industrial product catalog - mts sensors product catalog temposonics ® linear-position sensors with...

Industrial Product Catalog

Temposonics®

Linear-Position Sensors

With Temposonics® Technology

SENSORS

®

551075 C

Serving the Americas, Canada, Asia, Australia and New Zealand

UNITED STATESMTS Systems CorporationSensors Division

3001 Sheldon DriveCary, NC 27513Tel: (800) 633-7609Fax: (919) 677-0200 (800) [email protected]

GERMANYMTS Sensor TechnologieGmbH & Co. KG

Auf dem Schüffel 9D - 58513 LüdenscheidTel: +49 / 23 51 / 95 87-0Fax: +49 / 23 51 / 56 [email protected]

Part Number: 09-07 551075 Revision CMTS and Temposonics, and are registered trademarks of MTS Systems Corporation.

All other trademarks are the property of their respective owners.All Temposonics sensors are covered by US patent number 5,545,984. Additional patents are pending.

Printed in USA. Copyright © 2007 MTS Systems Corporation. All Rights Reserved in all media.

JAPANMTS Sensors TechnologyCorporation

Ushikubo Bldg.737 Aihara-cho, Machida-shiTokyo 194-0211, JapanTel: +81 (42) 775 / 3838Fax: +81 (42) 775 / [email protected]

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CONTENTS

Magnetostrictive Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Magnetostriction - How it works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Technology at its best . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Markets We Serve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

R-Series Models RP and RH Sensors - Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Advanced communication and programmability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Sensor output options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

R-Series Models RP and RH Sensors - Synchronous Serial Interface (SSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Enhanced monitoring and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Advanced communication and programmability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Model RP profile-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Model RH rod-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

R-Series Models RP and RH Sensors - CANbus Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Enhanced monitoring and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20CANbus variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20, 21Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Model RP profile-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Model RH rod-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

R-Series Models RP and RH Sensors - DeviceNet Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25DeviceNet output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26DeviceNet protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Enhanced monitoring and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Model RP profile-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Model RH rod-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

R-Series Models RP and RH Sensors - Profibus-DP Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Enhanced monitoring and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31Profibus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 32Model RP profile-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Model RH rod-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

R-Series Models RP and RH Sensors - EtherCAT Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Enhanced monitoring and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36EtherCAT interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Model RP profile-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Model RH rod-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

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R-Series Model RF - Flex Housing Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Sensor installation and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

G-Series Models GP and GH Sensors - Analog and Digital Pulse Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Advanced communication and programmability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 48Enhanced monitoring and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Model GH rod-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Model GP profile-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51, 52

G-Series Models GT2 and GT3 Redundant Sensors - Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53G-Series Redundant sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Advanced communication and programmability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Mounting and Magnets - Sensor Models RP, RH GP, GH and GT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Rod-style sensor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Cylinder installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Position magnet selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Profile-style sensor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

E-Series Model EP - Analog and Start/Stop Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Model EP Profile-style sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61Model EP profile-style mounting configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

E-Series Model ER sensor - Analog and Digital-Pulse Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63Model ER rod-and-cylinder sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63E-Series profile-style sensor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Sensor mounting configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

E-Series Model EP2 - Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68E-Series model EP2 sensor - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68Mounting configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

E-Series Model EP2 - Digital-Pulse Output (Start/Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71, 72Connections and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72E-Series EP2 - Dimensions and mounting configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

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Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75Extension Cable Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Cable length limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75G-Series Analog (Voltage or Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75G-Series digital (PWM or Start/Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75G-Series Neuter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75R-Series CANbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75R-Series DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75R-Series Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75R-Series SSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Extension Cable Options - How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766-pin connector type (D63) used with R-Series Profibus Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 76Standard 6-pin connector type (D60) used with R-Series G-Series and E-Series Sensors . . . . . . . 76Standard 7-pin DIN connector type (D70) used with R-Series SSI Sensors . . . . . . . . . . . . . . . . . . 7710-pin MS connector type (MS0) used with R-Series SSI and G-Series Sensors . . . . . . . . . . . . . . 77

Adapter Cable Options - Retired Sensor Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78L-Series sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 79Temposonics I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 79Temposonics II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 79

Connectors - Current Production Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 796-pin style connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 807-pin style connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 804-pin style connectors and cord sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 815-pin style connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79, 82

Connectors (for retired sensor models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Magnets and Floats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84, 85Profile-style sensor models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Rod-style sensor models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Magnets, Floats and Pressure Housing - Compatibility Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86How to order - pressure housing for sensor models GH and RH . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Mounting feet and T-Slot Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Mechanical End Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 88R-Series Model RP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 88G-Series Model GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 88E-Series Model EP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 88E-Series Model ER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 88

Optional Extension Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88E-Series EP with Captive-Sliding Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88G-Series Model GP with Captive-Sliding Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88R-Series Model RP with Captive Sliding Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Miscellaneous Installation Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Sensor Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Sensor Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90, 91Field Setup Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

CONTENTS

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Temposonics® Linear-Position Sensors Product Catalog 551075 C MTS Sensorsiv

High-Pressure Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

NEMA Type 4X Housing - Sensor Models GH and RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Parameters and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95NEMA 4X housing dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

CONTENTS

MTS Sensors 1 Temposonics® Linear-Position Sensors Product Catalog 551075 C

The best linear-position sensors provide absolute position measure-ment giving higher productivity and greater safety for machine andautomation devices. MTS linear-position sensors outperform thecompetition, deliver accuracy and reliability under the most difficultconditions, providing excellent value for our customers. Our successis a result of 30 years of technology leadership, vertically integratedmanufacturing processes and unsurpassed levels of customer sup-port.

MTS Sensors was the first to realize the promising advantages forlinear-position measurement contained in the magnetostrictivemeasuring principle developed by J. Tellermann. Tellerman’s originaldesign was used to develop Temposonics brand sensors: the firstmagnetostrictive position sensors, a technology that guarantees pre-cision and reliability without equal.

The heart of MTS sensors is the ferromagnetic measuring element,also known as the waveguide, and a movable position magnet thatgenerates a direct-axis magnetic field in the waveguide.When a current or interrogation pulse passes through the wave-guide, a second magnetic field is created radially around the wave-guide. The interaction between the magnetic field in the waveguideand the magnetic field produced by the position magnet generates astrain pulse which travels at a constant ultrasonic speed from itspoint of generation, the measurement point, to the end of the wave-guide where it is detected by the sensor electronics. The positionof the magnet is determined with high precision and speed by accu-rately measuring the time elapsed between the application of theinterrogation pulse and the arrival of the resulting strain pulse witha high speed counter. Using the elapsed time to determine positionof the permanent magnet provides an absolute position reading thatnever needs recalibration or re-homing after a power loss. Non-contact sensing eliminates wear, and guarantees the best durabilityand output repeatability.

With our extensive know-how of ferromagnetic materials, magneticeffects and ultrasonic processes, MTS remains unrivaled in per-formance standards for non-contacting position measurement of thehighest precision.

Technology at its best Magnetostriction - how it works

MAGNETOSTRICTIVE PRINCIPLE

Temposonics® Linear-Position Sensors Product Catalog 551075 C MTS Sensors2

Profile sensor housing formounting onto machines

Rod style sensor forhydraulic/pneumatic cylinders

Economical rod and cylinderstyle sensor with versatilemounting options

Whether you call them position transducers, linear-displacement sensors, distance or linear-position sensors, MTS Sensors providesthe most reliable and accurate magnetostrictive position sensors inthe world. Temposonics sensors are ideal for monitoring andmeasurement systems, for machine control involving hydraulic,pneumatic, electromechanical or even manual positioning in industrial or commercial applications.

Our sensors out-perform, out-measure and out-last the competition, and help your applications work smarter and harder foryou. Our full line of standard and custom linear position sensorscan fit virtually every type of industrial and commercial application imaginable.

Temposonics sensors provide unmatched flexibility with a varietyof mounting options. Outputs and configurations and can be easilyinstalled in a cylinder or externally mounted to your machine.Temposonics sensors are a cost-effective, high-performance, high-quality alternative to linear pots or linear encoders. When you addaffordable cost to reliable, repeatable performance and zero mainte-nance, the choice is obvious - Temposonics.

R-Series Smart sensors for fast,high precision, and synchronized positioncontrol applications.Available outputs includeSSI, DeviceNet, CANbus,Profibus, EtherCAT® anddual output (position andvelocity) analog.

G-Series Programmable sensorswith built-in diagnosticsfor applications thatrequire analog, start/stop,or PWM outputs.

E-Series Sensors designed for applications that requiresimple and economicalposition feedback.Analog and start/stopoutputs.

TEMPOSONICS SENSORS: POSITIONED TO GIVE YOU THE MOST

Temposonics® Linear-Position Sensors Product Catalog 551075 CMTS Sensors 3

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Temposonics® Technology Superior Performance

The world’s highest performance injectionmolding machines, blow molding machines,tire presses, and extrusion filtration systemsutilize Temposonics technology to deliver highspeed, high quality results. High speed indus-trial networks combined with precisionTemposonics sensors, help these machinesproduce highly precise products while deliver-ing world-class productivity. Multi-positionsensing optimizes costs by controlling twomotion axes with a single sensor. Resolutionsto 1um enable precision clamp and moldpositioning. Legendary Temposonics reliabilitymeans that your machine is up and running.High quality and world class productivity –Temposonics Technology delivers.

High performance machines require high per-formance sensing solutions, andTemposonics technology has been the leaderin precision magnetostrictive-based linearposition sensing for more than 30 years.Continuous investment in R&D has enabledMTS to produce the world’s highest resolutionmagnetostrictive sensors, with the fastestupdate rates for high speed motion control,the tightest non-linearity specifications, andthe latest in high performance fieldbus com-patible outputs. The wide range ofTemposonics high performance sensors allowyou to design, manufacture, and deliver theworld’s most productive manufacturingmachines, and your customers to deliver highquality and cost optimized products. In aglobally competitive environment, superiorperformance enables high quality, high pro-ductivity solutions. Don’t settle for less,choose MTS Temposonics Technology!

Plastics & RubberManufacturingLower Cost, HigherPerformance

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Primary and SecondaryWoodworkingOptimizingProductivity

High performance, durability and value havemade MTS’ Temposonics sensor technologythe standard for in-cylinder applications in thehydraulics industry for more than 30 years. Inaddition to superior features like linearitycompensation, resistance to shock and vibration and EMI immunity, our innovativemodular design allows for easy replacementof the sensing element and electronics without breaking the cylinder's high-pressureseal, thus significantly reducing maintenancecosts and downtime. This means yourmachines are up and your operations are running at peak efficiency.

Fluid Power; Hydraulic &Pneumatic Cylinders

Operational EfficiencyPlus High Performance

MTS Temposonics sensors are designed andbuilt to withstand the rigors of sawmill applications and have been that industry’s standard for more than 30 years. Recentadvances in high speed serial interfaces,enhanced shock and vibration resistance, and the availability of a precision velocity signal (simultaneous with position signal)have enabled new machine control algorithmsthat increase speed and improve yields. Thisadds up to increasing productivity and moreprofitable mill operations. MTS has led theway for more than 30 years, and our newestgeneration of sensors carries the tradition forward.


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Our high-speed R-Series SSI position sensors con-tinue to get faster and more accurate making theman ideal choice for a wide range of machine toolapplications. Our SSI sensor also comes with ahost of housing and installation options such asthe NEMA Type 4X housing and high shock andvibration mechanics to improve immunity andoperation in the harshest production environments.

- Resolution down to 1µm (0.00004 in.)- Accuracy as good as ± 10µm (± 0.0004 in.)- Cycle times as low as 250µsec.

Metal FormingSuperior Speed andAccuracy

For coordination with video display, positionfeedback of audience seat movement is agrowing need in the entertainment industry.

Temposonics sensors deliver:- Superior response and accuracy; achieves

higher simulated motion fidelity - Replaceable sensing element eliminates need to

drop hydraulic pressure or break hydraulic seal- Embedded or detached electronics available for

short installation envelopes- Simultaneous position and velocity outputs

enable high performance servohydraulic positioning

Motion SimulationEntertainmentIndustry


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By optimizing machine performance and productflow control, Temposonics sensors offer:

- Superior accuracy with higher consistency between changeovers and reduced setup time

- Precise and repeatable positioning for smoother, more controlled motion

- Improved efficiency, yield, and throughput while maintaining quality

Where ever demanding performance isrequired, Temposonics sensor's provide thetrusted solution. A wide range of industriesand automation processes that rely onTemposonics state-of-the-art technology iscontinuously increasing.

Other ApplicationsMTS Temposonics Sensors Fill ThePrescription

Process IndustriesQuality Manufacturing

- Assembly automation- Paper and textiles- Robotics- Food and beverage- Material handling and

packaging- Medical equipment

- Primary metal production

- Glass cutting- Adhesive dispensing- Test & measurement- Wind turbines- Power generation-Control systems


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R-Series Models RP and RH Sensors - Analog OutputPosition, Speed, Speed with Direction

Single or Dual-Magnet Positions

n Rugged industrial sensorn Linear, absolute measurementn LEDs for sensor diagnosticsn Non-contact sensing technologyn Non-linearity less than 0.01%n Repeatability within 0.001%n Direct Analog output, displacement + speedn Dual magnet position measurementn 100% field adjustable Null and Span setpoints

Operating conditions: - 40 °C (-40 °F) to 75 °C (167 °F)Relative humidity: 90% no condensationTemperature coefficient: < 30 ppm / °C Setpoint adjustment, (Null/Span): 100% of electrical stroke length. Min. 25 mm (0.98 in.) distance between setpoints. For dual magnet outputs: Min 76 mm (3 in.) distance between magnets.

EMC test: Emissions IEC/EN 50081-1, Immunity IEC/EN 50082-2, IEC/EN 61000-4-2/3/4/6, level 3/4 criterium A, CE qualified

Shock rating: 100 g (single hit)/IEC standard 68-2-27 (survivability)

Vibration rating: 15 g (30 g with HVR option)/ 10-2000 Hz/IEC standard 68-2-6

Connection type: 6-pin male D60 connector or integral cable

PROFILE STYLE (MODEL RP) SENSORElectronic head: Aluminum housing

Diagnostic display (LED’s located beside connector/cable exit)

Sealing: IP 65Sensor extrusion: AluminumMounting: Adjustable mounting feet or T-slot nut (M5 threads)

in base channelMagnet type: Captive-sliding magnet or open-ring magnet

ROD STYLE (MODEL RH) SENSORElectronic head: Aluminum housing


Sealing: IP 67 or IP 68 for integral cable modelSensor rod: 304L Stainless steelOperating pressure: 350 bar static, 690 bar peak

(5000 psi static, 10,000 psi peak)Mounting: Any orientation, threaded flange M18 x 1.5 or

3/4-16 UNF-3ATypical mounting torque: 45 N-m (33 ft. - lbs.)Magnet type: Ring magnet, open-ring magnet or magnet float

Measured variables: Displacement, speed (magnitude), or velocity (with direction) for single or dual magnets

Resolution: Position measurement: 16 bit; 0.0015% (minimum 1 µm)Speed measurement: 0.1 mm/s

Non-linearity: < ± 0.01% full stroke (minimum ± 50 µm)Repeatability: < ± 0.001% full stroke (minimum ± 2.5 µm)

Hysteresis: < 4 µmOutputs: Voltage: 0 to 10, 10 to 0, -10 to +10, +10 to -10 Vdc

(minimum controller load >5k ohms)Current: 4(0) to 20 mA, 20 to 4(0) mA, (min./max. load 0/500 ohms)

Stroke length: Profile style: 50 mm (2 in.) to 5080 mm (200 in.)(Position MeasurementRod style: 50 mm (2 in.) to 7620 mm (300 in.)Range) Update time: 0.5 ms up to 1200 mm, 1.0 ms up to

2400 mm, 2.0 ms up to 4800 mm, 5.0 ms up to 7620 mm stroke length.

Speed measurement: Range: 0.025 - 10 m/s (1.0 - 400.0 in./s)Deviation: <0.5%Resolution: 0.1 mm/s (0.004 in./s)Update time: See position measuring range

Operating voltage: +24 Vdc nominal: -15 or +20% Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: 100 mA typicalDielectric withstand voltage: 500 Vdc (DC ground to machine ground)

Parameters Specifications (continued)

Parameters Specifications

R-SERIES MODELS RP/RH - ANALOG


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Enhanced monitoring and diagnostics

Sensor status and diagnostic display

Integrated LEDs (green/red) provide basic visual feedback for normal sensor operation and troubleshooting.

LED’s

Green Red Description

ON OFF Normal function (operation mode)

ON Flashing Magnet out of setup range

ON ON Magnet not detected or wrong quantity of magnets

Flashing ON Programming mode

Outputs

Single magnet sensor

Dual magnet sensor

M1 M1aActive stroke length(Position measuring range)

Position / Speed

M1 M2 M1a M2a

0 Vdc

10 Vdc0 Vdc

10 Vdc

0% 100%Position 1 / Position 2

76 mm min.(3 in.)

R-Series Models RP and RH analog sensors provide single or dualmagnet sensor options along with one or two channel outputs.

The R-Series analog sensor can be ordered for a single-positionmagnet providing one displacement output, and/or one velocity output over the active stroke length.

The sensor can also be ordered for dual-position magnets providingtwo displacement outputs, or two velocity outputs, or one of each.

When using dual magnets, the minimum allowed distance betweenthe magnets is 3.0 in. (76 mm) to maintain proper sensor output.

R-SERIES ANALOG SENSOR OUTPUT OPTIONS

Sensor field programming

R-Series Model RP and RH Analog sensors are preconfigured at the factory by model number designation. For many applications, noadjustments are required for normal sensor installation and opera-tion. If, however, sensor parameter changes are needed while in thefield, the R-Series Analog sensor is easily programmed externally.There is no need to open the sensor’s electronic housing.

R-Series Analog PC Programming kit, part no. 253309For single or dual magnet sensors

This programming kit includes a wall adapter style power supply,serial converter box, two connection cables (wired for the LIN proto-col), and the software CD-ROM. The serial converter box and one ofthe cables are required to communicate between a Windows PC andthe sensor. When running the R-Series Analog PC Setup softwaremany customized settings are possible for:

• Setpoint 1 (Null) and Setpoint 2 (Span) for single or dual magnets. (See the description for setpoints under the section,

“R-Series Analog Handheld Programmer”.)• Output range settings for speed, or for speed with direction.• Assign position or velocity output functions for the single or dual

magnets, and for the one or two output channels. (Output function assignments are limited to the manufacturing build type of the sensor, see below.)

• Error output values when the magnet moves beyond the programmed setpoints.

Field programming is available to adjust the output values for anysetting needed, within the selected output range. Each sensor’s out-put range is selected from the available options when ordering aparticular sensor model number, (see pages 7 and 8).

There are 6 different manufacturing build types used to provide forthe various output ranges. These are:

Single Channel Output for either position or speed1) Voltage output between 0 and +10 volts 2) Voltage output between -10 and +10 volts3) Current output between 0 (or 4) and 20 mA

Two Channel Outputs for position and/or speed 4) Voltage outputs between 0 and +10 volts 5) Voltage outputs between -10 and +10 volts6) Current outputs between 0 (or 4) and 20 mA

ADVANCED COMMUNICATION AND PROGRAMMABILITY

Note:Field programming allows for numerous custom sensor configurations,however, please note that field programming can not be used to change theR-Series Analog sensor from one manufacturing build type to another.


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CONNECTIONS AND WIRING

R-Series Analog handheld programmer (for single magnet sensors)

MTS Sensors Analog Field Setup user interface

Handheld programmer, part no. 253124

The R-Series Analog handheld programmer (part number 253124)can be used to program the magnet positions for the start of output,(0% = 0 Vdc, -10 Vdc, 4 mA, or 0 mA), and the end of output,(100% = 10 Vdc or 20 mA), for the single magnet version of the R-Series Analog sensor.

Standard factory settings place the setpoint 1 (Null) and setpoint 2(Span) at the limits of the sensor’s active stroke length. For example,a sensor ordered with 4 - 20 mA output will be factory set for 4 mAoutput at the bottom limit of the stroke length at the “Null” position.Likewise, the 20 mA output will be factory set at the top limit of thestroke range at the start of the “dead zone”.

Setpoint 1 and setpoint 2 can be re-positioned for the actual measuring range needed anywhere within the active stroke length.(Note: The minimum distance allowed between setpoint 1 and set-point 2 is 25 mm (0.98 in.)). These adjustments are easily per-formed, even when the sensor is not directly accessible, by connect-ing the analog handheld programmer to the sensor’s integral cableor extension cable.

OutputValue

OutputValue

forward reverse

1 Magnet Sensor

Setpoint 1(Null)

Setpoint 2(Span)

PositionElectronics

HousingDeadZone


Cable connectors (Field installed 6-pin D6 female)

18 mm(0.7 in.)

54 mm (2.1 in.)

54 mm(2.1 in.)

37 mm (1.5 in)

D6 straight-exit connector

part no. 560700

D6 90° connectorpart no. 560778

5 436

21

Pin no. Wire color Function Analog outputs

1 Gray Output 1/Position #1:0 to 10, 10 to 0, -10 to +10, +10 to -10Vdc 4 to 20, 20 to 4, 0 to 20, 20 to 0 mA

2 Pink Return for pin 1 3 Yellow Output 2/Position #2 or Speed:

0 to 10, 10 to 0, -10 to +10, +10 to -10Vdc 4 to 20, 20 to 4, 0 to 20, 20 to 0 mA

4 Green Return for pin 3 5 Red or Brown +24 Vdc (-15 / +20%)6 White DC Ground (for supply)

Male Integral D6 connector pin-out as viewed from the endof the sensor

Sensor integral connector (D60 Male)

Mates with sensor’s Integral connector

Note:When using the single channel output (pins 1 and 2), the unused pins foroutput 2 (pins 3 and 4) should be left floating (unconnected), unless sensor programming is being used.

ADVANCED COMMUNICATION AND PROGRAMMABILITY

Sensor 24 Vdc


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MODEL RP PROFILE-STYLE SENSOR

MODEL RH ROD-STYLE SENSOR

Beginning of stroke - Null positionCaptive-sliding magnet

14.5 mm(0.57 in.)

Mounting foot 12 mm(0.47 in.)

75 mm(2.95 in.)

12 mm (0.47 in.)49 mm(1.92 in.)

45 m

m(1

.77

in.)

2 m

m.

(0.0

7 in

.)

9.5

mm

(0.3

7in

.)

5.5 mm (0.21 in.) dia.for M5 or #10 Screw

68 mm (2.67 in.)50 mm (1.96 in.)

35.6 mm(1.4 in.)

66 mm(2.6 in.)

Stroke length Dead zone

28 mm(1.1 in.)

Sensor head

Mounting support (non-ferrous material)

Open ring magnet Beginning of stroke - Null Position

Sensor head

28 mm(1.1 in.)

22 mm(0.86 in.)

28 mm(1.1 in.)

Captive-sliding magnet

Open-ring magnet

D60 connector option

R05 integral cable option

The profile-style (model RP) sensor offers modular construction, flexible mounting configurations and easy installation.

LED window

44 mm(1.7 in.)

68 mm (2.7 in.) 51 mm(2 in.)

Integralconnector

Beginning of stroke (Null position) End of stroke

Electronics housingNull zone

Stroke length

Flat-faced flange

A Sensor rod

10 mm (0.39 in.) dia.

25 mm(0.98 in.)

Dead zoneStroke dependent

refer to chart below

M4 x 59 mmButton-head hex screws (2X)

O-Ring

B

68 mm (2.7 in.)

A

Raised-face flange

Grounding lugMating connector(6-pin DIN style)

25 mm(0.98 in.)

25 mm (1 in.)

51 mmBeginning of stroke (Null position)

Null zoneO-Ring

C

76 mm (3 in.) (2 in.)

2.5 mm (0.1 in.)

The rod-style (model RH) sensor offers modular construction, flexible mounting configurations, and easy installation. It is designed for internal mounting inapplications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such as hydraulic cylinders. The Model RP sensor may also bemounted externally in many applications.

Stroke-dependent Dead ZonesStroke length Dead zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)

Housing styleFlange type Description

AFlange threads

BDimensions

CDimensions

T US customary threads with raised-face flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)S US customary threads with flat-faced flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)M Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)

Note:See page 58 for installed magnet dimensions.

Note:See page 59 for mounting and magnet details.


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HOW TO ORDER

SENSOR MODELRP = Profile styleRH = Hydraulic rod-styleRF = Flexible style

HOUSING STYLEModel RP profile-style sensor only (magnet included):

S = Captive-sliding magnet with joint at top (part no. 252182)V = Captive-sliding magnet with joint at front (part no. 252184)M = Open-ring magnet (part no. 251416-2)

Model RH rod-style sensor only (magnet must be ordered separately):T = US customary threads, raised-faced flange and pressure tube,

standardS = US customary threads, flat-faced flange and pressure tube,

standardU = Same as option “T”, except uses fluoroelastomer seals for the

electronics housingH = Same as option “S”, except uses fluoroelastomer seals for the

electronics housingM = Metric threads, flat-faced flange and pressure tube, standardV = Same as option “M”, except uses fluoroelastomer seals for the

electronics housingB = Sensor cartridge only (no flange and pressure tube, stroke length

< 1830 mm (72 in.))

Model RF flex sensor only, (reference page 41 for flex housing style)magnet must be ordered separately:

S = US customary threads, flat-faced flangeM = Metric threads, flat-faced flange

STROKE LENGTH— — — — M = Millimeters (Encode in 5 mm increments)— — — . — U = Inches and tenths (Encode in 0.1 in. increments)

CONNECTION TYPEIntegral connector:

D60 = 6-pin DIN (M16), male, standardIntegral cables:

R — — = Integral cable, PVC jacket, pigtail termination, standardF — — = Integral cable, black polyurethane jacket with pigtail termination

Cable length:— — = 1 (01) to 99 (99) ft. or 1 (01) to 30 (30) meters.

Encode in feet if using US customary stroke length, encode in meters if using metric stroke length

INPUT VOLTAGE1 = +24 Vdc (+20% - 15%)A = Same as option “1” except includes the High Vibration-Resistant (HVR) option

Model RH only, stroke range = 50 mm (2 in.) - 2000 mm (78.7 in.), see note below

OUTPUT (13 - 19) 3 to 7 digit code depending on output selected (Please note that selections below are continued on page 12)

1 output channel with 1 magnet (3 digit code)Output #1 = magnet position V01 = 0 to +10 Vdc A01 = 4 to 20 mAV11 = +10 to 0 Vdc A11 = 20 to 4 mAV21 = -10 to +10 Vdc A21 = 0 to 20 mAV31 = +10 to -10 Vdc A31 = 20 to 0 mA

2 output channels with 2 magnets * (3 digit code)Output #1 = magnet #1 position Output #2 = magnet #2 positionV02 = 0 to +10 Vdc 0 to +10 VdcV12 = +10 to 0 Vdc +10 to 0 VdcV22 = -10 to +10 Vdc -10 to +10 VdcV32 = +10 to -10 Vdc +10 to -10 VdcA02 = 4 to 20 mA 4 to 20 mAA12 = 20 to 4 mA 20 to 4 mAA22 = 0 to 20 mA 0 to 20 mAA32 = 20 to 0 mA 20 to 0 mA

Stroke length notes:1. Profile-style sensor (model RP) stroke length = 50 mm (2 in.) - 5080 mm. (200 in.)2. Rod-style sensor (model RH) stroke length = 50 (2 in.) - 7620 mm (300 in.)

Cable length note:MTS recommends the maximum integral cable length to be 10 meters (33ft.). Cables greater than 10 meters (33 ft.) in length are available, however,proper care must be taken during handling and installation.

3 to 7 digit code depending on output selected

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1R

* Standard factory settings for the setpoint values are the same for both mag-nets, i.e. both magnets have setpoint 1 at the null position, and setpoint 2 atthe start of the dead zone. If needed, the setpoint values for each magnet canbe reprogrammed in the field to best fit the application, (see page 8 for moreinformation). For proper sensor output, the minimum allowed distance betweenthe magnets is 3 in. (76 mm).

Note:The High Vibration-Resistant (HVR) option provides the model RH rod-style sensors withincreased resistance to shock and vibration for use in heavy duty machinery. Refer to“G-Series and R-Series Sensors for High Shock and Vibration Applications”, part no.551073 for more information.


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HOW TO ORDER (CONTINUED)

OUTPUT (13 - 19) 3 to 7 digit code depending on output selected (Please note that selections below are continued from the previous page)

2 output channels with 1 magnet (7 digit code, fill in the blanks with the desired maximum speed value as described below)Output #1 = magnet position Output #2 = speed magnitude V01 — — — — = 0 to +10 Vdc +10 (towards head) 0 (at rest) +10 (towards tip) VdcV11 — — — — = +10 to 0 Vdc +10 (towards head) 0 (at rest) +10 (towards tip) VdcA01 — — — — = 4 to 20 mA 20 (towards head) 4 (at rest) 20 (towards tip) mAA11 — — — — = 20 to 4 mA 20 (towards head) 4 (at rest) 20 (towards tip) mA

Output #1 = magnet position Output #2 = Velocity (speed with direction) V41 — — — — = 0 to +10 Vdc 0 (towards head) 5 (at rest) +10 (towards tip) VdcV51 — — — — = +10 to 0 Vdc +10 (towards head) 5 (at rest) 0 (towards tip) VdcV61 — — — — = 0 to +10 Vdc -10 (towards head) 0 (at rest) +10 (towards tip) VdcV71 — — — — = +10 to 0 Vdc +10 (towards head) 0 (at rest) -10 (towards tip) VdcV81 — — — — = -10 to +10 Vdc -10 (towards head) 0 (at rest) +10 (towards tip) VdcV91 — — — — = +10 to -10 Vdc +10 (towards head) 0 (at rest) -10 (towards tip) VdcA41 — — — — = 4 to 20 mA 4 (towards head) 12 (at rest) 20 (towards tip) mAA51 — — — — = 20 to 4 mA 20 (towards head) 12 (at rest) 4 (towards tip) mA

Output #1 = magnet position (forward-acting) Output #2 = magnet position (reverse-acting)V03 = 0 to +10 Vdc (3 digit code) +10 to 0 Vdc

For sensor models with speed output, fill in the blanks for the desired maximum speed value as shown below.For US customary stroke lengths, encode speed for in./s as follows:— — — — = Speed output max. (fill in remaining 4 blanks with desired max. speed value)Available range for US customary stroke lengths is 1.0 to 400.0 in./s, (0010 … 4000)Example: For max. speed of 12.0 in./s, and output produced =

[-10(towards head) … 0(at rest) … +10(towards tip) Volts] Encode: V 6 1 0 1 2 0 or V 8 1 0 1 2 0

For metric stroke lengths, encode speed for m/s (range 1) or mm/s (range 2) as follows:Speed range #1, ( 0 )0 = Speed output max. (fill in the remaining 3 blanks with desired max. speed value)Speed range 1 for metric stroke lengths is 0.1 to 10.0 m/s, (0001 … 0100)Example: For max. speed of 5.5 m/s, and output produced =[+10(towards head) … 0(at rest) … +10(towards tip) Volts], Encode: V 0 1 0 0 5 5

Speed range #2, ( 1 )1 = Speed output max. (fill in remaining 3 blanks with desired max. speed value)Speed range 2 for metric stroke lengths is 25 to 90 mm/s, (1025 … 1090)Example: For max. speed of 50 mm/s, and output produced =[4(towards head) … 12(at rest) … 20(towards tip) mA], Encode: A 4 1 1 0 5 0

Field programming notes:1) Sensor models ordered with one output channel can not be reprogrammed in the field to provide a second output channel.2) Sensor models ordered with positive only output voltages can not be reprogrammed in the field to include negative output voltages.3) Sensor models ordered with both positive and negative output voltages can be reprogrammed in the field for positive only voltages, or negative only

voltages, however, output resolution is then reduced.

— — — —

— — — —

— — — —

— — — . —— — — . —

— — — —— — — —

— — — —

3 to 7 digit code depending on output selected

13 14 15 16 17 18 19


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SSI

R-Series Models RP and RH SensorsSynchronous Serial Interface (SSI) Output

n Rugged industrial sensorn Linear, absolute measurementn LEDs for sensor diagnosticsn Non-contact sensing technologyn Superior accuracy: Resolution down to 1 µmn Non-linearity less than 0.01%n Repeatability within 0.001%n Direct 24/25/26 Bit SSI output, gray/binaryn Synchronous measurement for real-time sensing

R-Series linear-position sensors

• R-Series model RH and RP sensors are extremely robust and areideal for continuous operation under harsh industrial conditions.

• Two standard sensor housings are available. The rod housing is capable of withstanding high pressures such as those found in hydraulic cylinders. The profile extrusion housing provides convenient mounting options and sliding magnets.

• The sensor head contains active signal conditioning and a complete integrated electronics interface. Double shielding is used to ensure EMI protection for unsurpassed reliability and operating safety.

Measured variables: Displacement, displacement difference between 2 magnets, velocity

Resolution: Displacement: 1 µm, 2 µm, 5 µm, 10 µm, 20 µm, 50 µm, 100 µm.

Update time: Measuring length: 300 750 1000 2000 5000 mmMeasurements/sec. 3.7 3.0 2.3 1.2 0.5 kHz

Non-linearity: < ± 0.01% F.S. (minimum ± 40 µm)Repeatability: < ± 0.001% F.S. (minimum ± 2.5 µm)

Hysteresis: < 4 µm typical 2 µmOutputs: Interface: Synchronous Serial Interface (SSI) or

Differential signal in SSI standard.Data format: Binary or gray, optional parity and error bitData length: 8 to 32 bitData speed: 70 kBd to 1 MBd, depending on cable length: Length: <3 <50 <100 <200 <400 mBaud rate: 1.0 MBd <400 kBd <300 kBd <200 kBd <100 kBd

Stroke length: Profile-style sensor: 50 mm (2 in.) to 5080 mm (200 in.)Rod-style sensor: 50 mm (2 in.) to 7620 mm (300 in.)


Operating Temperature: -40 °C (-40 °F) to 75 °C (167 °F) conditions: Relative humidity: 90% no condensation

Temperature coefficient: < 15 ppm / °C For two magnet differential outputs: 75 mm (3 in.) min. distance between magnets.Magnet speed: Any


Shock rating: 100 g (single hit)/IEC standard 68-2-27 (survivability)Vibration rating: 15 g (30 g with HVR option)/ 10-2000 Hz/IEC

standard 68-2-6Connection type: 7-pin D70 male connector or integral cable


Diagnostic display(LED’s located beside connector/cable exit)

Sealing: IP 65Sensor extrusion: AluminumMounting: Adjustable mounting feet or T-slot nut (M5 threads) in

base channelMagnet type: Captive-sliding magnet or open-ring magnet



Sealing: IP 67 or IP 68 for integral cable modelSensor rod: 304L Stainless steelOperating pressure: 350 bar, 690 bar peak, (5,000 psi, 10,000 psi peak)Mounting: Any orientation. Threaded flange M18 x 1.5 or

3/4-16 UNF-3ATypical mounting torque: 45 N-m (33 ft. - lbs.)Magnet type: Ring magnet, open-ring magnet, or magnet float



R-SERIES MODELS RP/RH - SSI


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ENHANCED MONITORING AND DIAGNOSTICS ADVANCED COMMUNICATION AND PROGRAMMABILITY



LED’s

Green Red Description

ON OFF Normal function

ON ON Magnet not detected

ON Flashing Sensor not synchronous*


*for synchronous operation mode only.

Synchronous Serial Interface (SSI)

The sensors fulfill all requirements of the SSI standard for anabsolute encoder. The displacement value is encoded in a 24/25/26code format and is transmitted at high speed in SSI standard formatto the control device. The main feature of the SSI interface is thesynchronized data transfer. Synchronization in a closed-loop controlsystem is made simple. A clock pulse-train from a controller is usedto gate out sensor data: one bit of position data is transmitted to thecontroller per one clock pulse received by the sensor. The absoluteposition data is continually updated by the sensor and converted bythe shift-register into serial information.

Optocoupler 91 ohms 7 mAClock (+)

100 ohmsLED2 Vdc

1 nF

Clock (-)91 ohms

100 ohms

Clock (+)

Data (+)LSB

Clock interval min. 16 us

MSB

ASIC

for a

bsol

ute

posi

tion

data

Mic

ropr

oces

sor s

yste

mpo

sitio

n va

lue

= 24

/25/

26 B

itBi

nary

or G

ray

code

Shift

regi

ster

Para

llel-s

eria

l con

vert

er

Optocoupler

Driver

Clock (+)

Clock (-)

Data (+)

Data (-)

+24 Vdc

0 Vdc


R-Series Models RP and RH sensors are preconfigured at the facto-ry by model code designation. If needed, MTS offers a programmingkit for modifying the sensor parameters. There is no need to openthe sensor’s electronics housing.

R-Series SSI PC programming kit

This programming kit includes a wall adapter style power supply,serial converter box, two connection cables (wired for RS-422 pro-tocol), and the software CD-ROM. The SSI parameters that are fieldprogrammable are as follows:

• Data length• Data format• Resolution• Measuring direction• Synchronous / asynchronous measurement• Offset, start of the measurement length• Alarm value (magnet outside stroke length)• Measurement filter• Differential measurement: Distance between two magnets• Speed measurement instead of position

Programming Kit, part no. 253310(Serial converter, Power supply, Cable, Software)

MTS R-Series utility software user interface

Sensor input

Logic diagram

Timing diagram


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SSI



Beginning of stroke - Null PositionCaptive-sliding magnet

14.5 mm(0.57 in.)

Mounting foot, moveable12 mm(0.47 in.)

75 mm(2.95 in.)

12 mm (0.47 in.)49 mm1.92 in.)

45 m

m(1

.77

in.)

2 m

m(0

.07

in.)

9.5

mm

(0.3

7 in

.)

5.5 mm (0.21 in.) dia.for M5 or #10 screw 68 mm (2.67 in.)

50 mm (1.96 in.)

35.6 mm 1.40 in.)

66 mm(2.6 in.)


28 mm(1.10 in.)

Sensor head


Open ring magnet Beginning of stroke - Null Position

Sensor head

28 mm(1.1 in.)

22 mm(0.86 in.)

28 mm(1.1 in.)


Open-ring magnet

D70 connector

P05 integral cable option

The profile-style (model RP) sensor offers modular construction, flexible mounting configurations and easy installation.

LED window

44 mm(1.7 in.)

68 mm (2.7in.) 51 mm(2 in.)

Integralconnector



Stroke length

Flat-faced flange

A Sensor rod

10 mm (0.39 in.) dia.

25 mm(0.98 in.)




O-Ring

The rod-style (Model RH) sensor offers modular construction, flexible mounting configurations, and easy installation. It is designed for internal mounting inapplications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such as hydraulic cylinders. The Model RH sensor may also bemounted externally in many applications.

B

68 mm (2.7 in.)

A

Raised-face flange


76 mm (3 in.)

25 mm(0.98 in.)

2.5 mm (0.10 in.)

25.4 mm (1 in.)

51 mm(2 in.)

Beginning of stroke (Null position)

Null zoneO-Ring

C


AFlange threads

BDimensions

CDimensions

T US customary threads with raised-face flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)S US customary threads with flat-faced flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)M Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)



Stroke-dependent Dead ZonesStroke Length Dead Zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)


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Cable connector (recommended, order separately)

18 mm(0.7 in.)

54 mm (2.1 in.)

54 mm(2.1 in.)

37 mm (1.5 in.)

7-pin D7 straight-exit connectorpart no. 560701

7-pin D7 90° connectorpart no. 560779

Sensor connections

Wiring Pin No. WireColor Function

Integral MS0 connector as

viewed from endof sensor

(see Notes 1 & 2)

A White DC Ground (for supply)B n.c -C Gray Data (-)D Pink Data (+)E Red 24 Vdc (-15/+20)F n.c -G Yellow Clock (+)H Green Clock (-)I n.c. -J n.c. -K n.c. -

Wiring Pin No. Cable Color Function

Integral D70 connectoras viewed fromend of sensor

1 Gray Data (-)2 Pink Data (+)3 Yellow Clock (+)4 Green Clock (-)5 Brown +24 Vdc6 White 0 Vdc (GND)7 n.c. -

A

B

C

DEF

GH

JK

61

4 2 53

7

Notes:1. The MS0 connector option does not provide the sensor status and

diagnostics LED’s (as shown on page 14), for sensor status.2. MS style cable connector, part no. 370013, (field installed) mates with

the Integral MS0 connector.


HOUSING STYLEModel RP profile-style sensor (magnet included):




standardU = Same as option “T”, except uses fluoroelastomer seals for electronics

housingH = Same as option “S”, except uses fluoroelastomer seals for electronics

housingM = Metric threads, flat-faced flange and pressure tube, standardV = Same as option “M”, except uses fluoroelastomer seals for

electronics housingB = Sensor cartridge only, no flange and pressure tube, stroke

length < 1830 mm (72 in.)

Model RF flex sensor only, (reference page 41 for flex housing style): magnet must be ordered separately:


STROKE LENGTH_ _ _ _ M = Millimeters (Encode in 5 mm increments)_ _ _ . _ U = Inches and tenths (Encode in 0.1 in. increments)


D70 = 7-pin DIN (M16), male, standardMS0 = 10-pin MS style, male

Integral cables:P_ _ = Integral high-performance cable (orange jacket) with pigtail terminationE_ _ = Integral standard cable, with pigtail terminationF_ _ = Integral cable, black polyurethane jacket with pigtail termination

Cable length:_ _ = 1 (01) to 30 (30) meters or 1 (01) to 99 (99) ft.

Encode in meters if using metric stroke length, encode in feet if using US customary stroke length

INPUT VOLTAGE1 = +24 Vdc (+20%, -15%)A = Same as option “1”, except includes the High Vibration-Resistant (HVR) option

Model RH sensor only, stroke length = 50 mm (2 in.) - 2000 mm (78.7 in.) see note

OUTPUTS_ _ _ _ _ _ = SSI output (fill in the six blanks with the following codes):


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HOW TO ORDER

a b c d e f

c) Resolution1 = 0.005 mm (0.0002 in.)2 = 0.01 mm (0.0004 in.)3 = 0.05 mm (0.002 in.) 4 = 0.1 mm (0.004 in.) 5 = 0.02 mm (0.0008 in.) 6 = 0.002 mm (0.00008 in.) 8 = 0.001 mm (0.00004 in.)

d) Performance1 = Standard 2 = Skip filter (2 times)4 = Skip filter (4 times)8 = Skip filter ( 8 times)

e, f) Scale Orientation00 = Forward-acting measurement01 = Reverse-acting measurement02 = Forward-acting, synchronized measurement05 = Forward-acting measurement, Bit 25 = Alarm,

Bit 26 = Parity even12 = Differential measurement, synchronized

(2 magnets)13 = Velocity, asynchronous

b) Output FormatB = BinaryG = Grey code

a) Data length 1 = 25 bits 2 = 24 bits3 = 26 bits

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Stroke length notes:1. Profile-style sensor (model RP) stroke length = 50 mm (2 in.) - 5080 mm (200 in.)2. Rod-style sensor (model RH) stroke length = 50 mm (2 in.) - 7620 mm (300 in.)

Cable length note:MTS recommends the maximum integral cable length to be 10meters (33 ft.). Cables greater than 10 meters (33 ft.) in length areavailable, however, proper care must be taken during handling andinstallation.

S1

Note:The High Vibration-Resistant (HVR) option provides the modelRH rod-style sensors with increased resistance to shock andvibration for use in heavy duty machinery. Refer to “G-Seriesand R-Series Sensors for High Shock and VibrationApplications”, part no. 551073 for more information.


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bus

R-Series Models RP and RH Sensors CANbus Output

(CANopen and CANbasic)

n Rugged industrial sensorn Linear, absolute measurementn LEDs for sensor diagnosticsn Non-contact sensing technologyn Superior accuracy, resolution down to 2 µmn Non-linearity less than 0.01%n Repeatability within 0.001%n Direct CAN output, displacement + speedn Multi-magnet position measurement

(up to 15 positions per sensor)

Measured variable: Displacement, speed / optional: multi-magnet measurements(up to 15 magnet positions simultaneous)

Resolution: CANopen:Displacement Speed5 µm 0.5 mm/s2 µm 0.2 mm/sCANbasic:Displacement Speed5 µm 1.0 mm/s2 µm 0.1 mm/s

Non-linearity: < ± 0.01% full scale (minimum ± 40 µm)Repeatability: < ± 0.001% full scale (minimum ± 2.5 µm)

Hysteresis < 4 µmOutputs: Interface: CAN-Fieldbus system ISO DIS 11898

Data protocol CANopen: CIA standard DS-301 V4.02encoder profile DS-406 V3.1CANbasic; CAN 2.0 ABaud rate, kBit/s: 1000 800 500 250 125 50 20Cable length, m: <25 <50 <100 <250 <500 <1000 <2500The sensor will be supplied with ordered Baud rate which can be changed by the customer.

Stroke length: Profile style: 50 mm (2 in.) to 5080 mm (200 in.)Rod style: 50 mm (2 in.) to 7620 mm (300 in.)

Operating voltage: +24 Vdc nominal (-15% or +20%)Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: 100 mA typical Dielectric withstand voltage: 500 Vdc (DC ground to machine ground)Connection type: Single or dual 6-pin male D60 connectors, or integral cable

Operating temperature: -40 °C (-40 °F) to 75 °C (167 °F) Relative humidity: 90% no condensationTemperature coefficient <15 ppm/ °C


Shock rating: 100 g (single hit)/IEC standard 68-2-27 (survivability)Vibration rating: 15 g (30 g with HVR option)/ 10-2000 Hz/IEC standard

68-2-6Update time: 1.0 ms up to 2400 mm, 2.0 ms up to 4800 mm, 4.0 ms

up to 7600 mm stroke length


Diagnostic display (LED’s located beside connector/cable exit)Sealing: IP 65Sensor extrusion: AluminumMounting: Adjustable mounting feet or T-slot nut (M5 threads)

in base channelMagnet type: Captive-sliding magnet or open-ring magnet


Diagnostic display (LEDs located beside connector/cable exit)

Sealing: IP 67 or IP 68 for integral cable modelSensor rod with flange: 304L Stainless steelOperating pressure: 350 bar static, 690 bar spike

(5000 psi static; 10,000 psi spike)Mounting: Threaded flange M18 x 1.5 or 3/4-16 UNF-3ATypical mounting torque: 45 N-m (33 ft. - lbs.)Magnet type: Ring magnet, open-ring magnet, or magnet float



R-SERIES MODELS RP/RH - CANbus



LED’sGreen Red Description

ON OFF Normal function

ON Flashing Magnet out of setup range

ON ON Magnet not detected


CANbus outputs

R-Series models RP and RH linear-position sensors, as slavedevices, fulfill all requirements of the CANbus (ISO 11898) protocol.The sensor’s electronics convert the displacement measurementsinto bus oriented outputs and transfer this data directly to the con-troller. The bus interface is appropriate for serial data transfer up to1Mbps. Sensor integrated software supports bus profiles CANopen,CANbasic and DeviceNet for a comprehensive customized configura-tion of the sensor-bus system. (Reference separate MTS documentfor DeviceNet output.)Operation modes

CANbus sensors provide the following single or multi-magnet measurements:

• Standard measurement:- CANbasic; Displacement + speed (using one magnet)- CANopen; Displacement + speed (using one to four magnets)

• Multi-magnet measurement:- CANbasic; Positions for each of two to fifteen magnets

simultaneously

Single magnet sensor

Multi-magnet sensor

M1 M1aActive stroke length(Measuring range)

Position / Speed

M0 M1 M4

Position

76 mm min.(3 in.)

M2 M3

CANbus interface

ENHANCED MONITORING AND DIAGNOSTICS TEMPOSONICS CANbus VARIATIONS

CANopen

CANopen corresponds to encoder profile DS-406 V3.1 (CIA standardDS-301 V4.02). The CANopen functionality is described by the following three communication objects.

• Service data object (SDO):The SDO is mainly used for sensor configuration. Selectable parameters are:- Resolution for position + speed- 4 set points - Preset of the operation range and the null position for four

magnets

• Process data object (PDO):The PDO provides real-time data transfer of sensor mea-surements in up to 8-byte data blocks. The sensor uses PDOs to relay information about magnet position, speed, limit status, cam control and operation range for up to four magnets.

Data formats are: 32-bits for position, 16-bits for speed, and 8-bits for value limit.

• PDO transmission type:Asynchronous (cycle time of 1 to 65.535 ms) or synchronous.

- Synchronization Object (SYNC)- Emergency Object- Nodeguard Object

• CANopen Configuration A software file is used as an Electronic Data Sheet (EDS) for sensor configuration. The EDS file is available on the mini CD that is included with the sensor, as well as, on the MTS website, at www.mtssensors.com.

CANbasic (MTS)

CANbasic allows a simple, flexible adaptation to customized profileswith short bus access. The CANbasic protocol complies with CAN2.0A standard and includes applications data for single-magnetmeasurement (position, speed, sensor status and five setpoints).

CANbasic (multi-magnet measurement)

CANbasic provides position measurement on a single sensor using amaximum of fifteen magnets. Setup and operation are accomplishedthrough the on-site control system.

CANopen address programmer accessory

The CANopen address programmer is used to setup the Node-Address for sensors with the CANopen interface. This setup is usu-ally completed by the bus’ LMT/LSS-Service. If the master systemor customer controller does not support this service, connecting thethe CANopen Address Programmer to the sensor will bypass theservice and allow direct setup. A 24 Vdc power supply connected tothe sensor (customer supplied) is required in order to use the pro-grammer.

Note:Conformance Test Certificate No. CiA199902-301V30/I-004 isgiven by the CANbus user organization CiA (CAN in Automation)for MTS CANopen sensors.


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bus

CANbus handheld programmer(part no. 252382-D62)

CANbus programmer connections

To install and use the CANopen handheld programmer, follow thesteps below:

1. Disconnect the bus wiring and power supply.2. Connect the handheld programmer to the sensor.3. Connect the power supply to the sensor. The node-address

displays.4. Select a new node-address and apply the new setting by

pressing the button.5. Disconnect the power and programmer.6. Displaying and programming must be completed in hexadecimal

values. Programming is limited to the legal values from 01 to 7F (1 to 127). The factory default is 7F (127).

CANopen address programmer installation

Sensor Integral connector (male)pin-out as viewed from the endof the sensor.

Pin Function1 n.c.2 n.c3 n.c. 4 n.c.5 +24 Vdc6 DC Ground

TEMPOSONICS CANbus VARIATIONS CONNECTIONS AND WIRING

Cable connectors (field installed 6-pin D6 female)

18 mm(0.7 in.)

54 mm (2.1 in.)

54 mm(2.1 in.)

38 mm (1.5 in.)

D6 straight-exit connector(PG9 size strain relief for 8 mm max. cable dia.)

part no. 370423

D6 90° connectorpart no. 560778

5 436

21

Pin no. Wire color Function 1 Gray CAN (-) 2 Pink CAN (+)3 Yellow n.c.

4 Green n.c.

5 Red or Brown +24 Vdc (-15 / + 20%)

6 White DC Ground (for supply)

Male Integral D6 connector pin-out as viewed from end ofthe sensor

Sensor integral connector (for single D60 and for dual D62)

Sensor head, Connector outlet D62

Female cable connectorWiring see below

Handheld Programmer


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bus



Beginning of stroke - Null positionCaptive-sliding magnet

14.5 mm(0.57 in.)

Mounting foot13 mm(0.51 in.)

76 mm (3 in.)

12 mm (0.47 in.)49 mm1.92 in.)

45 m

m(1

.77

in.)

2 m

m(0

.07

in.)

9.5

mm

(0.3

7 in

.)

5.5 mm (0.21 in.) dia.for M5 or #10 screw

68 mm (2.67 in.)50 mm (1.96 in.)

35.6 mm (1.4 in.)

66 mm(2.6 in.)


28 mm(1.1 in.)

Sensor head


Open-ring magnet Beginning of stroke - Null Position

Sensor head

28 mm(1.1 in.)

22 mm(0.86 in.)

28 mm(1.1 in.)


Open-ring magnet

D60 connector

P05 Integral cable option


Refer to chart belowStroke length

10 mm (0.39 in.) dia.Rod

Beginning of stroke (Null Position)

51 mm(2 in.)

Null Zone

25 mm(0.98 in.)

13 mm(0.51 in.)

81 mm(3.2 in.)

Electronics Housing

Flat-faced flangeA

End of stroke

O-Ring

51 mm (2 in.)Null zone


25 mm(1 in.)

22 mm(0.87 in.)

O-Ring A

25 mm(0.98 in.)

2.5 mm(0.1 in.)

Raised-facedflange

D62 Connector

Option

D60 Connector

Option

PO5 Integral cable option

B

C

Housing style Flange type Description A Flange threads B Dimensions C Dimensions

T US customary threads with raised-face flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)

S US customary threads with flat-faced flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)

M Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)

Stroke dependent Dead ZonesStroke length Dead Zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)





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Model RH rod-style sensor only (magnet must be ordered separately):T = US customary threads, raised-faced flange and pressure

tube, standardS = US customary threads, flat-faced flange and pressure

tube, standardU = Same as option “T”, except uses fluoroelastomer seals for

the electronics housingH = Same as option “S”, except uses fluoroelastomer seals for

the electronics housingM = Metric threads, flat-faced flange and pressure tube,

standardV = Same as option “M”, except uses fluoroelastomer seals for

electronics housingB = Sensor cartridge only, no flange and pressure tube, stroke






D60 = Single 6-pin DIN (M16), male, standardD62 = Dual 6-pin DIN (M16), male

Integral cable:P_ _ = PUR Integral cable with pigtail termination, standard.

Cable length:_ _ = 1 (01) to 30 (30) meters or 1 (01) to 99 (99) ft.


INPUT VOLTAGE1 = +24 Vdc (+20%, -15%)A = Same as option “1”, except includes the High Vibration-Resistant (HVR) option

Model RH sensor only, stroke length = 50 mm (2 in.) - 2000 mm (78.7 in.)see note

OUTPUTC_ _ _ _ _ _ = CANbus output (fill in the six blanks with the following codes):

a, b, c = CANbus hardware and protocol code: d = Baud rate: e = Resolution: f = Cycle time:101 = Single magnet - CANbasic (MTS) 1 = 1000 kBit/s 1 = 0.005 mm (0.0002 in.) 1 = Standard207 = Multi-magnet 2 = 500 kBit/s 2 = 0.002 mm (0.00008 in.)304 = CANopen 3 = 250 kBit/s

4 = 125 kBit/sNUMBER OF MAGNETS(for multi-position measurement only)

Z_ _ = Number of magnets for output C207 (range 02 to 15).

Order additional magnets separately for multi-position measurements. More than 15 magnets requires application engineering approvalCANbus EDS files are available on the Temposonics website at www.mtssensors.com.

C

a b c d e f

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HOW TO ORDER

Z


Cable length note:MTS recommends the maximum integral cable length to be 10meters (33 ft.). Cables greater than 10 meters (33 ft.) in length areavailable, however, proper care must be taken during handling andinstallation.



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R-Series Models RP and RH Sensors DeviceNet Output

n Rugged industrial sensorn Linear, absolute measurementn LEDs for sensor diagnosticsn Non-contact sensing technologyn Superior accuracy, resolution down to 2 µmn Non-linearity less than 0.01%n Repeatability within 0.001%n Direct DeviceNet output

Controller Area Network (CAN) is a standard for device level com-munications and the foundation of fieldbus systems like DeviceNet,CANopen and CANbus.These fieldbus systems can provide highspeed transmission appropriate for position indication and formotion control in industrial applications.

DeviceNet allows users to interface up to 64 devices using a singlecable, thus eliminating the need for conventional methods of multi-ple wire runs. DeviceNet provides a way to define how, and in whichpriority, data will be transmitted over the network. The result is alower complexity, cost-effective communications network linkingindustrial measurement and control devices. Together, the openDeviceNet protocol and the MTS “smart” R-Series sensors offer aneffective, high-precision data transfer system that is well suited forindustrial automation.


Measured variable: DisplacementResolution: 2 µm or 5 µmNon-linearity: < ± 0.01% full scale (minimum ± 40 µm)Repeatability: < ± 0.001% full scale (minimum ± 2.5 µm)

Hysteresis < 4 µmOutput: Interface: CAN-Fieldbus system ISO 11898

Data protocol: DeviceNet release 2.0Baud rate, kBit/s: 500 250 125Cable length, m: <100 <250 <500 The sensor will be supplied with ordered Baud rate which can be changed by the customer.



Operating voltage: +24 Vdc nominal: -15% or +20%Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: 90 mA typical Dielectric withstand voltage: 500 Vdc (DC ground to machine ground)Connection type: 5-pin male D51 DeviceNet connector

Operating temperature: - 40 °C (-40 °F) to 75 °C (167 °F) Relative humidity: 90% no condensationTemperature coefficient <15 ppm/ °C


Shock rating: 100 g (single hit)/IEC standard 68-2-27 (survivability)Vibration rating: 15 g (30 g with HVR option)/ 10-2000 Hz/IEC standard

68-2-6Update time: 0.5 ms up to 1200 mm, 1.0 ms up to 2400 mm, 2.0 ms up

to 4800 mm, 4.0 ms up to 7600 mm stroke length


Diagnostic display (LED’s located beside connector)Sealing: IP 65Sensor extrusion: AluminumMounting: Adjustable mounting feet or T-slot nut (M5 threads) in base

channelMagnet type: Captive-sliding magnet or open-ring magnet


Diagnostic display (LEDs located beside connector)Sealing: IP 67Sensor rod with flange: 304L Stainless steelOperating pressure: 350 bar static, 690 bar spike

(5000 psi static; 10,000 psi spike)Mounting: Threaded flange M18 x 1.5 or 3/4-16 UNF-3ATypical mounting torque: 45 N-m (33 ft. - lbs.)Magnet type: Ring magnet, open-ring magnet, or magnet float

R-SERIES MODELS RP/RH - DeviceNet


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DEVICENET OUTPUT CONNECTIONS AND WIRING

Cable connectors (field-installed female micro DeviceNet)

Micro straight-exit connectorpart no. 370375

Micro 90˚ connectorpart no. 370376

Sensor integral connector 5-pin (D51) male

Notes:1. Appropriate grounding of cable shield is required at the controller end.2. Molded extension cables are available from third-party vendors.

20 mm(0.8 in.)

55 mm (2.2 in.)

41 mm(1.6 in.)

37 mm (1.5 in)

1

45

3

2

Pin no.12345

Wiring FunctionShield+24 Vdc (+20% / -15%)DC Ground (for supply)CAN (+)CAN (-)

Male D51 connectorpin-out as viewedfrom the end of thesensor.

DeviceNet protocol

R-Series models RP and RH linear-position sensors as slave devicesfulfill all requirements of the CANbus (ISO 11898) standard. Thesensors electronics and integrated software implement theDeviceNet protocol to convert the displacement measurements intobus oriented outputs and transfer this data directly to the controller.The DeviceNet protocol is appropriate for serial data transfer up to 500 kBit/sec.

When using the DeviceNet protocol with R-series models RP andsensors, functionality always includes but is not limited to thefollowing:

• Position• Error Detection• Polling & bit-strobe communications modes

Plug and play

R-Series sensors with DeviceNet output can be directly connected toa DeviceNet network. The plug and play design makes installationquick and easy. The sensor acts as a “slave” device that transmitsits position and status data upon request to the “master” devicesuch as a PLC or IPC. After initial system configuration, the user isnot required to have extensive knowledge concerning network timingand sensor technology to execute operations within DeviceNet envi-ronment. Sensor-specific parameters are installed into the networkusing the Electronic Data Sheet (EDS). To obtain the EDS, go towww.mtssensors.com.

There are only two programmable parameters, which are, the nodeidentifier and the baud rate. If desired, a PC programming tool,such as DeviceNet Manager offered by Allen Bradley, can be used tochange their values. The node identifier is factory set at node 63.

Enhanced monitoring and diagnostics

Bi-color LEDs in the cover of the sensor head provide visual feedbackfor normal sensor operation and for DeviceNet communications.

Network Status LED

Green Normal functionGreen flashing Waiting for instructions from DeviceNet master.Red Initialing errorRed flashing No answer from DeviceNet master

Module Status LEDgreen Normal functionRed Magnet not detected

Network Status LED

Module Status LED


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Beginning of stroke - Null position

14.5 mm(0.57 in.)

Mounting foot18 mm(0.7 in.)

81 mm (3.2 in.)

12 mm (0.47 in.)49 mm(1.9 in.)

45 m

m(1

.77

in.)

2 m

m(0

.07

in.)

9.5

mm

(0.3

7 in

.)

5.5 mm (0.21 in.)for M5 or #10 screw

68 mm (2.67 in.)50 mm (1.96 in.)

35.6 mm (1.4 in.)

66 mm(2.6 in.)


28 mm(1.1 in.)

Sensor head

63 mm (2.5 in.)

Metal connector



Sensor head

28 mm(1.1 in.)

28 mm(1.1 in.)


Open-ring magnet


Stroke length(Stroke dependent) refer to chart below

10 mm(0.394 in.) dia.

Flat-faced flange

Beginning of stroke(Null position)

Dead zoneNull51 mm (2 in.)

Electronicshousing

49 mm(1.9 in.)

44 m

m(1

.7 in

.)

Metal connector

63 mm (2.5 in.)

18 mm(0.7 in.)

86 mm (3.4 in.)

25 mm (0.98 in.)

AEnd of stroke

O-Ring

B

C

25.4 mm (1 in.)

O-Ring


Null51 mm (2 in.)

Electronicshousing

2.5 mm (0.10 in.)ARaised-face flange 25 mm

(0.98 in.)



Stroke dependent Dead ZonesStroke length Dead Zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)

Housing style Flange type Description A Flange threads B Dimensions C Dimensions









standardU = Same as option “T”, except uses fluoroelastomer seals for

electronics housingH = Same as option “S”, except uses fluoroelastomer seals for

electronics housingM = Metric threads, flat-faced flange and pressure tube, standardV = Same as option “M”, except uses fluoroelastomer seals for

electronics housingB = Sensor cartridge only (no flange and pressure tube,

stroke length < 1830 mm (72 in.)

Model RF flex sensor only, (reference page 41 for flex housing style):magnet must be ordered separately:




D51 = 5-pin Micro DeviceNet, male, standard

INPUT VOLTAGE1 = +24 Vdc (+20% - 15%)A = Same as option “1”, except includes the High Vibration-Resistant (HVR) option

Model RH sensor only, stroke length = 50 mm (2 in.) - 2000 mm (78.7 in.) see note

OUTPUTC _ _ _ _ _ _ = CANbus output w/DeviceNet Protocol (Fill in the six blanks with the following codes:

a b c d e fa) Hardware b,c) DeviceNet Protocol code d) Baud rate e) Resolution f) Cycle time2 = Standard 02 = DeviceNet 2 = 500 kBits/s 1 = 5 µm (0.0002 in.) 1 = Standard

3 = 250 kBits/s 2 = 2 µm (0.00008 in.)4 = 125 kBits/s

DeviceNet EDS files are available on the Temposonics website at www.mtssensors.com


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HOW TO ORDER

CR1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

D 5 1 1 2 0 2 1




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R-Series Models RP and RH Sensors EtherCAT® Industrial Ethernet Interface


n Rugged industrial sensorn Linear, absolute measurementn LEDs for sensor diagnosticsn Non-contact sensing technologyn Superior accuracy, resolution down to 1 µmn 100 µsec update raten Non-linearity less than 0.01%n Repeatability within 0.001%n Direct EtherCAT interface, displacement + speedn Multi-magnet position measurement

(up to 20 positions per sensor)

Measured variable: Displacement / Velocity 1-5 measurementoption 1-20 magnet measurement

Resolution: Displacement: 1 to 1000 µm selectableSpeed: 1µm/s (Quality rating) adjustable according to velocity and measuring length

Update time: 10 KHz (Overstampling is active while the scanning cycle is shorter than the measuring cycle

Non-linearity: <± 0.01% full scale (minimum ±50µm)Repeatability: < ± 0.001% full scale (minimum ± 2.5 µm)

Hysteresis: < 4 µmOutputs: Interface: EtherCAT

Data format: EtherCAT 100 Base-Tx, fast Ethernet Data transmission rate: 100 Mbit/s max.



Operating temperature: Temperature: - 40 °C (-40 °F) to 75 °C, (167 °F) Relative humidity: 90% no condensationTemperature coefficient: < 15 ppm / °C


EMC test (Pending): Emissions IEC/EN 50081-1, Immunity IEC/EN 50082-2, IEC/EN 61000-4-2/3/4/6, level 3/4 criterium A, CE qualification pending.

Shock rating: 100 g (single hit)/IEC standard 68-2-27 (survivability)Vibration rating: 15 g/10-2000 Hz/IEC standard 68-2-6Connection type: D56 option: 2 x 4-pin connectors (M12) female.

plus 1 x 4-pin connector (M8) male.


Diagnostic display (LED’s located beside connectors)Sealing: IP 65Sensor extrusion: AluminumMounting: Adjustable mounting feet or T-slot nut (M5 threads) in base

channelMagnet type: Captive-sliding magnet or open-ring magnet


Diagnostic display (LED’s located beside connectors)Sealing: IP 67Sensor rod with flange: 304L Stainless steelOperating pressure: 350 bar static, 690 bar spike (5000 psi static; 10,000 psi spike)Mounting: Any orientation. Threaded flange M18 x 1.5 or 3/4-16

UNF-3ATypical mounting torque: 45 N-m (33 ft. - lbs.)Magnet type: Ring magnet, open-ring magnet, or magnet float

R-SERIES MODELS RP/RH SENSORS - EtherCAT®


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HIGH-SPEED NETWORKED SENSORS WITH ENHANCED MONITORING AND DIAGNOSTICS

EtherCAT interface

Temposonics R-Series EtherCAT sensors represent MTS Sensors’latest development in high-speed networked position feedback.EtherCAT (Ethernet for Control Automation Technology)* is a uniqueinterface for industrial Ethernet that provides the fastest, most deterministic industrial networking solution possible using the baseEthernet physical layer. This format, coupled with our high speednetworked sensing capability, enables machine builders and auto-mation engineers to overcome bandwidth and node limitation issues of other commercially available industrial networks.

* Developed by Beckhoff Automation and supported by the EtherCAT Technology Group (ETG)

LED’s

Green(“Power”)

Red(“Error”)

Description

ON OFF Power applied

ON ONMissing or incorrectnumber of magnets

Flashing OFF Ethernet communications

Flashing ONEthernet communication+ magnet error (above)

EtherCAT operation modes

There are two versions available:

• E101 Fast update position and velocity- Designed for high speed motion control- Up to 5 simultaneous magnet measurements- 100 µsec update rate, (independent of stroke length)

• E102 Multi-magnet position and velocity- Designed for gauging systems having many magnet positions - Up to 20 simultaneous magnet measurements - Standard update rates, (stroke-length dependent)

Min. 75 mm

1 - 5 MagnetMeasurement

Active stroke length( Measuring range )

M1 M2 M3 M4 M5

Displacement / Velocity

Min. 75 mm

M1 M2 M3 ................................ M19 M20

Displacement

1 - 20 MagnetMeasurement


Integrated LEDs (green/red) provide basic visual feedback for normal sensor operation and troubleshooting including missing orout of range magnet and network status and activity.


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SENSOR CONNECTIONS AND WIRING

D56 connector option for “daisy chain” topologies

A separate cable is used for the bus and for the supply voltage.Unused connectors should be covered by a protective cap.

OUT

IN

BUS

24 Vdc

BUS In / Out

1

Pin1234

Cableyellowwhiteorangeblue

FunctionTx+Rx+Tx-Rx-

Female Female

23

41

23

4

Input voltage

4

3

2

1

Pin1234

Cablebrownwhiteblueblack

Supply Voltage+24 Vdc (-15/+20)%do not connect0 Vdc (GND)do not connect

Male

Cable

Male M12connector

47 mm(1.85 in.)

16 m

m(0

.63

in.)

dia.

47 mm(1.81 in.)

55 mm(2.17 in.)

CableRJ45

4-pin M12 connector

M12

x1

16 m

m(0

.63

in.)

dia.

53 mm(2.09 in) max.

32

41

M 1

2

17 m

m(0

.67

in.)

dia.

10 mm(0.39 in.)

dia.

M8 x 1

32.5 mm(1.28 in.)

5 m industrial Ethernet cable (Cat 5e ES) w/2 4 pin M12 connectors (D-coded)PUR jacket, greenPart no. 530064

5 m industrial Ethernet cable(Cat 5e ES) w/RJ45 connectorand M12 connector (D-coded)PUR jacket, greenPart no. 530065

M12 connector(male, D-coded)w/IDC technologyPart no. 370523

Shielded PUR cable w/M8 connector (female)and pigtail for 24 Vdc input,Wire gauge: 4 x 0.25 mm2 shielded, 5m lengthPart no. 530066

Integral powerconnector asviewed fromend of sensor

Integral D56 connectorsas viewed from end of sensor


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LED window

45 mm(1.77 in.)

12 mm(0.47 in.)

82 mm (3.2 in.)Beginning of stroke (Null position) End of stroke

Electronics housing

Dead zone

14.5 mm(0.57 in.)

Stroke length

Mounting foot aluminum extrusionProfile-style

Mounting foot

49 mm(1.9 in.)

19 mm(0.7 in.)

35.6 mm(1.40 in.)

68 mm(2.67 in.)

50 mm(1.96 in.)

for M5 or #10 screw

100 mm(3.9 in.)

5.5 mm (0.21 in.) dia.2 mm(0.08 in.)


28 mm(1.1 in.)

Nullzone

Open-ring magnetStyle M


66 mm

Dead zoneStroke length

End of stroke

Non-ferrous mountingsupport and screws

100 mm(3.9 in.)

19 mm(0.75 in.)

28 mm(1.1 in.)


Open-ring magnet

D56 connector

D56 connector


(refer to chart below)Stroke length

10 mm (0.39 in.) dia.Rod

Beginning of stroke (Null position)Ring magnet

105 mm(4.1 in.)

51 mm(2 in.)

Null zone

25 mm(0.98 in.)

19 mm(0.7 in.)

ElectronicsHousing

Flat-faced flange

End of stroke

O-ring

49 mm(1.9 in.)

44 mm(1.7 in.)

25 mm(1 in.)

O-Ring


Null51 mm (2 in.)

Electronicshousing

2.5 mm (0.1 in.)

Raised-face flange25 mm (0.98 in.)

19 mm(0.7 in.)

105 mm (4.1 in.)

D56 Connector

Stroke-dependent Dead ZonesStroke length Dead Zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)

The rod-style sensor (model RH) offers modular construction, flexible mounting configurations, and easy installation. It is designed for internal mounting inapplications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such as hydraulic cylinders. The model RH sensor may also bemounted externally in many applications.

Note:See page 58 forinstalled magnetdimensions.

Note:See page 58 forinstalled magnetdimensions.

Housing styleFlange type

DescriptionA

Flange threadsB

DimensionsC

Dimensions

T US customary threads with raised-face flange 3/4” - 16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)

S US customary threads with flat-faced flange 3/4” - 16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)



SENSOR MODELRP = Profile styleRH = Hydraulic rod-style



Model RH rod-style sensor only (magnet must be ordered separately):T = US customary threads, raised-faced flange and pressure

tube, standardS = US customary threads, flat-faced flange and pressure

tube, standardU = Same as option “T”, except uses fluoroelastomer seals for

electronics housingH = Same as option “S”, except uses fluoroelastomer seals for

electronics housingM = Metric threads, flat-faced flange and pressure tube,

standardV = Same as option “M”, except uses fluoroelastomer seals for

electronics housingB = Sensor cartridge only, no flange and pressure tube. Stroke





CONNECTION TYPED56 = 2 x 4 pin, female (M12-D), plus 4-pin male (M8).

INPUT VOLTAGE1 = +24 Vdc (+20%, -15%)

OUTPUTE101 = EtherCAT, position and velocity, maximum 5 magnetsE102 = EtherCAT, position and velocity, maximum 20 magnets

NUMBER OF MAGNETS(For multi-position measurement only)

Z _ _ = Number of magnets for output E101 (range 02 to 05), or for output E102 (range 02 to 20).Order additional magnets separately for multi-position measurement


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Stroke length notes:1. RH stroke length = 50 mm (2 in.) - 7620 mm (300 in.)2. RP stroke length = 50 mm (2 in.) - 5080 mm (200 in.)


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MTS Sensors 41Temposonics® Linear-Position Sensors Product

Catalog 551075 C

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Flex Sensor Housing StyleFor the R-Series Model RF Sensor

n Hydraulic cylinder applications with limited installation spacen Absolute sensor for linear measurement along an arcn Full range of outputs including voltage, current, SSI, CANbus,

DeviceNet, Profibus and EtherCATn Non-contact sensing technologyn Non-linearity less than 0.02%n Repeatability within 0.001%n Measuring range: 255 mm (10 in.) to 10,060 mm (396 in.)**

Measured variable: Displacement and/or velocity*Multi-position measurement up to 15 positions simultaneously (CANbus and Profibus) *

Non-linearity: < ± 0.02% full scale (minimum ± 100 µm)Repeatability: < ± 0.001% full scale (minimum ± 2.5 µm)

Hysteresis: < 4 µm typical 2 µmOutputs: Voltage, current, SSI, CANbus, DeviceNet, Profibus and

EtherCAT *Stroke length: 255 mm (10 in.) to 10,060 mm (396 in.) **Operating voltage: +24 Vdc nominal: -15 or +20%

Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: 100 mA typicalDielectric withstand voltage: 500 Vdc (DC ground to machine ground)

Operating conditions: Sensor mounting position: Any orientationPosition magnet speed: AnyTemperature: - 40 °C (-40 °F) to 75 °C (167 °F) Relative humidity: 90%, no condensationSealing: IP 30 (IP 67 rating when installed inside the MTS half-inch O.D. pressure housing pipe).

EMC test: Emissions IEC/EN 50081-1, Immunity IEC/EN 50082-2, IEC/EN61000-4-2/3/4/6, level 3/4 criterium A, CE qualified

Shock rating: 100 g (single hit)/IEC standard 68-2-27 (survivability)Vibration rating: 5 g/10-2000 Hz/IEC standard 68-2-6Connection type: Connector or cable outlet (output dependent) *Housing: Sensor head: Aluminum diecasting housing

Sensor stroke: Flexible stainless steel pipe (Teflon®

coated), minimum bend radius 200 mm (8 in.).Magnet type: Ring magnet, open-ring magnet or block magnet* Consult individual sensor data sheets for more product specifications and sensor

ordering codes.** Consult factory for longer measuring stroke lengths possible.


R-SERIES MODEL RF FLEX HOUSING STYLE


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SENSOR INSTALLATION AND DIMENSIONS

Sensor Installation

The model RF sensor is provided with a flat-faced or raised-face flange (see table below), with either U.S. customarythreads, (3/4 - 16 UNF inches), or metric threads, (M18 x1.5). The flange is secured to the sensor head by 2 metricscrews, (M4 x 59 mm, 2.5 mm hex socket head). Theflange can be used, or removed, to best accommodate theinstallation requirements. If the sensor is mounted withoutthe flange, the red grommet seal can be cut off to provide aflush mounting surface for the sensor’s face seal O-Ring,(See Figure A).

Most applications require that the RF flex sensor be supported, such as, placed inside a guide pipe made ofnon-ferrous material, straight or bent to the desired shape.When installed inside the MTS half-inch O.D. pressurehousing pipe, the RF flex sensor is suitable for use inhydraulic cylinders, and can simplify installation wherespace is limited, (see Figure B).

Temposonics model RF sensor is very flexible - when space is a problem. MTS adds flexible sensor models to its family of highly accurate,linear-position sensors. The flexible sensor provides proven non-contact and trouble-free performance for very long stroke lengths and linearmeasurements on an arc. The flexible sensor is available with all R-Series outputs including analog, serial digital and bus interfaces.Standard stroke lengths for the sensor are up to 7.6 meters (300 in.) and for special applications, longer lengths are available by consultingthe factory.

Flexible sensors incorporate the Temposonics SE (Sensing Element) technology that is the same building block all MTS sensor models use.The SE is housed in a Teflon coated stainless steel housing that is flexible and can be bent in an arc to an 8 inch minimum bend radius.Sensor specifications are measured with a flexible sensor element at a 0˚ bend radius. Most operating parameters are identical to its rigidcousin. Model RF sensors are recommended for long-length applications because they are simply coiled inside a 40-inch diameter box forshipping, which simplifies logistics and handling.

Position magnet

Guide pipe, 8.5 mm (0.334 in.) minimum inner diameter,non-ferrous material

Positionmagnet

Sensor rodGuide pipeflange

SECTION A-A

A A

10 mm (0.38 in.)

97 mm (3.8 in.)Heat shrink sleeve

25 mm (0.98 in.)

6 mm (0.25 in.) 7 mm (0.29 in.)

Face sealO-Ring

Red grommetSeal

Thread 3/4 - 16 UNF - 3Aor M18 x 1.5

51 mm (2 in.) Null

96 mm (3.8 in.) Rigid pipe 94 mm (3.70 in.)Dead zone

Position magnet

13 mm(0.51 in.) dia.

500 mm (19.5 in.) recommended300 mm (12 in.)

Minimum

Magnet

10 mm200 mm (8 in.) minimum

Half-inch O.D.pressure housing pipeand flange

200 m

m (8 in

.) Mini

mum

Example, curvilinear measurements

Note:The model RF sensor requires supports or anchoring to maintain properalignment between the flexible rod and the magnet, otherwise the sensorperformance may be compromised.

Figure A

Example, straight measurements

Figure B

Notes:1. Total sensor length tolerances are:

+ 8 mm (0.3 in.) / - 5 mm (0.2 in.) up to 7600 mm (300 in.) stroke lengths and+ 15 mm (0.6 in.) / - 5 mm (0.2 in.) over 7600 mm (300 in.) stroke lengths.

2. Tolerances of total length have no influence for the measuring stroke length.

Mounting without the hex flange


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SENSOR MODELRF = Flexible style

HOUSING STYLEMagnet must be ordered separately:M = Metric threads, flat-faced flangeS = US customary threads, flat-faced flange


R1 2 3 4 5 6 7 8

F

Stroke length notes:1. RF stroke length = 255 mm (10 in.) - 10,060 mm (396 in.)2. Consult factory for longer lengths.

HOW TO ORDER

HALF INCH O.D. PRESSURE HOUSING PIPE AND FLANGE FOR RF FLEX SENSOR

The half inch O.D. pressure housing pipe with flange is designed specifically for the RF flex sensor. It provides protection from high pressures, as found inhydraulic cylinders, up to 5,000 psi static, 10,000 psi spike. For large cylinders, using the half-inch O.D. pressure pipe requires a larger gun-drilled bore in thepiston head/rod assembly. Typically, a 0.75 inch bore is used to match the large ring magnet, 201554, (see page 80).

To complete the sensor model number, consult the specific “How to Order” page for the R-Series model youneed.

10 mm (0.38 in.)

Null zone51 mm (2.00 in.)

A

13 mm (0.50 in.) O.D.8.5 mm (0.334 in.) I.D.

Stroke length 107 mm (4.2 in.)*Dead zone

Flat-faced flange

Positionmagnet

Pressure housing pipe, style “HL” shown, (flat-faced flange withU.S. customary threads).

*4.2 in. Dead zone = 3.7 in. dead zone of RF sensor + 0.5 in. gap.

HOW TO ORDER - HALF INCH O.D. PRESSURE HOUSING PIPE AND FLANGE FOR RF FLEX SENSOR

PRESSURE PIPE AND FLANGE STYLEHL = 1/2 inch O.D. pressure housing pipe with flat-faced flange, US customary threadsHP = 1/2 inch O.D. pressure housing pipe with raised-faced flange, US customary threadsHD = 1/2 inch O.D. pressure housing pipe with flat-faced flange, metric threads

STROKE LENGTH_ _ _ _ M = Millimeters (Encode in 5 mm increments) or_ _ _ . _ U = Inches and tenths (Encode in 0.1 in. increments)

(Examples)HL0120U = 1/2 inch O.D. pressure housing pipe with flat-faced flange, US customary threads, for a 12.0 inch stroke lengthHD1000M = 1/2 inch O.D. pressure housing pipe with flat-faced flange, metric threads, for a 1000 mm stroke length

H1 2 3 4 5 6 7

B

A

Raised-faceflange

25 mm(0.98 in.)

25 mm (1 in.)

51 mm

Null zoneO-Ring

C

(2 in.)

2.5 mm (0.1 in.)

10 mm(0.38 in)

Flange typeDescription

AFlange threads

BDimensions

CDimensions

HP US customary threads with raised-face flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)HL US customary threads with flat-faced flange 3/4”-16 UNF-3A 44.5 mm (1.75 in.) 51 mm (2 in.)HD Metric threads with flat-faced flange M18 x 1.5 46 mm (1.81 in.) 53 mm (2.1 in.)

Stroke length note:Stroke length range = 255 mm (10 in.) to 7620 mm(300 in.)

Pressure housing pipe, style “HP” shown, (raised-faced flange withU.S. customary threads).


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G-Series Models GP and GH Sensors Analog and Digital-Pulse Outputs

Parameters Specificationsn Advanced sensor communication via serial RS-422, RS-485 or Infrared

interfaces

n Enhanced diagnostics and programming capability using serial

communications and visual LEDs

n Designed for backwards compatibility with legacy Temposonics products

MTS Sensors, the inventors of magnetostrictive position sensing and makersof Temposonics sensors, is proud to introduce our new G-Series linear posi-tion sensors utilizing our next generation technology platform. G-Seriesposition sensors feature a microprocessor-based design with enhanced diag-nostics and programmability to maximize backwards compatibility.

Backwards compatibility is one of the primary benefits of the new G-Seriesposition sensor. G-Series position sensors provide the same functionality asTempo II and L-Series sensors making them an ideal direct replacement forthese products.

In addition to providing advanced programming and diagnostic capabilities ina rugged package, G-Series position sensors also include the following fea-tures:

l Electronics housing small enough to allow for drop in replacements oflegacy Temposonics products.

l Standard 24 Vdc and extended input power supply options for compatibility with older controller interfaces.

l Fully adjustable voltage and current outputs within:-10 to +10 Vdc or +10 to -10 Vdc0 to 20 mA or 20 to 0 mA

l Up to 15 magnet positions simultaneously using the Start/Stop output option.

l Integral connector replacement options including:Hanging (inline) connectorsAdapter cablesField-installed connector kits

Stroke length: Rod-style sensor: Analog: 50 mm (2 in.) to 2540 mm (100 in.)* Digital: 50 mm (2 in.) to 7620 mm (300 in.)

Profile-style sensor: Analog: 50 mm (2 in.) to 2540 mm (100 in.)*Digital: 50 mm (2 in.) to 5080 mm (200 in.)

Operating voltage: +24 Vdc nominal: 20.4 - 28.8 Vdc standard+9 to +28.8 Vdc optional

Operating temperature: -40 °C (-40 °F) to 80 °C (176 °F), 85 °C (185 °F **) max.EMC test: Emissions IEC/EN 61000-6-3, Immunity IEC/EN 61000-6-2, IEC/EN

61000-4-2/3/4/5/6/8, level 3/4 criterium A, CE qualifiedShock rating: 100 g (single hit)/IEC standard 68-2-27 (survivability)Vibration rating: 15 g, (30 g with HVR option) / 10-2000 Hz / IEC standard 68-2-6Adjustability: Field adjustable Null and Span

(for analog sensors only)Update time: Analog: < 1 ms (typical)

Digital (external interrogate): Minimum = (2.5 + null + stroke) x 10.0 µs/in. x (number of recirculations)

PROFILE STYLE (MODEL GP) SENSORElectronic head: Aluminum housing

Diagnostic display (LED’s located beside connector/cable exit)Sealing: IP 65Sensor extrusion: AluminumMounting: Adjustable mounting feet or T-slot M5 nut in base channelMagnet type: Captive-sliding magnet or open-ring magnet

ROD STYLE (MODEL GH) SENSORElectronic head: Aluminum housing

Diagnostic display (LED’s located beside connector/cable exit)Sealing: IP 67Sensor rod: 304L Stainless steelOperating pressure: 350 bar static, 690 bar spike (5000 psi static, 10,000 psi spike)Mounting: Threaded flange M18 x 1.5 or 3/4-16 UNF-3ATypical mounting torque: 45 N-m (33 ft. - lbs.)Magnet type: Ring magnet, open-ring magnet or magnet float* Stroke lengths longer than 2540 mm (100 in.) for analog output are available on a custom

basis.** Consult factory for high temperature applications.The above specifications for analog output sensors are based on the assumption that output ripple is averaged by the measuring device as with any typical analog device.

G-Series Model GP G-Series Model GH

Parameters Specification

Measured variable: DisplacementResolution: Analog: Infinite

Digital: 1 ÷ [gradient x crystal freq. (MHz) x circulation]Non-linearity: ± 0.02% or ± 0.05 mm (± 0.002 in.), whichever is greaterRepeatability: ± 0.001% of full stroke or ± 0.0001 in. (± 0.0025 mm), whichever

is greater.Outputs: Analog: Voltage or current

Digital: Start/Stop or PWM

G-SERIES MODELS GP/GH - ANALOG

Temposonics® Linear-Position Sensors Product Catalog 551075 C 46

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ADVANCED COMMUNICATION AND PROGRAMMABILITYOUTPUTS

To controller, meter or other device

0 to 10 Vdc10 to 0 Vdc

-10 to +10 Vdc+10 to -10 Vdc

4 to 20 mA20 to 4 mA0 to 20 mA20 to 0 mA

Active stroke length(Measuring range)

SensorOuput

Null(Setpoint 1)

Span(Setpoint 2)

Temposonics G-Series position sensors with analog output providedirect signals, including voltage (0 to 10 Vdc or -10 to +10 Vdc, for-ward or reverse acting) and current (4 to 20 mA, or 0 to 20 mA, for-ward or reverse acting). Both voltage and current outputs allow fulladjustments of null and span setpoints, (minimum 2 in. betweensetpoints). Since the outputs are direct, no signal-conditioning elec-tronics are needed when interfacing with controllers or meters.

Pulse width is proportionalto magnet position

Start Pulse

PWM

START/STOP + Start- Start

+ Gate- Gate

To controllerr, meteror other device

Magnet

Time between Start and Stoppulses is proportionalto magnet position

Start Pulse“reflection”” Stop

Pulse+ Stop- Stop

Outputsignalsfromsensor

Inputsignalstosensor

Temposonics G-Series position sensors provide direct Start/Stopand PWM signals. Standard resolution is 0.004 in. with digital-pulseoutputs (when using a 28 MHz counter). Higher resolutions arepossible with increased circulations or with the use of higher resolution counters.

Analog output

Digital-pulse outputs Temposonics G-Series sensors are preconfigured at the factory bymodel code designation. For many applications no adjustments arerequired for normal sensor installation and operation. If, however,sensor parameter changes are desired while in the field, the G-Seriessensor is easily programmed.

Using external communication for monitoring and programming,there is no need to open the sensor’s electronics housing. This cansimplify installation and commissioning, saving valuable time.Keeping the sensor electronics isolated ensures that seal integrityand the highest product reliability are maintained.

The platform technology inside the G-Series position sensor enables:

l Built-in serial interfaces for robust hard-wired serial communication, (RS-422 for digital-pulse outputs and RS-485 for analog outputs).

l Remote programmability for operational modes and sensorparameters.

l Enhanced monitoring and diagnostic capabilities (see below).

Programmable modes and sensor parameters for G-Series positionsensors include:

For Digital-Pulse outputsl Start/Stop or PWM output model Internal or external interrogation mode for PWM model Number of recirculations (1 to 20) for PWM mode

For Analog outputsl Voltage or Current output model Voltage or Current output rangel Full adjustment for Null and Span setpoints

G-Series PC configuration and diagnostics software user interface

G-Series output setup

G-Series sensor information window

MTS Sensors


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SENSOR CONNECTIONS AND WIRINGENHANCED MONITORING AND DIAGNOSTICS

The G-Series simple visual user interface helps resolve the majorityof customer installation and troubleshooting issues. IntegratedLEDs indicate (refer to LED indicator table):

l Normal operating conditionsl Error conditions, power and sensor/control interface issuesl Programming modes (IR or hard wired)

Hard-wired G-Series serial communication enables diagnostic feed-back at a convenient remote location. Access to internal sensorconditions minimizes troubleshooting efforts and enables the devel-opment of more sophisticated controller diagnostic routines. All ofthese features will simplify sensor installation and maximize opera-tional productivity.

Green Red DescriptionOFF OFF No power to sensor OFF ON Self-diagnostic errorOFF FLASHING IR programming modeON OFF Normal sensor functionON ON Magnet not detectedON FLASHING Missing (external) interrogationFLASHING OFF Serial programming modeFLASHING ON Magnet signal weakFLASHING FLASHING Power out of range (high or low)

G-Series electronics housing with built-in LEDs

G-Series LED indicator table

G-Series IR Setpoint Programmer(for Analog output sensors)

Part no. 380078

IR Signal

G-Series Analog HandheldProgrammer

Part no. 253294

Pin no. Wire color Function Function Digital-pulse outputs Analog outputs

1 Gray (-) Gate for PWM 0 to 10, -10 to +10 Vdc or(-) Stop for Start/Stop or 4 to 20 mA, 0 to 20 mAProgramming (RS-422 TX-) or reverse acting:

10 to 0, 10 to -10 Vdc or20 to 4 mA, 20 to 0 mA

2 Pink (+) Gate for PWM Return for pin 1(+) Stop for Start/Stop or Programming for (RS-422 TX+)

3 Yellow (+) Interrogation for PWM Programming (RS-485+)(+) Start for Start/Stop orProgramming (RS-422 RX+)

4 Green (-) Interrogation for PWM Programming (RS-485-)(-) Start for Start/Stop orProgramming (RS-422 RX-)

5 Red or Brown Supply voltage (+Vdc) Supply voltage (+Vdc)6 White DC Ground (for supply) DC Ground (for supply)

Integral 6-pin male D6 connector as viewed from end of sensor

Cable connectors (field-installed 6-pin D6 female) mates with sensor’s integral connector

Notes:

1. A grounding lug on the end of the sensor is provided for convenient connection to earth ground.

2. Appropriate grounding of cable shield is required at the controller end.

18 mm(0.7 in.)

54 mm (2.1 in.)

54 mm(2.1 in.)

37 mm(1.5 in)

6-pin D6 Straight-exit connectorPart no. 560700

D6 90°connectorPart no. 560778

12

34

56

Sensor integral connector (D60 Male), standard

Pinout/wire color code (integral or extension cable)


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Retrofit connections

SENSOR CONNECTIONS AND WIRING

123579

46810

A

B

C

DEF

GH

JK

A variety of retrofit/replacement connection options are available toprovide direct backwards compatibility for your application

In-lineconnector

RB_ pin no.

In-line connector

FM_ pin no. Function (Note 1)

4 D

0 to 10, -10 to +10 Vdc, or4 to 20 mA, 0 to 20 mA

or reverse acting (note 2):10 to 0, +10 to -10 Vdc, or

20 to 4 mA, 20 to 0 mA

3 C Return for pin 1

7 G Programming (RS-485 +)

8 H Programming (RS-485 -)

5 E Supply voltage (+Vdc)

1 A DC ground (for supply)

2 B No connection

6 F No connection

9 J No connection

10 K No connection

In-line RB connectorOption RB _

MS connectorIn-line: Option FM _Integral: Option MS0

(digital-pulse output only)

Notes:1. The format used to show the voltage

and current output range is: [Value at Null (Setpoint 1)] to [Value at Span (Setpoint 2)]. Not all of the available outputs ranges for voltage are shown.

2. If the G-Series sensor is replacing a L-Series sensor where the reverseacting outputs are being used then the wire connections must be changed at the controller. Refer to G-SeriesCross Reference, part no. 550967 for details.

Analog output connections (voltage or current)

Digital pulse output connections (Start/Stop or PWM)

In-lineconnector

RB_ pin no.

In-lineconnector

FM_ pin no.

Integralconnector

MSO_ pin no.Function

3 C C (-) Gate for PWM(-) Stop for Start/Stop, or

Programming (RS-422 TX -)

4(and 8)

D D (+) Gate for PWM(+) Stop for Start/Stop, or

Programming (RS-422 TX +)

9 G G (+) Interrogation for PWM (see note)(+) Start for Start/Stop, or

Programming (RS-422 RX +)

10 H H (-) Interrogation for PWM (see note)(-) Start for Start/Stop, or

Programming (RS-422 RX -)

5 E E Supply voltage (+Vdc)

1 A A DC ground (for supply)

2 B B No connection

6 F F No connection

7 J J No connection

--- K K No connection

Note:When using PWM output with internal interrogation both of the interrogation input signals are not used, and can be left unconnected or connected to ground.

The G-Series sensor can provide a square wave neuter output forbackwards compatibility to replace Temposonics I, Temposonics II,and L-Series sensors that produced a neuter output signal. Theneuter output option was used for connection to the Analog OutputModule (AOM), Digital Interface Box (DIB), and to some custominterface/controllers. Reference the “G-Series Cross Reference”,part no. 550967, for neuter output connection information, includ-ing adapter cables and field-installed connections.

Square wave neuter output

LED window

44 mm(1.7 in.)

68 mm (2.7 in.) 51 mm(2 in.)

Integralconnector



Stroke length

Flat-faced flange

A Sensor rod

10 mm (0.39 in.) dia.

25 mm(0.98 in.)




O-Ring

The G-Series rod-style (model GH) sensor offers modular construction, flexible mounting configurations, and easy installation. It isdesigned for internal mounting in applications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike), such ashydraulic cylinders. The Model GH sensor may also be mounted externally in many applications.

B

68 mm (2.7 in.)

A

Raised-face flange


25 mm(0.98 in.)

25 mm (1 in.)

51 mmBeginning of stroke (Null position)

Null zoneO-Ring

C

76 mm (3 in.) (2 in.)

2.5 mm (0.1 in.)

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MODEL GH ROD-STYLE SENSOR


Stroke-dependent Dead ZonesStroke Length Dead Zone50 mm (2 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)


AFlange threads

BDimensions

CDimensions





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50Temposonics® Linear-Position Sensors Product Catalog 551075 C

MODEL GP PROFILE-STYLE SENSOR

LED window

45 mm(1.8 in.)

64 mm (2.5 in.)12 mm (0.47 in.)

82 mm (3.2 in.)

Integral connector


Electronics housing Dead zoneGrounding lug

44 mm(1.7 in.)

14.5 mm(0.57 in.)

Stroke length

Mounting feet (2X)aluminum extrusionProfile-style

Null zone

Mounting foot

M5 screw (2X)or #10 screw (2X)

2 mm(0.07 in.)

Integral cable

28 mm(1.1 in.)

Nullzone

Open-ring magnetStyle M


66 mm(2.6 in.)

Dead zoneStroke length

End of stroke

Non-ferrous mountingsupport and screws

43 mm(1.7 in.)

The G-series profile-style (model GP) sensor offers modular construction, flexible mounting configurations, two magnet configurations tochoose from, and easy installation. Magnet configuration choices for the profile housing are the captive-sliding magnet or open-ring magnet.shown below.


Mating connector(6-pin DIN style)

Captive-sliding magnetStyle V

Captive-sliding magnetStyle S

36 mm(1.4 in.)

Vertical: 18°Horizontal: 18°

Vertical: 18°

Horizontal 360°

45 mm(1.8 in.)

76 mm (3 in.) 12 mm (0.47 in.)Null zone


Open-ring magnet

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HOW TO ORDER

Retrofit documents:1. Refer to G-Series Cross

Reference part numbers 550967 and 550956 for information about backwards compatible replacement options, including integral cables with in-line connectors, adapter cables, and field-installed connector kits. Contact the factory for special offers.

2. Refer to the G-Series User’s Manual, part no. 550966 for initial setup information.

3. Refer to G-Series installation drawings, part no’s. 550953 and 550955 for installation information.

SENSOR MODELGH = Hydraulic rod-styleGP = Profile style

HOUSING STYLEModel GP profile-style sensor (magnet included):


Model GH rod-style sensor only (magnet must be ordered separately):T = US customary threads, raised-faced flange and pressure tube,


standardU = Same as option “T”, except uses fluoroelastomer seals for electronics

housingH = Same as option “S”, except uses fluoroelastomer seals for electronics

housingM = Metric threads, flat-faced flange and pressure tube, standardV = Same as option “M”, except uses fluoroelastomer seals for

electronics housingB = Sensor cartridge only, no flange and pressure tube stroke


STROKE LENGTH__ __ __ __ M = Millimeters (Encode in 5 mm increments)__ __ __ . __ U = Inches and tenths (Encode in 0.1 in. increments)


D60 = 6-pin DIN (M16), male, standardMS0 = 10-pin MS style, male (digital-pulse output only)

Integral cables:R __ __ = Integral cable, PVC jacket, pigtail termination. F__ __ = Integral cable, black polyurethane jacket with pigtail termination (see Note 1 on page 52)

Cable length:__ __ = 1 (01) to 30 (30) meters or 1 (01) to 99 (99) ft.


Integral cables with in-line connectors:RB1 = 1 ft. integral cable, PVC jacket, with male in-line RB connector (see Note 2 on page 52)RB2 = 5 ft. integral cable, PVC jacket, with male in-line RB connector (see Note 2 on page 52)FM1 = 1 ft. integral cable, PUR jacket, with male in-line 10-pin MS connector (see Notes 1 and 3, page 52)FM2 = 5 ft. integral cable, PUR jacket, with male in-line 10-pin MS connector (see Notes 1 and 3, page 52)FD1 = 1 ft. integral cable, PUR jacket, with male in-line 6-pin DIN (M16) connector (see Note 1 on page 52)FD2 = 5 ft. integral cable, PUR jacket, with male in-line 6-pin DIN (M16) connector (see Note 1 on page 52)

INPUT VOLTAGE1 = + 24 Vdc (+20%, - 15%), standard2 = +9 to +28.8 Vdc (see Note 4 on page 52)

A = Same as option “1” except includes the High Vibration-Resistant (HVR) option, model GH only,Stroke length: 50 mm (2 in.) to 2000 mm (78.7 in.) (see Note 8 on page 52)

B = Same as option “2” except includes the High Vibration-Resistant (HVR) option, model GH only,Stroke length: 50 mm (2 in.) to 2000 mm (78.7 in.) (see Note 8 on page 52)

OUTPUT (Selections are continued on page 52)

2 or 3 digit code depending on

output selected

G1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Cable length notes:1. MTS recommends the maximum integral cable length to be 10 meters or

33 ft. 2. Cables greater than 10 meters in length are available, however, proper care

must be taken during handling and installation.

Stroke length notes:1. GH Voltage or Current = 50 mm (2 in.) to 2540 mm (100 in.)

(see Note 6 on page 52).2. GH Digital Pulse = 50 mm (2 in.) to 7620 mm (300 in.) 3. GP Voltage or Current = 50 mm (2 in.) to 2540 mm (100 in.)

(see Note 6 on page 52).4. GP Digital Pulse = 50 mm (2 in.) to 5080 mm (200 in.)

L-Series retrofit notes:1. For stroke lengths< or = to 1525 mm (60 in.),

either + 15 volts or +24 volts could be used for L-Series. Therefore, choose the appropriate G-Series option based on the power supplyused. Choose option “2” if not certain.

2. For stroke lengths > 1525 mm (60 in.), choose G-Series option “1”.


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52

HOW TO ORDER (Continued)

OUTPUT (2 or 3 digit code depending on output selected)Voltage (format below is:”Voltage [value at Null (Setpoint 1)] to [value at Span (Setpoint 2)]”:

V0 = 0 Vdc to +10 VdcV1 = +10 Vdc to 0 VdcV2 = -10 Vdc to +10 VdcV3 = +10 Vdc to -10 VdcV4 = 0 Vdc to +5 VdcV5 = +5 Vdc to -5 VdcV6 = -10 Vdc to 0 VdcV7 = 0 Vdc to -10 VdcV8 = -5 Vdc to +5 VdcV9 = +5 Vdc to 0 Vdc

Current (format below is:”Current [value at Null (Setpoint 1)] to [value at Span (Setpoint 2)]”:A0 = 4 mA to 20 mAA1 = 20 mA to 4 mAA2 = 0 mA to 20 mAA3 = 20 mA to 0 mA

Digital pulseRO X = Start/Stop. If more than one magnet, the X denotes the number of magnets in hexadecimal (2 to F).RF X = Start/Stop with Closed-Error Signal Utility, (see Note 7). If more than one magnet, the X denotes the number of magnets in hexadecimal (2 to F).DI X = PWM, internal interrogation, the X denotes the number of circulations in hexadecimal (1 to F), and G = 16 to K = 20 circulations.FI X = PWM, internal interrogation with Closed Error Signal Utility (See Note 7).The X denotes the number of circulations in hexadecimal (1 to F),

and G = 16 to K = 20 circulations.DE X = PWM, external interrogation, the X denotes the number of circulations in hexadecimal (1 to F), and G = 16 to K = 20 circulations.FE X = PWM, external interrogation with Closed Error Signal Utility (See Note 7).The X denotes the number of circulations in hexadecimal (1 to F),

and G = 16 to K = 20 circulations.NO X = Start/Stop output wired for square wave neuter, (“+ Stop” used for neuter output pulse). If more than one magnet, the X denotes the number of

magnets in hexadecimal (2 to F), (see Note 5).

(Selections below are continued from the previous page)

13 14 15

Table C:Decimal: 1 2 3 4 5 6 7 Hexadecimal: 1 2 3 4 5 6 7Decimal: 8 9 10 11 12 13 14 15Hexadecimal: 8 9 A B C D E F

Notes:1. Polyurethane jacketed cable for use where higher resistance to moisture, oil, and other environmental

conditions are required.2. Wired for analog, digital-pulse, or neuter, depending on output selected. For Temposonics II and model

LH replacements/retrofits only. Refer to G-Series Cross Reference part numbers 550967 and 550956 formore information.

3. Wired for analog and digital-pulse depending on output selected. Use for model LH replacements or retrofits. Refer to the G-Series Cross Reference document, part number 550956 for more information.

4. Selected when retrofitting sensors with +/- 15 Vdc input voltages.5. For Temposonics I, Temposonics II, and model LH neutered output sensor retrofits only. Refer to the

G-Series Cross Reference documents, part numbers 550956 and 550967 for more information.6. Stroke lengths longer than 2540 mm (100 in.) for analog outputs are available on a custom basis.7. When shock and vibration events exceed the sensor specification rating, the Closed Error Signal Utility

(option “F”) will provide either PWM or Start/Stop outputs, which are backwards compatible to interface cards/controllers designed for the legacy Temposonics II and L-Series sensor models. For more information about the Closed Error Signal Utility (option “F”), refer to Application Note, part number 550983.

8. The High Vibration-Resistant (HVR) option provides the model GH rod-style sensors with increased resistance to shock and vibration for use in heavy duty machinery. Refer to “G-Series and R-Series Sensors for High Shock and Vibration Applications”, part no. 551073 for more information.


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G-Series Redundant Linear-Position Sensor Analog Outputs

n Up to 3 totally separated, independent measuring systems in 1 housing

n Linear absolute measurementn Non-contact sensing technologyn Superior accuracy, linearity better than 0.02%n Repeatability 0.001%n Direct analog outputn compact design with a 10 mm (0.39 in.) O.D. measuring rod and

standard mounting

Temposonics Models GT2 and GT3 Redundancy for enhanced safety


Measured variable: PositionResolution: InfiniteUpdate time: <1 ms (typical)Linearity: <± 0.02% full scale (minimum ±50 µm)Repeatability: < ± 0.001% full scale (minimum ± 2.5 µm)

Hysteresis: < 4 µmOutputs: Model GT2: 2 output channels

Model GT3: 3 output channelsVoltage: 0 to 10, 10 to 0, -10 to +10, +10 to -10 Vdc(minimum controller load >5k ohms)Current: 4(0) to 20 mA, 20 to 4(0) mA,(min./max. load 0/500 ohms)

Stroke length: 50 mm (2 in.) to 1525 mm (60 in.)Operating voltage: +24 Vdc nominal: -15 or +20%


Operating conditions: Temperature: - 40 °C (-40 °F) to +75 °C, ( +167 °F) Relative humidity: 90% no condensationProtection: IP67 Shock test: 100 g single hit, IEC-Standard 68-2-27 (survivability)Vibration test: 5 g / 10 to 2000 Hz, IEC-Standard 68-2-6

EMC test: Emissions IEC/EN 61000-6-3, Immunity IEC/EN 61000-6-2, IEC/EN61000-4-2/3/4/5/6/8, level 3/4 criterium A, CE qualified

Electronic head: Aluminum housingSealing: IP 67Sensor rod: 304L Stainless steelOperating pressure: 350 bar (5000 psi) static, 690 bar (10,000 psi) spikeMounting: Threaded flange M18 x 1.5 or 3/4-16 UNF-3ATypical mounting torque: 45 N-m (33 ft. - lbs.)Magnet type: Ring magnet, open-ring magnet, or magnet floatThe above specifications for analog output sensors are based on the assumption that output rip-ple is averaged by the measuring device as with any typical analog device.

G-SERIES MODELS GT2/GT3 REDUNDANT - ANALOG


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ADVANCED COMMUNICATION AND PROGRAMMABILITYOUTPUTS

To controller, meter or other device

0 to 10 Vdc10 to 0 Vdc

-10 to +10 Vdc+10 to -10 Vdc

4 to 20 mA20 to 4 mA0 to 20 mA20 to 0 mA

Active stroke length(Measuring range)

SensorOuput

Null(Setpoint 1)

Span(Setpoint 2)

Temposonics G-Series position sensors with analog output provide directsignals, including voltage (0 to 10 Vdc or -10 to +10 Vdc, forward or reverseacting) and current (4 to 20 mA, or 0 to 20 mA, forward or reverse acting).Both voltage and current outputs allow full adjustments of null and span set-points, (minimum 2 in. between setpoints). Since the outputs are direct, nosignal-conditioning electronics are needed when interfacing with controllersor meters.

The G-Series Redundant sensor is designed for applications with high safetyrequirements. Two or three measuring systems, which work totally inde-pendent, are installed inside the compact sensor housing. Each measuringsystem contains its own channel with sensor element, evaluation electron-ics, output signal, separated power supply, connector and cable.

All sensor elements are integrated in one pressure proofed, high-grade steelrod. Rod and housing style feature the approved standard dimensions with10 mm (0.39 in.) diameter rod and 3/4-16UNF or M18 x 1.5 threaded hexflanges. That qualifies the redundant sensor for measuring linear move-ments of control valves, linear drives, fluid cylinders and machines.

Applications with safety relevant functions benefit from a redundant positionmeasurement, such as:

• Valves and drives at power plants.• Pitch settings at water or wind turbines or for marine propellers.• Ship control systems.• Floodgate control.

Analog output

Temposonics G-Series Redundant G-Series sensors are preconfigured at the factory by model code designation.For many applications no adjustments are required for normal sensor instal-lation and operation. If, however, sensor parameter changes are desiredwhile in the field, the G-Series sensor is easily programmed.

Using external communication for monitoring and programming, there is noneed to open the sensor’s electronics housing. This can simplify installationand commissioning, saving valuable time. Keeping the sensor electronicsisolated ensures that seal integrity and the highest product reliability aremaintained.

The new platform technology inside the G-Series position sensor enables:

l Built-in serial interfaces for robust hard-wired serial communication, RS-485.

l Remote programmability for operational modes and sensor parameters.

l Enhanced monitoring and diagnostic capabilities (see below).

Programmable modes and sensor parameters for G-Series position sensorsinclude:

l Voltage or Current output model Voltage or Current output rangel Full adjustment for null and span setpoints

G-Series PC configuration and diagnostics software user interface

G-Series output setup

G-Series sensor information


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Pin no. Wire color Function Analog outputs

1 Gray 0 to 10, -10 to +10 Vdc 4 to 20 mA, 0 to 20 mAor reverse acting:10 to 0, 10 to -10 Vdc or20 to 4 mA, 20 to 0 mA

2 Pink Return for pin 1 3 Yellow Programming (RS-485+)4 Green Programming (RS-485-)5 Red or Brown Supply voltage (+Vdc)6 White DC Ground (for supply)

Pinout/wire color code (integral or extension cable)

Integral D6 connector (male) as viewed from end of sensor

Cable connectors (field-installed D6 female)Mates with sensor’s integral connector

Note:Appropriate grounding of cable shield is required at the controller end.

18 mm(0.7 in.)

54 mm (2.1 in.)

54 mm(2.1 in.)

37 mm(1.5 in)

D6 Straight-exit connectorpart no. 560700

D6 90º connectorpart no. 560778

12

34

56

Sensor integral connectors (D60 Male) or integral cables

Connector outlet D60

Cable outlet F_ _

13 mm(0.5 in.)

80 mm(3.2 in.) 51 mm

(2 in.)

Active stroke

63.5 mm(2.5 in.)

Active stroke27 mm

(1.06 in.)

3/4-16UNCor

M18x1.5

Dead zone

80 mm(3.2 in.) 51 mm

(2 in.)63.5 mm(2.5 in.)

Dead zone

Raised-face flange36 mm (1.42 in.) dia.0.5 mm (0.02 in.) height

3/4-16UNCor

M18x1.5

70 mm (2.76 in.)across hex flats

Raised-face flange36 mm (1.42 in.) dia.0.5 mm (0.02 in.) height

< 8 mm(0.31 in.)

45 N-m(33 ft-lbs.)

70mm (2.76 in.)across wrench flats


When mounting the sensor a basic tool with a maximum 8 mm (0.31 in.)thickness has to be used to ensure tightening torque is only applied to thehex flange and not to the electronics housing.


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HOW TO ORDER

NUMBER OF CHANNELSGT3 = Triple redundant sensorGT2 = Double redundant sensor

HOUSING FLANGE STYLEModel GT rod-style sensor (magnet must be ordered separately):

S = US customary thread, 3/4 16 UNF, flat-faced flange, rod 10 mm (0.394 in.) O.D.M = Metric thread, M18 x 1.5, flat-faced flange, rod 10 mm (0.394 in. ) 0.D.

STROKE LENGTH__ __ __ __ M = Millimeters (Encode in 5 mm increments), stroke length range = 50 to 1525 mm.__ __ __ . __ U = Inches and tenths (Encode in 0.1 in. increments) , stroke length range = 2 to 60 in.

CONNECTION TYPEConnectors:

D60 = 6-pin DIN (M16), integral, standard connector (3x or 2x)Cables:

F __ __ = Integral cable, (3x or 2x), black polyurethane jacket with pigtail termination.

INPUT VOLTAGE1 = + 24 Vdc (+20%, - 15%), standard

OUTPUTVoltage:

V0 = 0 to +10 VdcV1 = +10 to 0 VdcV2 = -10 to +10 VdcV3 = +10 to -10 Vdc

Current:

A0 = 4 to 20 mA

A1 = 20 to 4 mAA2 = 0 to 20 mAA3 = 20 to 0 mA

G

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

T

Note:Standard factory settings configure the outputs to be all the same per the output option selected(when configuring the model number). If needed, the outputs can be individually reprogrammedin the field to best fit the application, (see page 54 for more information).


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Sensor hydraulic housingflange with tube becomes apermanent part of the cylinder

Ring magnet

Sensor cartridgeelectronic head + sensor element,easy to replace in field with screws,(M4 thread, 2.5 mm hex socket head)

When used for direct stroke measurement in fluid cylinders, the sen-sor's stainless steel rod installs into a bore in the piston head/rodassembly as illustrated. This method guarantees a long life and trou-ble-free operation.

The sensor cartridge can be removed from the flange and rod hous-ing while still installed in the cylinder. This procedure allows quickand easy sensor cartridge replacement, without the loss of hydraulicpressure.

Rod-style sensor mounting (Models RH, GH and GT) Cylinder installation

The position magnet requiresminimum distances away fromferrous metals to allow propersensor output. The minimumdistance from the front of themagnet to the cylinder end capis 15 mm (0.6 in.). The mini-mum distance from the back ofthe magnet to the piston headis provided by the non-ferrousspacer, i.e. 3.2 mm (0.125 in.).

Non ferrous spacer

> 15 mm (0.6 in.)

Ring magnet

Min. 3 mm (0.125 in.)

Selection of position magnets (must order separately)

4 Holeseach 4 mm (0.17 in.) dia.90 apart on 24 mm (0.94 in.) dia.

I.D.: 13.5 mm (0.53 in.)O.D.: 33 mm (1.29 in.)Thickness: 8 mm (0.31 in.)

o


Standard-ring magnetpart no. 201542-2

Floating (open ring) magnet, style Mpart no. 251416-2

Magnet spacer(non-ferrous spacer for use with

standard ring magnet)part no. 400633

Ring magnetpart no. 400533

I.D.: 14 mm (0.56 in.)O.D.: 32 mm (1.25 in.)Thickness: 3 mm (0.125 in.)

each 4 mm (0.15 in.) O.D.90o apart on 24 mm (0.94 in.) O.D.

4 Holes

Magnets must be ordered separatelywith model RH position sensors.The standard ring magnet (partnumber 201542-2) is suitable formost applications.

60°

25 mm(0.97 in.)

2 Holeseach 4 mm (0.17 in.) dia.on 24 mm (0.94 in.) dia.

14 mm(0.57 in.)

21 mm(0.81 in.)


14 mm (0.55 in.)Min. ID

51 mm (2.0 in.)Spherical O. D.

3 mm (0.134 in.)C

53 mm(2.09 in.)

L

Specific Gravity: 0.70 max.Pressure: 870 psi max.(Float for use with rod-style sensors in hydraulic fluidor fresh water applications only)

Magnet float (level sensing applications) part no. 251447

MOUNTING AND MAGNETS (FOR SENSOR MODELS RH, GH AND GT)


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5 mm (0.20 in.)T-Slot nut, M5 thread(optional, sold separately)

M5 Threadedstud and nut

Profile-style sensor mounting (Models RP and GP)

Flexible installation in any position

Temposonics model RP profile-style sensors offer two basic mounting methods; side groves for use with mounting feet or a bottom grovethat accepts special T-slot nuts. Both the mounting feet and T-slot nuts can be positioned along the sensor extrusion to best secure the sensor for each particular application.

Mounting foot and screws

Note:Model RP and GP sensors include two mounting feet, (part no.400802), for sensor stroke lengths up to 1250 mm (50 in.). Oneadditional mounting foot is included for stroke lengths over 1250mm (50 in.) and for each additional 500 mm (20 in.), thereafter.

When fastening the mounting feet, 10-32 cap screws are recom-mended at a maximum torque of (44 in. lbs.)

Selection of position magnets (included with sensor)

45 mm(1.77

52 mm(2.05 in.)

36 mm(1.41 in.)

20.7 mm(0.81 in.)

Max gap3mm ±1mm(0.12 in. ±0.04 in.)

29 mm(1.14 in.)

Rotation:Vertical: 18°

Horizontal: 360°24 mm

(0.95 in.)

43 mm(1.69 in.)

14 mm(0.55 in.)

40 mm(1.58 in.)

20 mm(0.79 in.)

Ball-jointed arm,M5 thread

18° rotation24 mm

(0.95 in.)

57 mm(2.24 in.)14 mm

(0.55 in.)

40 mm(1.58 in.)

9 mm(0.35 in.)


60°

25 mm(0.97 in.)


14 mm(0.57 in.)

21 mm(0.81 in.)


Captive-sliding magnet, style Vpart no. 252184

Captive-sliding magnet, style Spart no. 252182

Floating (open ring) magnet, style Mpart no. 251416-2

A choice of two magnet mounting configurations areavailable with the profile-style sensor; the captive-sliding magnet or the floating (open ring) magnet.

Captive-sliding magnets utilize slide bearings of special material that reduce friction, and if required,help mitigate dirt build up. The slide bearings aredesigned to operate dry, requiring no external lubrication or maintenance.

The floating magnet (open ring) mounts on themoving machine part and travels just above the sensor’s profile extrusion. The open ring magnet(style M) requires a minimum distance away fromferrous metals to allow proper sensor output. Itmust be mounted using non-ferrous screws and anon-ferrous support bracket, or utilize a non-ferrousspacer of at least 5 mm (0.2 in.) thickness.

MOUNTING AND MAGNETS

50 mm (1.97 in.)

68 mm(2.68 in.)

9 mm(0.36 in.)

9 mm(0.36 in.)

0.21 in. dia.through 4 holes

304 SST

28 mm(1.1 in.)

2 mm(0.08 in.)

Width = 14.5 mm (0.57 in.)

Mounting foot, Standard part no. 400802


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E-Series Model EPAnalog or Start/Stop Outputs

n Linear, absolute measurement n Non-contact sensing technologyn Rugged industrial sensor, EMC shielded and CE certifiedn Non-linearity less than 0.02%n Repeatability within 0.001%n Direct position outputs:

- Analog (V/mA)- Digital position output: Start/Stop pulse

n Simple sensor parameter upload


Measured variable: DisplacementResolution: Analog: Infinite

Digital: 1 ÷ [gradient x crystal freq. (MHz) x circulations]; controller dependent.

Non-linearity: <± 0.02% Full stroke (minimum ± 60µm) Repeatability: <± 0.001% Full strokeOutputs: Voltage: 0 to 10 Vdc and 10 to 0 Vdc

(controller input resistance RL > 5kOhm)Current: 4 to 20 mA or 20 to 4 mA(min/max load: 0/500 Ohm)Start/Stop: RS-422 differential signal(Serial parameter upload available for: measuring range, offset, gradient, status, and manufacturer number)

Update frequency: Voltage or Current: > 1.5 kHzStart/Stop: Controller dependent

Stroke length: 50mm (2 in.) to 1525 mm (60 in.)Operating conditions: Temperature: - 40 °C (-40 °F) to 75 °C (167 °F)

Relative humidity: 90% no condensation.Ingress protection: IP65 if mating cable connector is correctly fitted. Shock test: 100 g (single hit) IEC-Standard 68-2-27Vibration rating: 10 g/10 - 2000 Hz IEC-Standard 68-2-6

EMC test: Electromagnetic emission EN 50081-1Electromagnetic immunity EN 50082-2EN 61000-4-2/3/4/6, Level 3/4, Criteria A, CE qualified

Operating voltage: +24 Vdc nominal: -15 or +20%Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: Analog: 50 - 140 mA

Start/Stop: 50 - 100 mA(stroke length dependent)

Dielectric withstand voltage: 500 Vdc,(DC ground to machine ground)

Connection type: 6-pin male D60 connectorElectronic head: Aluminum housingSensor extrusion: Aluminum (Temposonics profile style)Mounting: Adjustable mounting feet or T-slot nut

(M5 threads) in base channel.Magnet type: Captive-sliding magnets, open-ring magnet, or

block magnet

E-SERIES MODEL EP - ANALOG


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WIRING AND CONNECTIONSE-SERIES PROFILE-STYLE SENSOR PARAMETERS

forward acting reserve acting

Position magnet

Active sensor strokeMeasuring range

Temposonics E-Series model EP sensors are available with analogoutput or digital-pulse output. The analog outputs include voltage,(0 to 10 Vdc, forward and reverse acting), and current, (4 to 20 mA,forward or reverse acting). Since the outputs are direct, no signalconditioning electronics are needed when interfacing with con-trollers or meters.

The available digital-pulse output is Start/Stop. Here the sensorrequires a start signal from a controller or interface card to initiate the measurement cycle. The sensor generates a stop signal at the end of the measurement cycle that is used to stopthe controller’s counter clock. The elapsed time between theStart and Stop signals is directly proportional to the magnet’sposition along the active stroke length. The controller can calcu-late the absolute position of the magnet from the time value andthe sensor’s unique gradient value, (inverse of the speed for theultrasonic pulse traveling in the sensor’s waveguide).

For applications using smart sensor interfaces the Start/Stop output,(option R3), can provide a sensor parameter upload ability. The fol-lowing sensor parameters are available for upload:

- Measuring range- Offset- Gradient (Inverse speed of sensing pulse)- Status- Manufacturer number

The sensor also features over-voltage protection to 36 Vdc andreverse polarity protection to 30 Vdc on input voltage connections.All outputs are absolute rather than incremental so that power-downsituations do not require re-homing.

Start PulseSTART/STOP

Start Pulse“reflection” Output

signalsfromsensor


+ Stop- Stop

+ Start- Start

StopPulse

Time betweenStart and Stop pulses

is proportional to magnet position

Wiring and connectors

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18 mm(0.7 in.)

54 mm (2.1 in.)

54 mm(2.1 in.)

37 mm (1.5 in.)

Pin no. Wire color Function Function Digital-pulse outputs Analog outputs

1 Gray (-) Stop for Start/Stop 0 to10 Vdcor 4 to 20 mA

2 Pink (+) Stop for Start/Stop Return for pin 1 3 Yellow (+) Start for Start/Stop 10 to 0 Vdc

or 20 to 4 mA4 Green (-) Start for Start/Stop Return for pin 35 Red or Brown +24 Vdc (+20%, -15%) +24 Vdc (+20%, -15%)6 White DC Ground (for supply) DC Ground (for supply)

Pinout/wire color code (extension cable)


D6 Straight-exit connectorpart no. 560700

D6 90º connectorpart no. 560778



Note:Appropriate grounding of cable shield is required at the controller end.

Attention:A grounding lug is provided near the con-nector end of the sensor for a convenientconnection to earth ground. Since the EPsensor’s aluminum housing has an anodiccoating the sensor mounting feet, (part no.400802), do not provide proper grounding.A ground wire connection to the groundinglug is required.

(1)


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E-SERIES PROFILE-STYLE MOUNTING CONFIGURATIONS

The Temposonics model EP sensor offers modular construction, flexible mounting configurations and easy installation. Position measure-ments are non-contact via a permanent magnet that is moved along the profile extrusion housing.

EP sensor with style “S” captive-sliding magnet

Stroke length

39 mm(1.5 in.)

54 m

m(2

.1 in

.)

19 mm(0.75 in.)

8 mm(0.3 in.)

Null35 mm(1.4 in.)

68 mm(2.7 in.)

40 m

m(1

.6 in

.)

Sensorhead

Mounting foot 14.5 mm(0.57 in.)

46 mm(1.8 in.)

Dead zone

57 mm (2.2 in.)


Ball-jointed arm (M5 thread, vertical 18˚ / horizontal 360˚)

2 m

m (0

.08

in.)

63.5

mm

(2

.5 in

.)

57 m

m (2

.2 in

.)

35.6 mm(1.4 in.)

50 mm(1.97 in.)

68 mm (2.7 in.)

EP sensor with style “M” open ring magnet

EP sensor with style “V” captive-sliding magnet

19 mm(0.75 in.)

48.5 mm (1.91 in.)

58 mm (2.3 in.)

Ball jointed arm (M5 thread, 18˚ Rotation)

54.5

mm

(2.1

in.)

48.5

mm

(1.9

1 in

.)

50 mm(1.97 in.)

9.5

mm

(.37

in.)

5.5 mm (0.21 in.) dia.for M5 or #10 screw

Beginning of stroke -Null position

35 mm(1.4 in.)

41 m

m(1

.6 in

.)

20.7 mm(0.81 in.)

Maximum gap3 mm(0.12 in. .04 in.)

± 1 mm)

Mounting support, screw(non-ferrous material)


±

32.5 mm(1.28 in.) Mounting support

Maximum gap3 mm ± 2 mm) (0.12 in. ± .08 in.)

6 m

m(0

.24

in.)

20 m

m(0

.79

in.)

31 mm(1.22 in.)

19.5 mm(0.77 in.)

4.3 mm dia. (0.17 in.)

Magnet


EP sensor with style “L” block magnet

1D 6 0E P


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HOW TO ORDER

SENSOR MODELEP = Profile style

HOUSING STYLEMagnets included with all EP sensors:

S = Captive-sliding magnet with joint at top (part no. 252182)V = Captive-sliding magnet with joint at front (part no. 252184)M = Open-ring magnet (part no. 251416-2)L = Block magnet (part no. 252887)


CONNECTION TYPEConnector

D60 = 6-pin DIN connector, integral, standard

INPUT VOLTAGE1 = +24 Vdc (+20%, -15%)

OUTPUT

Analog - voltageVO = 0 to +10 Vdc and +10 to 0 Vdc

Analog - currentAO = 4 to 20 mAA1 = 20 to 4 mA

Digital - pulse

R0 = Start/StopR3 = Start/Stop with sensor parameters upload function

Note:Model EP Sensors includetwo mounting feet, (partnumber 400802), forstroke lengths up to 1250mm (50 in.). One addition-al mounting foot is includ-ed for longer strokelengths.

When placing an order, buildthe model number using themodel number guide (to theright). A wide range of E-Series position sensor configurations are available tomeet the demands of yourparticular application.

If you have any questionsabout how to apply E-Seriesposition sensors, contactMTS Applications Engineeringor your local MTS distributor.Both of these resources areavailable to assist you indesigning an effective position sensing system to fityour application.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Stroke length note:Profile-style sensor (model EP) stroke length = 50 mm(2 in.) - 1525 mm (60 in.)


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Parameter Specification

E-Series Model EP2Analog Output

Model EP2 Profile-Style Position single-position measurement

n Linear, absolute measurement n Non-contact sensing technologyn Non-linearity less than 0.02%n Repeatability within 0.001%n Direct position output: Analog 0-10 Vn EMI shielded & CE certifiedn Measuring range from 4 to 60 inchesn One year warranty

Measured variable: Displacement

Resolution: Infinite, restricted by output rippleNon-linearity: < ± 0.03% full scale , minimum ± 90 µmRepeatability: < ± 0.005% full scaleOutputs: 0 - 10 Vdc Controller input

resistance RL >5 kOhm Update frequency: > 1.5 kHz Stroke lengths: 4, 6, 9, 12, 15, 18, 21, 24, 30, 36, 42, 48, 54, 60 in.Operating conditions: Temperature: - 40 °C (- 40 °F) to 75 °C (167 °F)

Relative humidity: 90% no condensationIngress protection: IP67 Shock test: 50 g (single hit) IEC-Standard 68-2-27Vibration rating: 5 g/10 - 2000 Hz IEC-Standard 68-2-6

EMC test: Electromagnetic emission: EN 50081-1Electromagnetic immunity: EN 50082-2EN 61000-4-2/3/4/6 Criteria A, CE qualified

Operating voltage: + 24 Vdc nominal (-15% or +20%)Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: 50 - 140 mA (stroke length dependent)Dielectric withstand voltage: 500 Vdc (DC ground to machine ground)

Connection type: Integral cable Sensor extrusion: AluminumMounting: Adjustable mounting feetMagnet type: Block magnet with stamped metal carrier

Temposonics E-Series Model EP2 analog output sensors come withintegrated analog conditioning electronics. The sensor can be con-nected to a control system or indicator directly without the need foran additional interface. The built-in microelectronics produce a con-tinuous voltage output that is proportional to the magnet position.The active measurement stroke range is factory set as shown onpage 62.

Analog output

Position magnet Sensing element

Active stroke length

(Measuring range)

0 V

10 V

SensorOuput

0-10VTo controller,meter, etc.

E-SERIES MODEL EP2 ANALOG


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EP2 LINEAR-POSITION SENSOR DIMENSIONS, CONNECTIONS AND MOUNTING

Connections

Green wire

Brown wire

White wire

Shield

Wiring diagramWire color SignalGreen 0 - 10 VdcBrown +24V Vdc (-15% / +20%)White DC Ground (0 Vdc)Shield Connected to sensor housing

(Appropriate grounding of cable shield is required.)

PVC cable, 5 mm dia.

Dimensions

Measurement stroke lengths: 4, 6, 9, 12, 15, 18, 21, 24, 30, 36, 42, 48, 54, 60 in. (only)

The sensor is fixed onto a flat straight surface of the machine with moveable mounting feet. Apair (2) of mounting feet are provided with each sensor. Additional mounting feet are providedfor measurement stroke ranges greater than 48 inches. These mounting feet slide onto thesensor via channels in the extrusion and should be evenly distributed along its length.

When fastening the mounting feet, 10-32 cap screws are recommended at a maximum torqueof (44 in. lbs.).

Sensor mounting

Position magnet

The floating magnet (block style L) mounts on the moving machine part and travels justabove the sensor’s extrusion. It can be mounted using ferrous metal screws and supportbracket. However, the support bracket can not extend beyond 11 mm (0.43 in.)from thetop of the magnet, unless it is made of non-ferrous material.

The magnet should be installed with a perpendicular orientation relative to the top surfaceof the sensor extrusion as shown on page 45. Optimal performance is achieved when thisorientation remains consistent throughout the full measurement stroke range.

Block magnet, style Lpart no. 252887

19.5 mm(0.77 in.)

4.3 mm(0.17 in.) dia.

6 mm (0.24 in.)

31 mm(1.22 in.)

20 mm (0.79 in.)

13.5 mm(0.53 in.)

11 mm (0.43 in.)

50 mm (1.97 in.)

68 mm(2.68 in.)

9 mm(0.36 in.)

9 mm(0.36 in.)


304 SST

28 mm(1.1 in.)

2 mm(0.08 in.)

Width = 14.5 mm (0.57 in.)

Mounting foot, standard part no. 400802

3 mm(0.12 in.)

27 mm(1.06 in.)

36 mm(1.42 in.)

Throughmountingholes (X2)

Max. gap3 mm (± 2 mm)(0.12 ± 0.08 in.)

25 mm(0.98 in.)

14.5 mm(0.57 in.)

Dead zone72.5 mm (2.85 in.)

Null Zone72.5 mm (2.85 in.)

19 mm(0.7 in.)

PVC Cable5 m (16.4 ft.)

14 mm (0.55 in.)

Null position

M4 nut

Mounting feet

Measurement stroke length

Mountingscrew / nut

Position magnet

Mounting plate11 mm

(0.43 in.)


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HOW TO ORDER

The EP2 sensor modelWith an integral cable, analog output (voltage)

EP2A - _ _ _Measuring stroke length (inches)004 / 006 / 009 / 012 / 015 / 018 / 021 / 024 / 030 / 036 / 042 / 048 / 054 / 060

Notes:Model EP2 sensors include one magnet (part no.252887), and two mounting feet (part number 400802)for sensors up to 1219 mm (48 in.) of stroke length.Additional mounting feet are included for strokelengths over 1219 mm (48 in.).


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Parameter s Specification

E-Series Model EP2Digital Pulse Output (Start/Stop)

Model EP2 Profile-Style Sensor multi-position measurement

Model EP2 Profile-Style Sensor single-position measurement

n Linear, absolute measurement n Non-contact sensing technologyn Non-linearity less than 0.02%n Repeatability within 0.001%n Digital position output: Start/Stop pulsen Simple sensor parameter uploadn Simultaneous multi-position measurementn EMI shielded and CE certifiedn Measuring range from 4 to 60 inchesn One year warranty

Measured variable: Displacement, single-position measurement or multi-position measurement

Resolution: 0.1, 0.01, 0.005 mm (controller dependent)Non-linearity: < ± 0.02% full scale , minimum ± 60 µmRepeatability: < ± 0.001% full scaleOutputs: Start/Stop: RS-422 differential signal (serial

parameter upload available for: measuring range, offset, gradient and status)

Update frequency: Controller dependentMeasuring ranges: 4, 6, 9, 12, 15, 18, 21, 24, 30, 36, 42, 48, 54, 60 in.Operating conditions: Temperature: - 40 °C (-40 °F) to 75 °C (167 °F)

Relative humidity: 90% no condensationIngress protection: IP67 if mating cable connector is correctly fitted.Shock test: 50 g (single hit) IEC-Standard 68-2-27Vibration rating: 5 g/10 - 2000 Hz IEC-Standard 68-2-6

EMC test: Electromagnetic emission: EN 50081-1Electromagnetic immunity: EN 50082-2EN 61000-4-2/3/4/6 Criteria A, CE qualified

Operating voltage: + 24 Vdc nominal: -15% or +20%Polarity protection: up to -30 VdcOvervoltage protection: up to 36 VdcCurrent drain: Start/Stop, 50 - 100 mA (stroke length dependent)Dielectric withstand voltage: 500 Vdc (DC ground to machine ground)

Connection type: 6-pin male D60 connector Sensor extrusion: AluminumMounting: Adjustable mounting feetMagnet type: Block magnet with stamped metal carrier

E-SERIES MODEL EP2 - DIGITAL PULSE


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Digital-pulse output for the EP2 sensor is Start/Stop. Here thesensor requires a start signal from a controller or interface cardto initiate the measurement cycle. The sensor generates a stop signal at the end of the measurement cycle that is used to stopthe controller’s counter clock. The elapsed time between theStart and Stop signals is directly proportional to the magnet’sposition along the active stroke length. The controller can calcu-late the absolute position of the magnet from the time value andthe sensor’s unique gradient value, (inverse of the speed for theultrasonic pulse traveling in the sensor’s waveguide).

Output

For applications using smart sensor interfaces, the Model EP2 digital-pulse output sensor can provide a sensor parameter uploadability. This feature can replace the manual task of entering sensordata for system start-up, or for system maintenance work, savingtime and preventing possible entry errors.

The following sensor parameters are available for upload:

- Measuring range- Offset- Gradient (Inverse speed of sensing pulse)- Status

These sensor specific parameters can be retrieved by thecontroller/interface card at any time, via the sensor’s Start/Stop signal lines.

The sensor parameter upload feature requires a RS-485/422 interface, The data format is serial, 4800 Baud, 8-bit data length.(Please consult factory for further details on parameter upload protocol.)

The Model EP2 digital-pulse output sensor can provide multi-posi-tion measurements when used with more than one position magnet,and an appropriate controller/interface card. The minimum alloweddistance between magnets is 3.0 in. (76 mm) to maintain propersensor output. The total number of magnets is limited by the EP2stroke length, and the particular interface card/controller that isused.

Sensor parameter upload

Multi-position measurements

MODEL EP2 LINEAR-POSITION SENSOR PARAMETERS WIRING AND CONNECTIONS

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Pin no. Wire color Function Digital-pulse outputs

1 Gray (-) Stop2 Pink (+) Stop3 Yellow (+) Start4 Green (-) Start5 Red or Brown +24 Vdc (+20%, -15%) 6 White DC Ground (for supply)

Pinout/wire color code (for extension cable)



Note:Appropriate grounding of cable shield is required at the controllerend.

Attention:A grounding lug is provided near the con-nector end of the sensor for a convenientconnection to earth ground. Since the EP2sensor’s aluminum housing has an anodiccoating the sensor mounting feet, (part no.400802), do not provide proper grounding.A ground wire connection to the groundinglug is required.

18 mm(0.7 in.)

54 mm (2.1 in.)

54 mm(2.1 in.)

37 mm (1.5 in.)


D6 Straight-exit connectorPart no. 560700

D6 90º connectorPart no. 560778

Start PulseSTART/STOP

Start Pulse“reflection” Output

signalsfromsensor


+ Stop- Stop

+ Start- Start

StopPulse

Time betweenStart and Stop pulses

is proportional to magnet position


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MODEL EP2 LINEAR-POSITION SENSOR DIMENSIONS AND MOUNTING

Mounting plateMagnet


M4 or #8 Screw 14 mm (0.55 in.)11 mm (0.43 in.)6 pin DIN connector

58 mm(2.3 in.)

Null72.5 mm(2.85 in.)

Stroke length Dead zone72.5 mm(2.85 in.)

14.5 mm(0.57 in.)

31 mm(1.22 in.)

19.5 mm(0.77 in.)

Max gap3 mm ( + 2 mm)(0.12 + .08 in.)

3 mm(0.12 in.)

5 mm(0.21 in.)

2 mm(0.08 in.)

27 mm(1.1 in.)36 mm

(1.42 in.)

25 mm(0.98 in.)

Dimensions

Measurement stroke lengths: 4, 6, 9, 12, 15, 18, 21, 24, 30, 36, 42, 48, 54, 60 in. (only)

The sensor is fixed onto a flat straight surface of the machine with moveable mounting feet. A pair (2) mounting feet are provided with each sensor. Additional mounting feet are providedfor measurement stroke ranges greater than 48 inches. These mounting feet slide onto thesensor via channels in the extrusion and should be evenly distributed along its length. Referto the drawing above.

When fastening the mounting feet, 10-32 cap screws are recommended at a maximum torqueof (44 in. lbs.).

Sensor mounting

Position magnet

The block magnet (style L) mounts on the moving machine part and travels just above thesensor’s extrusion. It can be mounted using ferrous metal screws and support bracket.However, the support bracket can not extend beyond 11 mm (0.43 in.) from the top of themagnet, unless it is made of non-ferrous material.

The magnet should be installed with a perpendicular orientation relative to the top surface ofthe sensor extrusion as shown above. Optimal performance is achieved when this orientationremains consistent throughout the full measurement stroke range.

Block magnet, style LPart no. 252887

19.5 mm(0.77 in.)

4.3 mm(0.17 in.) dia.

6 mm (0.24 in.)

31 mm(1.22 in.)

20 mm (0.79 in.)

13.5 mm(0.53 in.)

11 mm (0.43 in.)

50 mm (1.97 in.)

68 mm(2.68 in.)

9 mm(0.36 in.)

9 mm(0.36 in.)


304 SST

28 mm(1.1 in.)

2 mm(0.08 in.)

Width = 14.5 mm (0.57 in.)

Mounting footStandard mounting foot

Part no. 400802


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HOW TO ORDER

The EP2 sensor modelWith an integral 6-pin connector, digital pulse output (Start/Stop)

EP2D - _ _ _Measuring stroke length (inches)004 / 006 / 009 / 012 / 015 / 018 / 021 / 024 / 030 / 036 / 042 / 048 / 054 / 060

Notes:Model EP2 sensors include one magnet (part no.252887), and two mounting feet (part number 400802)for sensors up to 1219 mm (48 in.) of stroke length.Additional mounting feet are included for strokelengths over 1219 mm (48 in.).


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EXTENSION CABLE OPTIONS

R-Series sensor models Baud rate Maximum cable or bus length

R-Series SSI 1.5 MBd400 kBd300 kBd200 kBd100 kBd

10 ft.160 ft.320 ft.650 ft.1300 ft.

(3 m)(50 m)(100 m)(200 m)(400 m)

R-Series CANbus

1.0 MBd500 kBd250 kBd125 kBd

80 ft.320 ft.820 ft.1640 ft.

(25 m)(100 m)(250 m)(500 m)

R-Series DeviceNet500 kBd250 kBd125 kBd

420 ft.800 ft.1730 ft.

(130 m)(270 m)(530 m)

R-Series Profibus

12 MBd1.5 MBd500 kBd

187.5 kBd≤93.75 kBd

330 ft.650 ft.1300 ft.3280 ft.3940 ft.

(100 m)(200 m)(400 m)(1000 m)(1200 m)

Cable length limitations (Based on published Bus and Serial Communications Standards)

Apply good industry practices for long cable runs - keep cable away from high power AC lines and all motor drive cables.

G-Series sensor models Maximum cable length

G-Series Analog (Voltage or Current) 150 ft. (45 m) -

G-Series digital (PWM or Start/Stop) 300 ft. (90 m) Note 1

G-Series Neuter(Start/Stop output wired for square wave neuter) 250 ft. (75 m) Note 2

Notes:1. 300 feet maximum using the ± differential pair for the interrogation

(Start) and gate (Stop) signals.2. 250 feet maximum using single-ended interrogation (Start) signal.

The unused interrogation signal MUST be terminated to ground at the control box.

ACCESSORIES


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EXTENSION CABLE OPTIONS - HOW TO ORDER

D1 2 3 4 5 6 7 8

SENSOR CONNECTION TYPE (1-2)

DF = Female connector, (straight exit), and #530040 cable for Profibus sensors with D63 connectorDG = Female connector, (90° exit), and #530040 cable for Profibus sensors with D63 connector

CABLE LENGTHS* (3-5)

For standard length cables up to 100 ft.005 = 5 ft.015 = 15 ft.025 = 25 ft.050 = 50 ft.100 = 100 ft._ _ _ = Cable length (ft)*

CABLE TERMINATION (2 or 3 characters depending on option selected) (6-8)

P0 = Pigtail connection, (no connector)DFM = Male connector, (Straight exit). For daisy-chain connections of Profibus sensors with D63 connector. Only available with the DF option above.DGM = Male connector, (90° exit). For daisy-chain connections of Profibus sensors with D63 connector. Only available with the DG option above.

* Refer to “Cable Length Limitations” table on page 75 for maximum cable length.

6-pin connector type (D63) used with R-Series Profibus Sensors

D1 2 3 4 5 6 7 8

Standard 6-pin connector type (D60) used with R-Series G-Series and E-Series Sensors

SENSOR CONNECTION TYPE (1-2)D6 = Female connector, (straight exit), and standard #530026 Cable (PVC jacket) for sensors with D6 or D60 connector DA = Female connector, (90° exit), and standard # 530026 cable (PVC jacket) for sensors with D6 or D60 connector.DJ = Female connector, (straight exit) and # 530045 cable, (black polyurethane jacket for higher resistance to moisture and oil), for sensors with D6 or D60 connector.DK = Female connector, (90° exit), and #530045 cable, (black polyurethane jacket for higher resistance to moisture and oil), for sensors with D6 or D60 connector.

CABLE LENGTHS* (3-5)For standard length cables up to 100 ft.

005 = 5 ft.015 = 15 ft.025 = 25 ft.050 = 50 ft.100 = 100 ft._ _ _ = Cable length (ft)*

CABLE TERMINATION (2 or 3 characters depending on option selected) (6-8)

P0 = Pigtail connection, (no connector)D6M = D6 male connector, (Straight exit). Only available with the D6 option above.D6 F = Female connector, (straight exit). Only available with the D6 option above.DAF = Female connector, (90° exit). Only available with the DA option above.

* Refer to “Cable Length Limitations” table on page 75 for maximum cable length.

Type DJ

Type DK

Type DG


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EXTENSION CABLE OPTIONS - HOW TO ORDER

D1 2 3 4 5 6 7


D7 = Female connector, (straight exit), and #530029 cable (high performance shielding, orange polyurethane jacket), for SSI sensors with D70 connector.DR = Female connector, (90° exit), and #530029 cable (high performance shielding, orange polyurethane jacket), for SSI sensors with D70 connector.DS = Female connector, (straight exit) and standard #530026 cable, (PVC jacket), for SSI sensors with D70 connector.DT = Female connector, (90° exit), and standard #530026 cable, (PVC jacket), for SSI sensors with D70 connector.DU = Female connector, (straight exit), and #530045 cable, (black polyurethane jacket), for SSI sensors with D70 connector.DV = Female connector, (90° exit), and #530045 cable, (black polyurethane jacket), for SSI sensors with D70 connector.


For standard length cables up to 100 ft. 005 = 5 ft.015 = 15 ft.025 = 25 ft.050 = 50 ft.100 = 100 ft._ _ _ = Cable length (ft)*

CABLE TERMINATION (6-7)

P0 = Pigtail connection, (no connector)

* Maximum cable length is dependent on the baud rate (refer to “Cable Length Limitations” table on page 75)

Standard 7-pin DIN connector type (D70) used with R-Series SSI Sensors

P O

Type D7

M1 2 3 4 5 6 7


MF = Female connector, (straight exit), and #530045 cable (black polyurethane jacket) for R-Series and G-Series sensors with MS0 connector.


For standard length cables up to 100 ft. 005 = 5 ft.015 = 15 ft.025 = 25 ft.050 = 50 ft.100 = 100 ft._ _ _ = Cable length (ft)*

CABLE TERMINATION (6-7)

P0 = Pigtail connection, (no connector)

* Maximum cable length is dependent on the baud rate (refer to “Cable Length Limitations” table on page 75)

10-pin MS connector type (MS0) used with R-Series SSI and G-Series Sensors

P OF


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ADAPTER CABLE OPTIONS FOR REPLACING RETIRED SENSOR MODELS (Temposonics I, II & L-SERIES)

Product Dimension Application

Used when replacing Tempo II and model LH sensors that have integral RB connectors

Part no: 253243, -1, -2Female straight exit D6 tomale RB connectionadapter cables

-1 1 ft. cable length, standard For G-Series analog output sensors

-2 1 ft. cable length, standard For G-Series digital-pulse and neuter output sensors

Part no: 253244, -1, -2Female straight exit D6 to male RB connection adapter cables

-1 5 ft. cable length For G-Series analog output sensors

-2 5 ft. cable length For G-Series digital-pulse and neuter output sensors

Used when replacing Tempo II sensors that have integral RC connectors

Part no: 201612, -1, -2Female straight exit D6 to male RC connection adapter cables

-1 1 ft. cable length, standard For G-Series analog output sensors.

-2 1 ft. cable length, standard for G-Series digital-pulse and neuter output sensors.

Used when replacing model LH sensors that have integral or in-line 10-pin MS connectors

Part no: 253245, -1, -2Female straight exit D6 to male MS connection adapter cables

-1 1 ft. cable length, standard For G-Series analog output sensors.

-2 1 ft. cable length, standard For G-Series digital-pulse and neuter output sensors.

Part no: 253246, -1, -2Female straight exit D6 to male MS connection adaptercables


-2 5 ft. cable length For G-Series digital-pulse and neuter output sensors

Used when replacing Tempo II and model LH sensors that have in-line MS connectors wired for the R1, R2, or R3 connection types

Part no: 253245-3Female straight exit D6 tomale MS (R1, R2, or R3 connection) adapter cables

-3 1 ft. cable length For R3 connection using G-series digital-pulse output sensors.

Part no: 253246-3Female straight exit D6 tomale MS (R1, R2, or R3 connection) adapter cables -3 5 ft. cable length For R3 connection using G-series digital-pulse output

sensors.

Part no: 253302, -1, -2Female straight exit D6 to male MS (R1, R2, or R3 connection) adapter cables

-1 5 ft. cable length For R1 (positive interrogation) connection using G-Seriessensors.

-2 5 ft. cable length For R2 (negative interrogation) connection using G-Seriessensors.


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ADAPTER CABLE OPTIONS FOR REPLACING RETIRED SENSOR MODELS (Temposonics I, II & L-SERIES)


Used when replacing models LH, LP and R-Series sensors that have integral RG connectors

Part no: 253248, -1, -2Female straight exit D6 tomale RG connection adaptercables

-1 1 ft. cable length, standard For R-Series analog or G-Series analog and digital-pulse outputsensors

-2 5 ft. cable length For R-Series analog or G-Series analog and digital-pulse outputsensors

Part no: 253315, -1, -2Female straight exit D7 tomale RG connection adaptercables

-1 1 ft. cable length, standard For R-Series SSI output sensors

-2 5 ft. cable length For R-Series SSI output sensors

Used when replacing model LP sensors that have the integral C-style connector or in-line H or J style connectors

Part no: 253247, -1, -2, -3, -4Female straight exit D6 to male AMP connection adapter cables. -1 1 ft. cable length For G-Series analog output sensors

-2 1 ft. cable length For G-Series digital-pulse output sensors


-4 7 ft. cable length For G-Series digital-pulse output sensors


Part no. 401327 Male RC to female RB connector adapter. 6 in. overall length For retrofitting RC connection style Temposonics II or model

LH sensors

Product Dimension Material Application

5-pin style connectors

Part no. 370375D51 Field-installable connector

Female, straight exit, for Model R-Seriessensors with DeviceNet output


Female, 90° exit, for Model R-Series sensors with DeviceNet output

CONNECTORS (For current production sensors)

20 mm(0.8 in.)

55 m m (2.2 in.)

41 mm(1.6 in.)

37 mm ( 1.5 in)


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CONNECTORS (for current production sensors)



Part no. 560700D6 Field-installableconnector

Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG7

Female, straight exit, matesto D60 connection type on R-Series, G-Series & E-Seriessensors with six conductorcable (STC09131D)



Male, straight exit


Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG9Max. cable dia.: 8mm

Female, for Profibus sensorsw/PG9 strain relief (D63 connection type). Also usedto retrofit 10 conductorTempo II extension cables(STC09131D06PG9)



Male, for Profibus sensorsw/PG9 strain relief (D63 connection type)(STC09131H06PG9)


Housing: Zinc nickelplatedTermination: SolderContact insert: SilverplatedCable clamp: PG9,M16Max. cable dia.: 8 mm

Female, 90° exit, mates toD60 & Profibus D63 connection type on R-Series,G-Series & E-Series sensorswith six conductor cable(STC09131-6)

Part no. 370460Profibus D6 Field-installable connector


Male, 90° exit, for Profibussensors (D63 connectiontype) (STC09131-6P)

Part no. 252347*Profibus bus terminator

* was 370419 (STA09131H06)

Housing: Zinc nickel platedTermination: SolderContact insert: Silver plated

For use with Model RH, RP & RF sensors, Male connector type

7-pin style connectorsPart no. 560701D7 Field-installable connector


Female, Straight exit, matesto D70 connection type on R-Series sensors. Connectorhas PG7 size strain relief forstandard cable.(STC09131D07)



Female, straight-exit, matesto D7 connection type on R-Series SSI sensors.Connector has PG9 sizestrain-relief for larger cablesize, (STC09131D07PG9)


Housing: Zinc nickel platedTermination: SolderContact insert: Silver platedCable clamp: PG9, M16Max. cable dia.: 8 mm

Female, 90° exit, mates to D70 connection type on R-Series sensors (STC09131-7)

Ø 18 mm(0.71 in.)

54 mm(2.13 in.)

Ø 18 mm(0.71 in.)

54 mm(2.13 in.)

Ø 18 mm(0.71 in.)

54 mm(2.13 in.)

Ø 18 mm(0.71 in.)

54 mm(2.13 in.)

Ø 19.5 mm(0.77 in.)

54 mm(2.13 in.)

38 mm(1.5 in.)

Ø 19.5 mm (0.77 in.)

38 mm(1.5 in.)

54 mm(2.13 in.)

Ø 18 mm(0.71 in.)

54 mm(2.13 in.)

Ø 18 mm(0.71 in.)

54 mm(2.13 in.)

48 mm(1.9 in.)

18 mm(0.7 in.) dia.

Ø 19.5 mm (0.77 in.)

38 mm(1.5 in.)

54 mm(2.13 in.)


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4-pin style connectors and cord sets

Part no. 370523 M12 Field-installableconnector

Housing: Zincnickel platedTermination:Insulation dis-placementtechnology

Male, for EtherCAT sen-sor (D56 connectiontype)

Part no. 5300645 meter industrial Ethernetcable (Cat 5e Es) with2 4-pin M12 connectors

Cable jacket:Polyurethane

2 male M12 connectors(D-coded) for EtherCATsensor (D56 connectiontype)

Part no. 5300655 meter industrial Ethernetcable (Cat 5e ES) withRJ45 connector and M124-pin connector


RJ 45 connector andmale M12 connector (D-coded) for EtherCAT sen-sor (D56 connector type)

Part no.5300665 meter power cablewith M8 connector


Female M8 connector,cable with pigtail termina-tion for EtherCAT sensor24 Vdc input power (D56connector type)

53 mm(2.09 in) max.

32

41

M 1

2

17 m

m(0

.67

in.)

dia.

Cable

Male M12connector

47 mm(1.85 in.)

16 m

m(0

.63

in.)

dia.

47 mm(1.81 in.)

55 mm(2.17 in.)

CableRJ45

4-pin M12 connector

M12

x1

16 m

m(0

.63

in.)

dia.

10 mm(0.39 in.)

dia.

M8 x 1

32.5 mm(1.28 in.)


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Part no. 560887M12 T-connector

Housing: Zinc nickelplated

T type connection forProfibus sensors (D53 con-nection type)

Part no. 560885M12 Field-installable connector

Housing: Zinc nickelplatedTermination: SolderContacts: Silver plated

Female, straight exit, forProfibus sensors (D53 con-nection type)



Male, straight exit, forProfibus sensors (D53 con-nection type)

Part no. 560888M12 Profibus bus terminator

Housing: Zinc nickelplatedContacts: Silver plated

Male, for Profibus sensors(D53 connection type)



Male, 90° exit, for Profibussensors (D53 connectiontype)



Female, 90° exit, for Profibussensors (D53 connectiontype)

Part no. 560886M8 (4-pin) Field-installable connector


Female, 90° exit, for inputvoltage for Profibus sensors(D53 connection type)

Part no. 370504M8 (4-pin) Field-installable connector


Female, straight exit, for24Vdc input power forProfibus sensors (D53 con-nection type)


70 mm(2.75 in.)

40 mm(1.58 in.)

41 mm(1.6 in.)

9 mm(0.36 in.)

3 mm(1.15 in.)19 mm

(0.74 in.) dia.

57 mm(2.24 in.)

20 mm(0.77 in.) dia.

62 mm(2.44 in.)

20 mm(0.77 in.) dia.

16 mm(0.64 in.)

dia.

43 mm(1.69 in.)

22 mm(0.87 in)

14 mm(0.55 in.)

54 mm(1.12 in.)

40 mm(1.57 in.)

54 mm(2.12 in.)

38 mm(1.50 in.)

12 mm(0.47 in.) dia.

28 mm(1.1 in.)

12.5 mm(0.49 in.)

40 mm(1.58 in.)

12 mm(0.58 in.) dia.

CONNECTORS (for retired sensor models)


Part no. 400755-3RB/RC connector, Field-installable

Female field-installable, mateswith sensor fitted with RBconnector or previous RCdesign

Part no. 370486RB connector

Male, field-installable mates with part no: 400755-3

Part no. 401366RG Field-installable connector

Female, straight exitmates to RG connection typeon R-Series and L-Series



Female, straight exit, mates toD80 connection type onModel L Series

64 mm (2.5 in.)

27 mm (1.1 in.)

64 mm (2.5 in.)

27 mm(1.1 in.)

58 mm(2.28 in.)

19 mm(0.75 in.)

Ø 18 mm(0.71 in.)

54 mm(2.13 in.)


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MAGNETS AND FLOATS


Part no. 201542-2Standard ring magnet

Composite PA-Ferrite-GF20Weight: Approx. 14gOperating temperature:-40 to +100°C

For Model RH, GH

Part no. 201553Large open-ring magnet

PA 66-GF30Magnet slugs pottedwith epoxyWeight: Approx. 26gOperating temperature:-40 to +75°C

For Model RH, GH

Part no. 201554Large ring magnet

PA 66-GF30Magnet slugs pottedwith epoxyWeight: Approx. 35gOperating temperature:-40 to +75°C

For Model RH, GH

Part no. 251298-2Bar magnet

For Model RH, RP, GH, GP,EP

Part no. 251416-2Standard open-ring magnet

Composite PA-Ferrite-GF20Weight: Approx. 11gOperating temperature:-40 to +100°C

For Model RP, RH, GH, GP,EP

Part no. 251447Magnet float

316L Stainless steelDensity: 720 kg/m3Max. Pressure: 870 psiWeight: 42 ± 3g

For Model RH, GH

Part no. 252182Captive-sliding magnet

GFK, Magnet hard ferriteWeight: Approx. 30gOperating temperature:-40 to +75°C

For Model RP, GP, EP


GFK, magnet hard ferriteWeight: Approx. 30gOperating temperature:-40 to 75° C

For Model RP, GP, EPSimilar to (252182) but withextra length on theball-jointed arm

4 Holeseach 4.3 mm dia. (0.17 in.) 90 º apart on 23.9 mm dia.(0.94 in.)

ID: 13.5 mm (0.53 in.)OD: 32.8 mm (1.29 in.)Thickness: 7.9 mm (0.312 in.)

ap art on 41.3 mm dia.

1 of 4 Holeseach 4.6 mm dia. (0.182 in.)90(1.625 in.)

I.D.: 19.05 mm (0.75 in.)O.D.: 63.25 mm (2.49 in.)Thickness: 9.5 mm (0.375 in.)

1 of 2 Holes4.5 mm dia. (0.177 in.)

120º apart on 41.3 mm dia.(1.625 in.)

I.D.: 15.9 mm (0.625 in.)O.D.: 63.25 mm (2.49 in.)Thickness: 9.5 mm (0.375 in.)

11.2 mm (0.44 in.) opening90� Cu t-out

28 mm(1.10 in.)19 mm

(0.75 in.)7.6 mm(0.30 in.)

13 mm(0.52 in.)

Stainless-steel plate(bonded to magnet,

both sides)

20 mm(0.80 in.)

S

N

60°

25 mm(0.97 in.)


14 mm(0.57 in.)

21 mm(0.81 in.)

I.D.: 13.5 mm (0.53 in.)O.D.: 33 mm (1.29 in.)Thickness: 8 mm (0.312 in.)Operating temperature:-40 C to +100 Co o

Specific Gravity: 0.70 approx.Pressure: 870 psi max.

14 mm (0.55 in.)Min. ID

51 mm (2.0 in.)Spherical OD

3.4 mm (0.134 in.)53 mm

(2.09 in.)


Horizontal: 360°24 mm

(0.95 in.)

43 mm(1.69 in.)

14 mm(0.55 in.)

40 mm(1.58 in.)

20 mm(0.79 in.)



Horizontal: 360° 24 mm(0.95 in.)

43 mm(1.69 in.)

24 mm(0.94 in.)

40 mm(1.58 in.)

20 mm(0.79 in.)


Specific Gravity: 0.70 approx.Pressure: 870 psi max.

14 mm (0.55 in.)Min. ID

51 mm (2.0 in.)Spherical OD

3.4 mm (0.134 in.)53 mm

(2.09 in.)

60°

25 mm(0.97 in.)


14 mm(0.57 in.)

21 mm(0.81 in.)

I.D.: 13.5 mm (0.53 in.)O.D.: 33 mm (1.29 in.)Thickness: 8 mm (0.312 in.)Operating temperature:-40 C to +100 Co o

4 Holeseach 4.3 mm dia. (0.17 in.) 90 º apart on 23.9 mm dia.(0.94 in.)

ID: 13.5 mm (0.53 in.)OD: 32.8 mm (1.29 in.)Thickness: 7.9 mm (0.312 in.)


MAGNETS AND FLOATS



GFK, magnet hard ferriteWeight: Approx. 30gOperating temperature:-40 to 75° C

For Model RP, GP, EP

Part no. 252887Block magnet type L

For Model EP, EP2

Part no. 400533Small ring magnet

Composite: PA-FerriteWeight: Approx. 10gOperating temperature:-40 to +100° C

For Model RH, GH

Part no. 400633Magnet spacer

Aluminum For Model RH, GH.Non-ferrous spacer for usewith standard ring magnet(201542-2)

Part no. 401032Small ring magnet

Surface PA coatedWeight: Approx. 5gOperating temperature:-40 to +100° C

For Model RH, GH.Not for multi-position measurement.


Composite: PA-FerriteOperating temperature:-40 to +100° C

For Model RH, GHDue to the thin wall geome-try of this magnet, a supportcarrier is recommended ifused inside a hydraulic cylin-der or pneumatic cylinder.


Composite: PA-FerriteOperating temperature:-40 to +100° C

For Model RH, GHDue to the thin wall geome-try of this magnet, a supportcarrier is recommended ifused inside a hydraulic cylin-der or pneumatic cylinder.

18° rotation24 mm

(0.95 in.)

57 mm(2.24 in.)14 mm

(0.55 in.)

40 mm(1.58 in.)

9 mm(0.35 in.)


ID: 13.5 mm (0.53 in.)O.D.: 25.4 mm (1.0 in.)Thickness: 7.9 mm (0.312 in.)

4 Holeseach 3.9 mm O.D. (0.15 in.)90° apart on 23.9 mm O.D. (0.94 in.)

I.D. 14.3 mm (0.56 in.)O.D. 31.8 mm (1.25 in.)Thickness: 3.2 mm (0.125 in.)

ID: 13.5 mm (0.532 in.)O.D.: 17.4 mm (0.685 in.)Thickness: 7.9 mm (0.312 in.)(For use with strokes ±1525 mm or 60 in.)

24 mm(0.95 in.)

3.4 mm(0.13 in.)

30 mm(1.18 in.)

A

A

A

.

O.D. 38.1 mm(1.5 in.)

I.D. 33 mm (1.3 in.)

11 mm (0.43 in.)

A

A

19.5 mm(0.77 in.)

4.3 mm(0.17 in.) dia.

6 mm (0.24 in.)

31 mm(1.22 in.)

20 mm (0.79 in.)

13.5 mm(0.53 in.)

11 mm (0.43 in.)

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MAGNETS, FLOATS, AND PRESSURE HOUSING

Compatibility Chart

MagnetPart no.

Sensor Model

Rod-style Profile-style

RH GH RP GP EP

201542-2 • •

201553 • •

201554 • •

201298-2 • • • • •

251416-2 • • • • •

251447 (float) • •

252182 • • •

252183 • • •

252184 • • •

400533 • •

401032 • •

401467 • •

401468 • •

Pressure Housing (for use with Temposonics sensor models GH and RH only)

H1 2 3 4 5 6 7 8

HOUSING STYLE (3)

T = US customary threads, raised-faced hexS = US customary threads, flat-faced hexM = Metric threads, flat-faced hex

STROKE LENGTH (4-8)*

_ _ _ _ M = Millimeters (Encode in 5 mm increments)or

_ _ _ . _ U = Inches and tenths (Encode in 0.1 in. increments)

* Limited to 1825 mm (72 in.)

H

HOW TO ORDER


MOUNTING FEET AND T-SLOT NUT


Part no. 400802Mounting feet, standard

304 Stainless steel For use with Model RP, GP, EPand ER sensors.

Part no. 252004Mounting feet, insulated

Stainless steel withnylon washer's andcloth tape on bottom

For use with Model RP, GP,and EP sensors. Provideselectrical and mechanicalisolation.

Part no. 401602Base channel T-slot nut

M5 thread Nut for mounting RP and GPsensors.


Part no. 401603Joint-rod sleeve(1 in.)

For use with captive-slidingmagnets

Part no.401913*Ball-jointedarm, straight

For use with captive-slidingmagnets

Part no. 251975Stud end attachment

For use with Model ER sensors

Part no. 402849Thread adapter,10-32 male to M5 female

Stainless Steel This part can be used with Models EP, GP, or RP captive-sliding magnets whenretrofitting old LPS model sensors that have the old 252052 captive-sliding magnet (with #10-32 male threads).

50 mm (1.97 in.)

68 mm(2.68 in.)

9 mm(0.36 in.)

9 mm(0.36 in.)


304 SST

28 mm(1.1 in.)

2 mm(0.08 in.)

Width = 14.5 mm (0.57 in.)

M5 insidethread

27 mm(1.06 in.)

14 mm(0.55 in.)

M5 threads

Rotation: 18˚allowable

9 mm(0.35 in.)

22 mm(0.87 in.)

53 mm(2.1 in.)

Threaded rod(1/4 - 28 UNF)

Mounting Hardware:1/4 in. Hex nuts (2 pcs.)14 mm (0.56 in.) O.D. washer

1/4 in. Jam nut

5 mm (0.20 in.)T-Slot nut, M5 thread(optional, sold separately)

MECHANICAL END CONNECTORS (FOR USE WITH TEMPOSONICS SENSOR MODELS RP, GP, EP AND ER)

50 mm (1.97 in.)

68 mm(2.68 in)

9 mm(0.36 in.)

9 mm(0.36 in.)

5 mm (0.196 in.) I.D.28 mm(1.1 in.)

2 mm(0.08 in.)

Width = 14.5 mm (0.57 in.)

10-32 UNF - 2ALock Washer

9 mm(0.35 in.)

13 mm(0.5 in.)

8 mm(0.31 in.)

13 mm(0.5 in.)

M5 x 0.8

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OPTIONAL EXTENSION RODS (FOR USE WITH TEMPOSONICS SENSOR MODELS RP, GP, AND EP WITH CAPTIVE-SLIDING MAGNET ONLY)

MECHANICAL END CONNECTORS (FOR USE WITH TEMPOSONICS SENSOR MODELS RP, GP, EP AND ER)


Part no. 253346Rod end kit (English)

See Part no. 560444 Male 1/4-28 rod ends (2 pieces), plus special wrench foruse with Model ER sensors.

Part no. 253347Rod end kit (Metric)

See Part no. 561255 Male M6 rod ends (2pieces), plus special wrench for usewith Model ER sensors.

Part no. 560444Rod end attachment (English)

Male 1/4-28 for use with Model ER sensors.

Part no. 561255Rod end attachment (Metric)

Male M6 for use with Model ER sensors.

7 mm(0.28 in.)

9.5 mm(0.37 in.)

6 mm(0.24 in.)

16 ° MisalignAngle

1/4-28

25 mm(1 in.)

19 mm(0.74 in.)

40 mm(1.57 in.)

7 mm(0.28 in.)

9 mm(0.35 in.)

6 mm(0.24 in.)

16 ° MisalignAngle

22 mm(0.87 in.)

19 mm(0.75 in.)

36 mm(1.42 in.)

M6

Extension rod lengths Part no.60.3 mm (2.375 in.) 401768-285.7 mm (3.375 in.) 401768-3111.1 mm (4.375 in.) 401768-4161.9 mm (6.375 in.) 401768-6187.3 mm (7.375 in.) 401768-7212.7 mm (8.375 in.) 401768-8

9.5 mm(0.375 in.)

M5-0.8 thread bore(both ends)

15.2 mm(0.60 in.)(both ends)

Extension rodPart no. 401768-XX

Extension rod lengths Part no.517.5 mm (20.375 in.) 401768-20542.9 mm (21.375 in.) 401768-21619.1 mm (24.375 in.) 401768-24771.5 mm (30.375 in.) 401768-30923.9 mm (36.375 in.) 401768-361076.3 mm (42.375 in.) 401768-421228.7 mm (48.375 in.) 401768-481533.5 mm (60.375 in.) 401768-60

Extension rod lengths Part no.238.1 mm (9.375 in.) 401768-9263.5 mm (10.375 in.) 401768-10314.3 mm (12.375 in.) 401768-12365.1 mm (14.375 in.) 401768-14390.5 mm (15.375 in.) 401768-15466.7 mm (18.375 in.) 401768-18

MISCELLANEOUS INSTALLATION HARDWARE


Part no. 500015Hex jam-nut

3/4-16 in. UNC Stainless steel, nyloninsert

3/4-16 UNF Nylon insert locknut for use with modelRH and GH sensors withstyle “T” or “S” housings.

Part no. 500018Hex jam-nut

M18 x 1.5 threads Stainless steel M18 x 1.5 nut for use withmodels RH and GH sensorswith style “M” housing.

Part no. 560777Collar

304 stainless steel For use with GH and RHpressure housings and float251447.

Part no. 560315O-Ring, for UScustomary flangewith 3/4-16 UNF threads

Fluoroelastomer 75 ±5 durometer

Spare, for use with rod-stylesensor Models RH and GH.With style “T” or “S” housing.

Part no. 560357Magnet mountingscrews

#6-32x7/8Stainless steel

Used to mount standard ringmagnet part no: 201542-2 (4 required) or open ringmagnet part no: 251416-2 (2 required).

Part no. 402617Electronics housing screw

Used to install newer sensorcartridges (GHB and RHBmodels) into the old LH orold RH sensor pressurehousings (2 required).

Part no. 4011330-Ring, for metricflange with M18 x 1.5threads.

Fluoroelastomer 75 ±5 durometer

Spare, for use with rod-stylesensor Models RH and GHwith style “M’ housing.

Part no. 252916Profibus filter box

Dimensions: 80 mm(3.15 in.) long x 75mm (2.95 in.) wide x58 mm (2.28 in.)deep.

The box is used for EMC-conformal feeding of 24 Vdcsupply voltage into theProfibus-DP hybrid cable.

16 mm ± 0.23 mm(0.644 in. ± 0.009 in.) I.D.

2 mm ± 0.08 mm(0.087 in. ± 0.003 in.)

27 mm(1.06 in.) OD

10 mm (0.4 in.) ID

5 mm(0.2 in.)

8-32 threads4 mm

(0.16 in.)8 mm

(0.31 in.)

9 mm(0.34 in.)

15 mm ± 0.2 mm(0.60 in. ± 0.01 in.) I.D.

2 mm ± 0.08 mm(0.09 in. ± 0.003 in.)

60 mm(2.35 in.)2.5 mm

Hex socket

8-32 UNC - 2A

Bus Bus

24 Vdc

27 mm(1.06 in.) OD

10 mm (0.4 in.) ID

5 mm(0.2 in.)

8-32 threads4 mm

(0.16 in.)8 mm

(0.31 in.)

9 mm(0.34 in.)


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SENSOR DISPLAY

POWER SUPPLY


Part no. 251153Temposonics Display Unit(TDU-200)*

Meter for use with Start/Stop sensorsonly.

SIDE FRONT

(0.275 in.)7 mm

45 mm(1.78 in.)

48 mm(1.89 in.)

109.5 mm(4.31 in.)

48 mm(1.89 in.)

96 mm(3.78 in.)91 mm(3.6 in.)

45 mm(1.78 in.)

BACK


Part no: 380009Sensor power supply

100 mm x 165 mm x 50 mm. Standard power supply (110 Vac to 24Vdc/ 0.5 A) for use with sensors andinterface products.

Note:*Product Specification 550178 and User’s Manual 550260.

SENSOR PROGRAMMING

Product Application

Part no. 253124R-Series analog hand-held programmer

For adjusting null (setpoint 1) and span (setpoint 2) on R-Series analogsensors, (for single magnet versions only).

Part no. 253408R-Series analog cabinet programmer

For adjusting null (setpoint 1) and span (setpoint 2) on R-Series analogsensors, (for single magnet versions only). The programmer is designed forsnap-in mounting on standard 35 mm DIN rail. A “program/run” switchallows the programmer to be permanately wired inside the control cabinet.

Part no. 253309R-Series analog PC programming kit

Interface converter box, power supply, PC software and cabling.

Part no. 253310R-Series SSI PC programming kit


Part no. 252173-D63R-Series Profibus node address programmer

For field address programming of R-Series Profibus output.

Part no.252173-D53R-Series Profibus programming acces-sories

For field address programming of R-Series Profibus output.

Part no. 252382-D62R-Series CANbus programming accessories

For field address programming of R-Series CANopen sensors.

Sensor 24 V


SENSOR PROGRAMMING

Product Application

Part no. 253294G-Series analog hand-held programmer

For adjusting null (setpoint 1) and span (setpoint 2) on G-Series analogsensors.

Part no. 380078G-Series infrared setpoint programmer

For adjusting null (setpoint 1) and span (setpoint 2) on G-Series analogsensors.

Part no. 253311G-Series analog PC programming kit


Part no. 253312G-Series digital pulse PC programming kit


Part no. 401727 Profibus master simulator

Can be used to check the sensors functions and to change the slaveaddress. Allows the magnet positions and diagnostic data to be read.

FIELD SETUP SOFTWARE

Product Application

Part no. 551033G-Series documentation and software CDDownload software from www.mtssensors.com

Includes G-Series PC setup software (part no: 625060)* G-Series Palm OSsoftware (part no: 625061)*, G-Series User’s Manual (part no: 550966)and additional documentation.

Part no. 551052R-Series documentation and software CDDownload software from www.mtssensors.com

Includes R-Series PC setup software (part no: 625064)*, parameter filesand product documentation.

Note:* Download software from our website (www.mtssensors.com)

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92 MTS SensorsTemposonics® Linear-Position Sensors Product Catalog 551075 C

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This High Pressure Housing is ATEX EEx approved and UL and cULapproved for use in hazardous locations with Temposonics positionsensors.

The ATEX, UL and cUL approvals cover flammable gases, vaporsand liquids.

This housing is made to fit Temposonics R-Series and G-Series sensors with analog and digital outputs. Both fixed cable and con-nector versions can be used. When using a standard sensor in thishousing you get a cost efficient solution for use in hazardous loca-tions which also allows easy sensor replacement.

Several design combinations are available to fit your application:M18 or 3/4”UNF Mounting flange thread - M20 or 1/2” NPT Cablegland thread - long or short - top-mounted, side-mounted, or dualside-mounted cable glands. See Combination Chart.

All parts are made of 316L Stainless steel. The housing is also avail-able in non-approved versions ensuring an outstanding protection tothe sensor when used in rugged applications with high humidity andaggressive gases.

ATEX: 0539 II 2GEEx d IIC T5Demko 03 ATEX 132128XIn accordance with EN 50018, 2000EEN 50014, 1997E incl. A1 and A2

UL/cUL: Class 1, Division 1, Groups A, B, C, andD hazardous locations,Temperature code T5As to fire, electrical shock and explosionhazards only UL certificate no. 2PD0.In accordance with UL 1203 standard.

Only with ATEX or UL approved cable glandsMaterial: Stainless Steel AISI 316L (1.4404)Cable gland threads: M20 x 1,5 or 1/2” NPTIngress protection code: IP 68 (only with IP 68 approved cable gland)Approved sensors: G-Series Analog + Digital (see page 45)

L-Series Start / Stop (www.mtssensors.com)R-Series Analog (see page 7)R-Series Profibus (see page 29)R-Series CANbus (see page 19)R-Series SSI (see page 13)R-Series DeviceNet (see page 25)*Consult individual sensor data sheets for more product specifications and sensor ordering information at www.mtssensors.com

Mounting Flange: M18 x 1,5 or 3/4” - 16UNF - 3APressure rating: 350 Bar continuousPeak pressure: 530 BarMagnet type: Ring magnetsLevel Measurement: Float on request


Top mountedcable gland

Side mountedcable gland

HIGH-PRESSURE HOUSING


HIGH PRESSURE HOUSING COMBINATION CHART AND HOW TO ORDER

Approval ATEX only ATEX only ATEX, UL and cUL ATEX only ATEX, Ul and cUL

0100 0600

0900 1000 1300 1400

0300 0800

1700 1800 2100 2200

Type StandardSpecial order in quantities

Standard Special order in quantities

Bottom

Top

The long top is needed for Profibus sensors.

Choose a design combination from the chart (4-7)

Measuring length (see drawing) (8-11)

Approved or Non-approved version (12)

Example: Approved short housing with M18 mounting threads and one sidemounted cable gland with M20 threads and a measuring length of 650 mm:HPH-0900-0650-A

How to order

H1 2 3 4 5 6 7 8 9 10 11 12

P H

Combination chart

Note:Accessories see data sheet ”High Pressure Housing”Order separately: Sensor R-Series RH-B... or G-Series RH-B...B = Basic version without hydraulic rod.

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NEMA Type 4X Housing forG-Series Model GH and R-Series Model RH Sensors

n Rugged industrial sensorn Linear, absolute measurementn Full range of outputs including Current, Voltage, SSI, CANbusn Non-contact sensing technologyn Superior accuracy: Resolution down to 1 µmn Non-linearity less than 0.01%n Repeatability within 0.001%n Sealed IP67 / NEMA Type 4X stainless steel housing

Parameters SpecificationsMeasured variable: Displacement and/or velocity*Non-linearity: As good as < ± 0.01% F.S. (minimum ± 40 µm)*Repeatability: < ± 0.001% F.S. (minimum ± 2.5 µm)

Hysteresis: < 4 µm typical 2 µmOutputs: Analog, Start/Stop, PWM, SSI, and CANbus*Measuring range: Rod style: 50 - 7589 mm (2 - 298.8 in.)Operating voltage: +24 Vdc nominal: -15 or +20%


Operating conditions: Temperature: - 40 °C (-40 °F) to 75 °C (167 °F)EMC test: Emissions IEC/EN 50081-1, Immunity IEC/EN 50082-2, IEC/EN

61000-4-2/3/4/6, level 3/4 criterium A, CE qualifiedShock rating: 100 g (single hit)/IEC standard 68-2-27 (survivability)Vibration rating: 15 g/10-2000 Hz/IEC standard 68-2-6Connection type: Integral cable, black polyurethane jacket, with pigtail

termination Housing: 303/304 Stainless SteelSealing: IP 67/NEMA Type 4XSensor rod: 304 Stainless steelOperating pressure: 350 bar, 690 bar peak, (5,000 psi, 10,000 psi peak)Mounting: Any orientation. Threaded flange M18 x 1.5 or 3/4-16

UNF-3ATypical mounting torque: 45 N-m (33 ft. - lbs.)Magnet type: Ring magnet or magnet float

* Consult individual sensor data sheets for more product specifications and sensor ordering codes

NEMA TYPE 4X HOUSING (SENSOR MODELS GH AND RH )


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Order the NEMA Type 4X housing accessory and associated sensor cartridge (GHB or RHB) as indicated below.

NEMA TYPE 4X HOUSING OPTION H4 __ __ __ __ __ __

HOUSING STYLE


STROKE LENGTH__ __ __ . __ U = Inches and tenths (0.1 in. increments)

or__ __ __ __ M = Millimeters (5 mm increments)

and

BASE SENSOR (cartridge)RHB __ __ __ __ __ F __ __ 1 __ __ . . . * or GHB __ __ __ __ __ F __ __ 1 __ __ . . . *

Note: Add 1.2” (30 mm) to the stroke to account for additional Null.

* Consult individual sensor data sheets for more product specifications (see product page reference below) and sensor ordering information at www.mtssensors.com

R-Series Analog Output – (see page 7)R-Series SSI Output – (see page 13)G-Series Analog and Digital Pulse Outputs – (see page 45)R-Series CANbus Output – (see page 19)

Dimensions

10 mm(0.39 in.) dia.

63.5 mm(2.5 in.)

Dead ZoneStroke Length

51 mm(2 in.)Null

24.9 mm(0.98 in)

Thread style *

22 mm(0.88 in.)

154 mm (6.07 in.) 51 mm

(2.00 in.) dia.

19 mm(0.75 in.)

Wrench flats 44.5 mm (1.75 in.)

* Consult the appropriate data sheet for specific product information

IntegralCable

Magnet

DIMENSIONS AND HOW TO ORDER INFORMATION

How to order

Industrial Product Catalog

Temposonics®

Linear-Position Sensors

With Temposonics® Technology

SENSORS

®

551075 C

Serving the Americas, Canada, Asia, Australia and New Zealand

UNITED STATESMTS Systems CorporationSensors Division

3001 Sheldon DriveCary, NC 27513Tel: (800) 633-7609Fax: (919) 677-0200 (800) [email protected]

GERMANYMTS Sensor TechnologieGmbH & Co. KG

Auf dem Schüffel 9D - 58513 LüdenscheidTel: +49 / 23 51 / 95 87-0Fax: +49 / 23 51 / 56 [email protected]

Part Number: 09-07 551075 Revision CMTS and Temposonics, and are registered trademarks of MTS Systems Corporation.

All other trademarks are the property of their respective owners.All Temposonics sensors are covered by US patent number 5,545,984. Additional patents are pending.

Printed in USA. Copyright © 2007 MTS Systems Corporation. All Rights Reserved in all media.

JAPANMTS Sensors TechnologyCorporation

Ushikubo Bldg.737 Aihara-cho, Machida-shiTokyo 194-0211, JapanTel: +81 (42) 775 / 3838Fax: +81 (42) 775 / [email protected]

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