industrial cylinder/actuator solutions for solar...
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aerospaceclimate control electromechanical�ltration�uid & gas handlinghydraulicspneumaticsprocess controlsealing & shielding
Industrial Cylinder/Actuator Solutions for Solar ApplicationsFeaturing IntellinderTM Sensor and Global ShieldTM Advanced Rod Coatings
Parker’s Global Shield coating features a sub-micron structure (shown here magnified 4000 times) that eliminates surface micro-cracks and delamination.
Parker’s Global Shield™ rod coating technology was specifically designed to address corrosion resistance requirements of challenging industrial applications.Combined with our internal rod coating capabilities, Global Shield is immediately available to upgrade your Parker cylinder performance.
Global Shield™ Rod Coating Technology
This breakthrough proprietary technology, owned and manufactured by Parker Hannifin Corporation, has been thoroughly tested in the lab and in the field to validate performance in the areas of corrosion and dynamic wear resistance. Cylinders protected with Parker’s Global Shield coating have demonstrated resistance to corrosion up to eight times longer than conventional coatings. Comprehensive testing data is available from your Parker technical representative.
Performance Validated in the Lab and in the Field
Indentation / Delamination Testing When compared to Hard Chrome and using the Rockwell “C” Indentation Test protocol, Parker’s Global Shield coating exhibited exceptional interfacial adhesion and outstanding impact resistance, with almost no micro-cracking, chipping, spalling and delamination.
Hard Chrome
Global Shield Coating
When compared to traditional rod coatings, Global Shield™ has the following advantages:• Significantly Improved Corrosion Resistance from the single-layer, fully-dense,
submicron structure and the lack of micro-cracks inherent to chrome plating • Lower Friction • Ductile and Tough so when the rod bends, it does too• Engineered Hardness (HRC 54 minimum) for wear-resistance
The value that you will receive from Global Shield™ includes:• Less Downtime from reduced maintenance intervals (cylinder repairs
and seal replacements)• Longer Seal Life in corrosive environments• Lower Service Costs since you won’t need to replace the piston rod due to corrosion
Although a superior rod coating on its own, it may also be an economic alternative to corrosion resistant steels (i.e. stainless steel) when applied to carbon steel. However, like all coatings, rod end machining would expose the carbon steel substrate, so additional measures would be necessary for protection of the exposed section. In addition, some cylinder applications require high strength stainless steel (ASTM A564 Type 630, or 17-4 PH stainless steel) for tensile strength and fatigue resistance, so please contact us for guidance on material substitution.
Environmentally Safe – the Global Shield™ edge• No Chromium in the coating
or process• RoHS Compliant (Directive 2011/65/EU)• No Hexavalence and no hazardous
waste stream• No PEL (Personal Exposure Limits) concerns
Availability• Rod Diameters all standard sizes• Rod Lengths to 10’, Consult Factory for longer lengths• Standard thickness − .001" (25µ)
Up to 0.020" (500µ) available; corrosion protection increases as the thickness increases
• Standard substrate − 1045/1050 carbon steel• Other substrates available
“Global ShieldTM plating system displayed superior corrosion resistance compared to hard chrome. Global ShieldTM cylinders lasted over three times as long as hard chrome in cyclic exposure testing”
Naval Surface Warfare Center Tested
Performance Tested and Proven The Laboratory Evaluation of Global Shield [Coating] as a Hard Chrome Replacement on USMC Vehicles, published in August 2014, concluded that hydraulic cylinders plated with Parker’s Global Shield coating dramatically outperformed hard chrome in corrosion-resistance testing, while performing similarly to or better than hard chrome in adhesion, impact-resistance, and wear-resistance testing. Independent laboratory testing by National Exposure Testing, Inc., as summarized to the right, is currently being field-validated in military and other challenging applications around the world.
Seal Friction AnalysisWhen the friction forces of single-lip and double-lip piston rod seals were tested at run-in conditions, the seals on rods plated with Parker’s Global Shield coating exhibited significantly less frictional drag in comparison with those plated with hard chrome, virtually eliminating stick-slip conditions for improved wear and fail-safe field performance. Lower frictional forces mean extended service, as exhibited in dynamic, accelerated wear tests in which rods plated with Parker’s Global Shield coating outperformed rods plated with hard chrome 2:1 in leak-free cycles.
12
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0192hr 288hr 504hr 768hr 1056hr 2016hr 3000hr
Rat
ing
Global Shield-Plated RodProtectionAppearance
Hard Chrome-Plated RodProtectionAppearance
Hexavalent Chrome vs. Global Shield CoatingComparative Results, ASTM B117 Salt Fog Test Performed on 1045 Carbon Steel Rods
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60
40
20
00 0.5 1 1.5 2 2.5 3 3.5 4 Rod velocity v [m/min]
Fric
tion
forc
e FR
[N]
p=0 bar T=60°C
Friction of run-in seals at 60°C and 0 barFriction forces of piston rod seals tested on different coated piston rods/run-in condition
B3 3646 P5008 BS 3646 P5008
B3 3646 P5008 HC BS 3646 P5008 HC
B3 3646 P5008 WHC BS 3646 P5008 WHC
Double-liprod seal
Single-liprod seal
Global Shield
Global Shield
Excerpt from Laboratory Evaluation of Global Shield as a hard chrome replacement on USMC vehicles.
Parker Hannifin CorporationIndustrial Cylinder DivisionDes Plaines, Illinois
Phone (847) 298-2400Fax (800) 892-1008www.parker.com/cylinder
© 2014 Parker Hannifin Corporation HY08-1710-B3/NA October, 2014
Universal Optical ReaderNo need to stock multiple probes, reader is standard across all stroke lengths.Quick change out, non-pressurized housing allows for easy replacement without cylinder removal. Absolute position monitoring, upon power up will provide actual position, no homing required. Cylinder
ConstructionNFPA Standard cylinder dimension, only require addition of reader block.
ConnectivityUp to 300 feet cable length between Cylinder and Electronics. Deutsch Style Connector with M12 circular adapter cable for cylinder ID tag and Bus termination.
* On cylinder stroke lengths greater than 65", (1651 mm) analog resolution is 0.004" (0.1 mm).** Above 130 feet terminating resistor values need to be evaluated, consult factory for values.
HydroPower Electric Generation Dams
Civil Lock and Flood Control Dams
Metal Fabrication
PV/CSP Solar Tracking Solutions Conveyor/Table Lifts
for Material Handling
Oil and Gas* Electric Power
Generation* *ATEX Pending
Intellinder Absolute Position Sensor is ideal for applications such as:
Intellinder™ Absolute Position Sensor for Industrial Application
RedundancyMultiple Readers can be installed for redundant position measurement requirements.
Electrical Specifications (Sensor)
Input Power 8-32VDC, <2W
Data I/O Generic CAN, 250 KBaud, 29-bit ID
Networking Up to 8 sensors per CAN network (Separate PGNs)
ConnectorDeutsch 8-Pin (DTM06-8S), M12 5 Pin male (adapter cable assembly)
Update Rate 1-100 Hz (10-1,000 ms)
Temperature Operating: -40° F to 221° F (SAE J1455)
IngressionImmersion: IP 68 (10m, 30 min)Pressure wash: IP65
Electrical
EMI EN61000-6-2 (Radiated susceptibility)EN 61000-6-4 (Radiated Emission)Overvoltage to +36 VDCReverse Polarity to -36VDCShort to GND, Short to 32VDCESD: ±8kV
Analog Output Modules
Input Power 9-60 VDC
Current Draw Single Axis: 29 mA at 24 VDC, 4 axis: 160 mA at 24 VDC
Outputs 0-10V, ±10 V, 4-20 mA
ConnectorDeutsch 8-Pin (DT06-8S), M12 5 Pin female (adapter cable assembly)
Update Rate 100 Hz (10 ms)Output Resolution .015%
Output Accuracy .5%
TemperatureOperating: -40° F to 185° FStorage: -67° F to 257° F
Protection IP67 Scale & Offset
Factory set, adjustable with Intellinder MD3 accessory.
Resolution 0.0013 in (0.03 mm)*Hysteresis 0.0038 in (0.10 mm)Repeatability 0.0014 in (0.036 mm)Linearity 0.0026 in (0.0027% FS)Maximum Velocity 40 in/s (1 m/sec)
Bore Diameter No LimitRod Diameter 1" to 10"Stroke Length up to 240 in (6100 mm)
Rod MaterialChrome plated 1045Chrome plated 17-4 PH Stainless
MechanicalVibration: 12g, 25Hz-2KHzShock: 100g
Null Zone NoneDead Zone None
Cable Length
300 feet between Cyl and module **1 foot between reader and Y junction
General Specifications (Sensor) (single and 4 axis units)