industrial cable index - · pdf fileindustrial cable index ... motor and generator leads, ......

IndustrialCable IndexIndustrialCable

n DLO Power Cables

DLO Flexible Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

n Type W Cables

Type W 1/C Motor Lead Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Type W 2/C Magnet Crane Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Type W 3/C P&R Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Type W 4/C P&R Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

n Variable Frequency Drive (VFD) Power Cables

Extra Flexible VFD Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

CIR (Crush & Impact Resistant) VFD Power Cable . . . . . . . . . . . . . . . . . 14-15

TC-ER Flexible VFD Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

Medium Voltage Type VFD/MV-105 Power Cable . . . . . . . . . . . . . . . . . . 18-19

n Ship-to-Shore Power Cables

Enhanced THOF-500 Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Enhanced PLUS THOF-500 Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

n Grounds and Jumpers

Flexible Grounding Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Lead Covered Grounding Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Red Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

n Mobile Substation Power Cable (Type SH) . . . . . . . . . . . . . . . . . . . . . . . . . 26-27

n Factory Installed Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

n Renewable Energy Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Nexans AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listed is approximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application.

AmerCable® is a registered trademark of AmerCable Incorporated

Made in America© 2015, AmerCable Incorporated

Index

www.NexansAmerCable.com

Harsh operatingenvironmentsrequire cablesengineered forlonger service lifeNo matter what type of environment you operate in,Nexans AmerCable has a cable productivity solutionfor you. Our innovatively engineered and manufacturedIndustrial Cable Family is designed for your toughest conditions. As a leading producer of industrial cables in North America, Nexans AmerCableis dedicated to producing:

n cables that last longer in difficult operating environments

n cables designed to help provide greater levels of safety and productivity

Cable Innovationn Designing insulating and jacketing materials that

are more flexible with greater resistance to abrasion and moisture

n Cable constructions that last longer – providing reduced down time for increased productivity

n New product development that addresses environmental, safety and cost reduction issues specific to your application.

Operating Excellencen The industry leader in on-time

delivery. For our current delivery rate, visit our website atwww.amercable.com

n Standard lead-time of 8 to 10 weeks

n Urgent response shipment capability of 2 to 4 weeks

n AmerCable is an ISO-9001 certified manufacturer

Hands-on Field SupportOur experienced field application engineers areavailable for on-site evaluation and solutions. They also conduct education and training sessions that address safety, splicing and cable handling issues.

1e-mail: [email protected]

37-119

Flexible Power Cable • DLO2000 Volts • 90°CDiesel Locomotive Cable • Limited Smoke (Sizes 2/0 and higher) • EP/CPE • RHH, RHW-2

Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-96132

ApplicationNexans AmerCable’s 2000V Diesel Locomotive Cable (DLO) is a single conductor portablepower cable suitable for use in applicationsneeding great flexibility, excellent wearabilityand good flex life. Applications include locomotive and car equipment, motor andgenerator leads, battery leads, shipyards,telecommunications power, heavy earthmoving equipment, renewable energy andother heavy duty flexing applications.

Featuresn A two layer composite of flame retardant,

oil and sunlight resistant ChlorinatedPolyethylene (CPE) outer layer and Ethylene-Propylene rubber (EPR) inner layer. Thecomposite design provides significant diameter reductions compared to designsusing full thickness jackets.

n Suitable for continuous operating temperatures of 90°C, wet or dry

n Rated RHH, RHW-2; 2/0 – 1111 kcmil listed and marked “for CT use”

n UL listed as Sunlight Resistant

n UL listed as Marine Shipboard Cable (4/0 and larger) – Special order only

n Insulation and jacket meet hazardous waste regulations, per Code of FederalRegulations 40 Section 261 (40CFR261) for characteristic lead content

n Flame Resistance: FT-4/IEEE1202 for 2/0 – 1111 kcmil and UL VW-1

n Meets smoke release and other requirements of Vertical Cable Tray Test UL 1685 and is marked “ST-1” for 2/0 – 1111 kcmil

n Extremely flexible stranding used forincreased flexibility and ease of installation

InsulationEthylene-Propylene rubber(EPR)

JacketFlame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE)

See belowfor jacket

color options(Special order)

ConductorFlexible-stranded, tin-coated annealedcopper

SeparatorSuitable separator tape provides easy stripping of insulation

Ratings & Approvals

n ICEA S-95-658/ NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for theDistribution of Electrical Energy

n UL Standard 44: Thermoset Insulated Wires & Cables, Types RHH, RHW-2. UL VW-1

n UL Standard 1685: Vertical Tray Fire propagation and Smoke Release Test for Electrical and optical Fiber Cables. (UL,ST-1)

n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes

n ASTM B-172: Standard Specification for Rope-Lay-Stranded Copper Conductors having Bunch-Stranded Members, for Electrical Conductors

n MSHA P-184

n RoHS Compliant

www.nexansamercable.com • e-mail: [email protected] 3

37-119 • Single Conductor Portable Power Cable • DLO

201 14 19 0.045 0.015 0.214 31 35 202 12 19 0.045 0.015 0.233 41 40 203 10 37 0.045 0.015 0.257 58 55 204 8 168 0.055 0.030 0.349 77 80 205 6 61 0.055 0.030 0.365 124 105 207 4 133 0.055 0.030 0.460 203 140 209 2 259 0.055 0.030 0.534 265 190 210 1 224 0.065 0.045 0.623 415 220 211 1/0 266 0.065 0.045 0.668 489 260 212 2/0 323 0.065 0.045 0.689 562 300 213 3/0 418 0.065 0.045 0.771 757 350 214 4/0 532 0.065 0.045 0.822 894 405 215 262 646 0.075 0.065 0.957 1091 467 216 313 777 0.075 0.065 1.008 1245 522 217 373 925 0.075 0.065 1.074 1486 591 218 444 1110 0.075 0.065 1.143 1749 652 219 535 1332 0.090 0.065 1.257 2099 728 220 646 1591 0.090 0.065 1.361 2464 815 221 777 1924 0.090 0.065 1.439 2899 904 222 929 2318 0.090 0.065 1.685 3501 1005 223 1111 2745 0.130 0.065 1.850 4166 1119

*Ampacity – Calculated with at 90°C conductor temperature and 30°C ambient air, per2008 NEC, Table 310.17

• Cable diameters are subject to +/-5% manufacturingtolerance

Approx.Weightlbs. per1,000 ft.

*Ampacity90°C

Part No.37-119-

SizeAWG/kcmil

MinimumWires perConductor

NominalInsulationThickness

in.

NominalJacket

Thickness in.

NominalOutside Diameter

in.

Order Your DLO Cable with

Factory InstalledConnectors

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37-401

Portable Power Cable • Type WSingle Conductor • 600-2000 VoltsMotor Lead Cable • 90°C


ApplicationNexans AmerCable’s 600-2000 Volt single-conductor motor-lead cables are recommended for installations where longflex life, great flexibility and wearability aredesired. Applications include heavy duty ortemporary power supply service, AC or DC,to motor or generators, portable and stationary heavy duty equipment, cranes,conveyors and other mobile equipment. They may be installed in air, in ducts,immersed in water or directly buried in theearth. However, they are not UL Type USE.For cables requiring reduced flame propagation, refer to the factory.

Featuresn Suitable for continuous operating

temperatures of 90°Cn Suitable for use in festoons, suspended

loops and power tracksn Suitable for use on Payout and

Retractable reels (P&R)n Heavy duty jacket offers excellent

protection against abrasion, impact, heat,oil, flame, ozone, alkali and acids.

n Extremely flexible stranding used forincreased flexibility and ease of installa-tion

n Dual Rated 600V and 2kVn Suitable for extra hard usage which

enhances performance

JacketFlame retardant, oil and sunlight resistantChlorinated Polyethylene(CPE). Black standard. See below for other color options.

ConductorBunched strands of tinnedannealed copper per ASTMB-33

InsulationEthylene-Propylene rubber(EPR) per ICEA S-95-658,and ASTM D-2802

SeparatorA suitable separator provides for easy strippingof insulation

Ratings & Approvals

n UL listed as Type W


n ASTM D-2802: Standard Specification for Ozone-Resistant Ethylene-Alkene Polymer Insulation for Wire and Cable

n ICEA S-95-658/ NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy

n MSHA P-184 for 6 AWG and above

Type W CPE jackets are available in highly visible colors without sacrificing performance

ReinforcementPolypropylene reinforcingbraid provides long flex life


37-401 • Single Conductor Portable Power Cable • Type W

008 8 133 0.060 0.075 0.460 136 80 006 6 133 0.060 0.095 0.550 202 105 004 4 133 0.060 0.095 0.600 268 140 003 3 133 0.060 0.095 0.620 318 165 002 2 259 0.060 0.095 0.690 375 190 001 1 259 0.080 0.095 0.760 479 220 010 1/0 266 0.080 0.095 0.810 555 260 020 2/0 323 0.080 0.095 0.832 675 300 030 3/0 418 0.080 0.095 0.900 794 350 040 4/0 532 0.080 0.095 0.960 959 405 250 250 627 0.095 0.095 1.070 1268 455 300 300 741 0.095 0.095 1.100 1315 505 350 350 888 0.095 0.095 1.160 1517 570 400 400 999 0.095 0.095 1.190 1681 615 500 500 1221 0.095 0.095 1.310 2039 700* Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air,

per 2008 NEC, Table 400.5(B)

• Cable diameters and weights are subject to +/- 5% manufacturing tolerance


*Ampacity90°C

Part No.37-401-

SizeAWG/kcmil



in.

NominalJacket

Thickness in.


in.

Order Your Type W Cable with


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37-430

Magnet Crane Cable • Type WTwo Conductor • 600-2000 VoltsMagnet Crane Cable • 90°C


ApplicationNexans AmerCable’s 600-2000 Volt two conductor cables are recommended forinstallations where long flex life, great flexibility and wearability are desired.Applications include heavy duty or temporarypower supply service, AC or DC, to motor orgenerators, portable and stationary heavyduty equipment, cranes, conveyors and other mobile equipment. They are especially recommended to supply power for magnetcrane applications. They may be installed inair, in ducts, immersed in water or directlyburied in the earth. However, they are not UL Type USE. For cables requiring reducedflame propagation, refer to the factory.









Ratings & Approvals


n UL listed as Type TC



n ICEA S-95-658/ NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy

n MSHA P-184

n Flame Resistance: FT-4

SeparatorA suitable separator provides for easy stripping of insulation

ConductorsBunched strands of tinned annealed copper per ASTM B-33. Strandingother than those listed inthe table are available upon special order. Fillers

Fibrous filler provides great impact resistance and flexibility. Rubber fillers are available upon specialorder.

JacketFlame retardant, oil and sunlight resistant ChlorinatedPolyethylene (CPE). Black standard. See belowfor other color options.

InsulationEthylene-Propylene rubber (EPR) per ICEAS-95-658 and ASTM D-2802. Insulationmaterial color codedthrough AWG size #2.Larger sizes are codedwith fabric tape wraps.One black, one white.



37-430 • Two Conductor Magnet Crane • Type W • Round

008 8 133 0.060 0.109 0.830 369 74 006 6 133 0.060 0.109 0.960 518 99 004 4 133 0.060 0.109 1.080 715 130 002 2 259 0.060 0.141 1.280 1045 174 010 1/0 266 0.080 0.156 1.560 1464 234 020 2/0 342 0.080 0.156 1.660 1788 271 040 4/0 532 0.080 0.172 1.973 2530 361 250 250 627 0.095 0.165 2.100 2664 402 350 350 888 0.095 0.176 2.360 3854 495 500 500 1221 0.095 0.214 2.700 5191 613

* Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air, per 2008 NEC, Table 400.5(B)


• A full line of UL listed Type G cables with grounding conductors isavailable. Consult factory.


*Ampacity90°C

Part No.37-430-

SizeAWG/kcmil



in.

NominalJacket

Thickness in.


in.

Photo provided by NASCOOP



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37-431

Portable Power Cable • Type WThree Conductor • 600-2000 VoltsQualified for P&R Reeling Service • 90°C


ApplicationNexans AmerCable’s 600-2000 Volt threeconductor cables are recommended forinstallations where long flex life, great flexi-bility and wearability are desired.Applications include heavy duty or temporarypower supply service, AC or DC, to motor or generators, portable and stationary heavyduty equipment, cranes, conveyors and other mobile equipment. They are also recommended for use on Payout andRetractable reels, festoons, suspended loops and power tracks. They may beinstalled in air, in ducts, immersed in wateror directly buried in the earth. However, theyare not UL Type USE. For cables requiringreduced flame propagation, refer to the factory.









n Meets crush and impactrequirements


JacketFlame retardant, oil and sunlight resistantChlorinated Polyethylene(CPE). Reinforced, twolayer jacket construction is used on AWG size 1/0and larger cables. Blackstandard. Consult factoryfor colored jackets.

ConductorsBunched strands of tinnedannealed copper per ASTMB33. Stranding other thanthose listed in the table areavailable upon specialorder.

InsulationEthylene-Propylene rubber(EPR) per ICEA S-95-658,also meeting ASTM D-2802. Insulation materialcolor coded through AWGsize #2. Larger sizes arecoded with fabric tapewraps. One black, onewhite, one green.

Ratings & Approvals


n UL listed as Type TC-ER



n ICEA S-95-658/ NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distributionof Electrical Energy

n MSHA P-184


FillersFibrous filler providesgreat impact resistanceand flexibility. Rubberfillers are available uponspecial order.


UL TypeTC-ER

APPROVED!



37-431 • Type W – Round • 600-2000 Volts

008 8 133 0.060 0.141 0.930 513 65 006 6 133 0.060 0.141 1.025 643 87 004 4 133 0.060 0.125 1.200 962 114 002 2 259 0.060 0.141 1.340 1295 152 010 1/0 266 0.080 0.156 1.665 1967 205 020 2/0 323 0.080 0.156 1.75 2260 237 030 3/0 418 0.080 0.156 1.900 2863 274 040 4/0 532 0.080 0.172 2.050 3381 316 250 250 627 0.095 0.250 2.395 4375 352 350 350 888 0.095 0.259 2.684 5562 433 500 500 1221 0.095 0.290 3.030 7408 536

* Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air, per 2008 NEC, Table 400.5(B)




*Ampacity90°C

Part No.37-431-

SizeAWG/kcmil



in.

NominalJacket

Thickness in.


in.



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37-432

Portable Power Cable • Type WFour Conductor • 600-2000 VoltsSuitable for P&R Reeling Service • 90°C


ApplicationNexans AmerCable’s 600-2000 Volt four conductor cables are recommended forinstallations where long flex life, great flexibility and wearability are desired.Applications include heavy duty or temporarypower supply service, AC or DC, to motor orgenerators, portable and stationary heavyduty equipment, cranes, conveyors and othermobile equipment. They are also recommendedfor use on Payout and Retractable reels, festoons, suspended loops and powertracks. They may be installed in air, in ducts,immersed in water or directly buried in theearth. However, they are not UL Type USE.For cables requiring reduced flame propagation, refer to the factory.





protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids




n Meets crush and impactrequirementsfor Type MC cable.


JacketFlame retardant, oil and sunlight resistantChlorinated Polyethylene(CPE). Black standard.Consult factory for colored jackets.

ConductorsBunched strands of tinnedannealed copper per ASTMB-33. Strandings other thanthose listed in the table are available upon special order.


InsulationEthylene-Propylene rubber(EPR) per ICEA S-95-658,also meeting ASTM D-2802. Insulation materialcolor coded through AWGsize #2. Larger sizes arecoded with fabric tapewraps. One black, one red,one white, one green.

Ratings & Approvals


n UL listed as Type TC-ER



n ICEA S-95-658/ NEMA WC-70/: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy

n MSHA P-184


FillersFibrous filler provides great impactresistance and flexibility. Rubberfillers are availableupon special order.

UL TypeTC-ER

APPROVED!



37-432 • Four Conductor Portable Power Cable • Type W • Round

008 8 133 0.060 0.141 1.020 601 65 006 6 133 0.060 0.141 1.135 801 87 004 4 133 0.060 0.125 1.240 1138 114 002 2 259 0.060 0.125 1.490 1663 152 010 1/0 266 0.080 0.156 1.810 2471 205 020 2/0 323 0.080 0.156 1.940 2975 237 040 4/0 532 0.080 0.156 2.260 4376 316 250 250 627 0.095 0.270 2.665 5725 352 350 350 888 0.095 0.290 3.000 7428 433 500 500 1221 0.095 0.310 3.425 10010 536* Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air, per

2008 NEC, Table 400.5(B)


• For more than four conductors, consult factory



*Ampacity90°C

Part No.37-432-

SizeAWG/kcmil



in.

NominalJacket

Thickness in.


in.



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37-102VFD

Extra Flexible VFD Power CableGexol® InsulatedThree Conductor • 2kV • Rated 110°C


ApplicationA flexible, braid and foil shielded, 2kV powercable specifically engineered for use in variablefrequency AC motor drive (VFD) applications.

Featuresn Specially engineered cable design produces a

longer cable life in VFD applications.n Overall braid plus foil shield is engineered

with 100% coverage and a surface transferimpedance <50 milliohms at 10MHz to contain EMI.

n Symmetrical insulated ground conductorsreduce induced voltage imbalances and carrycommon mode noise back to the drive.

n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable.

n Gexol’s lower dielectric constant (standardXLPEs, EPRs and other Type P insulation materials have higher dielectric constants)reduces reflected wave peak voltage magnitudes. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system.

n 2kV insulation thickness is used to resist thepotential 2-3x reflected voltages experienced in 600V VFD applications.

n Dual certified IEEE 1580 Type P and UL 1309/CSA 245 Type X110.

n Highest ampacity ratings: ABS 100˚C, DNV95˚C, LRS 95˚C, Transport Canada 95˚C.

n Severe cold durability: exceeds CSA coldbend/cold impact (-40˚C/-35˚C).

n Flame retardant: IEC 332-3 Category A and IEEE 1202.

n Optional braid armor of bronze, aluminum or tinned copper.

JacketA black, arctic grade, flameretardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL1309/CSA 245 and IEEE 1580.

Power Conductors (x3)Soft annealed flexible strandedtinned copper per IEEE 1580Table 11.

ShieldOverall tinned copper braidplus aluminum/polyester tape providing 100% coverage.

Armor (Optional)Tinned copper basket weavewire armor per IEEE 1580and UL 1309/CSA 245.

Ratings & Approvalsn 110˚C Temperature Ratingn UL Listed as Marine Shipboard Cable: (E111461)n UL Listed as Type TC-ER (E123629) n United States Coast Guard: November 2, 1987 / 9304n CSA listed as Marine Shipboard Cable (82346) n Flame resistance: IEEE 1202/FT-4n Sunlight resistant

Halogen-Free and Fire Resistant constructions available by request.

Ground Conductors (x3)Soft annealed flexiblestranded tinned copper perIEEE 1580 Table 11.Gexol® insulated andsized per UL 1277.Color: Green

Insulation (2kV)Gexol® cross-linked flameretardant polyolefin, meetingthe requirements for Type Pof IEEE 1580 and Type X110of UL 1309/CSA 245. Color: Gray with printedphase I.D. (Black-White-Red)

Note: For armored versions the braid is placed betweenthe inner jacket and outer sheath where it servesas both the EMI shield and armor.

Sheath (Optional)A black, arctic grade, flame retardant, oil,

abrasion, chemical and sunlight resistant

thermosetting compound meeting UL 1309/CSA 245

and IEEE 1580.

Gexol® is a registered trademark of AmerCable Incorporated

37-102VFD • Extra Flexible VFD Power Cable • Gexol® Insulated

• Cable diameters are subject to a +/- 5% manufacturing tolerance• Ampacity In Free Air: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.3• Ampacity In Cable Tray: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table 310.16• Ampacity In Conduit: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.1• IEEE ampacities are based on IEEE Std. 45 with a 45°C ambient and arranged in a single bank per hanger. For those instances where cable must be double banked, the ampacities should be multiplied by 0.8.

*3 Grounding Conductors – Green Insulated

Grounding Size Nominal Weight Nominal Weight Conductor*AWG/ Part No. Diameter Lbs./ Part No. Diameter Lbs./ Size In In In kcmil mm2 37-102 Inches* 1000 Ft. 37-102 Inches* 1000 Ft. (AWG) Free Air Cable Tray Conduit

4 21 -312VFD 1.100 925 -312TSVFD 1.262 1138 12 114 95 89 2 34 -314VFD 1.235 1421 -314TSVFD 1.392 1512 10 152 130 119 1 43 -315VFD 1.340 1517 -315TSVFD 1.509 1851 10 177 150 137 1/0 54 -316VFD 1.450 1803 -316TSVFD 1.615 2136 10 205 170 163 2/0 70 -317VFD 1.580 2120 -317TSVFD 1.792 2660 10 201 188 173 3/0 86 -318VFD 1.750 2827 -318TSVFD 1.959 3269 8 237 195 186 4/0 109 -319VFD 1.900 3416 -319TSVFD 2.101 3864 8 316 260 253 262 132 -320VFD 2.050 4210 -320TSVFD 2.258 4661 6 362 297 286 313 159 -321VFD 2.130 5105 -321TSVFD 2.353 5325 6 404 328 324 373 189 -322VFD 2.275 5521 -322TSVFD 2.483 6674 6 449 364 357 444 227 -323VFD 2.425 6440 -323TSVFD 2.634 6994 6 497 402 396 535 273 -324VFD 2.643 7547 -324TSVFD 2.931 8477 6 556 446 441 646 326 -326VFD 2.920 8916 -326TSVFD 3.178 9888 4 617 496 489 777 394 -327VFD 3.102 10909 -327TSVFD 3.510 11803 4 688 546 537

Unarmored

NEC Ampacities

Armored &Sheathed (TS)



37-102 CIRVFD

CIR® (Crush & Impact Resistant) VFD Power CableGexol® InsulatedThree Conductor • 2kV • Rated 90°C • UL Listed as Type TC-ER

14

ApplicationA flexible, braid and foil shielded, 2kV power cable specifically engineered for use in variablefrequency AC motor drive (VFD) applications.

Featuresn Specially engineered cable design produces

a longer cable life in VFD applications.n Overall braid plus foil shield is engineered

with 100% coverage and a surface transferimpedance <50 milliohms at 10MHz to contain EMI.

n Symmetrical insulated ground conductorsreduce induced voltage imbalances and carrycommon mode noise back to the drive.

n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable.

n Gexol’s lower dielectric constant (standardXLPEs, EPRs and other Type P insulation materials have higher dielectric constants)reduces reflected wave peak voltage magnitudes. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system.

n 2kV insulation thickness is used to resist thepotential 2-3x reflected voltages experienced in 600V VFD applications.

n Passes the same stringent crush and impact testing required by UL 2225 for Type MC-HL

n Gas & vapor tight – impervious to waterand air

n Smaller bend radius (up to 40% smaller) than Type MC

n Reduced tray fill (up to 35% less) comparedto Type MC

n Considerably more flexible than Type MCn Reduced installation time and cost compared

to Type MCn Glands for this product cost up to 50% LESS

than those for Type MC

InsulationGexol® chemically cross-linked, non-chlorinated flame retardant polyolefin meeting the requirements per UL 1277. Color: Gray with printedphase I.D.

JacketCrush & impactresistant, flame retardant, oil, abrasion,chemical and sunlight resistant thermoplastic compound meetingUL 1277.

Power Conductors (x3)Soft annealed flexible stranded tinned copper per ASTM B-33.

Ground Conductors (x3)Soft annealed tinned copper per ASTM B-33 flexiblestranding with 600/1000V Gexol® insulation sized per UL 1277. Color: Green

ShieldOverall tinned copper braidplus aluminum/polyester tape providing 100% coverage.

Safe to HandleCIR® is a safe,

flexible alternative tometal-clad cables.

Gexol® and CIR® are registered trademarks of AmerCable Incorporated

CIR® Ratings & Approvals

n 90°C temperature rating

n UL listed as Type TC-ER (E123629)

n Flame Retardant – IEEE 1202/FT-4

n Suitable for use in Class I, Div 2 and Zone 2 environments

n UL listed as Marine Shipboard Cable (E111461)

n Sunlight resistant

n Direct burial

www.nexansamercable.com • e-mail: [email protected]

37-102 CIRVFD • 2000 Volts • Crush & Impact Resistant

CIR VFD Stranding Profile Closest Equivalent Uninsulated Size Number IEEE 45 Metric Size Conductor AWG/kcmil of Strands Std. Size (mm2) Dia. (inches)

14121086421

1/02/03/04/0262313373444535646777

1919373761

1331332092663424185326467779251110133215911924

46

101626416683

106133168212262313373444535646777

2.083.29 5.23 7.57

12.49 21.11 33.51 42.7954.45 70.01 85.57

108.91 132.25159.06 189.36227.23272.68325.70393.87

0.0740.093 0.113 0.1360.1750.2580.3240.361 0.4070.4610.510 0.5750.6540.720 0.7850.8600.9411.0291.132

*Cable diameters are subject to a +/- 5% manufacturing tolerance

NEC ampacities are based on Table 310.15 (B) (16) of theNational Electrical Code (NEC) for conductors rate 90°C, in amulti-conductor cable, at an ambient temperature of 30°C. The 75°C column is provided for additional information. Theampacities shown apply to open runs of cable, installation in any approved raceway. Derating for more than three current carrying conductors within the cable is in accordance with NEC Table 310.15 (B) (3) (a). The ampacities shown also apply to cables installed in cable tray in accordance with NEC Section 392.80.

DC Resist. AC Resist. Inductive Voltage Drop Green Size Nominal Weight @ 25°C @ 90°C, 60 Hz Reactance @ 90°C Insulated AWG/ Part No. Diameter (Lbs./ (Ohms/ (Ohms/ (Ohms/ (Volts/Amp/ Grounding* In In Inkcmil mm2 37-102 Inches* 1000 Ft.) 1000 Ft.) 1000 Ft.) 1000 Ft.) 1000 Ft.) Size (AWG) Free Air Cable Tray Conductor

14 2.1 -508CIRVFD 0.768 297 2.907 3.635 0.040 5.073 18 15 15 15

12 3.3 -516CIRVFD 0.792 376 1.826 2.283 0.038 3.199 18 20 20 20

10 5.2 -308CIRVFD 0.888 492 1.153 1.441 0.036 2.032 14 30 30 30

8 7.6 -309CIRVFD 0.926 560 0.708 0.885 0.037 1.263 14 65 55 48

6 12.5 -310CIRVFD 1.051 826 0.445 0.556 0.033 0.804 12 87 75 65

4 21 -312CIRVFD 1.093 945 0.300 0.376 0.031 0.552 12 114 95 89

2 34 -314CIRVFD 1.225 1298 0.184 0.230 0.029 0.348 10 152 130 119

1/0 54 -316CIRVFD 1.447 1908 0.117 0.147 0.029 0.234 10 205 170 163

2/0 70 -317CIRVFD 1.566 2287 0.093 0.117 0.028 0.192 10 237 195 186

4/0 109 -319CIRVFD 1.874 3360 0.058 0.075 0.027 0.132 8 316 260 253

262 132 -320CIRVFD 2.031 4200 0.048 0.063 0.027 0.115 6 362 297 286

373 189 -322CIRVFD 2.257 5634 0.034 0.045 0.025 0.088 6 449 364 357

535 273 -324CIRVFD 2.705 7853 0.024 0.033 0.026 0.072 6 556 446 441

777 394 -327CIRVFD 3.102 11137 0.016 0.025 0.025 0.060 4 688 546 537

NEC Ampacities

• Cable diameters are subject to a +/- 5% manufacturing tolerance• Ampacity In Free Air: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.3• Ampacity In Cable Tray: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table 310.16• Ampacity In Conduit: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.1*3 Grounding Conductors – Green Insulated


37-108VFD

Flexible TC-ERVFD Power CableThree Conductor • 90°C • 600V

ApplicationA flexible, shielded power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications.

Featuresn Specially engineered cable design produces a

longer cable life in VFD applications.

n Overall shield provides 100% coverage containing VFD EMI emissions.

n Symmetrical ground conductors reduce inducedvoltage imbalances and carry common modenoise back to the drive.

n High strand count design is much more flexible, easier to install and more resistant to vibration than Type MC cable.

n Meets crush and impact requirements for Type MC cable.

n AmerCable’s specially formulated insulationmaterial has a lower dielectric constant (standard XLPE and EPR insulation materialshave higher dielectric constants) which withstands reflected voltages. This allows forlonger output cable distances and minimizes the effect of high frequency noise induced into the plant ground system.

n Permitted for Exposed Run (“ER”) use in accordance with the NEC.

n Permitted for use in Class I, Division 2 and Zone2 industrial hazardous locations per the NEC.

n Gas and vapor tight – impervious to water and air.

n Reduced tray fill (up to 35% less) than Type MC.

n Reduced installation time and cost compared to Type MC.

n Glands for this product cost up to 50% LESS than those for Type MC.

n Bend radius 12X O.D.

InsulationCross-linked, flexible, low dielectric constant compound rated 90°C.

Sizes larger than 4/0 AWG – individual conductors colored black with conductor number surface printed in contrasting ink.

Sizes 4/0 AWG and smaller – individually colored conductors – red, white,black.

JacketFlame retardant, moisture and sunlight resistant Polyvinyl Chloride (PVC). Colored black.

Power Conductors (x3)Soft annealed flexiblestranded tinned copperper ASTM B-33

Symmetrical Ground Conductors (x3)Three symmetricallyplaced flexible stranded tinned copper conductors in directcontact with the shield.

Metallic ShieldSizes 8 AWG andLarger – Helicallyapplied barecopper tape.

Sizes Smaller than8 AWG – tin-coatedcopper braid plusaluminum/polyestertape.

Both shielding systemsprovide 100% coverage.

TC-ER Ratings & Approvalsn UL Listed as Type TC-ER 600V

n UL Listed as 1000V flexible motor supply cable(up to 4/0 AWG)

n 90°C Temperature Rating

n FT-4 and IEEE 1202 flame ratingsn Sunlight resistantn Direct burial


37-108 VFD • Flexible TC-ER VFD • 600 Volts

• Cable diameters are subject to a +/- 5% manufacturing tolerance

• Ampacity In Free Air: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.3

• Ampacity In Cable Tray: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table 310.16

• Ampacity In Conduit: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.1

Size Size Number of Uninsulated ConductorAWG/kcmil (mm2) Strands Diameter (inch) 14 2.08 19 0.074

12 3.29 19 0.093

10 5.23 37 0.113

8 8.30 133 0.159

6 13.21 133 0.201

4 21.17 259 0.255

2 35 259 0.321

1 42.52 259 0.361

1/0 50 266 0.413

2/0 66.12 323 0.455

4/0 95 532 0.584

262 120 646 0.654

313 150 777 0.720

373 185 925 0.785

444 240 1110 0.860

535 272.68 1332 0.941

646 300 1591 1.029

777 400 1924 1.132

Stranding Profile

DC AC Grounding Nominal Resistance Resistance Inductive Voltage Drop Conductor Size Size Part No. Diameter Weight at 25°C 90°C, 60Hz Reactance 90°C, 60Hz (x3) In Free In Cable InAWG/kcmil (mm2) 37-108 (inches) (lbs/1000ft) (ohms/1000ft) (ohms/1000ft) (ohms/1000ft) (Volts/Amp/1000ft) Size (AWG) Air Tray Conduit 14 2.08 -508VFD 0.466 158 2.907 3.635 0.036 5.069 18 15 15 15 12 3.29 -516VFD 0.509 199 1.826 2.283 0.034 3.195 16 20 20 20 10 5.23 -308VFD 0.522 258 1.153 1.441 0.032 2.028 14 30 30 30 8 8.30 -309VFD 0.653 368 0.708 0.885 0.036 1.262 14 65 55 48 6 13.21 -310VFD 0.737 517 0.445 0.556 0.034 0.804 12 87 75 65 4 21.17 -312VFD 0.956 814 0.300 0.376 0.031 0.552 12 114 95 89 2 35 -314VFD 1.103 1178 0.184 0.230 0.030 0.349 10 152 130 119 1 42.52 -315VFD 1.221 1462 0.147 0.184 0.031 0.287 10 177 150 137 1/0 50 -316VFD 1.447 1714 0.117 0.147 0.030 0.235 10 205 170 163 2/0 66.12 -317VFD 1.538 1951 0.093 0.117 0.029 0.193 10 237 195 186 4/0 95 -319VFD 1.883 3102 0.058 0.075 0.028 0.133 8 316 260 253 262 120 -320VFD 1.981 3642 0.048 0.063 0.026 0.114 6 362 297 286 313 150 -321VFD 2.082 4185 0.040 0.053 0.026 0.100 6 404 328 324 373 185 -322VFD 2.215 4834 0.034 0.045 0.025 0.088 6 449 364 357 444 240 -323VFD 2.371 5634 0.028 0.039 0.025 0.079 6 497 402 396 535 272.68 -324VFD 2.616 7592 0.024 0.033 0.025 0.071 6 556 446 441 646 300 -326VFD 2.878 9183 0.020 0.028 0.025 0.065 4 617 496 489 777 400 -327VFD 3.089 10834 0.016 0.025 0.025 0.060 4 688 546 537

Ampacity


37-105VFD

MMV-VFDPower CableThree Conductor: 8kV -15kV • 133% Insulation Level • Rated 90°C

ApplicationsA flexible, braid and foil shielded,power cable specifically engineered for use in medium voltage variable frequency AC drive (VFD) applications.

Featuresn Flexible stranded conductors and

braided shields. Suitable for applications involving repeated flexing and high vibration.

n Small minimum bending radius (8x OD) for easy installation.

n Insulation has a very low dielectricconstant. This allows for longer out-put cable distances andminimizes common mode current.

n Overall braid plus foil shield is engineered with 100% coverage and asurface transfer impedance <50 mil-liohms at 10MHz to contain EMI.

n Symmetrical insulated ground conductors reduce induced voltageimbalances and carry common mode noise back to the drive.

n High strand count conductors andbraid shield design is much more flexible, easier to install and moreresistant to vibration than Type MC cable.

n Severe cold durability: exceeds CSA cold bend/cold impact (-40˚C/-35˚C).

n Flame retardant: IEC 332-3 Category A and IEEE 1202.

n Suitable for use in Class I, Division 1, and Zone 1 environments.

Low smokehalogen-free

jacket available.

Contact yourAmerCable rep.

Conductors (3)Soft annealed flexible strandedtinned copper per IEEE 1580 Table 11.

Conductor ShieldA combination of semi-conducting tape andextruded thermosetting semi-conducting materialmeeting UL 1309, IEEE 1580 and UL1072.

Armor/EMI ShieldOverall tinned copper braid plus aluminum/polyester tape provides 100% coverage. This braid serves as both an armor and EMI shield meeting both IEEE 1580 and UL 1307/CSA 245.

JacketA black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 1309/CSA 245, IEEE 1580, and UL 1072. This jacket allows for isolation between the insulation shields and overall shield. Shieldscan then be terminated on opposite ends tominimize circulating currents.

Sheath (optional)A black, arctic grade, flame retardant, oil,abrasion, chemical and sunlight resistant thermosetting compound meeting UL 1309/CSA 245, IEEE 1580, and UL 1072.Colored jackets for signifying different voltage levels are also available on specialrequest (orange = 8kV and red = 15kV).

Insulation ShieldComposite shieldconsisting of 0.0126"tinned copper braidedwith nylon providing60% copper Shieldedcoverage meeting UL 1309, IEEE Std.1580, and UL 1072.The nylon is coloredfor easy phase identification (three conductor = black,blue, red) without the need to removethe shield to find an underlying colored tape.

Insulation ShieldSemi-conducting layer meeting UL 1309, IEEE 1580 and UL 1072.

InsulationExtruded thermosetting90°C EthylenePropylene Rubber(EPR), meetingUL 1309 (Type E), IEEE 1580 (Type E)and UL 1072.

Symmetrical InsulatedGrounding Conductors (3)Soft annealed flexible stranded tinned copper conductor per IEEE 1580 Table 11. GexolInsulation sized per Table 23.2 of UL1072.Color: Green

Ratings & Approvalsn UL Listed as Marine Shipboard

Cable (E111461)n American Bureau of Shipping (ABS)n Det Norske Veritas (DNV) Pendingn Lloyd’s Register of Shipping (LRS)

Pendingn 90˚C Temperature Ratingn Voltage Rating – 8kV to 15kV

(25kV available on request)


Three Conductor Type MMV-VFD Medium Voltage – 8kV • 133% Insulation Level

Three Conductor Type MMV-VFD Medium Voltage – 15kV • 133% Insulation Level



• Ampacity in Free Air: Based on 105°C conductor temperature and 40°C ambient temperature per 2008 NEC Table 310.71

• Ampacity in Conduit Air: Based on 105°C conductor temperature and 40°C ambient temperature per 2008 NEC Table 310.75

Single Inductive Voltage Green Insulated Size Nominal Weight In Free Banked DC Resistance AC Resistance Reactance Drop Grounding AWG/ Part No. Diameter (Lbs./ Air in Trays at 25°C at 90°C, 60Hz (ohms/ (Volts per amp Conductor (3x) kcmil mm2 37-105 (inches) 1000 Ft.) (amps) (amps) (ohms/1000 Ft.) (ohms/1000 Ft.) 1000 Ft.) per 1000 Ft.) Size (AWG)

6421

1/02/03/04/0262313373444535

12.5213443547086

109132159189227273

-332TSVFD-333TSVFD-334TSVFD-335TSVFD-336TSVFD-337TSVFD-338TSVFD-339TSVFD-340TSVFD-341TSVFD-342TSVFD-343TSVFD-344TSVFD

1634207426253022337338264411509359936867781088559905

1.6871.8682.0712.1612.2622.3812.4892.6313.8573.0303.1643.3193.492

88116152175201232266306348386429455528

7599

129149171197226260296328365387449

0.4450.3000.1840.1470.1170.0930.0740.0580.0480.0400.0340.0280.024

0.5560.3760.2300.1840.1470.1170.0940.0750.0630.0530.0450.0390.033

0.0480.0430.0400.0380.0370.0360.0350.0330.0320.0320.0310.0300.030

0.8200.5640.3590.2940.2420.1990.1660.1390.1210.1060.0940.0850.076

1010108886666444

Ampacity

Ampacity

Single Inductive Voltage Green Insulated Size Nominal Weight In Free Banked DC Resistance AC Resistance Reactance Drop Grounding AWG/ Part No. Diameter (Lbs./ Air in Trays at 25°C at 90°C, 60Hz (ohms/ (Volts per amp Conductor (3x) kcmil mm2 37-105 (inches) 1000 Ft.) (amps) (amps) (ohms/1000 Ft.) (ohms/1000 Ft.) 1000 Ft.) per 1000 Ft.) Size (AWG)

21

1/02/03/04/0262313373444

3443547086

109132159189227

-357TSVFD-358TSVFD-359TSVFD-360TSVFD-361TSVFD-362TSVFD-363TSVFD-364TSVFD-365TSVFD-366TSVFD

3231295940904615530661317074778787039912

2.4032.4682.5962.7142.8753.0283.2603.3633.5003.652

156178205234269309352389432456

133151174199229263299331367388

0.1840.1470.1170.0930.0740.0580.0480.0400.0340.028

0.2300.1840.1470.1170.0940.0750.0630.0530.0450.039

0.0440.0430.041

0.0390.038

0.0370.0350.0340.0340.033

0.3640.2990.2460.2030.1700.1420.1240.1090.0970.080

10888666644

37-449-5020PNAV

Enhanced THOFShip-to-Shore Power Cable • 90°C600 Volts • Flexible


ApplicationA flexible 600V cable used for ship-to-shorepower. Replaces former MIL-C 915 designfor most applications.

Featuresn Complies with OPNAVINST 11310.3Bn Integral filled inner jacket for enhanced

toughness and crush resistance n Water migration minimizedn Mold cured reinforced jacket for

enhanced abrasion and tear resistancen Pigment colored jacketed singles for

phase identificationn Tinned copper conductors for

reduced corrosionn Indent printed for long term identificationn Functional testing to ensure flexibility in

both summer and winter conditions

Separator2 mil non-hygroscopicopaque polyester

JacketReinforced, flame retardantextra heavy duty black thermoset CPE speciallyformulated to resist theabrasive nature of the application

Conductors500 kcmil tin coated copper. ASTM B-33, ASTM B-172

InsulationType I EPR rated for 90°C inwet or dry locations. Meets requirements of UL 44 RHH, RHW-2

Color coded• white• red• black

Ratings & Approvals

n ICEA S 75-381: Portable and Power Feeder Cables for Use in Mines and Similar Applications

Enhanced THOF 37-449-502OPNAV 500 2.875 7563

• Cable diameters and weights aresubject to +/- 5% manufacturingtolerance

• Consult factory for availability ofother conductor sizes

• MIL-C 915 cable is also available.Consult factory for details.

Approx.Weightlbs. per1,000 ft.Product Part No.

SizeAWG/kcmil


in.


37-449-5030PNAV

Enhanced PLUS THOFShip-to-Shore Power Cable • 90°C600 Volts • Flexible

Enhanced Plus THOF 37-449-503OPNAV 500 3.003 7854


• Consult factory for availability of other conductor sizes

• MIL-C 915 cable is also available. Consult factory for details.

Approx.Weightlbs. per1,000 ft.Product Part No.

SizeAWG/kcmil


in.

JacketExtra-Heavy duty reinforced,flame retardant black thermosetCPE per ICEA S-75-381.Specially formulated to resistthe abrasive nature of the application.

Ratings & Approvals

n ICEA S-75-381: Portable and Power Feeder Cables for Use in Mines and Similar Applications

ApplicationA tough flexible 3/C 600V ungrounded power cable specifically designed for navalshore-to-ship and other pier side powerapplications. Enhanced Plus THOF is specially designed for additional sunlight and weather resistance.

Featuresn Complies with OPNAVINST 11310.3Bn Integral filled inner jacket for enhanced

toughness and crush resistance n Water migration minimizedn Mold cured reinforced jacket for

enhanced abrasion and tear resistancen Jacketed singles (Enhanced Plus) for

increased resistance to sunlight andweather

n Pigment colored jacketed singles for phase identification

n Tinned copper conductors for reduced corrosion

n Indent printed for long term identificationn Functional testing to ensure flexibility in

both summer and winter conditions

ConductorJacketEnhanced Plus Only.CPE Compositemeets requirementsof UL 44 RHH,RHW-2. Pigmentcolored red,white and black.

ConductorInsulationEPR per ICEA S-75-381Meets requirements of UL 44 RHH, RHW-2

ConductorClass I, 500 kcmil tin coated copper. ASTM B-33, ASTM B-172

37-003

Flexible Grounding CableClear • Yellow • Other Colors


ApplicationFlexible jacketed cable used forgrounding jumpers installed temporarily for protective groundingof de-energized circuits.

Featuresn Transparent jacket provides easy

confirmation of continuity and ease of trouble shooting

n Extremely flexible stranding for ease of bending and installation

n Transparent thermoplastic jacket for installation and flexible use at temperatures ranging from -25°C to 90°C

n Jacket material meets Type II requirements of ASTM F-855

n Jacket material meeting Type I (-50°C) requirements of ASTM F-855 available upon request

Ratings & Approvals

n ASTM B-3: Standard Specification for Soft or Annealed Copper Wire

n ASTM F-855: StandardSpecifications for TemporaryProtective Grounds to Be Used on De-energized Electric Power Lines and Equipment

IdentificationA marker tape printedAMERCABLE-SIZE-GROUNDING CABLE is readily visible under the transparent jacket.

JacketTransparent thermoplastic for ease of installation andflexible use at temperaturesranging from -25°C to 90°C.This material meets Type II requirements of ASTM F 855.Material meeting a -50°C cold bend is available on a special order basis.

ConductorBunched strands of barecopper annealed dead softin accordance with ASTMB-3. Other strand is available upon request.

002 2 665 0.100 0.530 293 010 1/0 1050 0.100 0.650 458 020 2/0 1323 0.105 0.700 557 040 4/0 2107 0.110 0.850 857



Part No.37-003-

SizeAWG/kcmil


NominalJacket

Thickness in.


in.

Order Your Grounding Cables with


SAVETIME

SAVEMONEY

Other ground jacketing materialsand colors available.

Consult factory for details.


37-409

Lead Covered Grounding Cable

ApplicationA grounding conductor for use in power distribution systems where a lead sheath is required over the copper conductor to provide additional protection against corrosion. Also suitable for use in lightening protection applications.

Featuresn Lead sheath offers rugged,

durable construction

Ratings & Approvals

n ASTM B-3: Standard Specification for Soft or Annealed Copper Wire

n ASTM B-8: Standard Specification for Concentric-Lay-Stranded CopperConductors, Hard, Medium-Hard or Soft

ConductorUncoated annealed coppermeeting the requirementsof ASTM B-3

Lead SheathAn extruded layer oflead for enhancedperformance

004 4 7 0.045 0.319 366 005 2 7 0.045 0.377 508 366 1/0 19 0.065 0.497 836 020 2/0 19 0.065 0.542 984 360 3/0 19 0.065 0.600 1202 615 4/0 19 0.065 0.648 1420 250 250 37 0.065 0.694 1528 351 350 37 0.065 0.797 1985 147 400 37 0.065 0.842 2478 361 500 37 0.065 0.931 2684• Cable diameters and weights are subject to +/- 5% manufacturing tolerance


Part No.37-409-

SizeAWG/kcmil


NominalLead SheathThickness

in.


in.

37-221

Red Jumper CableFlexible • 5000/15000 Volts • 90°C


ApplicationPortable dual rated 5000/15000 volt jumpercables can be used as temporary jumperleads for portable or mobile substations, or for temporarily by-passing damaged orfaulted sections of power cable. The finelystranded conductor provides an exceptionallyflexible cable that can be easily trained and connected in confined areas such astransformer vaults and switch gear enclosures.

Featuresn Extremely flexible strandingn Bright red thermosetting jacketn The conductor shield is bonded

to the insulation – providing easy, clean stripping

n The 90°C insulation has excellent dielectric properties and is highly resistant to heat, moisture and ozone.

InsulationHeat resisting 90°CEthylene-Propylene rubber(EPR), meeting ASTM D-2802. It has excellentdielectric properties and ishighly resistant to heat,moisture, and ozone.

JacketThermosetting bright redjacket, 90°C rated

ConductorsFlexible-stranded, tinned,annealed coated copper perASTM B-33

Ratings & Approvals

n ASTM B-33: Standard Specification for Tinned Soft orAnnealed Copper Wire for Electrical Purposes

n ASTM D2802: Standard Specification for Ozone-Resistant Ethylene-Alkene Polymer Insulation for Wireand Cable

Conductor ShieldCombination semiconductingtape and/or extruded semiconductive thermosettingmaterial. The semiconductivetape prevents any penetration of the extruded conductorshield into the inner layers of the flexible conductor.

IdentificationCable is surface printedshowing manufacturer’sname, size, voltage rating,and temperature rating

Application NoteJumper cables should NOT be used in place of normal high voltage cables. They shouldbe isolated in areas where contact with people is limited. Because jumper cables cannot be protected against prolonged contact with other conductors or grounds by shielding, thesecables must be positioned away from contact with grounds, transformer cases, cross-arms,etc., to avoid possible high stress and capacitance leakage. Cables should be installed with atleast one cable diameter of separation between adjacent conductors and between conductorsand all metallic and/or electrically grounded parts. These cables are not intended for permanent service.


37-221 • Red Jumper Cable • 5000/15000 Volts

008 8 133 0.210 0.065 0.777 310 83/NA* 006 6 133 0.210 0.065 0.816 360 110/110 004 4 259 0.210 0.065 0.875 449 145/150 003 3 259 0.210 0.065 0.903 495 170/170 002 2 259 0.210 0.065 0.944 563 190/195 001 1 259 0.210 0.065 0.981 635 225/225 010 1/0 266 0.210 0.065 1.040 742 260/260 020 2/0 323 0.210 0.065 1.090 869 300/300 030 3/0 418 0.210 0.065 1.133 976 345/345 040 4/0 532 0.210 0.065 1.215 1181 400/400 250 250 627 0.210 0.065 1.216 1281 445/445 350 350 888 0.210 0.065 1.327 1692 550/550 500 500 1221 0.210 0.065 1.456 2192 695/685

• 8 AWG Jumper recommended only for use at 5kv


• Ampacity is calculated with a 90°C conductor temperature and 40°C ambient air, per 2008 NEC, Table 310.69


Ampacity90°C

at 5kV/15 kV Part No.37-221-

SizeAWG/kcmil



in.

NominalJacket

Thickness in.


in.

Order Your Red Jumper Cable with


SAVETIME

SAVEMONEY

37-550

Mobile Substation Power Cable • Type SHSingle Conductor • 5000 to 35000 Volts • 90°C


ApplicationThese single conductor portable powercables are extremely flexible and specificallydesigned for use on mobile substationequipment. The Type SH cable is often necessary for supplying power while replacing damaged utility poles or duringroutine maintenance of substations.

Featuresn Extremely flexible stranding for ease

of bendingn The conductor shield is bonded to the

insulation – providing easy, clean stripping

n Jacket is heat, oil, flame and chemical resistant

n Continuous conductor temperature 90°C

n Jackets available in voltage colors, yellow (5 & 8kV), orange (15kV), red (25 & 35kV). Consult factory for availability of other colors.

Ratings & Approvals


n ICEA S-75-381/NEMA WC-58:Portable and Power FeederCables for Use in Mines andSimilar Applications

n UL 1072 Medium VoltageCable MV-105 (pending)

Conductor ShieldCombination semi-conductingtape and/or extruded semiconductive thermosettingmaterial

JacketCPE meeting ICEA S-75-381/NEMA WC58.Consult factory for availability of other jacket materials.

ConductorFlexible tin-coated softannealed bunch strandedcopper meeting ASTM B-33

IdentificationCable shall be surface printed showing manufacturer,size, voltage rating, type and temperature rating

InsulationHeat, moisture and ozoneresisting 90°C Ethylene-Propylene rubber (EPR)meeting ICEA S-75-381/NEMA WC58

Insulation ShieldTin-coated copper braidapplied over a semiconductive tape(5-15kV). Extrudedsemi-conductive thermosetting material(25-35kV)

CSA approvalavailable byspecial order


5kV Single Conductor Portable Power Cable – Type SH


• Ampacity is calculated with a 90°C conductor temperature and 40°C ambient air, per 2008 NEC, Table 310.69

002 2 259 .110 .125 0.975 674 190 004 1/0 266 .110 .140 1.058 825 260 005 2/0 323 .110 .140 1.170 1039 300 007 4/0 532 .110 .155 1.300 1393 400 008 250 627 .120 .155 1.330 1477 445 022 350 888 .120 .170 1.484 1926 550 010 500 1221 .120 .190 1.700 2662 695


Ampacity90°C

Part No.37-550-

SizeAWG/kcmil



in.

NominalJacket

Thickness in.


in.

016 2 259 .210 .155 1.203 881 195 017 1/0 266 .210 .155 1.320 1147 260 018 2/0 323 .210 .155 1.350 1226 300 020 4/0 532 .210 .170 1.497 1594 400 021 250 627 .210 .170 1.547 1758 445 009 350 888 .210 .190 1.765 2364 550 024 500 1221 .210 .190 1.900 2937 685

15kV Single Conductor Portable Power Cable – Type SHApprox.Weightlbs. per1,000 ft.

Ampacity90°C

Part No.37-550-

SizeAWG/kcmil



in.

NominalJacket

Thickness in.


in.

030 1/0 266 .295 .170 1.500 1350 260 031 2/0 323 .295 .170 1.555 1507 300 033 4/0 532 .295 .190 1.713 1909 395 034 250 627 .295 .190 1.763 2085 440 035 350 888 .295 .190 1.886 2517 545 037 500 1221 .295 .205 2.048 3168 680


Ampacity90°C

Part No.37-550-

SizeAWG/kcmil



in.

NominalJacket

Thickness in.


in.

050 1/0 266 .380 .170 1.175 1632 260 051 2/0 342 .380 .205 1.840 1898 300 053 4/0 532 .380 .205 1.915 2235 395 054 250 627 .380 .205 1.975 2509 440 055 350 888 .380 .205 2.100 2901 545 057 500 1221 .380 .205 2.280 3396 680


Ampacity90°C

Part No.37-550-

SizeAWG/kcmil



in.

NominalJacket

Thickness in.


in.

Order YourType SHCables

Connectorized!Factory installed

assembliesfrom AmerCable helplower your overallconnectivity costs.

n Lugsn Elbowsn Stress Cones


Factory InstalledCable Assemblies

n Lugs

n Elbows

n Stress Cones

Factory Installed Cable Assemblies from Nexans AmerCable are professionally assembled in our El Dorado, Arkansas manufacturing facility. Our team of experienced handlers join cables and connectors thatmatch your exact application spec. Our assemblies are designed, builtand tested to perform upon arrival in your harshest operating conditions.

Factory prepared cable assemblies are a reliable way to lower your overall cable connectivity costs through enhanced reliability, reducedhandling and lower installation time.

Save money throughreduced prep, handlingand installation time.

28

www.nexansamercable.com • e-mail: [email protected]

Renewable EnergyCables

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Nexans AmerCable is the leading producer of renewable energy cables in North America. Contact your Nexans AmerCable rep for a copy of our Renewable Energy Cables catalog.

Wind PowerCables

Type MMV-WP• 1/C and 3/C• 5kV, 15kV and 35kV• Rated 105°CMedium Voltage WindTurbine Service Loops

DLO• 2000 Volts• 90°C• Low Smoke(sizes 2/0 & higher)

• EP/CPE• RHH, RHW-2

Nexans AmerCable’s AmerSol is the firstU.S. manufactured solar cable to achieveTÜV and UL certification. This versatile single-conductor cable is designed to meetthe varying needs of the Solar Industry.Applications include connection to modulejunction boxes; required cable routing inbalance of system (BOS) integration. Rated 600V UL and 1000V TÜV.

Wind Applicationsemail: [email protected]: 800-506-9473

713-896-5800

Solar Applicationsemail: [email protected]: 800-643-1516

870-862-4919

Solar Power Cables

Also available:

• Type PV UL4703 (2000V) and • Type TC Multiconducutor (2000V)

Nexans AmerCable manufactures high quality jacketed electrical cables for a wide variety of specializedindustrial and utility applications.

Nexans AmerCable is an ISO 9001 certifiedcable manufacturer that combines leading-edge technology, proven manufacturing techniques, and high quality service to deliver the finest industrial and utilitycable products available.

Nexans AmerCable serves a worldwide customer basefrom our manufacturing facility in El Dorado, Arkansas.Our professional field engineering and sales force workdirectly with customers, or in partnership with our network of independent distributors, to identify and fulfill your specific cable requirements.

What can you expect from Nexans AmerCable?n High Quality Cablen On-Time Delivery*n Professional Sales, Support

and Service

n Strategic Inventory Locationsn Operational Excellencen Short Lead Times

Nexans AmerCable’s manufacturing facility and corporate headquarters in El Dorado, Arkansas.

350 Bailey Road • El Dorado, Arkansas USA(870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613

e-mail: [email protected] • www.nexansamercable.com6_15© 2015, AmerCable Incorporated

Made in America

* Check www.nexansamercable.comfor our most current on time delivery record

For complete product information: www.nexansamercable.com

Industrial CablesIndustrial Cables

industrial cable index - · pdf fileindustrial cable index ... motor and generator leads, ......

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