: without

Duration: 1 to 3 days Location: Customer site or training center in Tours (France)

♦ Training content

Basic principle: the joule law The influence of the different parameters Resistances: analysis The composition of the welding cycle The welded spot: analysis defects, cause / remedy Shades of materials and coatings Electrodes : alloys, lifespan, tip dressing Mastery of the welding machine Operating principles, settings The sequencer: programming, analysis of different pages

Health and safety rules Practical exercises ~ 60%: The influence of the intensity, force and welding time Creation and analysis of weldability areas Reliability of welding parameters Optimize the lifespan of the electrodes Destructive testing and quality analysis Optimize cycle times Set the machine and program the timer or software

1, rue Georges Charpak - 37510 BALLAN MIRÉ - FRANCE

Define your program tailored to your needs!

♦ Teaching methods

Video projection (teaching aids, films) Specific booklet, Practical exercises Modalities of follow-up: assessment of skills Participatory method (practical and theoretical).

♦ Training course objectives

Master the welding process, the various settings and control them Acquire a parameter search methodology Create weldability areas on different material grades and analyze them Analyze weld defects (causes / remedies) Welding safety Welding timer : set the different parameters.

♦ Qualifying Training & Evaluation

Knowledge Check, Internship Certificate Optional qualification : Adjuster Operator Welder according to NF EN 1418 - ISO 14732 - ISO 15614 (QMOS)

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♦ Concerned staff & Prior level

RESISTANCE WELDING (SPOT, PROJECTION, SEAM WHEEL)

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Courbe d'effort (daN)

Page 3: IN WELDING soudage/Resistance welding training... · Analyze weld defects (causes / remedies) Welding safety Welding timer : set the different parameters. ♦ Qualifying Training

TRAINING PROGRAM

Your contact :

David BOUCHENY

+336.8253.7076 [email protected]

♦ Operating mode

Operator, Welder, Adjuster and Team Leader Methods and maintenance technician

> Prerequisite knowledge: without

Duration: 2 to 5 days Location: Customer site or training center in Tours (France)

♦ Training content

Basic principle: the joule law The influence of the different parameters Resistances: analysis, influence Welding cycles: pre / post heating The welded spot: analysis defects, cause / remedy Material shades: metallurgy Electrodes : alloys, lifespan, tip dressing Definition of the welding machine Operating principles, settings The timer: programming Maintenance (level 1 & 2)

Health and safety rules The magnetic field Practical exercises ~ 50%: The influence of intensity, force and time Creation and analysis of weldability areas Reliability of welding parameters Optimize the lifespan of the electrodes (incrementation) Set up the tip dressing cycle Destructive testing and quality analysis Optimize cycle times (squeeze, weld, hold…) Set the machine and program the timer / software on ARO, BOSCH, TECNA, SERRA, SCIAKY,WTC...

1, rue Georges Charpak - 37510 BALLAN MIRÉ - FRANCE

Define your program tailored to your needs!

♦ Teaching methods

Video projection (teaching aids, films) Specific booklet, Practical exercises Modalities of follow-up: assessment of skills Participatory method (practical and theoretical).

♦ Training course objectives

Master the welding processes 50/60, 1000 Hz and different settings Define machine type, calculation of duty factors, welding parameters Mastering methodologies for finding parameters and machine settings Create weldability domains on different material grades and interpret them Analyze weld defects (causes / remedies), improve / make reliable quality Choice of the electrode (alloy, specificity, profile ...) Safety in welding, the magnetic field and its influence

♦ Qualifying Training & Evaluation

Knowledge Check, Internship Certificate Optional qualification : Adjuster Operator Welder according to NF EN 1418 - ISO 14732 - ISO 15614 (QMOS)

♦ Concerned staff & Prior level

RESISTANCE WELDING (SPOT, PROJECTION, SEAM WHEEL)

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Page 4: IN WELDING soudage/Resistance welding training... · Analyze weld defects (causes / remedies) Welding safety Welding timer : set the different parameters. ♦ Qualifying Training

♦ Contenu de la formation

Basic principle: the joule law The influence of the different parameters Resistances: analysis The composition of the welding cycle The welded spot: analysis defects, cause / remedy Shades of materials and coatings Electrodes: alloys and sintered metals Mastery of the welding machine Operating principles, settings The sequencer: analysis and programming. Health and safety rules

Practical exercises ~ 60%: Set the machine and program the timer / software Analysis and tests of the various adjustment parameters The influence of intensity, force and time Creation and analysis of weldability areas Reliability of welding parameters, Optimize the lifespan of the electrodes, Destructive tests and quality analysis, Optimize cycle times. Preparation to standards according to needs: BAC5977; AWSD17.2; AIPS01-04-004; ISO14554; NF A82; CSA W47.1; Certif. NadCap; NF L06-383 ...

Master the welding process, the different settings of the machine and the timer Acquire a parameter search methodology Create weldability areas in different shades Analyze weld defects (causes / remedies) Welding safety Master the aeronautical, railway or other standards.

TRAINING PROGRAM

♦ Operating mode

Operator, Welder, Adjuster and Team Leader Methods and maintenance technician

> Prerequisite knowledge: without

Duration: 1 to 3 days Location: Customer site

♦ Training course objectives

♦ Concerned staff & Prior level

RESISTANCE MICRO WELDING (SPOT, PROJECTION, SEAM WHEEL)

Your contact :

David BOUCHENY

+336.8253.7076 [email protected] 1, rue Georges Charpak - 37510 BALLAN MIRÉ - FRANCE

Define your program tailored to your needs!

♦ Teaching methods

Video projection (teaching aids, films) Specific booklet, Practical exercises Modalities of follow-up: assessment of skills Participatory method (practical and theoretical).

♦ Qualifying Training & Evaluation

Knowledge Check, Internship Certificate Optional qualification : Adjuster Operator Welder according to NF EN 1418 - ISO 14732 - ISO 15614 (QMOS)

ww

w.R

SW

.sd

se

rv

ice

.fr